Smittybilt 56650xx User Manual

Installation Instructions
Main frame with late TJ front bracket
G.E.A.R. Overhead
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NOTE: Carefully read entire instructions thoroughly before attempting to install this part.
Parts Included Qty Parts Included Qty
97-06 Wrangler (Part # 56650xx)
Overhead Main Frame 1 97-01 Front Bracket 1 02-06 Front Bracket 1 02-06 Front Adapter Bracket 1 Sport Bar Clamp 2 Clamp Sleeve 2 Gear Cover w/pouches 1
NOTE: It is recommended to have the soft top folded down or hardtop removed when installing this product
Step 1: Lay the over head main frame on a flat surface. (Fig A)
Step 2: Determine which front mounting bracket you will need and mount bracket loosely to frame
using the included 3/8” x 1” hardware. (Fig A) (The flat bracket is for late TJ’s and the bracket with side extensions is for early TJ’s.)
Footman Loop 2 #10 x ½”Machine Screw 2 Cap Nut 2 3/8” x 1” Hex Bolt 2 3/8” x 1 ¼” Hex Bolt 1 3/8” Hex Nut 3 3/8” Flat Washer 6
The lip on the frame will be pointing down when installed. The flat part of the frame is the top.
.
(Fig A) (Fig B)
For Technical Support/Warranty Information please call 310-762-9944
Early TJ front bracket
NOTE: pouches may very slightly than pictured.
Installation Instructions
G.E.A.R. Overhead
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Step 3: Lay the G.E.A.R. cover over the frame is it lies on the floor. (Fig B)
Step 4: Flip the frame over and secure by fastening the Velcro straps. (Fig C)
Step 5: If installing on an early model TJ remove the inner two bolts on both the driver and
passenger side sun visors. Loosely attach the front bracket to the windshield using the hardware you just removed. (Be sure to mount sun visors back on over the bracket.) The rear of the main frame rests on top of the center sport bar.
On late model TJ’s the front bracket goes just below the footman loop on the windshield frame. (Fig D) The adapter bracket goes over the top and loosely attach using the 3/8 x 1 ¼” hardware. (Fig E) The rear of the main frame rests on top of the center sport bar.
Do not fully tighten hardware at this time.
97-06 Wrangler (Part # 56650xx)
(Fig C) (Fig D)
Step 6: Slide the clamp sleeves over the rear clamp straps. (Fig F) Depending on the size/padding on your center sport bar the sleeve can be trimmed if necessary to fit accordingly.
For Technical Support/Warranty Information please call 310-762-9944
On late model TJ’s the front bracket goes just below the footman loop on the windshield frame
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