Installation Instructions
STEP 1:
STEP 2:
the vehicle body.
Bolt-On Fender Flares
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Part #17491
Dodge Ram 1500 (09-12)
Hardware Included QTY Hardware Included QTY Bolt Kit Included QTY
EXTRUSION 28.8ft ALCOHOL TOWELETTE 4 BLACK HEX BOLT 42
NUT 42
WASHER 42
Ensure that both left and right hand Fender Flares suit the profile of the vehicle. Note the areas where the Fender Flares
come in contact with the vehicle. NOTE: Before fitting Fender Flares remove any moldings, strips or existing flares from
the wheel arch. If there is a body side molding, mark where the molding is to be cut, alternatively the Fender Flare can
be cut to go around the molding. Be sure to allow enough room for the extrusion.
*PRIOR TO ANY PAINTING & INSTALLATION, PRODUCT SHOULD BE THOROUGHLY
INSPECTED FOR ALL COMPONENTS LISTED ABOVE. PRODUCT SHOULD ALSO BE TEST
FITTED PRIOR TO ANY PAINTING & INSTALLATION. PLEASE CONTACT SMITTYBILT IF YOU
HAVE ANY FITMENT QUESTIONS AND OR MISSING COMPONENTS.
PAINTING INSTRUCTIONS – If Fender Flares are being painted; do not install edge extrusion until painting is complete.
Prior to painting, clean all surfaces to be painted using clean water and a mild detergent, do not use lacquer thinner or
any solvent based products. Wipe completely dry. Best results will be achieved by wiping the areas to be painted with a
tack rag just prior to painting. Most automotive paints can be applied directly to the Fender Flares, however some may
require a primer (check paint manufacturer specifications). Good adhesion will be achieved without sanding. Select a
paint (and primer if necessary) that is suitable for rigid plastics PMMA (Acrylic). If using a paint system that requires
baking, do not expose the product to temperatures above 70°C (158°F). Do not fit the extrusion or any of the hardware
to the Fender Flares until the paint is completely dry.
Please read instructions entirely before installing this product.
5/32” Allen key and a 3/8” wrench/socket. (wrench/socket
and Allen key not supplied)
Attach 9 bolts to each Fender Flare using a
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Attach the included rubber seal to the Fender
Flares. Peel back 2” of the adhesive backing and position
on the Fender Flare. Attach the seal to the Fender Flare,
peeling back a few inches at a time. Attach rubber seal
along all areas the Fender Flare will make contact with
Installation Instructions
STEP 6:
STEP 3:
Fender Flares.
STEP 4:
Bolt-On Fender Flares
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remove the liner from the extrusion in small portions and
apply thumb pressure to ensure that it adheres to the
Pulling at right angles to the extrusion,
Dodge Ram 1500 (09-12)
Part #17491
Cut notches in extrusion tape to allow it to fit
neatly around headlamp area of flare as shown.
STEP 5:
Trim any unnecesary extrusion and discard.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Clean the body areas where the Fender
Flares will makes contact. Use the supplied alcohol wipe.
Installation Instructions
STEP 8:
STEP 10:
STEP 7:
Bolt-On Fender Flares
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installation of Fender Flares.
For models equipped with factory fender flares, removal
of factory flares is required, please consult the vehicle
service manual for factory fender flare removal.
Remove all factory bolts and retain for
Dodge Ram 1500 (09-12)
Part #17491
Place the Fender Flare onto the vehicle and fit
into the correct position following the contours of the
body.
STEP 9:
Reattach all bolts removed in step 7.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Check fitment and contour of Fender Flare
to headlight housing and readjust if necessary.
Installation Instructions
STEP 11:
and Allen key not supplied)
STEP 12:
STEP 14:
STEP 13:
Bolt-On Fender Flares
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REAR FENDER FLARE INSTALLATION
5/32” Allen key and a 3/8” wrench/socket. (wrench/socket
Attach 11 bolts to each Fender Flare using a
Dodge Ram 1500 (09-12)
Part #17491
Attach the included rubber seal to the
Fender Flares. Peel back 2” of the adhesive backing and
position on the Fender Flare. Attach the seal to the
fender flare, peeling back a few inches at a time. Attach
rubber seal along all areas the Fender Flare will make
contact with the vehicle body. Trim any excess rubber
Clean the body areas where the Fender
Flares will makes contact. Use the supplied alcohol wipe.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Remove all factory bolts and retain for
installation of Fender Flares.
For models equipped with factory fender flares, removal
of factory flares is required, please consult the vehicle
service manual for factory fender flare removal.
Place the Fender Flares on to the vehicle and fit into the
correct position following the contours of the body.
Installation Instructions
STEP 16:
Bolt-On Fender Flares
STEP 15:
Install all bolts removed in step 14.
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Dodge Ram 1500 (09-12)
Part #17491
Flares to make sure all bolts are tight and clips are
securely fastened. Your installation is now complete.
Do not use abrasive cleaners.
Double check the front and rear Fender
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
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