Installation Instructions
6” Fender Flares (#17190)
Included in this Kit: (2) Front Flares, (2) Rear Flares, (2) Mud Guard
Hardware Bag: (28) Snap bases, (28) Snap Covers, (28) Rubber Spacers, (28) Washers
(28) M5 x 32 bolt, (20’) Rubber Fender Trim, (28) M5 nuts with serrated washer
Prior to installation:
Pre-fit all flares before you attempt to install. If you plan on painting your Fender Flares it must be
done prior to installation. All surfaces must be cleaned using a scouring pad such as Scotch Brite and
prepped using an adhesion promoter. Follow all specifications required by the paint manufacturer. As
you remove factory parts set them aside safely for later use.
Installation Instructions
Step One: Remove the Factory Flares from vehicle
1. Start with the rear fender flare. Remove the rear wheel well cowl ing by prying back the
Christmas tree fasteners.
2. Locate and remove the bolts holding the factory flares on the vehicle.
3. Repeat on the other side of vehicle.
4. Proceed to the front and remove the marker lights on the factory flare. Locate and remove
the bolts holding the factory flare on the vehicle.
5. Repeat on the other side of vehicle.
1997-2006 Jeep TJ
Fig A
Step Two: Install Rubber Trim
1. Locate the supplied rubber trim. Peel back approximately 1” of the backing away from
the edge of the rubber trim. Starting at one end of the flare, push the trim onto the outer
edge of the flare (See: Fig A)
2. Continue pressing the rubber trim onto the flare. Push on approximately 4” then hold in
place. (See: Fig B) Pull away the backing from backside. (See: Fig C) Continue on in this
manner until you have gone completely around the flare. This will take some time but
once you master the technique it will precede quickly. Cut rubber trim to length as
installed.
3. Repeat this process for the remaining flares.
Step Three: Install Flares and Mud Guards
1. Start with the front fender flares. Place a clear snap cap base on the screw and place the
screw through the mounting hole in the flare. Place a 7mm spacer on the screw from the
backside of the flare. Repeat until all screws have been installed on the flare. (See: Fig
D)
2. Hold the flare against the Vehicle and insert the screws through the factory holes in the
fender. Place a flat washer and start the nuts on the screws. Do NOT
until all nuts have been installed and the fender trim rubber has been properly aligned.
CAUTION: Do NOT
3. Reinstall the factory marker light into flare, using the factory hardware.
4. Repeat on the other side.
5. Proceed to install rear flares. Repeat Steps 1 & 2 above. Use the supplied nuts in
positions that do not have a threaded insert in the vehicle body.
6. Attach Mud Guards to the vehicle using the factory hardware previously removed from
vehicle.
7. Place the snap cap cover over the mounting screws and cap base and press firmly into
place. Repeat process for the remaining caps.
over tighten the screws.
tighten any nuts
Fig B
Fig C
Fig D
Installation Instructions
Limited 90 Day Warranty
Smittybilt’s products are covered under the following limited warranties only. Note that the duration of the limited
warranty differs according to the material and finish of the product purchased. Subject to the duration and conditions
of the limited warranty stated below, Smittybilt warrants to the original retail purchaser that its products are free from
defects in material and workmanship. All other warranties and representations express or implied, are hereby
disclaimed, including fitness for merchantability and buyer’s intended use or purpose. All parts are sold “AS IS”
except for the limited warranties granted herein. Buyer assumes all risks as to the selection, suitability and
performance of all goods and products selected. This limited warranty does not cover damage or impairment in any
part due to misuse, improper installation, accident or contact with on-road or off-road hazards, product modification,
improper or inadequate cleaning and/or maintenance. Smittybilt is not responsible for items damaged during shipping.
This warranty is not transferable from the original buyer. For the original Buyer to be eligible for the limited warranty
coverage, the Buyer must provide proof of purchase. Smittybilt strongly recommends returning the warranty
registration card.
Customer’s remedy hereunder shall be limited only to repair or replacement (at Smittybilt’s option) of any defective
part(s) returned to Smittybilt at customer’s expense. The determination of whether or not a returned part is defective or
subject to coverage under the limited warranties stated herein shall be made at Smittybilt’s sole d iscretion.
To assure product quality, Smittybilt reserves the right to change product design, material, specification and finishes
without prior notice to customers. This limited warranty gives you specific legal rights and you may also have other
rights, which may vary from state to state. Some states do not allow limitations on how long an implied warranty lasts,
so the above limitations may not apply as to you. Also, some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you. Smittybilt reserves
the right to discontinue product lines and substitute products, or provide other remedies than those listed in this limited
warranty for those discontinued products
Requesting Warranty Coverage
To make a claim under this limited warranty, customer must:
(1) Call Smittybilt, at (888) 717-5797 for a return authorization code (RAC) and/or Smittybilt may require
photographic proof of defect before issuing an (RAC); (2) return the defective part, properly packaged to prevent
further damage to the product, postage prepaid, together with dated proof of purchase receipt and identifying return
authorization code (RAC) on the outside of the packaging to Smittybilt at 1600 Walnut Parkway, Compton, CA 90220.
Warranty claims can not be determined until the returned merchandise is inspected. A minimum charge of fifteen
percent (15%) may be added for all products which are determined to be returned for reasons other than warranty.
Additional charges may be applied if merchandise is damaged or unsellable upon receipt.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
6” Fender Flares (#17190)
1997-2006 Jeep TJ
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