PW4060
PUNCH WASHER
USER MANUAL
User Manual
PW4060 Series
Page 2 - 78
READ THE USER MANUAL WITH CARE
This manual is an integral part of the appliance.
Take good care of it and keep it to hand throughout the appliance’s life cycle.
This manual and all the information it contains must be read carefully before using the appliance.
Failure to read, any misunderstanding or incorrect interpretation of the instructions provided in this manual may lead
to misuse of the device, put the operator at risk and impair the device’s performance.
Installation, maintenance and any repairs must be carried out by authorised technical staff.
Apart from leading to forfeiture of warranty cover, repairs performed by unauthorised staff may
put the user’s safety at risk.
Any components must always be replaced with genuine Smeg spare parts.
Use of the device in breach of the instructions provided by the manufacturer may jeopardise the
specified protection level (safety of the appliance) and the warranty cover for it (see point 5.4.4
of IEC 61010-1:2001).
The manufacturer declines all liability for uses other than those described in this manual.
Consumables (detergents, air filters, thermal printer paper, etc.) are not covered by the
warranty, except for any manufacturing defects.
The Warranty does not cover any parts found to be faulty due to negligent or careless use,
improper use, failure to comply with the appliance’s operating instructions, incorrect installation
or maintenance, maintenance or repairs performed using by unauthorised staff or repairs made
with non-genuine parts, damage during transport, or any circumstances in which the appliance’s
defects cannot be traced back to manufacturing faults. Any work relating to installation and
connection to the intake and drain systems, and the maintenance work described in the
operator’s manuals, are also excluded from the Warranty.
Any accessories may not be installed on the appliance by the user; this must be done by Smeg
authorised technical staff.
To request technical documentation relating to accessories from Smeg: instruments@smeg.it
(ref. 5.4.4.c IEC61010-2-040:2005)
The information in this manual is provided for guidance only. The contents and the equipment described may be
subject to change without notice.
19 390 6446 00
24/10/2016
Manual Ed.
Date
User Manual
PW4060 Series
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INFORMATION AND AFTER-SALES SERVICE FOR SMEG PRODUCTS
Our Sales Department staff will be able to provide you with information about prices and special offers.
Our After-Sales Department will be able to provide you with guidance about keeping your appliance functioning
correctly and put you in touch with your nearest authorised Service Centre.
Customer Service - Instrument Division Service +39 0522 184 85 95
instruments@smeg.it
assistenza.instruments@smeg.it
service.instruments@smeg.it
Our entire product offering can be viewed at:
www.smeg-instruments.com
User Manual
PW4060 Series
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CONTENTS
1 INTRODUCTION ................................................................................................................................................... 6
1.1 PW FAMILY - INTENDED USE ............................................................................................................................... 7
1.2 DEFINTITION: “RESPONSIBLE AUTHORITY” IN RELATION TO THE DEVICE .......................................................... 7
1.3 WASHING TROLLEYS AND ACCESSORIES ............................................................................................................. 8
1.3.1 Smeg WD-PRINTE printer – ......................................................................................................................... 8
1.4 PERISTALTIC PUMP P3 ........................................................................................................................................ 8
1.5 LIST OF MODELS .................................................................................................................................................. 9
2 KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE APPLIANCE .............................................................10
3 GENERAL WARNINGS .........................................................................................................................................11
3.1 ACCESSING AND REUSING THE DEVICE AFTER AN INCOMPLETE CYCLE ........................................................... 12
3.2 DOOR OPENING ................................................................................................................................................ 13
3.3 MANUAL DOOR RELEASE PROCEDURE ............................................................................................................. 14
4 DESCRIPTION OF CONTROLS AND PROGRAMS ...................................................................................................14
4.1 CONTROLS ......................................................................................................................................................... 14
4.2 CONTROLS - DETAILED DESCRIPTION ............................................................................................................... 16
4.2.1 DISPLAY OF PARAMETER A0 ..................................................................................................................... 17
4.3 INDICATOR LEDS - INTRODUCTION ................................................................................................................... 18
4.4 INDICATOR LEDS - DETAILED EXPLANATION ..................................................................................................... 19
4.5 SELECTING THE WASHING PROGRAMME ......................................................................................................... 21
4.6 BRIEF TABLE OF THE PROGRAMS INSTALLED.................................................................................................... 23
4.6.1 RESINS - SOFTENER, REGENERATION AND WASHING PHASE ................................................................... 24
4.6.2 DRYING PHASE .......................................................................................................................................... 24
4.6.3 CUSTOM PROGRAMS ................................................................................................................................ 26
4.7 A0 THERMAL DISINFECTION PARAMETER ........................................................................................................ 27
4.8 PREPARING THE LOAD FOR WASHING AND DISINFECTION .............................................................................. 28
4.9 END OF CYCLE ................................................................................................................................................... 29
4.10 HALTING A PROGRAM IN EXECUTION .............................................................................................................. 30
4.11 PROGRAM SPECIAL OPTIONS ............................................................................................................................ 31
4.11.1 DELAYED START - Setting the hours .......................................................................................................... 31
4.11.2 DELAYED START - Starting the program and display ................................................................................. 31
4.11.3 TEMPORARY DISABLING OF DEMI WATER ................................................................................................ 32
4.11.4 Deleting “Delayed start” - “No Demi” settings ......................................................................................... 33
4.12 RESET PROCEDURE............................................................................................................................................ 34
4.13 PRINTING THE CYCLE AND APPLIANCE PARAMETERS ....................................................................................... 35
5 SETUP MODE - “FUNCTIONS” .............................................................................................................................35
5.1 ACCESSING THE SETUP MODE / ENTERING THE PASSWORD ........................................................................... 35
5.2 ACCESS AND PARAMETER MODIFICATION ....................................................................................................... 37
5.3 “SET“ PARAMETERS .......................................................................................................................................... 39
5.3.1 APPLIANCE DATA STORAGE, OVERWRITING, PARAMETER Set -b ............................................................ 42
5.4 “CLOC” – DATE AND TIME PARAMETERS .......................................................................................................... 44
5.5 SETTING THE “PrEn” “PROGRAM ENABLING” FUNCTION................................................................................. 45
6 COMMISSIONING INSTRUCTIONS ......................................................................................................................47
6.1 USING THE WATER SOFTENER .......................................................................................................................... 47
6.2 USING DETERGENT AND NEUTRALISING AGENT .............................................................................................. 48
6.2.1 LIQUID DETERGENT INTAKE SYSTEM ........................................................................................................ 48
6.3 RECOMMENDED DETERGENTS ......................................................................................................................... 50
7 ALARMS AND WARNING MESSAGES ..................................................................................................................52
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8 CLEANING AND MAINTENANCE .........................................................................................................................60
8.1 CLEANING THE APPLIANCE AND ITS PARTS ...................................................................................................... 60
8.1.1 Filter elements .......................................................................................................................................... 62
8.2 IF THE APPLIANCE IS TO BE OUT OF USE........................................................................................................... 62
8.3 REUSING THE APPLIANCE AFTER A PERIOD OUT OF USE .................................................................................. 62
8.4 TROUBLESHOOTING .......................................................................................................................................... 63
9 ROUTINE INSPECTIONS AND MAINTENANCE .....................................................................................................64
9.1 DAILY ................................................................................................................................................................. 64
9.2 WEEKLY ............................................................................................................................................................. 64
9.3 EVERY SIX MONTHS .......................................................................................................................................... 64
9.4 EVERY YEAR ....................................................................................................................................................... 64
10 TECHNICAL DATA ...........................................................................................................................................65
11 PRODUCT DIMENSIONS - MEASUREMENTS IN MM ........................................................................................67
11.1 PW4060 SERIES ................................................................................................................................................. 67
12 POSITIONING THE APPLIANCE ........................................................................................................................67
13 ELECTRICAL SYSTEM REQUIREMENTS .............................................................................................................70
13.1 - POWER SUPPLY CABLE AND DISCONNECTION DEVICE ................................................................................... 70
14 WATER CONNECTION FITTINGS ......................................................................................................................71
14.1 WATER INTAKE .................................................................................................................................................. 71
14.1.1 WATER INTAKE CONNECTION ................................................................................................................... 71
14.1.2 POSITION OF FILL COCKS ........................................................................................................................... 71
14.1.3 WATER SUPPLY SYSTEM REQUIREMENTS ................................................................................................. 72
14.1.4 PAD ACCESSORY FOR UNPRESSURISED DEMI WATER .............................................................................. 73
14.2 WATER DRAIN ................................................................................................................................................... 74
15 DATA CONNECTION ........................................................................................................................................76
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PW4060 Series
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1 INTRODUCTION
PW4060 – are professional glassware washing machines.
Smeg PW4060 series products comply with all the prerequisites of the relevant safety regulations and the standards in
force for electrical equipment.
The table below summarises the product’s main characteristics. (For a full list of models and their configurations refer
to the “LIST OF MODELS” point below).
PW – basic model
CONTROL
ELECTRONIC with MICROPROCESSOR
(with Time and Date functions)
OPENING THE DOOR
Automatic
DETERGENT DISPENSING
Peristaltic pumps P1, P2 and P3
CONTROL OF DETERGENT DISPENSING
Optional (only on P1 and P2)
DETERGENT JERRY CAN LEVEL CONTROL
SI
TEMPERATURE CONTROL
Single Platinum PT probe (TL1)
STEAM CONDENSER
SI
DRYING SYSTEM
Forced air
ABSOLUTE DRYING FILTER
Optional
RUNNERS IN TANK FOR TOP BASKET
NO
WATER INTAKE CONNECTIONS
Mains and Demineralised
PRESET PROGRAMS
Free presets
COMMUNICATION
RS232 serial (For PC or Printer)
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PW4060 Series
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1.1 PW FAMILY - INTENDED USE
Pharmaceutical punch washer.
The appliance is built to provide the following function:
Punch washing;
The appliance cannot be used to sterilize instruments or any other device.
Any use other than that described in this manual constitutes misuse.
SMEG declines all liability for uses other than those stated above.
SMEG declines all liability for any damage caused by the use of the appliance to wash objects not
approved by their manufacturers for automatic decontamination by means of thermal disinfection.
The appliance may only be used by specifically trained staff. Smeg will train the staff assigned
to use the appliance at the time of installation.
Smeg declines all liability in the event of malfunctions or accidents caused by use of the appliance
by untrained staff.
The training of the staff responsible includes specific information on the possible risks involved
in the use of the appliance, and training in the safest possible way of carrying out the operating
procedures.
The Smeg installation engineer is also responsible for notifying the responsible authority of the
USER and SUPERUSER passwords for access to the setup parameters. The responsible authority
must keep these passwords in a safe place.
It is the duty of the appliance’s RESPONSIBLE AUTHORITY to ensure that those using the
equipment have been suitably trained in its operation, its safe use and routine checks, and that
this training is suitably maintained.
Staff training should be checked regularly.
The installation engineer is responsible for ensuring that it operates correctly after
commissioning.
Safety information supplied in compliance with 5.4.101.1 IEC61010-2-040:2005
Instrument manufacturers’ instructions should always be followed when choosing the most
appropriate disinfection treatment.
In particular, it is important to check the compatibility of the load for treatment with the specific
washing cycle chosen, in terms of the maximum temperatures reached and the chemicals used.
Information supplied in compliance with point 5.4.4.r IEC61010-2-040:2005.
1.2 DEFINTITION: “RESPONSIBLE AUTHORITY” IN RELATION TO THE DEVICE
Responsible authority: “Person or group responsible for the use and ordinary maintenance of the unit and for
operator training.
Definition taken from point 3.5.13 of the IEC61010-1:2001 standard.
The responsible authority should be clearly identified within the facility where the appliance is used, (for example by
recording the relative names and responsibilities on corporate forms).
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1.3 WASHING TROLLEYS AND ACCESSORIES
N.B: the device is supplied without the washing trolleys and instrument holder baskets.
Contact Smeg for details of the range of racks and baskets best suited to your washing
requirements.
Visit www.smeg-instruments.com for information about the standard range of products
available.
The appliance may only be installed, serviced or repaired by a technician authorised to do so by
the Manufacturer.
Any components must always be replaced with genuine spare parts.
1.3.1 Smeg WD-PRINTE printer –
The appliance’s RS232 port can be used to connect the external Smeg WD-PRINTE printer, supplied with its own
power transformer.
This accessory should be used only with thermal paper, 57.5mm ± 1mm, recommended weight 55 g/m2.
To operate this accessory, simply connect the transformer to the power socket and connect the R-S232 port to the RS232 socket on the rear of the device.
Refer to the accessory’s manual for detailed instructions.
fig. 1 – Smeg desktop printer.
fig. 2 – R-S232 cable supplied with the printer and position of the RS-232 socket on the device.
1.4 PERISTALTIC PUMP P3
Peristaltic pump P3 is installed to dispense a protective additive: contact Smeg for advice about the model best suited
to your needs.
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PW4060 Series
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1.5 LIST OF MODELS
Model configuration chart.
Symbols used:
SYMBOL
MEANING
feature present on the model in question.
optional accessory, installable on the model in question.
-
feature not present and not installable on the model in question.
Configuration chart
MOD. PW
Features
PW4060
DD - Powder detergent
dispenser in inner door
-
P1 - Peristaltic
detergent pump
P2 - Neutralising agent
peristaltic pump
P3 - Optional peristaltic
pump
Dryer
Absolute drying filter
Steam condenser
Control of detergent
dispensing
Detergent jerry can
level control
Aquastop
ELECTRICAL CONFIGURATION
A number of different electrical setups are available for every model.
The names of the models have different suffixes to identify the power supply rating. Example:
- “PW4060-1” refer to 230V single-phase models: “ 1N~ ”
- “PW4060-3”, refer to three-phase models, 230V between phases, without neutral: 3~ ”
- “PW4060”,. If the model does not have a suffix it will be three-phase, with neutral, 400V between phases:
“ 3N~ ”.
- “PW4060U”,. The “U” suffix refers to “North American models”, convertible 208V models: 208V 3~ 60Hz *
/ 208 V ~ 60Hz (* default connection).
Contact Smeg for advice about the model best suited to your needs instruments@smeg.it
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PW4060 Series
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2 KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE APPLIANCE
The following is the key to the symbols used on the appliance and in this manual, as required by point 5.4.4.e of
IEC61010-2-040:2005.
Read with particular attention.
(Symbol which appears beside particularly important instructions or warnings).
Warning, danger: refer to the manual.
(The symbol appears on the appliance’s technical dataplate to emphasise that staff must read
the manual before using it.
The symbol appears in the manual next to safety instructions)
Warning, hot surface.
(the symbol is affixed to the appliance close to parts which may heat to high temperatures and
constitute a burn hazard - do not touch parts near this symbol. The symbol appears in the
manual to emphasise safety instructions relating to the burn hazard).
Warning, electric shock hazard.
(The symbol is affixed close to live parts - the appliance’s power supply must be disconnected
before doing any work on these parts. Never touch live parts unless the electricity supply is
disconnected).
Transport and unpacking precautions.
Flammability hazard.
Biological hazard.
At the end of its working life, the product must be consigned to a disposal plant for recovery and
recycling in accordance with the relevant legislation in the country of installation. Contact the
specialist disposal consortia. This appliance is tagged under European Directive 2002/96/EC ON
WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE).
By making sure that this product is disposed of correctly, the user helps to prevent potential
detrimental effects on health and the environment.
CE marking; the manufacturer guarantees compliance with the EU directives applicable to the
product.
This symbol appears on the machine’s technical data label and in this manual.
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PW4060 Series
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3 GENERAL WARNINGS
Leaning or sitting on the open door of the device might cause it to tip over, putting people in
danger. The door is not designed primarily to support loads.
The maximum weight which can be loaded on the door, including the weight of the instrument
rack, must never exceed 30kg.
If the weight of the instrument trolley and baskets is excluded, the maximum processable load
must never exceed 23kg.
For optimal DRYING, the load for processing must never exceed 15 kg.
With use of the appliance, localised or general discolouring of the heating element may occur.
This is normal since it is due to the operating mode and does not reduce the appliance’s
effectiveness.
In the event of malfunction, disconnect the appliance from the electricity supply and turn off the
water tap. Then contact your nearest authorised Service Centre.
Open the door carefully, first waiting for the wash cycle to end.
The appliance has an automatic door opening system; do not force the door open while a
program is in progress.
The appliance must only be used by staff suitably trained in its operation.
The tank of the appliance is not designed for users to climb into it. The user must never climb into
the tank; this might put his safety at risk (ref. 7.102 IEC61010-2-040:2005).
Do not place flammable substances inside the appliance. Do not use flammable detergents.
Never place alcohol or solvents such as turpentine, which might cause an explosion, inside the
appliance. Do not place materials dirty with ash, wax or paint inside the appliance.
N.B. - ABSENCE OF DEMINERALISED WATER SUPPLY
If demineralised water is not available, the user is responsible for ensuring that the quality of the
water supplied to the appliance does not cause mineral salts or other substances to be deposited
on the instruments processed, rendering their subsequent use unsafe.
Never touch the heating element immediately after the end of a wash programme.
Do not touch any residual liquids left inside the washing chamber; scalding hazard (ref. 7.102.c
IEC61010-2-040:2005).
When moving the appliance around, a forklift truck or pallet truck must be used.
Before leaving the factory, the base of the appliance is secured to a pallet, which is used for lifting
and transporting it.
Do not use appliances which have been damaged in transit!
If in doubt, contact your dealer.
Once decommissioned, the appliance must be rendered unusable. Cut the power supply cable
after removing the plug / disconnecting the cable from the power socket.
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3.1 ACCESSING AND REUSING THE DEVICE AFTER AN INCOMPLETE CYCLE
The instructions relating to the device’s safety in the event of an incomplete operating cycle are provided in
compliance with points 5.4.4.g and 13.1.102 of IEC61010-2-040:2005.
WARNING
Warning applicable if the appliance is used for processing biologically contaminated material.
If a disinfection cycle is interrupted (by the user or due to an alarm generated by the appliance
itself): take care when handling the instruments and the load in general in the washing chamber.
The load and the internal parts of the appliance might be biologically contaminated/infected.
Before handling the items in the load or performing any maintenance procedures: perform a full
thermal disinfection cycle or, if a complete cycle is not possible, handle the load with due care
(e.g. using the protective equipment specified when handling the infected load, e.g. gloves, lab
coat).
DANGER, HOT SURFACES
The appliance performs a thermal disinfection cycle using water at high temperatures (up to
93°C) and detergents. If, in the event of a failure, there is water in the tank when the door is
open: avoid contact with the skin, burning hazard and risk of irritation due to the toxicity of the
chemicals used.
Never touch the heating elements inside the tank.
Contact Smeg authorised technical staff in the event of a failure.
fig. 3 – View of inside of tank, detail of heating elements.
Do not touch
the heating
elements
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3.2 DOOR OPENING
We consider the door opening procedure here to facilitate access to the interior of the machine.
The remaining controls are covered in the following paragraphs.
The appliance is equipped with an automatic door locking system.
Do not force the door open, rather proceed as follows:
Connect the machine to its power supply.
Hold down the button with the On/Off symbol for 2 seconds to switch the appliance on.
Press the Open door button: the machine beep when the signal is received; release the button and the door
will open of its own accord after a few seconds.
DOOR OPEN BUTTONS
On/Off
Open door
fig. 4 – Selecting automatic door opening.
To open the door without connecting the appliance to the electricity supply (useful for emergencies or in case of
power blackouts), the manual release system has to be used (see next point).
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3.3 MANUAL DOOR RELEASE PROCEDURE
If necessary, due to a malfunction or power blackout, the appliance can be opened manually by releasing the lock
using a screwdriver with stem Ø4mm; be gentle, taking care not to damage the device.
1. This procedure is only possible with the appliance in standby status, with no cycle running.
2. Warning: before opening the appliance manually, disconnect it from the electricity supply.
3. Insert a screwdriver or a rod 4 mm in diameter into the hole in the bottom of the centre of the front panel.
4. Push the pin upward until the lock is released.
fig. 5 – Diagram, manually releasing the lock in case of emergency.
4 DESCRIPTION OF CONTROLS AND PROGRAMS
4.1 CONTROLS
All the device’s control and monitoring devices are placed together on the front panel.
CONTROL PANEL PW4060
fig. 6 – Control panel. The display and indicator LEDs are in the middle and the control buttons at the sides and bottom.
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PW4060 Series
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CONTROL PANEL SYMBOLS
SYMBOL
MEANING
SYMBOL
MEANING
On/Off
Functions
Drying Decrease
Increase
Drying
Start / Stop
Open door
Select
Select
The diagrams below only us the layout relating to PW4060 models.
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4.2 CONTROLS - DETAILED DESCRIPTION
BUTTONS
DESCRIPTION
On/Off
The button is enabled with the door open or closed.
The button turns the device’s interface on and off, allowing its use. Hold the button down
for 2 seconds to turn it on or off.
Once the appliance has been switched on, the code of the selected program appears on
the display (e.g. “Pr 03”).
When the interface is switched off, the display reads “OFF”.
When the door is open the display shows four dashes and the other buttons are disabled.
The device is still powered up even when the interface is off.
-
Drying +/-
The buttons increase/decrease the intensity (and duration) of the drying phase.
Holding down the “Drying–” button selects a separate drying program; the display shows
the message “Pdry”.
If the cycle set has a drying phase, these buttons are enabled and the drying LED
illuminates.
If the cycle set does not include a drying phase, the buttons are not enabled and the
drying LED remains off.
These are “first touch” buttons; there is no need to hold them down.
The drying duration set is displayed as follows:
- 3 horizontal bars on the display; maximum time setting, default time
- 2 horizontal bars, medium duration
- 1 horizontal bar, short duration
Start/Stop
Starts a new cycle or pauses the current one. Must be held down for 2 seconds.
When the cycle starts or pauses, a double beep will sound.
The button is also used (again holding it down) to confirm the value of an appliance
parameter during modification.
Functions
Hold down: access to the appliance setup parameters, password required. Refer to the
SETUP MODE - “FUNCTIONS” section for a detailed explanation.
Short press: whenever the Functions button is pressed,
the display screen changes; the various screens show the parameters of the cycle
selected in combination with the LED which explains their meaning.
For a full understanding of the values shown on the display, note that they depend on the
appliance’s status:
1. Appliance in standby
2. Washing cycle running
LED
ON THE
DISPLAY
Meaning of LED on
<
With device at a standstill
The value gives the nominal cycle duration. The time led also
turns on. The duration is guideline; it applies in test conditions
and with correct electrical connection.
If a cycle is running
Remaining cycle time.
-- : 90
With device at a standstill
Maximum temperature reached in the cycle set
If a cycle is running
- During washing: Tank temperature
- During drying: Inlet air temperature (function introduced
from firmware version 4.6.xx.yy).
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BUTTONS
DESCRIPTION
600
With device at a standstill
A0 value associated to the selected cycle, if the cycle includes
a thermal disinfection phase.
If a cycle is running
Display function which starts from the thermal disinfection
phase: displays the A0 value reached.
The value reached during the thermal disinfection phase is
displayed during the phases which follow.
[Displayed on two screens from firmware version 1.11.0.33.
This parameter displays on two consecutive screens. The
thousands value is followed by “t”, the units value by “u”]
-
F5
With device at a standstill
Number of phases in the program
If a cycle is running
Current phase
Note: Wash cycles always start with a short pump-out phase
to bring the device to the standard starting condition: this
phase is called “phase 0”.
-
PR 03
After 5 seconds of user inactivity, the display returns to the
program number.
Open door
The door is opened automatically by means of an electric lock; opening is only permitted
in conditions of safety for the user.
The user simply presses the button; there is no need to hold it down.
The button also provides an “Escape” function; it is pressed to quit the procedure for
displaying or modifying an appliance parameter. In this case, it has to be held down (2
seconds).
-
Select
Program selection buttons. The letter “P” and the name of the selected program appear
on the display.
These buttons can be used to increase or decrease the current value during modification
of an appliance parameter.
4.2.1 DISPLAY OF PARAMETER A0
Displayed on two screens from firmware version 1.11.0.33 (May 2013).
The values of parameter A0 may be high (typical example A0=12000) and it is displayed on two consecutive screens,
the thousands(t-thousands) screen and the units (u-units) screen; the value in thousands appears with the suffix “t”,
the units with suffix “u”. The switch between screens takes place automatically after 3 seconds, or can be triggered by
a short press on the “Functions” button.
fig. 7 – Display of A0 on two consecutive screens; the suffix “t” stands for thousands.
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4.3 INDICATOR LEDS - INTRODUCTION
fig. 8 – In the front panel display area: digit area in the centre with indicator LEDs around the perimeter.
LED SYMBOLS
SYMBOL
MEANING
SYMBOL
MEANING
Lack of detergent
A0, thermal disinfection
Maintenance: filter
replacement
(only if absolute filter is installed)
Temperature
Appliance maintenance
Time: time left on display
No salt
Thermal disinfection,
identifies cycles with thermal
disinfection
Alarm
Drying
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4.4 INDICATOR LEDS - DETAILED EXPLANATION
1 - Symbols associated to a warning
SYMBOL
MEANING
Lack of detergent
Lights up if the detergent level sensors are installed and one of them is at "minimum" level.
The warning is displayed at the end of the cycle and, in combination with the LED, the segment
display shows the code of the detergent to which the warning refers:
P1: code “A- : 68”
P2: code “A- : 69”
P3: code “A- : 70”
Activated at the end of the cycle and when the user attempts to start a new program.
The washing cycle can be started with this light on by pressing the Start/Stop button again.
If both alarms are present (cans P1 and P2 both empty), the Start/Stop button has to be pressed
twice to start the cycle. (The appliance’s internal memory records the event).
Replace the can of detergent which is running out with a new can as soon as possible.
Maintenance: filter replacement
For PW4060 series only; active if the dryer is present and the absolute filter is installed. (The
absolute filter is optional). The LED indicates that the absolute filter needs to be replaced.
Operation of the light is triggered by the number of drying operating hours, set at 500h when the
filter is new. The filter must be replaced by Smeg authorised staff.
Appliance maintenance
The appliance counts the number of cycles performed and the LED comes on to alert the user that
maintenance is required.
These are inspection and maintenance operations, scheduled every 1000 cycles, which must be
performed by Smeg authorised staff to keep the appliance safe and in good working order.
No Salt
Salt must be added to the water softener reservoir in the tank.
Salt is necessary to enable the softener to reduce the hardness of the intake water.
Alarm
The machine displays an anomaly, which can be generated by a fault or by the detection of abnormal
conditions. The displays shows the number of the alarm. In the alarms table in this manual, each
code is matched with the components which may have caused the event as an aid to
troubleshooting.
A record should be kept of any alarms to allow the After-Sales Service to be provided with a detailed
description of the malfunction.
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2 - Symbols associated to a washing cycle parameter
When the LEDs listed below light up, the value shown on the display is a parameter of the
washing cycle in progress or being selected.
When the cycle has not yet started: pressing the Functions button displays the cycle
parameters.
When the operating cycle is in progress: pressing the Functions button displays the value
reached by the parameter associated to the LED.
SYMBOL
MEANING
A0, thermal disinfection
With cycle running: The LED is on when the digits in the middle of the screen show the A0 value
reached.
With appliance in standby: when the LED is on the digits in the middle of the screen show the A0
value associated to the cycle being selected.
Parameter calculation and display are only enabled if the cycle has a thermal disinfection phase with
temperature of at least 80°C.
Temperature
With cycle running: The LED lights up when the display shows the temperature in the tank.
With drying in progress: The LED lights up when the display shows the temperature in the dryer
pipe (function introduced from firmware version 4.6.xx.yy).
With appliance in standby: The value on the display shows the max. temperature associated to the
cycle being selected.
Thermal disinfection
Identifies a cycle with thermal disinfection; the LED flashes when a thermal disinfection phase is in
progress.
Drying
For PW4060 series only. The LED comes on to identify a cycle with drying phase, even during
selection. The LED flashes when the drying phase is in progress.
Remaining time
With cycle running: The LED lights up when the display shows the time remaining.
With appliance in standby: the value on the display shows the estimated time for performance of
the program.
fig. 9 – Functions button. With the cycle in progress or being selected, pressing the Functions button displays the parameters of the wash cycle: A0
value, Temperature and Time Remaining.
User Manual
PW4060 Series
Page 21 - 78
4.5 SELECTING THE WASHING PROGRAMME
The device has an interface, with segment display and 10 LED-lit symbols, for user-device communications.
To run a program:
1. Close the door by shutting it against the appliance until the lock clicks shut. The buttons are only enabled with
the door closed.
2. If the appliance is off, switch it on by pressing the On/Off key (hold down for 2 seconds)
3. Use the Selection buttons to select the program.
4. Once the selection has been made, the Functions button can be used to scroll through the program
parameters.
5. If the program includes a drying phase, its duration can be adjusted using the Drying Decrease and Drying
Increase buttons.
6. Press the Start/Stop button to start the cycle (hold it down for 2 seconds).
7. Two beeps sound to indicate the start of the program.
8. Once the selected program has been successfully completed, the display shows “End“.
9. Interrupting the cycle: A cycle in progress can be interrupted by pressing the Start/Stop button. A
After the cycle has been interrupted, the options available vary depending on conditions in the tank:
i. If the temperature in the tank is below 40°C: the door can be opened. If the door is closed
again within 1 minute, the cycle can be restarted from the phase where it was interrupted by
holding down the Start/Stop button.
ii. If the temperature in the tank is above 40°C: a reset cycle is required since the door cannot
be opened.
2
3
1
fig. 10 – Standard procedure for starting a cycle. 1 Select the program using the Selection buttons. 2 Check the program parameters: Functions
button. 3 Start the program: hold down the Start/Stop button.
CONTROL PANEL SYMBOLS
SYMBOL
MEANING
SYMBOL
MEANING
On/Off
Functions
Drying Decrease
Drying Increase
Start / Stop
Open door
Select
Select
User Manual
PW4060 Series
Page 22 - 78
fig. 11 – Example of a Display screen. Program 5 selected
The program includes a drying phase – Drying LED on.
The program includes a thermal disinfection phase– ”Td” LED on.
NOTE - CYCLE COMPLETION TIMES
The completion times shown on the display are guideline: they may vary due to factors such as
the intake water temperature and pressure.
At the end of each program, a resin regeneration phase may be automatically tripped, followed
by resin washing, to ensure that the integral softener operates correctly. These procedures do
not take place at every cycle but are triggered as needed, depending on the intake water hardness
and the amount of water used.
The procedures are not included in the theoretical cycle time shown initially on the display.
In order for the real times to be close to the theoretical stated times, the appliance parameters
must be set appropriately, so that the time passed is calculated on the basis of the electrical
connection as made.
User Manual
PW4060 Series
Page 23 - 78
4.6 BRIEF TABLE OF THE PROGRAMS INSTALLED
For details of the various washing program phases, always refer to the enclosed “PW4060 Programs Table”.
The brief table below is purely guideline. The programs listed below may be subject to modification for the purposes
of improvement.
The drying phase – phase finale of the programme - is included in the Smeg PW4060 series.
All programmes can be modified to meet specific requirements.
Programs can only be modified using the Smeg TRACELOG software; contact Smeg for
information concerning the use and installation of the program.
ID
PW - PUNCH WASHER
PR 1
Light [+ Drying]
PR 2
Medium [ + Drying ]
PR 3
Strong [ + Drying ]
PR 4
Light demi [ + Drying ]
PR 5
Medium demi [ + Drying ]
PR 6
Strong demi [ + Drying ]
PR 7
Light demi* [ + Drying ]
PR 8
Medium demi* [ + Drying ]
PR 9
Strong demi* [ + Drying ]
PR 10
Custom 1 (default: rinse demi)
PR 11
Custom 2 (default: rinse demi)
PR 12
Custom 3 (default: rinse demi)
PR 13
Custom 4 (default: rinse demi)
PR 14
Custom 5 (default: rinse demi)
PR 15
Custom 6 (default: rinse demi)
PR 16
Service - operation of peristaltic pumps, intake of detergent + rinsing
Tab. 1 – Brief table of the programs installed.
PUMP
PW DEFAULT
DOSAGE
[ml/litre]
DOSAGE FOR SERVICE
PROGRAM 16 ONLY
[ml/litre]
P1 5 12
P2 3 12
P3
2 (equivalent to
0.3ml/l)
12 (equivalent to
1.8ml/l)
Operating PARAMETERS for P3
Display shows
“SEt – 3”
ml dispensed by pump per
litre of water
1
0.14
2
0.29
3
0.43
4
0.57
5
0.71
6
0.86
7
1.00
8
1.14
9
1.29
10
1.43
Tab. 2 – Brief table of doses and water intakes per phase.
User Manual
PW4060 Series
Page 24 - 78
MAINS WATER - DEMINERALISED WATER in PROGRAMS
The enclosed table indicates when a specific phase takes in cold water and when demineralised
water.
If demineralised water is deselected by means of the appliance setup parameters, the
appliance will always take in cold water.
Whenever possible, connection to demineralised water is recommended, for better final rinsing
results and to avoid the formation of limescale.
4.6.1 RESINS - SOFTENER, REGENERATION AND WASHING PHASE
The softener incorporated in the device removes calcium compounds from the intake water to reduce its hardness.
The softener comprises a container of ion exchanger resins, which must be regenerated regularly.
The appliance decides when a resin regeneration and washing cycle is needed depending on the hardness set and the
quantity of water treated.
Resin regeneration and washing cycles are performed at the start of a washing cycle, to avoid the risk that standing
brine (salt and water) might cause corrosion.
4.6.2 DRYING PHASE
The drying phase is included in the washing cycle, except in programs
“CUSTOM” and “16 Service”.
If the current program includes drying, the respective indicator light turns on.
ADJUSTING THE DRYING SETTINGS
The specific buttons for this function allow the effectiveness of the drying process to be regulated by increasing or
decreasing the total time of this phase. 3 dashes light up on the display if the default drying settings are active, while 2
dashes or 1 dash indicate gradually shorter times.
STANDARD STRUCTURE OF THE DRYING PHASE, IN 3 STEPS
Drying
total time:
t_d = t_1 + t_2 + t_3
Step 1
Step 2
Step 3
Characteristics:
The fan speed is reduced
(1/4 - 1/2 of full speed) to
aid the controlled venting
of steam from the tank.
Time and temperature
equal to target values set
by the program. Fan at full
speed.
Cooling phase for load and
heating elements.
Duration, with 3 steps
t_1 = 10 minutes
t_2 = target_time
t_3 = 4 minutes
Duration, with 2 steps
t_1 = 10 minutes
t_2 = 0.5 x target_time
t_3 = 4 minutes
Duration, with 1 step
t_1 = 10 minutes
t_2 = 0
t_3 = 4 minutes
Duration, with 0 steps
t_1 = 4 minutes
t_2 = 0
t_3 = 4 minutes
NOTES
The “target time” stated in the table refers to the time specified in the annexed “PROGRAM TABLE” document.
In a standard program, e.g. with drying having t_target=25min, the total time of the phase is calculated as follows:
t_d = t_1 + t_2 + t_3 = 10 + 25 + 4 = 39minutes.
If the final temperature is below 40°C during the last phase of the washing cycle, step 1 is completely omitted, since
there is no need to expel steam: t_1=0.
Target temperature: the temperature value in the program table, which refers to the temperature reached by the
monitoring probe TA in the drying duct. The temperature in the tank during drying is about 30°C below the target
value. For example, for a drying program with T_target=110°C,
T_tank≈ T_target - 30°C = 110°C – 30°C = 80°C.
User Manual
PW4060 Series
Page 25 - 78
SEPARATE DRYING PHASE
Users can also select a SEPARATE DRYING CYCLE by pressing the “Drying Decrease” button for 2 seconds: the
message “PdrY” appears on the display.
The drying time can still be adjusted as described above.
fig. 12 – Display screen: separate drying program.
Drying Decrease
Drying Increase
fig. 13 – Buttons used to Decrease and Increase the Drying Time.
fig. 14 – Display during Drying setting adjustment.
N.B. - important for selecting the cycle and max. cycle temperature
The drying temperature stated in the programs table (e.g. 110°C) refers to the value measured at
a specific point of the Dryer duct and does not correspond to the temperature reached by the
load.
Temperatures in the tank during drying never exceed 90°C.
User Manual
PW4060 Series
Page 26 - 78
4.6.3 CUSTOM PROGRAMS
All programmes can be modified to meet specific requirements, except for programme "16 service"
Modifications can be made using the Smeg TRACELOG software (not part of the standard package) or by Smeg
authorised engineers on request.
For details of how to purchase the software and minimum installation requirements, contact your local dealer or mail
Smeg directly at instruments@smeg.it .
If parameters are modified from the default settings, a record should be kept of the various phases and the new
program settings.
Warning: when creating a custom program, do not include more than two thermal disinfection
phases at 93°C for 10 min.
CUSTOM PROGRAM RECORD TEMPLATE
Program
1. Prewash /
Wash (cold)
2. Wash /
Enzymatic Wash
3. Chemical
Disinfection
4. Neutralisation
5. Mains Water
Rinse
6. Demi Rinse
7. Hot Demi Rinse
8. Thermal
Disinfection / Td +
lubrication
9. Drying
A0
Cycle time (except
drying)
ID.
Name
H2O Intake
Temp. [°C]
Duration [min]
H2O Intake
Temp. [°C]
Duration [min]
H2O Intake
Temp. [°C]
Duration [min]
H2O Intake
Temp. [°C]
Duration [min]
H2O Intake
Temp. [°C]
Duration [min]
H2O Intake
Temp. [°C]
Duration [min]
H2O Intake
Temp. [°C]
Duration [min]
H2O Intake
Temp. [°C]
Duration [min]
Temp. [°C]
Duration [min]
User Manual
PW4060 Series
Page 27 - 78
4.7 A0 THERMAL DISINFECTION PARAMETER
The A0 parameter (introduced by the EN 15883 standard1) allows a numerical value to be assigned to the thermal
disinfection carried out - shown by Td in the interface LEDs.
When calculating the parameter, only the time intervals during which the temperature is above 65°C are considered.
For SMEG thermal disinfection programs, the calculation is simplified by only including the “extension” phase, when the
temperature is kept constant at close to the target value set.
Programs that include thermal disinfection have therefore been designed to offer the following A0. values:
Temperature [°C] and time [min]
A0
90°C - 1’
600
90°C - 5’
3000
93°C - 5’
6000
93°C - 10’
12000
The formula for calculating A0. is given below.
10
80
0
10
T
A
= Time in seconds for which the disinfection temperature must be maintained.
T
= Disinfection temperature in °C.
If the temperature is 80°C, A0 is equal to the temperature maintenance time.
1
EUROPEAN STANDARD EN 15883 “Washer-Disinfectors”, with particular reference to section 3 Terms and Definitions and annex B, A0 concept. of
part 1 of the standard, 15883-1.
User Manual
PW4060 Series
Page 28 - 78
4.8 PREPARING THE LOAD FOR WASHING AND DISINFECTION
Loading instructions are provided in compliance with 5.4.4-k of IEC61010-2-040:2005.
The load for processing must be arranged appropriately on the most suitable supports for machine-washing.
Effective washing starts with preparation of the objects for processing.
Therefore, before placing the items of the load the specific baskets, it is necessary to remove any
large residues deriving from previous use, by soaking, treatment or rinsing.
Stainless steel items cannot be immersed in physiological solutions of sodium chloride, as prolonged contact causes
corrosion and damage to the surface due to stress corrosion cracking.
Do not overload the washing baskets to ensure effective mechanical action of the water across the entire surface.
To allow effective cleaning and prevent damage to the objects for processing, they must be properly arranged on the
most suitable supports for machine-washing.
Contact Smeg for advice about the washing trolleys best suited to your needs instruments@smeg.it
Items which can be dismantled must be prepared and stowed as instructed by the manufacturer.
For effective cleaning, items with hinged joints must be opened to minimise the overlapped surfaces. The instrument
holder devices used and the fixing devices must be designed so that no shadow zones are created during subsequent
cleaning and disinfection.
Make sure that there no labels on the objects for washing which may detach during the process.
WASHING SUPPORTS - TROLLEYS
The appliance comes without washing trolleys.
Refer to the washing trolley manuals for guidance on their correct use.
Avoid direct, repeated contact with dirty material.
Always take the greatest care and use suitable personal protection equipment, both before and after
treatment.
Before processing an object, check on the manufacturer’s instructions that it is are approved for
automatic treatment and also check the recommended maximum washing temperature.
User Manual
PW4060 Series
Page 29 - 78
4.9 END OF CYCLE
Once the selected program has been successfully completed, the display shows “End“.
“End” only appears if the washing phases have been performed and been completed correctly; it does not appear if the
program has been interrupted or if an error which may affect the cycles’ effectiveness has occurred.
A beep sounds to indicate the end of the cycle.
AUTOMATIC OPENING AT END OF CYCLE
If auto open is enabled, the door opens automatically and 4 horizontal dashes display.
Automatic opening is not enabled if alarms occur during washing.
Drying LED: When a program which includes the drying phase is selected, at the end of the cycle, the
relative LED is:
1. on and steady if the process has been completed correctly,
2. flashing if drying has been interrupted (e.g. due to a power blackout or forced interruption of the
program by the user).
fig. 15 – End of cycle, display screen. The word End indicates that the washing process has been completed correctly. If automatic opening is enabled:
the door is released automatically and the 4 dashes appear on the display.
AUTOMATIC OPENING AT END OF CYCLE
At the end of the cycle, the door may open automatically to allow the remaining steam to disperse and help the
processed material to cool and dry more quickly.
If the temperature inside the tank is above 80°C, a delay of 10 minutes is automatically calculated before the door
opens.
During this delay, the lock can be released by pressing the Door opening button.
Automatic door opening at the end of the cycle is a parameter which can be enabled or disabled: refer to the specific
point: SETUP MODE - “FUNCTIONS”.
Wait about 10 minutes with the door open before removing the processed load, to allow the material in the washing
chamber to cool, and if necessary to dry.
User Manual
PW4060 Series
Page 30 - 78
4.10 HALTING A PROGRAM IN EXECUTION
SUSPENDING A PROGRAM
A cycle in progress can be interrupted by pressing the Start/Stop button.
During the “Suspension” of the program, the letter “S” appears on the display, followed by the
code of the current program.
fig. 16 – Interrupting a Program: hold down the Start/Stop button
For PW - Punch Washer series products, SUSPENSION phase:
1. If the temperature in the tank is below 40°C: the door can be opened. If the door is closed again within 1
minute, the cycle can be restarted from the phase where it was interrupted. The cycle is always restarted by
holding down the Start/Stop button for 2 seconds.
2. If the temperature in the tank is above 40°C: a reset cycle is required since the door cannot be opened.
3. If the cycle is interrupted and the user does not press any buttons within 1 minute: the appliance automatically
switches to Reset mode
fig. 17 – Display screen, Suspension of program 5: S 05 “.
User Manual
PW4060 Series
Page 31 - 78
4.11 PROGRAM SPECIAL OPTIONS
The following functions are defined as “Special Options”:
1. Temporary disabling of demi water
2. Delayed start (function introduced from firmware version 4.6.xx.yy).
The “Special Options” menu is accessed by pressing the “Start/Stop” and “Door Opening” buttons simultaneously.
To scroll through the special functions: press the "Functions" button and release at once.
The special options only apply for 1 single cycle, executed after selection of the option. After execution of the cycle,
the default values are restored.
Special options must be confirmed by pressing the “Start/Stop” button; after confirmation, the program display
returns to the screen.
If the option is not confirmed, after 10 seconds without any action the system quits the option and the last parameter
set is maintained.
N.B.: the current date and time must be set to allow the “delayed start” setting to function
correctly.
4.11.1 DELAYED START - Setting the hours
Delayed start: initially, the display shows “dh:00”.
The selection keys can be pressed to set up to a max of 12 hours (“dh:12”).
The “clock” LED remains on while the selection is made and the value set flashes until confirmed.
fig. 18 – Delayed start setting screen.
4.11.2 DELAYED START - Starting the program and display
To start a program with delayed start set: Hold down the “Start/Stop” (as when starting the cycle normally).
The display shows, in alternation (switching every 2 seconds):
the time remaining before the start of the program (format “hh:mm”) / the program selected (“Pr:XX”).
The “clock” LED remains steady when the time remaining is displayed.
At the end of the delay time: the program starts and from this point onward the contents of the display are the same
as for a normal cycle.
fig. 19 – Once the cycle start command is given, the display alternates the program selected with the time remaining before it actually starts.
User Manual
PW4060 Series
Page 32 - 78
fig. 20 – Example of use of the delayed start to set a delay of 1 h
4.11.3 TEMPORARY DISABLING OF DEMI WATER
Press the “Start/Stop” and “Door opening” buttons simultaneously for a moment to display the
status of the “demineralised water disabling” option.
The Selection buttons can be used to deselect the use of demineralised water.
If the option is active, the message “no dE ”, meaning “No demi”, temporary disabling of demineralised water,
appears on the screen.
If the option is disabled by pressing the two keys mentioned above, the message “dE” is shown on the screen.
This option can only be used if the use of demineralised water has been activated.
The disabling option can be activated before starting the selected program, and remains active
for only one cycle, at the end of which it is deactivated automatically.
When the option is active, demi water is replaced with cold water in all the phases where it
would normally be used.
User Manual
PW4060 Series
Page 33 - 78
1
1
2
fig. 21 – Demi water disabling buttons. To access the function: hold down the Start/Stop + Door opening buttons together. To select demi water
disabling: Selection buttons.
fig. 22 – Display screen: TEMPORARY disabling of demi water; the option can be enabled and disabled using the selection buttons.
4.11.4 Deleting “Delayed start” - “No Demi” settings
To delete a setting:
1. return the parameter to zero (e.g. “dh:00” for delayed start, “ dE” for demi water);
2. switch the device off and back on (the default value is restored: e.g. “dh:00”);
3. by opening the door of the device (for “delayed start” only) once the cycle start command has been given.
User Manual
PW4060 Series
Page 34 - 78
4.12 RESET PROCEDURE
The RESET procedure performs water pump-out and intake cycles to return the device to conditions
of safety in the event of a malfunction.
A RESET cycle can and should be started if an alarm occurs.
The Reset cycle can also be started independently, regardless of whether or not an alarm is present.
N.B.: the RESET procedure can only be started with the door CLOSED.
When an error occurs, generally the device manages the anomaly itself: in this case the alarm code
flashes on the display until the problem has been dealt with: no reset commands are accepted
during this time.
Any RESET forced by the user will not be accepted until the problem has been dealt with and the
alarm code on the display is “steady”.
STARTING A RESET
After an alarm or with the appliance at a standstill, press the Functions and Start/Stop buttons and hold them down for
about 2 seconds, until a beep is heard.
"P-" appears on the display and the RESET procedure starts.
At the end of the procedure, "E-“ flashes on the display, alternating with the program which was running and has been
interrupted, if any.
Depending on the appliance’s status, the RESET command may not be accepted: in this case, open and close the door
and then repeat the procedure.
ATTENTION
If it is not possible to perform the RESET cycle, before calling the After-Sales Service switch the
appliance off and back on and then try again.
fig. 23 – RESET cycle selection buttons: hold down the Start/Stop + Functions buttons together.
fig. 24 – RESET: during the RESET the display shows “ P- “. At the end of the RESET cycle, “ E- “ appears on the display.
User Manual
PW4060 Series
Page 35 - 78
4.13 PRINTING THE CYCLE AND APPLIANCE PARAMETERS
If the Smeg “WD-PRINTE” accessory has been installed, it is possible to force printing of the data relating:
1. To the last cycle performed: by pressing the 1 On/Off and 2 Functions keys simultaneously.
2. To setup parameters: by pressing the 3 Functions and 4 - L selection keys simultaneously.
Print last cycle
+
Print parameters
+
Commands are only accepted if the door of the device is closed.
1
2 - 3
4
fig. 25 – Standard procedure for forcing printing.
Last cycle data: use “On/Off”+”Functions” keys; Parameters: use “Functions”+”LH Selection” keys.
5 SETUP MODE - “FUNCTIONS”
The device has setup procedures for modifying its operating parameters.
The setup mode is accessed by pressing the “Functions” button and requires a password.
For reasons of security and responsibility, 4 levels of password are available for access to more and more complex
functions:
1. USER Level (1111)
2. SUPERUSER Level (provided by the installation engineer)
3. ENGINEER Level
4. SMEG Level
5.1 ACCESSING THE SETUP MODE / ENTERING THE PASSWORD
a. Hold button 5 - Functions down for 5 seconds. 4 dashes appear on the display.
b. Use the Selection buttons 4 and 8 to modify the individual characters of the password.
c. Press button 5 - Functions quickly to move on to the next character
d. Once the 4 characters of the password have been entered, confirm by holding down button 3 - Start/Stop.
a. If the password entered is correct, the system accesses the first menu item
User Manual
PW4060 Series
Page 36 - 78
b. If the password is not correct, two beeps signal the error.
c. 5 seconds after the last button is pressed, the system automatically quits the Setup menu.
e. Once the Setup mode has been accessed, the various items available can be scrolled using button 5 -
Functions.
f. To quit the SETUP mode, hold down button 7 - Open door.
g. N.B.: a short press on button 6 – Drying + has the same effect as a short press on button 5 – Functions in the
following cases:
a. During typing of the Password, to move on to the next digit
b. Once the Setup mode has been accessed, for scrolling the various options available.
fig. 26 – 5 - Functions button: hold down to access the Setup mode.
The items accessible from the SETUP menu are shown in the table below. To move on from one item to the next,
press button 5 - Functions quickly.
Setup Item
Description
Set
Appliance parameter setup - detailed explanation provided below in “Set“ PARAMETERS
Cloc
Time and date – see Par.“CLOC” – DATE AND TIME PARAMETERS
Filt
Drying filter counter. (Only if absolute filter is installed)
Press the Start/Stop button to display the number of absolute filter hours left before
the maintenance message appears. The initial default setting is 500. The value is in
units. (Display only parameter, cannot be modified).
Tec
Appliance operating hour counter for maintenance. Press the Start/Stop button to
display the number of cycles left before the maintenance message appears. The initial
default setting is 900. The value is in units. (Display only parameter, cannot be
modified).
Coun
Device total operation counter. (Display only parameter, cannot be modified)
This parameter displays on two consecutive screens. The thousands value is followed by
“t”, the units value by “u”.
PrEn
Setting which allows display and selection only of the washing programs actually of
interest.
User Manual
PW4060 Series
Page 37 - 78
5.2 ACCESS AND PARAMETER MODIFICATION
The three options referred to above - Set, Cloc and PrEn – are used for accessing and modifying:
1. Appliance parameters, Set.
2. Date and Time parameters, Cloc.
3. setting to allow display and use of a subset of programs only, PrEn (PrEn: “Program Enable”).
The following basic procedure applies to every item.
Step
Button
Action
1
Start/Stop – hold down to access the option required.
To access the Set parameters, hold down until the “Set” option appears on the
display.
To access the Cloc (date and time setting) parameters, hold down until the “Cloc”
option appears on the display. Similarly, for the “PrEn” option
2
Functions– short press - Selection of the parameter required. (A short press on
button 6 – Drying + has the same effect as a short press on button 5 – Functions so
either can be used).
3
-
Selection buttons - Modification of the selected parameter.
During modification, the parameter concerned flashes on the display.
4
Start / Stop – hold down to confirm the modification.
Once the modification has been confirmed the parameter stops flashing and appears
on the display with steady light.
5
Door opening – hold down to quit the screen for display/modification of the current
parameter.
2
1 - 4
5
3
fig. 27 – Access for display and modification of the Set and Cloc parameters:
Access the parameter: by pressing the Start/Stop button
Quit the parameter: by pressing the Door opening button.
fig. 28 – Set parameters. Hold down the Start/Stop button to access the parameters. Parameter -1 sets to the dose dispensed by peristaltic pump P1.
Use the Selection buttons to modify the parameter. Press the Function button quickly to move to another parameter. Confirm changes using the
Start/Stop button.
User Manual
PW4060 Series
Page 38 - 78
fig. 29 – Cloc parameters. Hold down the Start/Stop button to access the parameters, in this case identified as C1, C2, etc. Parameter C1 sets the
current year. Use the Selection buttons to modify the parameter. Press the Function button quickly to move to another parameter. Confirm changes
using the Start/Stop button.
User Manual
PW4060 Series
Page 39 - 78
5.3 “SET“ PARAMETERS
The display reads Set.
To access this item press the Start/Stop button.
The Set option has a variety of individual settings.
User level operators can only display the parameters and cannot modify any “Set” parameters.
Set
PARAMETER
DESCRIPTION
POSSIBLE SUPERUSER ACTION
With set
parameter
“-d=0”
With set
parameter
“-d=1”
-1
Detergent pump P1 batching.
Setting in ml/litre, the default value of this parameter is
3ml/litre.
Maximum recommended quantity with Smeg
detergents: 10ml/litre. (Max setting 10ml/litre)
Increase/decrease the setting with the Select buttons.
Display and
Modification
Display shows
-2
Detergent pump P2 dispensing rate.
Setting in ml/litre, the default value of this parameter is
3ml/litre.
Maximum recommended quantity with Smeg
detergents: 10ml/litre. (Max setting 20ml/litre)
Increase/decrease the setting with the Select buttons.
Display and
Modification
Display shows
-3
Detergent pump P3 dispensing rate.
The default value of this parameter is 2ml.
NB: consider the table of dispensing rates for this pump
Display and
Modification
Display shows
-4
Water hardness
Set the hardness in °f, in steps of 5. Range: 5-65°f. The
default setting is 40°f.
Attention: Make sure that the value corresponds to the
actual hardness of the water supply.
Display and
Modification
Display and
Modification
-5
Automatic opening at end of cycle
The default setting on PW appliances is “On”, but
automatic door opening can be disabled by changing the
parameter to “Off”.
If the option is enabled, the device door is opened
automatically at the end of the cycle.
Display and
Modification
Display and
Modification
-6
Printer language
English by default, the language can be chosen from the
various options available
Display and
Modification
Display and
Modification
German
French
Spanish
Italian
English
dE
Fr
ES
It
En
-7
Demineralised water
The use of demineralised water can be activated or
deactivated depending on whether or not the relative
connection has been made (Activated: dn, Deactivated: --)
Display and
Modification
Display and
Modification
-8
Filter hours left (only installed on PW4060)
The parameter indicates the number of fan operating
hours left before filter replacement. Initial value 50 (“-
8:50” on the display means 500 hours). The value can be
reset by a Smeg authorised engineer.
Display Only
Display Only
User Manual
PW4060 Series
Page 40 - 78
Set
PARAMETER
DESCRIPTION
POSSIBLE SUPERUSER ACTION
With set
parameter
“-d=0”
With set
parameter
“-d=1”
-9
Cycles left before service
Indicates, to the nearest ten, the number of cycles left
before the routine service (e.g. “-9.20” on the display
indicates that there are 200 cycles left before the service
alert).
The value can be reset by a Smeg authorised engineer.
Display Only
Display Only
-A
Power Supply
The parameter indicates whether the connection is:
- single-phase: parameter setting “1”
- three-phase: parameter setting “3”
N.B.: the value “3” refers to both 400V 3N~ / 50 Hz and
230V 3~ / 50Hz connections.
Warning: this parameter is only used for the correct
setting of times remaining.
Display Only
Display Only
-b
Memory Data Overwriting
- Overwriting enabled: parameter setting “1”
- Overwriting disabled: parameter setting “0”
The parameter refers to whether or not the device’s
internal memory, which keeps a record of all the cycles
performed and the alarms which have occurred, can be
overwritten.
WARNING
If overwriting is disabled, alarm AF:91 is triggered once
the memory is full. In this case the appliance will not
perform any more cycles until the data from the memory
are downloaded; this can only be done using the
TRACELOG software.
Display and
Modification
Display and
Modification
-C
Use of powder dispenser
(Parameter introduced from Main Firmware version
1.11.0.33).
Parameter for use by authorised engineers.
This parameter only appears on some models, which are
fitted with the powder detergent dispenser on the door
liner. It may assume the following values:
“-C:dd”, means that the powder dispenser (DD) is fitted
and activated; the dispending rate set using parameter
P1: “Set -1” is not considered.
“-C:P1”, for presence of peristaltic pump P1. Detergent is
dispensed at the rate set in parameter "Set -1”.
Display Only
Display Only
-d
Superuser dosage setting disabling parameter.
(Parameter introduced from Main Firmware version
4.6.xx.yy).
If “-d: 0” the superuser is able to modify the dosages
If “-d: 1” the superuser is not able to modify the dosages
but can display them.
Default value: “-d: 0”.
This Parameter can only be modified by the authorised
engineer.
Display Only
Display Only
User Manual
PW4060 Series
Page 41 - 78
Set
PARAMETER
DESCRIPTION
POSSIBLE SUPERUSER ACTION
With set
parameter
“-d=0”
With set
parameter
“-d=1”
-E
Parameter for setting presence or absence of the WDLANE accessory.
(Parameter introduced from Main Firmware version
4.6.xx.yy).
Sets the serial port communication speed
“-E: Pr” = 9600 bps (for Printer connection)
“-E: Ln” = 11500 bps (for connection to WD-LANE - LAN
accessory).
Display and
Modification
Display and
Modification
-t
Test cycle
(Parameter introduced from Main Firmware version
1.11.0.33).
The parameter, for use by authorised engineers only,
displays and starts a Test Programme; the display shows “
Pr t ”. When it is started, the programme performs a short
wash cycle and activates all the appliance's user devices:
this cycle is for use for checking after components have
been replaced.
- parameter value “ - -“, no access to “ Pr t ” cycle
- parameter value “on”, accesso Test programme “ Pr t ”.
To abort the Test programme "Pr t": switch the appliance
off and back on.
Display Only
Display Only
In the images which follow: example screens relating to some Set parameters.
fig. 30 – Parameter “Set – C”. The setting, indicating the presence of the powder dispenser or peristaltic pump P1, may be “dd” or “P1” as specified
above. “dd” implies use of the powder dispenser, so the dispensing rate set in parameter “Set -1” is not considered.
fig. 31 – Parameter “Set – t”. The setting may be “--” or “on” as specified above, for activation of a test cycle.
User Manual
PW4060 Series
Page 42 - 78
5.3.1 APPLIANCE DATA STORAGE, OVERWRITING, PARAMETER Set -b
The appliance stores the data relating to the cycles performed and all the alarms which have occurred in its own
internal memory, on a PCB.
The data in the appliance’s memory can be read using the Smeg TRACELOG software.
Overwriting of the data in the appliance’s memory can be enabled or disabled using a setup parameter, Set: -b – ; for
details, refer to the SETUP MODE - “FUNCTIONS” section.
Parameter Set -b has two possible values:
- “0” meaning “overwriting disabled”
- “1” meaning “overwriting enabled” – 1 is the default value for the parameter; overwriting is permitted and no alarm
is triggered when the appliance’s memory is full.
WARNING
If overwriting is disabled, parameter “-b=0”, alarm AF:91 is triggered once the memory is full.
In this case the appliance is cut out and will not perform any more cycles until the data from the
memory are downloaded to free spaces; this can only be done using the TRACELOG software.
fig. 32 – SET appliance parameters; parameter –b is used to enable and disable overwriting of the internal data memory.
The following is an example of data stored in the internal memory, with a key to their interpretation.
The data can be accessed using the TRACELOG software.
User Manual
PW4060 Series
Page 43 - 78
================================================================================
2012/10/17 10:39:46START PROGRAM: 7Oper: 255
Cycle N.: 288
2012/10/17 10:40:17START PHASE N.: 1
2012/10/17 10:41:12Inflow Detergents P1:0.40%
2012/10/17 10:42:26TL1: 22.7TCL: 22.5
2012/10/17 10:42:26Start heating Target temp. 93
2012/10/17 10:56:12TL1: 94.1TCL: 93.6
2012/10/17 10:57:36TL1: 93.9TCL: 93.4
2012/10/17 10:57:52TL1: 94.1TCL: 93.6
2012/10/17 10:59:43TL1: 93.9TCL: 93.4
2012/10/17 10:59:58TL1: 94.1TCL: 93.6
2012/10/17 11:01:53TL1: 93.9TCL: 93.4
2012/10/17 11:02:08TL1: 94.1TCL: 93.6
2012/10/17 11:04:12TL1: 93.9TCL: 93.4
2012/10/17 11:04:26TL1: 94.1TCL: 93.5
2012/10/17 11:05:53Ao>=15983
2012/10/17 11:05:53Start heating Target temp. 0
2012/10/17 11:05:53TL1: 94.1TCL: 93.6
2012/10/17 11:07:49START PHASE N.: 2
2012/10/17 11:08:41Inflow Detergents P2:0.20%
2012/10/17 11:09:34TL1: 43.3TCL: 42.3
2012/10/17 11:09:34Start heating Target temp. 0
2012/10/17 11:11:34TL1: 59.7TCL: 59.2
2012/10/17 11:11:34Start heating Target temp. 0
2012/10/17 11:11:34TL1: 59.7TCL: 59.2
2012/10/17 11:12:33START PHASE N.: 3
2012/10/17 11:13:19Inflow Detergents
2012/10/17 11:13:41TL1: 36.9TCL: 36.5
2012/10/17 11:13:41Start heating Target temp. 0
2012/10/17 11:15:41TL1: 49.9TCL: 49.5
2012/10/17 11:15:41Start heating Target temp. 0
2012/10/17 11:15:41TL1: 49.9TCL: 49.5
2012/10/17 11:16:41START PHASE N.: 4
2012/10/17 11:17:26Inflow Detergents
2012/10/17 11:17:49TL1: 33.3TCL: 32.9
2012/10/17 11:17:49Start heating Target temp. 75
2012/10/17 11:25:47TL1: 76.2TCL: 75.7
2012/10/17 11:26:30Start heating Target temp. 0
2012/10/17 11:26:30TL1: 76.9TCL: 76.5
2012/10/17 11:27:29Start drying: TA_TARGET: 120TA1: 73
2012/10/17 12:04:47End drying: TA1: 89
2012/10/17 12:09:07END PROGRAM: 7
================================================================================
fig. 33 – Example of cycle data stored in the appliance’s memory.
The double line marks the
start and end of a program
Consecutive number of cycle
P1 detergent dispensing
First phase, called “1”
Phase Target temperature
A0 value reached
Second phase, called “2”
Drying phase, with Target
temperature in Dryer duct
The two tank temperature
probes are called:
TL1 – working probe
TCL – control probe
User Manual
PW4060 Series
Page 44 - 78
5.4 “CLOC” – DATE AND TIME PARAMETERS
The “Cloc” parameter (an abbreviation of “CLOCK”), is used to modify the current date and time.
The parameter can be set with a user password as well.
Proceed as follows:
a. To select the Cloc parameter, hold down button 3 - Start/Stop with “Cloc” on the display.
b. Button 5 - Functions, short press: to move from one parameter to the next (or buttons 2 and 6 - Drying
Decrease/Increase).
c. Use the Selection buttons 4 and 8 to modify the value of the parameter.
d. Hold down button 3 - Start/Stop to confirm the modification.
e. Hold down button 7 - Open door to quit the parameter being modified and the Cloc function.
The parameter flashes while it is being set.
CLOC PARAMETER
DESCRIPTION
C1
Year, last two digits (00-99), e.g. for “2012” enter “12”
C2
Month (1-12)
C3
Day (1-31)
C4
Hour (1-24)
C5
Minutes (0-59)
C6
Seconds (0-59)
fig. 34 – Cloc parameters. Hold down the Start/Stop button to access the parameters, in this case identified as C1, C2, etc. Parameter C1 sets the
current year, C2 the month, etc. Use the Selection buttons to modify the parameter. Press the 5 – Function button quickly to move to another
parameter. Confirm changes using the Start/Stop button.
User Manual
PW4060 Series
Page 45 - 78
5.5 SETTING THE “PrEn” “PROGRAM ENABLING” FUNCTION
By means of the appropriate settings, the “PrEn” parameter allows the user to only display and
start the programs actually of interest. This setting can be made from “superuser” level upward.
(Function introduced from Main Firmware version 4.6.xx.yy).
Once the menu has been selected, the operator can scroll through the user programs (P01-P15).
The first 2 digits of the display show the program number and the second 2 the “on” or “oF” value
(e.g. “06:on”) depending on whether or not the program currently selected is enabled.
By default: all programs are enabled, “on”. To disable a program, set “of” next to its number (e.g.
“06:oF”) using the Modify buttons.
At least 1 program is always enabled; the superuser can disable up to 15 of the 16 programs
available.
The procedure is similar to that in use for the setup parameters.
Step
Button
Action
1
Start / stop – hold down to access the option.
To access the PrEn parameters, hold down until the “PrEn” setup option appears on the
display.
2
Functions – quick press - Selects the programs to be enabled/disabled.
3
-
Buttons for Selection - Modification of the selected parameter (switch from “on” to “oF” to
disable display of the program on the screen).
4
Start / Stop – hold down to confirm the modification.
5
Door opening – hold down to quit the screen for display/modification.
User Manual
PW4060 Series
Page 46 - 78
fig. 35 - Example of use of the “PrEn” function to disable display of program “06” on the screen.
User Manual
PW4060 Series
Page 47 - 78
6 COMMISSIONING INSTRUCTIONS
Once the appliance has been installed correctly, it must be prepared for use:
The authorised engineer commissions the device in accordance with the set procedures and records its serial number.
The basic operations are as follows:
Set the current date and time.
Fill up with regenerating salt.
Add detergent and neutralising agent and any other chemicals used.
At first installation, program “16 Service” must be run, preferably twice in succession, to operate the peristaltic
pumps and prime the detergent inlet lines correctly.
Run a complete program including a thermal disinfection phase with no load for processing in the tank.
The device is now ready for use.
6.1 USING THE WATER SOFTENER
The quantity of lime in the water (which indicates its hardness) causes whitish marks on dry dishes and dishes also tend
to lose their shine over time. The dishwasher is equipped with an automatic water softener which removes the
substances that cause hardness from the water with the aid of regenerating salt.
fig. 36 – The salt tank is accessible with the door open; filling the softener tank with regenerating salt.
When using water of medium hardness, the salt container should be refilled after approximately 20 wash cycles. The
salt container can hold approximately 1 kg of salt grains.
The container is situated at the bottom of the appliance.
Remove the bottom basket, unscrew the cap of the tank by turning it anticlockwise and pour in the salt using the
funnel supplied; take care not to spill salt in the tank. Remove any salt residues around the opening before screwing the
cap back on.
ATTENTION
The first time the punch washer is used, a litre of water must be poured into the tank with the
salt. Each time the salt container is refilled, make sure that the cap is securely closed. The
mixture of water and detergent must not get into the salt tank, as this would impair operation
of the regeneration system. In this case warranty cover will be forfeited.
Only use coarse salt for domestic dishwashers.
Do not use table salt, since it contains insoluble substances which can compromise the
operation of the softener system over time.
The salt container should be refilled before starting the wash program. This way, the excess
saline solution will be immediately removed by the water; prolonged presence of salt water
inside the tank may lead to corrosion. Run a prewash cycle to achieve the same purpose, if
necessary.
User Manual
PW4060 Series
Page 48 - 78
6.2 USING DETERGENT AND NEUTRALISING AGENT
The appliance is equipped with detergent dispensing devices.
1. Pump P1, dispensing of neutral or weak alkaline liquid detergent.
2. Pump P2: dispensing of acid neutralising agent.
3. Pump P3: dispensing of protective agent.
Dispensing pumps fitted on the various models (OPT = optional accessory).
SYMBOL
MEANING
feature present on the model in question.
optional accessory, installable on the model in question.
-
feature not present and not installable on the model in question.
MODELS
PW4060
DD inner door
dispenser
-
P1 peristaltic
detergent pump
P2 peristaltic
neutralising agent
pump
P3 protective agent
peristaltic pump
Pump P1 is activated automatically during washing.
The neutralising agent for rinsing is automatically dispensed by pump P2 during the phase after washing.
Pump P3 is activated every time the appliance takes in water.
Make sure to use good quality detergent for best results. Keep the detergent containers closed and in a dry place to
prevent lumps forming, as these can compromise the wash. Once bottles have been opened they must not be kept for
too long, since the detergents tend to lose their efficacy.
ATTENTION
If the level sensors are not present, check the container level regularly so as not to run cycles without
detergent or rinse aid.
During installation, or when a completely empty drum of product is replaced, run program no. 16
SERVICE to charge the system with liquid. The hose running from the container to the pump must be
charged to ensure that the product is batched properly in wash cycles.
6.2.1 LIQUID DETERGENT INTAKE SYSTEM
Each peristaltic pump is complete with a detergent intake system, in two possible versions.
a. Configuration with LEVEL SENSOR (Standard):
1. Suction nozzle with integral level sensor and tapered rubber support for fitting onto the can.
2. Silicone hose for connection between intake pipe and peristaltic pump.
3. Detergent intake filter, fitted directly on the suction nozzle pipe.
a. OPTIONAL configuration:
1. One stainless steel intake pipe, for drawing in detergent from the can.
2. A support, a conical rubber fitting, for positioning the intake pipe correctly.
3. The silicone hose for connection between stainless steel intake pipe and peristaltic pump.
User Manual
PW4060 Series
Page 49 - 78
4. Detergent intake filter, fitted directly on the stainless steel pipe.
.
WARNING
It is essential that the label affixed to the intake hose matches the type of detergent in use.
Refer to the following colour code:
1. White/clear: P1, alkaline detergent
2. Red: P2, acid neutralising agent
3. Blue: P3, additive
Incorrect connections (e.g. if detergents P1 and P2 are exchanged) will reduce the effectiveness of
the process.
Connection errors leading to the mixing of different chemicals in the intake systems may cause
irreparable damage to the circuit.
Detergent intake system connection errors void the Warranty for the parts concerned (peristaltic
pumps, detergent intake and dispensing circuit, and level and flow sensors if installed).
The intake hose is supplied with an intake filter. The filter is secured to the hose with a light
interference fit. Make sure the filter is present and properly located to ensure that the detergent
intake system can operate properly.
Check from time to time that the silicone hose is properly secured to the stainless steel intake
pipe, and that there are no leaks. Use proper clamping equipment (such as plastic pull ties) to
secure the silicone hose to the stainless steel pipe.
fig. 37 – Detergent intake STANDARD version. Fitting the detergent intake pipe to the can. Fit the rubber cap over the top of the can for a perfect,
secure connection. The pipe is supplied complete with intake filter.
User Manual
PW4060 Series
Page 50 - 78
.
WARNING
The level sensors must be connected electrically to the terminal block on the inside of the rear strut
(there is a sensor connection for each peristaltic pump).
This must be done by a technician authorised to do so by Smeg.
fig. 38 – Configuration with LEVEL SENSOR: Detergent intake nozzle with integral level sensor. The intake nozzle is complete with filter: make sure
that the filter is always correctly positioned to ensure no lumps of detergent are drawn in.
6.3 RECOMMENDED DETERGENTS
One of the fundamental factors in achieving a good washing process is the type of detergents used.
Smeg guarantees excellent washing results with the use of the products recommended below.
Contact your Smeg dealer for advice about the types of detergents suitable for your application, and their modes of
use.
ATTENTION
Always comply with the INSTRUCTIONS provided by detergent PRODUCERS, especially with regard
to the RECOMMENDED DOSES and the correct TEMPERATURES for their use.
Safety information about doses supplied in compliance with 5.4.4.s of IEC61010-2-040.
Refer to the product instructions and technical safety data sheets.
Technical data sheets are available on request from SMEG S.p.A. instruments@smeg.it
User Manual
PW4060 Series
Page 51 - 78
GENERAL PRECAUTIONS FOR DETERGENTS
HANDLE DETERGENT JERRY CANS WITH CARE
Warning: detergents may be TOXIC.
Refer to the product safety data sheets.
Once a product has run out, replace the empty jerry can with a full can of the same product.
If the product left in the old jerry can is poured into the new one, take care not to overfill the
new jerry cans to ensure that they will not overflow when the suction nozzles are inserted.
Gloves must be worn during transfer of detergents, during fill-ups and during insertion of the
suction nozzles. Information supplied in compliance with 5.4.3.m, 5.4.4.n and 5.4.4.q IEC61010-
2-040:2005
FIRST AID MEASURES IN CASE OF CONTACT WITH DETERGENTS
Instructions provided in compliance with point 5.4.4.p IEC61010-2-040.
Remove contaminated clothing and put it in a safe place.
Contact with the skin or eyes: wash immediately and thoroughly with water. If possible, apply a
sterile gauze dressing. Seek medical advice.
Swallowing: rinse out the mouth with plenty of water. Seek medical advice at once.
DETERGENT SAFETY DATA SHEETS.
Detergent SAFETY DATA SHEETS must be kept:
1. close to the place where detergents are stored;
2. close to the appliance.
In easily accessible positions.
The latest versions of the safety data sheets should be requested regularly (e.g. once a year).
Safety data sheets will be supplied by Smeg S.p.A. on request.
DISPOSAL
Information supplied in compliance with point 5.4.4.L of IEC61010-2-040:2005.
DISPOSAL of any product residues and containers (jerry cans and bottles): refer to the
“DISPOSAL ADVICE” section of product safety data sheets.
If mislaid, data sheets may be requested from SMEG S.p.A.
instruments@smeg.it
The appliance’s responsible authority must dispose of detergent residues and containers in
accordance with the relevant national or local legislation.
FLAMMABILITY
Always refer to detergent technical data sheets to assess the products’ flammability.
Do not use flammable products in the appliance.
User Manual
PW4060 Series
Page 52 - 78
7 ALARMS and WARNING MESSAGES
This section provides instructions for interpreting alarm messages and taking any appropriate measures. Information
supplied in compliance with point 5.4.4.j of IEC61010-2-040:2005.
The appliance’s display has backlit LED symbols.
See also the explanations provided in the INDICATOR LEDS - DETAILED EXPLANATION section.
The symbols in the top of the display contain WARNINGS which the appliance provides to its users, as detailed below
(For full information, also see the “DESCRIPTION OF CONTROLS AND PROGRAMS” section).
fig. 39 – Central display, detail of backlit symbols.
SYMBOL
MEANING
Lack of detergent
Lights up if the detergent level sensors are installed and one of them is at "minimum" level.
The error is displayed at the end of the cycle and in combination with the LED the segment display
shows the code of the detergent to which the warning refers:
P1: code on display “A-:68”
P2: code “A-:69”
P3: code “A-:70”
Activated at the end of the cycle and when the user attempts to start a new program.
The washing cycle can be started with this message present (i.e. overriding the warning) by pressing
the Start/Stop button again.
If two or more similar alarms (e.g. jerry cans P1 and P2 empty), the Start/Stop button will have to
be pressed twice or more before the cycle can be started. (The device’s internal memory records
the event but allows execution of the cycle).
Maintenance: filter replacement
Active if the dryer is present and the absolute filter is installed. (The absolute filter is optional).
The LED indicates that the absolute filter needs to be replaced.
Illumination of the symbol is triggered by the number of drying system operating hours, set at 500h
when the filter is new. The filter must be replaced by Smeg authorised staff.
Keeping the filter in operation after the end of its useful life will lead to poor drying results. If the
filter is fouled, the drying air flow rate is reduced.
The filter’s useful life may be less than the 500 h set, depending on the amount of dirt in the
environment. If drying performance deteriorates, users should have the filter changed earlier. The
appliance does not signal this type of wear, but only wear arising from the hours actually worked.
Appliance maintenance
The appliance counts the number of cycles performed and the LED comes on to alert the user that
maintenance is required.
These are inspection and maintenance operations, scheduled every 1000 cycles, which must be
performed by Smeg authorised staff to keep the appliance safe and in good working order.
These maintenance operations are not covered by the product Warranty, which does not include
the replacement of components which deteriorate due to normal wear and tear.
User Manual
PW4060 Series
Page 53 - 78
SYMBOL
MEANING
No Salt
Salt must be added to the water softener reservoir in the tank.
Salt is necessary to enable the softener to reduce the hardness of the intake water.
The intake water hardness is set on the appliance parameters on the basis of the information
provided by the user. Regular checks (every 6 months/year) to ensure that the initial characteristics
are retained are recommended. If the characteristics change, contact Smeg for modification of the
parameters accordingly.
Alarm
The machine displays an anomaly, which can be generated by a fault or by the detection of abnormal
conditions.
The segment display shows “AF” plus a code number identifying the alarm triggered.
The alarms table below details the components which may have caused the event for each alarm
code, to simplify diagnostics and troubleshooting.
The following is a list of the alarms which may occur on the device: they subdivide into "FATAL"
and "NON FATAL".
- In the first case, FATAL ALARMS the control panel displays "AF" followed by the alarm code.
- In the second case, NON-FATAL ALARMS, these are simple warnings and not malfunctions; the
message "A-" displays, followed by the alarm code. Press Start/Pause to continue using the
machine.
User Manual
PW4060 Series
Page 54 - 78
ALARM EVENTS - READ CAREFULLY
When an alarm occurs, the device will automatically attempt to set in conditions of safety. In
such cases, the alarm code on the display flashes until automatic handling has terminated: THE
MACHINE CANNOT BE RESET WHEN IT IS IN THIS CONDITION.
Any RESET forced by the user will not be accepted until the problem has been dealt with and
the alarm code on the display is “steady”.
When an alarm is reported: Identify the code and its meaning in this table, along with the
suggested countermeasures. Apply the countermeasures for the case in question.
The user is typically required to proceed as follows:
1. First execute the DEFAULT PROCEDURE.
2. If the alarm does not cancel itself, execute the RESTORE PROCEDURE.
1. DEFAULT PROCEDURE
If the alarm event is due to a momentary anomaly, the situation can be resolved as follows:
Turn the machine off and then on again with the On/Off button. The display flashes “OFF” while
the anomaly is being handled automatically. At the end of the process, the “OFF” displays
steadily.
2. RESTORE PROCEDURE for AF alarms (displayed without flashing):
1. Run a RESET.
2. If the alarm message disappears after the RESET: you can resume normal operation
after having turned the machine off and on again with the On/Off button.
3. if the alarm message persists after the RESET: turn the machine off and on again with
the On/Off button and by disconnecting the power supply (wait at least 10 seconds
before turning it back on again).
4. If the alarm returns when the machine is turned back on: try the RESET again.
If the alarm persists even after this RESET procedure:
1. Close the water supply cock.
2. Disconnect the machine from its power supply.
3. Check that all the device’s connections (electricity and water) are correct and there
have been no changes from the initial installation conditions.
4. Contact Smeg technical service.
fig. 40 – RESET cycle selection buttons (“Start/Stop” + “Functions”) buttons - hold down.
User Manual
PW4060 Series
Page 55 - 78
ALARM ID
DESCRIPTION
USER ACTION
AF:01
Water not heated within time
allowed.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:02
The temperature difference
between the two probes, “TL1”
and “TC”, is more than 2°C (only
active on WD series)
User: run the DEFAULT PROCEDURE described above. If the
alarm does not disappear, follow the RESET PROCEDURE.
AF:04
Probe “TL1” (tank temperature)
shows a reading higher than the
actual temperature.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:05
Operating temperature sensor TL1
has generated an anomalous
signal (sensor "open").
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:07
Drying temperature probe TA1 is
generating an abnormal signal
(probe “open”).
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:10
Control temperature probe TCL is
generating an abnormal signal
(probe “open”).
(only active on WD series)
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:11
No cold water during filling.
Check the water supply:
1. Check that the intake cock is open.
2. Check the water supply pressure.
3. Check the position of the intake hoses.
Run the DEFAULT PROCEDURE described above. If the alarm
does not reset, run the RESTORE PROCEDURE.
AF:13
No demineralised water.
Check the water and demi water supply:
1. Check that the intake cock is open.
2. If using water from a tank (with PAD accessory), check
that the tank is not empty or placed too low down.
3. Check the water supply pressure.
4. Check that the display settings actually correspond to
the water connections (demi water present or not).
Run the DEFAULT PROCEDURE described above. If the alarm
does not reset, run the RESTORE PROCEDURE.
AF:17
Cold water filling time not correct.
Run the checks and procedures specified in AF:11
AF:19
Demi filling time too long. The
device is taking too long to take in
demineralised water.
Checks and procedures as for AF:13
AF:23
Not enough water. Tank water
level too low.
Run the checks and procedures specified in AF:11
Also check that there are no leaks from the appliance (no water
around it).
If you find any leaks: immediately close all supply cocks and
contact technical service.
AF:25
Water circuit malfunction.
Malfunction related to washing
pump “ML”. Washing pump
pressure too low.
There may be foam in the tank.
Check the type of detergent used.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
User Manual
PW4060 Series
Page 56 - 78
ALARM ID
DESCRIPTION
USER ACTION
AF:26
Malfunction involving water being
taken into tank at wrong time.
Cold water intake valve “EVF” may
have failed.
Check the water supply:
Check that the water supply pressure is within the permitted
range.
Run the DEFAULT PROCEDURE described above. If the alarm
does not reset, run the RESTORE PROCEDURE.
Also check that there are no leaks from the appliance (no water
around it).
If you find any leaks: immediately close all supply cocks and
contact technical service.
AF:28
Malfunction involving
demineralised water being taken
into tank at wrong time. Cold
water intake valve “EVF” may have
failed.
Check the water supply:
Check that the demineralised water supply pressure is within the
permitted range.
Run the DEFAULT PROCEDURE described above. If the alarm
does not reset, run the RESTORE PROCEDURE.
Also check that there are no leaks from the appliance (no water
around it).
If you find any leaks: immediately close all supply cocks and
contact technical service.
AF:29
Tank does not empty. Pump-out
not occurring.
Check the drain connection,
in particular the height of the drain fittings in relation to
specifications, and check for kinks and restrictions along the
drain hose.
AF:30
During the working cycle, the tank
water level exceeds the safety
level. Water safety level.
Check the machine's water supply:
1. Supply pressure.
2. Hookup, as specified in this manual.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
If you find any leaks: immediately close all supply cocks and
contact technical service.
AF:32
Water standing in washing
chamber with device in standby.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
If you find any leaks: immediately close all supply cocks and
contact technical service.
AF:33
Anomalous water filling in the
steam condenser. No water in
steam condenser.
Indicates that there is no water in the steam condenser when it
is expected to be there.
Check the water supply:
1. Supply pressure.
2. Hookup, as specified in this manual.
3. Obstructions and restrictions along the hoses.
Run the DEFAULT PROCEDURE described above. If the alarm
does not reset, run the RESTORE PROCEDURE.
AF:34
Steam condenser water drainage
failure.
Check the drain hookup:
1. Height and position of drain fittings
2. Hookup, as specified in this manual.
3. Obstructions and restrictions along the hoses.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
User Manual
PW4060 Series
Page 57 - 78
ALARM ID
DESCRIPTION
USER ACTION
AF:37
Drainage problems when using a
mixture of water.
The use of a mixture of water is an option adopted in special
cases to cool the water discharged into the drain.
Check:
1. The intake water temperature; if the water is not cold enough
(recommended T<25°C) there may be difficult in achieving the
target temperature.
2. Problems with drain; check that the hoses and drain
connections meet the specified requirements.
A-:41
P1 detergent intake anomaly
1. Check that the detergent intake nozzle is correctly positioned
in the jerry can.
2. Check for detergent leaks (pools of detergent around the
device).
This code provides a warning; it is not an alarm which cuts out
the appliance. Operation of the device can be continued by
pressing the Start/Stop button.
A-:42
P2 detergent intake anomaly
Proceed as for AF:41
A-:43
P3 detergent intake anomaly
Proceed as for AF:41
AF:54
Door opening detected with cycle
in progress. Door interlock
microswitch malfunction.
1. Make sure to close the door properly before running a wash
cycle.
2. Do not force the door open during a cycle, always use the
appliance's controls to pause the cycle and open the door.
3. Check there is nothing between the door and the appliance’s
tank preventing the door from closing properly.
3. Run the DEFAULT PROCEDURE described above. If the alarm
does not reset, run the RESTORE PROCEDURE.
AF:56
Door interlock device malfunction,
automatic opening failure.
Make sure to close the door properly before running a wash
cycle.
Try opening the device again with the Open door button.
If necessary, use the manual door release procedure described
in this manual.
Run the DEFAULT PROCEDURE described above. If the alarm
does not reset, run the RESTORE PROCEDURE.
AF:58
Dryer heating failure.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:67
Dryer motor “cooling”
malfunction. Cooling is included at
the end of the drying phase to
bring the load processed and the
heating elements to a safe
temperature.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
A-:68
P1 jerry can empty
Check that there is detergent in the jerry can or that the level
sensor is operating correctly.
This is a warning and not an alarm as such; the washing cycle can
be started with this message present (i.e. overriding the warning)
by pressing the Start/Stop button again (hold it down for 2
seconds).
Activated at the end of the cycle and when the user attempts to
start a new program. If two or more similar alarms (e.g. jerry cans
P1 and P2 empty), the Start/Stop button will have to be pressed
twice or more before the cycle can be started. (The device’s
internal memory records the event but allows execution of the
cycle).
User Manual
PW4060 Series
Page 58 - 78
ALARM ID
DESCRIPTION
USER ACTION
A-:69
P2 jerry can empty
As for “A-:68”
A-:70
P3 jerry can empty
As for “A-:68”
AF:73
Internal memory data storage
error
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:74
Water leak from tank. Alarm only
enabled with the Aquastop
accessory fitted.
Turn off the water supply taps.
Contact the After-Sales Service.
AF:75
No salt in softener. This alarm
does not appear on the Display but
is recorded in the appliance
memory; the relative LED
illuminates on the display.
Add salt to the softener salt tank inside the tank, accessible with
the door open.
AF:77
Intake water temperature over
45°C; prewash temperature must
be below 45°C. Alarm generally
disabled on PW series products.
The alarm occurs when the temperature is over 45°C at the start
of the cycle.
Wait for the appliance to cool before starting a new cycle.
AF:78
Restore fail. Motherboard
problem.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:79
Program not compatible.
This alarm is triggered if a program is created using the
TRACELOG software using procedures not compatible for the
proper performance of the cycle. Reconsider the program
created phase by phase; it may be useful to compare it with an
original Smeg program provided as reference (see attached
PROGRAMS TABLE doc.).
Pay special attention to the version of the appliance being used;
e.g. do not activate peristaltic pump P3 when writing the
program if this pump is not installed.
AF:84
Dryer temperature reading higher
than actual temperature.
Wait for the automatic alarm handling procedure to terminate.
A RESET cycle cannot be run while alarm AF:84 is being handled
by the system.
Do not disconnect power: automatic heating malfunction
handling in progress with heating element cooling cycle.
Only when this procedure has terminated may you run the
DEFAULT PROCEDURE described above.
AF:91
Internal memory full.
This alarm is only tripped if the appliance parameter that
prevents overwriting in the memory is enabled.
With the default setting, this alarm will not occur.
Memory space must be freed to allow use of the appliance to
continue: this can be done by connecting to the appliance by
means of the RS-232 serial port and using the Smeg TRACELOG
software.
AF:92
Drying filter maintenance. Only if
absolute filter is installed.
The absolute filter in the drying system has exceeded the set
number of working hours. Contact the After-Sales Service to
have the filter changed. The filter is a consumable and is not
covered by the warranty.
Press Start/Pause to ignore the warning and continue using the
machine.
The device’s internal memory records the event.
With a fouled filter, drying will be poor.
User Manual
PW4060 Series
Page 59 - 78
ALARM ID
DESCRIPTION
USER ACTION
AF:93
Device maintenance
The machine has exceeded the set number of hours of operation
since installation or its last service: contact technical service for
routine maintenance.
Press Start/Pause to ignore the warning and continue using the
machine.
Run scheduled service as soon as possible to keep the machine in
good working order.
The device’s internal memory records the event.
AF:94
Temperature below target
temperature during extension
phase. T not stable
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
AF:96
Tank water level incorrect.
Check the water intake and drain fittings and that they are
compliant with specifications.
If you notice any leaks around the appliance, close all water
cocks.
User: run the DEFAULT PROCEDURE described above. If the
alarm does not reset, run the RESTORE PROCEDURE.
User Manual
PW4060 Series
Page 60 - 78
8 CLEANING AND MAINTENANCE
DISCONNECTING THE ELECTRICITY AND WATER SUPPLIES
Before doing any work: disconnect the power supply using the appropriate switch on the panel or
disconnecting the power cable, and turn off the water intake tap.
CLEARANCE
You must provide clearance of at least 1m2 in front of the machine for maintenance.
POWER CABLE REPLACEMENT
If damaged power cables have to be replaced, type FROR 450/750 cables with the same gauge as
the cables mounted in the factory must be used (the cables fitted are marked with their types and
characteristics). This replacement may only be made by authorised technical staff. Use genuine
Smeg spare parts.
WARNING
Any work done on the appliance by unauthorised staff is not covered by the warranty and is
performed under the user’s responsibility.
During maintenance and cleaning: if appropriate, use personal protection equipment.
8.1 CLEANING THE APPLIANCE AND ITS PARTS
General cleaning
Clean the outer surfaces and door-lining of the dishwasher regularly using a soft, damp cloth or with a normal
detergent suitable for painted surfaces.
Clean the door gaskets with a damp sponge.
After cleaning: run a wash cycle without a load to eliminate any detergent residue.
fig. 41 – The inside and outside of the device must be cleaned.
User Manual
PW4060 Series
Page 61 - 78
Cleaning the water intake filter
Water intake filter A on the cock must be cleaned from time to time; this should be done 1 every 2 – 6 months,
depending on the quantity of water used. Close the water supply cock, unscrew the end of the water intake hose,
remove filter A and clean it carefully under running water. Reassemble filter A and carefully screw the water intake
hose back into position.
Take care not to spill water from the free end of the hose.
fig. 42 – water intake filter A.
Cleaning the spray arms
The spray arms are easily removed by undoing the knurled nut securing them to the rotary shaft, so that the nozzles
can be cleaned to prevent blockages.
Wash the spray arms and nozzles under clean running water and carefully reinstall them, checking that their rotation
is in no way impeded.
Recommended spray arm cleaning interval: once a week.
For trolleys with fixed spray nozzles: refer to the trolley manual for cleaning instructions.
fig. 43 – Lower spray arm: disassemble and clan to ensure effective washing.
Cleaning the filter unit
The filter unit consists of several different filter elements. To ensure that the appliance operates effectively, it is
extremely important to keep the filters clean. Inspect them frequently (for instance, if washing objects with paper
labels, inspect them after each cycle – in normal conditions, they should be cleaned once a week) and remove any
deposits which may impair their operation.
Good maintenance tips
The filters should be cleaned under running water using a stiff brush.
It is essential to thoroughly clean the filters according to the above instructions: the dishwasher cannot function if
the filters are clogged.
Restore the filters before running a wash cycle.
User Manual
PW4060 Series
Page 62 - 78
8.1.1 Filter elements
fig. 44 – Chamber drain filter, disassembly procedure and view of parts.
Coarse conical filter
aTo remove the coarse filter, press the "tabs" of the filter and pull upwards (A, top fig.). Clean the filter and replace it.
Conical fine filter
This is located underneath the conical coarse filter (B) and should be checked and cleaned whenever the coarse filter
is inspected. Clean with a brush and hot water for effective removal of deposits.
External circular filter
To remove this filter:
Hold of the “tabs” of the coarse conical filter and turn it anticlockwise (C).
Without pressing the tabs, lift the entire unit (D).
When cleaning this filter, the others should also be cleaned.
8.2 IF THE APPLIANCE IS TO BE OUT OF USE
If you intend to leave the dishwasher out of use for a long time, proceed as follows.
This is particularly advisable if the machine is not to be used for more than 24 hours.
Perform a PREWASH program with the appliance empty.
If contaminated materials are processed: run program 15 (or a program with a thermal disinfection Td phase)
with no load in the appliance.
Disconnect the electricity supply.
Leave the door slightly open to prevent unpleasant odours from forming inside the washing tank.
Turn off the water intake tap.
8.3 REUSING THE APPLIANCE AFTER A PERIOD OUT OF USE
If the appliance has not been used for a long time, proceed as follows before running a cycle.
Inspect the filters at the ends of the water intake hoses and check that no sludge or rust has deposited in the
pipelines; if this has occurred, allow water to run from the water supply tap for a few minutes.
User Manual
PW4060 Series
Page 63 - 78
Restore the electricity supply (if disconnected).
Reconnect the water supply hose and turn on the tap.
Run PROGRAM 15 (or another program with a thermal disinfection Td phase) with no load for processing.
A thermal disinfection cycle should be performed before using the appliance if it has been out
of use for 24 hours or more.
8.4 TROUBLESHOOTING
In some cases it is possible to remedy minor problems by referring to the following instructions.
1. If the program does not start, check that:
The appliance is connected to the mains.
There is no power outage.
The water cock is open.
The appliance door is properly closed.
2. If water stagnates in the device, make sure that:
The drain hose is not kinked.
The drain trap is not blocked.
The appliance filters are not clogged.
3. If the items in the load for washing in general are not cleaned properly, make sure that:
The correct amount of detergent has been added.
The salt container is not empty.
The instruments have been positioned correctly.
The program selected is suitable for the type and degree of dirt on the instruments.
All filters are clean and correctly installed.
The spray arm nozzles are not clogged.
There is nothing obstructing the rotation of the spray arms.
Check that the salt container cap is properly closed.
4. If the items in the load fail to dry or are dull, make sure that:
Absolute filter condition: operating hours can be viewed as an appliance parameter (the default operating hours
are set for normal conditions of use; the drying filter’s working life will be reduced by dirtier than average
environments).
There is neutralising agent in the container.
The rinse aid dispenser setting is correct.
The detergent used is of good quality and has not lost its effectiveness (for example, through incorrect storage,
with the box left open).
Check that the salt container cap is properly closed.
5. If the elements processed are streaked, stained, etc. make sure that:
The rinse aid dispenser setting is not too high.
6. If there are traces of rust in the dishwasher:
The tank is made of stainless steel, and therefore any rust marks are due to external elements (fragments of rust
from the water pipes, etc.). Special products are available to remove such marks.
Check that the detergent dose being used is correct. Certain detergents can be more corrosive than others.
Check that the salt container cap is properly closed.
7. If the optional printer does not work:
Check that the accessory is fitted with suitable thermal paper.
Check that the device is connected properly (both electricity supply and data connection).
If the problem persists after following the troubleshooting instructions above, call the nearest Authorised Service
Centre.
User Manual
PW4060 Series
Page 64 - 78
9 ROUTINE INSPECTIONS AND MAINTENANCE
9.1 DAILY
1. Check the detergent and neutralising agent levels in the jerry cans and fill up if necessary.
2. Check the operation of the spray arms and check that the water outlet holes are clean by eye.
9.2 WEEKLY
1. Clean the sump filters, following the instructions provided.
2. Run a programme with a high temperature phase, without instruments for processing in the appliance, for
precautionary cleaning/disinfection of the washing tank.
9.3 EVERY SIX MONTHS
1. Check the condition of the water supply solenoid valve filters: clean them, if necessary, by running hot water
through them in the opposite direction.
2. Inspect the intake and outlet hoses of the detergent and neutralising agent pumps.
9.4 EVERY YEAR
Contact your nearest authorised Smeg service centre to have the appliance completely checked over at the end of the
warranty period and annually for successive years, or, if this occurs before the end of the year, when the “Appliance
maintenance” LED illuminates.
Maintenance work not covered by the warranty, which does not cover replacement of parts
subject to normal wear and tear.
The operations which Smeg authorised staff will carry out are:
1. Inspection and if necessary replacement of worn peristaltic pump components (especially the internal hose).
2. Inspection of the detergent intake pipes and replacement if necessary.
3. Inspection of the door gasket and replacement if necessary
4. Inspection of the drying system filters (relative and absolute) and replacement if necessary.
5. Inspection and if necessary cleaning/replacement of the filters (water intake filters on the filler pipes, detergent
filters on the suction systems).
6. Checking of the intake water hardness setting (the user must first have the intake water analysed to allow the
correct settings to be made).
7. Checking of the detergent dosage settings.
8. Inspection of the steam condenser assembly
a. Inspection of the nozzles, check that water is flowing correctly.
b. Inspection of the connection, water intake, water drainage and level pressure switch connection
hoses.
9. Performance of a complete operating cycle, including the drying phase, to check for any leaks or malfunctions.
WARNING
SMEG declines all responsibility in the event of appliance malfunctions, or injury or damage,
arising from the failure to comply with the above recommendations.
User Manual
PW4060 Series
Page 65 - 78
10 TECHNICAL DATA
The documentation includes a description of the rated characteristics of the electrical connection, all the intake and
outlet connections and the ambient conditions for which the appliance was designed (see point 5.4.2 IEC610101:2001). For “non electric” intakes, the pressure and flow ranges are provided (see point 5.4.2 IEC61010-2-040:2005).
WATER SUPPLY REQUIRED
Type of water required
1 - Mains
(required)
2 - Demineralised
(recommended)
3 - Warm
Pressure
200 kPa – 500 kPa (2 bar – 5 bar)
Type of threaded connection
3 / 4 ”
Required flow [min - max]
2 - 12 litres / min
Mains water hardness [max]
(for models equipped with a steam condenser, the use of
purified water with hardness below 15°f is recommended).
42 °f
-
42 °f
Fe2+ / Fe3+ [max]
0.5 ppm
Water temperature [max]
35°C
35°C
60°C
Demineralised water conductivity [max]
-
30μS/cm
-
Limits depending on microbial contamination
Minimum microbiological quality required: “potable water"
(ref. limits in accordance with Italian Legislative Decree
31/2001)
DIMENSIONS and WEIGHT
SERIES
PW4060
Standard External [Height x Width x Depth]
850 x 600 x 660
Standard External - aquastop accessory [Height x
Width x Depth] - overall height is increased by +7mm
857 x 600 x 600
Standard External - PAD1 accessory [Height x Width
x Depth] - overall depth is increased by +110mm /
+150mm (depending on the model of PAD installed).
850 x 600 x 710 / 760
Net weight
72 kg
Weight of appliance + packaging
90 kg
MATERIALS
Washing tank
AISI 316L
External surface
AISI 304
User Manual
PW4060 Series
Page 66 - 78
POWER SUPPLY
Models and Comments
SUFFIX TO
THE
MODEL
NAME
POWER SUPPLY
INTEGRAL PROTECTIVE
DEVICES
PW4060
Max voltage/power
Possible electrical system types: the
names of the models have different
suffixes to identify the power supply
rating.
If the model does not have a suffix, e.g.
“PW4060” it will be three-phase, with
neutral, 400V between phases.
. Suffix “-3” “PW4060-3”: indicates threephase model, 230V between phases, no
neutral.
.Suffix “-1”: “PW4060-1”indicates singlephase model.
. The numerical suffix “6” identifies the 60
Hz version of 230V models.
. Suffix “U”: North American models, 208V
convertible (* default connection)
Standard
(no suffix)
400V 3N~ / 50Hz / 12A / 7000W
FUSES 10.3x38 16 A ON
POWER SUPPLY
[L1, L2, L3]
-6
400V 3N~ / 60Hz / 12A / 7000W
FUSES 10.3x38 16 A ON
POWER SUPPLY
[L1, L2, L3]
-3
230V 3~ / 50Hz / 19A / 7000W
FUSES 10.3x38 20 A ON
POWER SUPPLY
[L1, L2, L3]
-36
230V 3~ / 60Hz / 19A / 7000W
FUSES 10.3x38 20 A ON
POWER SUPPLY
[L1, L2, L3]
-1
230V 1N~ / 50Hz / 12A / 2800W
FUSES 10.3x38 16 A ON
POWER SUPPLY
[L1, N]
-16
230V 1N~ / 60Hz / 12A / 2800W
FUSES 10.3x38 16 A ON
POWER SUPPLY
[L1, N]
-U
208V 3~ / 60Hz / 17A / 6000W *
FUSES 10.3x38 30 A ON
POWER SUPPLY
[L1, L2, L3]
208V ~ / 60Hz / 29A / 6000W
FUSES 10.3x38 30 A ON
POWER SUPPLY
[L1, L2]
OTHER DATA
DATA COMMUNICATION PRINTER CONNECTION
RS-232 PORT
MAX. NOISE LEVEL
50dB
AMBIENT CONDITIONS
USE
Indoor
ALTITUDE
Up to 1000m
AMBIENT TEMPERATURE
From 5°C to 40°C
MAX RELATIVE HUMIDITY
80% for temperatures up to 31°C with linear decrease
to 50% at the temperature of 40°C
INSTALLATION CATEGORY (OR SURGE
CATEGORY or INSTALLATION CATEGORY)
II
ELECTRICAL INSULATION CLASS (ref. IEC 61140)
EN
DEGREE OF POLLUTION
2 (ref. 61010-1, point 3.6.6.2)
STANDARDS AND CLASSIFICATION
CONFORMITY - North American
models
IEC61010-1(ed.2), IEC61010-2-040(ed.1), CAN/CSA C22.2 No.
61010-1-04 / UL 61010-1, 2nd Edition
CONFORMITY - Other models
- European directive 2014/35/EU [Safety]: European Standard EN61010-1:2001,
EN61010-2-040:2005
- European directive 2014/30/EU [Emc]: European Standard EN61326:2006
- European directive 2011/65/CE [RoHS 2]: European Standard EN 50581 :2012
User Manual
PW4060 Series
Page 67 - 78
11 PRODUCT DIMENSIONS - MEASUREMENTS IN mm
N.B.
The dimensions shown below are nominal: when preparing installation spaces, always leave at least +5mm in all
directions to ensure that there is sufficient space to remove the appliance from the installation cavity for servicing or
repairs.
11.1 PW4060 SERIES
The device can be requested with top for built-in installation for special requirements.
The product is 30 mm lower than indicated.
fig. 45 – PW6040 overall dimension diagram.
VERSION
A B C D E
F
STANDARD
660
600
30
600
850
> 10
STANDARD + AQUASTOP
660
600
30
600
857
> 10
STANDARD + PAD1
710 / 750
600
30
600
850
>10
12 POSITIONING THE APPLIANCE
IMPORTANT
The appliance must be positioned with its back near a wall (with a gap of at least 10 mm) and must be installed by an
authorised SMEG engineer.
The installer engineer is responsible for the correct operation of the appliance after installation and must also provide
the user with all information required for its correct use.
During installation, the protective film must be removed from the steel outer surfaces.
The set of installation accessories (seals and hose ties) is inside the tank.
The appliance can be installed with its sides flush against those of the adjacent cabinets, taking care not to obstruct the
steam vent on the rear. The wall at the back should be in masonry or another waterproof material.
Also take care that the heat does not reach any electrical circuits or sockets behind the appliance.
The appliance has water intake and drain hoses which can be positioned leading to the right or left, depending on
installation requirements.
If ordered in the appropriate version, the appliance can be installed built under a worktop; installation must be carried
out by skilled staff.
LEVELLING
After positioning the appliance, screw the feet down or unscrew them to adjust its height and level with the aid of a
spirit level so that it will be perfectly horizontal (max angle tolerance allowed: 0.5 °, corresponding to a maximum
permissible difference in height between opposite corners of the appliance of about 5 mm).
Correct levelling will ensure that the appliance operates correctly.
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PW4060 Series
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WARNING
Any adjustments, maintenance, etc. must be done with the appliance disconnected from its power supply.
LIFTING AND TRANSPORT
Before shipment from the factory, the base of the appliance is fixed to a pallet used for both lifting and transport.
When moving the appliance around, a forklift truck or pallet truck must be used.
CONNECTIONS TO THE APPLIANCE
ID.
DESCRIPTION
A
Demi water inlet hose
B
Mains water inlet hose
C
Power supply cable
D
Steam condenser exhaust hose
E
Appliance drain hose
P1
Peristaltic pump P1 intake hose and P1 jerry can detergent level sensor cable
P2
Peristaltic pump P2 intake hose and P2 jerry can detergent level sensor cable
H
RS-232 port for PC or printer connection
Cables with connectors for correct connection are provided with the following accessories:
1. “Smeg WD-PRINTE” printer
2. PC connection cable, for communication of data by means of Smeg TRACELOG software.
User Manual
PW4060 Series
Page 69 - 78
PW4060 Series
fig. 46 – Rear view of series PW4060: Diagram of connections on rear of appliance.
–
INSTALLATION ON STAND
If the appliance is installed on a base which raises it off the ground (Smeg product “B6040”), of height HB (height of
base), all height dimensions relative to ground level indicated in this document must be increased by the said amount
HB.
HMi = Hi + HB
Where:
Hi = normal height stated in the document
HB = height of appliance stand
HMi = height recalculated for appliance installed on stand
fig. 47 – Smeg B6040 Stand.
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PW4060 Series
Page 70 - 78
13 ELECTRICAL SYSTEM REQUIREMENTS
WARNING
The electrical system to which the appliance is connected must comply with the relevant
regulations in the place of installation.
All electrical checks and system installation must be carried out to the proper standard by skilled
staff with proven experience, qualified to work on electrical systems.
The skilled staff are responsible for ensuring that the ground connection is in good working
order.
These devices are fitted with power surge protection devices: however, where possible a specific
overload cutout suitably rated to protect the equipment should be installed for each device.
For any spare parts: use only genuine parts, ordering them from your service centre.
Please refer to the “TECHNICAL CHARACTERISTICS” section for all specifications regarding the
device's voltage requirements and power drawdown.
POWER CABLE REPLACEMENT
If damaged power cables have to be replaced, cables with the same characteristics and gauge as
the cables mounted in the factory must be used (the cables fitted are marked with their types and
characteristics). This replacement may only be made by authorised technical staff. Use genuine
spare parts.
13.1 - POWER SUPPLY CABLE AND DISCONNECTION DEVICE
Characteristics of the power supply cable supplied with the appliance:
- FROR 5 x 2.5 mm
2
(5G2.5), 450/750 V, IMQ mark (three-phase 400V version)
- FROR 4 x 2.5 mm
2
(4G2.5), 450/750 V, IMQ mark (three-phase without neutral 230V version)
- FROR 3 x 2.5 mm
2
(3G2.5), 450/750 V, IMQ mark (single-phase 230V version)
- SJT 4 x 10 AWG, 300V (208V version, North American models).
The device is supplied without a plug, with a cable with insulated wire terminals.
The device’s electrical connection must be made by means of an industrial plug.
The plug must be supplied and fitted by the user. The plug must be of suitable size for the electrical cable and the
electrical rating of the device.
CIRCUIT-BREAKER
A CIRCUIT-BREAKER must be installed for each appliance.
Circuit-breaker characteristics
a. Omnipolar: must break all live conductors;
b. Easily accessible to the user;
c. Easily operated (no tool must be required);
d. Located in close proximity to the appliance;
e. Clearly marked as the appliance circuit-breaker.
The appliance is fitted with overcurrent protection devices.
However, a protective device specifically for the appliance (e.g. magnetothermal breaker or fuse on every
phase, suitably rated for the electrical data stated above) should be installed in the room’s electrical panel.
NORTH AMERICAN MODELS - 208V
The device’s default connection is:
208V 3~ / 60Hz / 17A / 6000W
The appliance can be electrically converted into the single-phase version
208V ~ / 60Hz / 29A / 6000W.
The electrical conversion must be carried out by authorised technical staff.
Reference document: device electrical wiring diagram.
Any components must always be replaced with genuine Smeg spare parts.
User Manual
PW4060 Series
Page 71 - 78
14 WATER CONNECTION FITTINGS
Legend of abbreviations used for the plumbing connections
CODE
FILLING/DISCHARGE
WATER TYPE
cw
FILL CYCLE
cold water hose - cw (cold water)
dw
FILL CYCLE
pressurised demineralised water hose - dw (demi water)
d
DRAIN
appliance drain hose - d (drain)
cd
DRAIN
steam condenser drain hose - cd (condenser drain)
14.1 WATER INTAKE
14.1.1 WATER INTAKE CONNECTION
The appliance has two inlete hoses, for mains and demineralised water.
The hoses are designed for connection to 3/4’’ gas threaded fittings.
Use the supplied filter, A in the figure, when connecting the end of the fill hose.
fig. 48 – Fit the filters provided when connecting the inlet hose.
MODELS
NUMBER
CONNECTIONS
CONNECTION TYPE
cw
dw
hw
PW4060 2 1 1 - - -
14.1.2 POSITION OF FILL COCKS
The fill cocks must be located next to the appliance, in an easily accessible position. Refer to the following figure, the
recommended dimensions are:
I < 50 cm - HC < 100 cm
There are no particular height requirements for the position of the water supply taps, but bear in mind that the hoses
supplied are about 2 metres long.
fig. 49 – Diagram. The water supply connections may be on the right or left of the appliance, always considering the maximum distance “I”.
Note to prevent the risk of clogging or damage: if the water pipe is new or has been unused for a long time, before
connecting the water supply make sure that the water is clear and free of impurities.
User Manual
PW4060 Series
Page 72 - 78
14.1.3 WATER SUPPLY SYSTEM REQUIREMENTS
Preliminary checks
1. The water supply pressure must be within the required limits: min. 2 bar - max 5 bar.
2. The hot water temperature must not exceed 50°C - Higher temperatures might reduce the efficiency of the
integral water softener by damaging the resins it contains.
3. The water supply taps must be accessible.
WATER SUPPLY CHARACTERISTICS
Cw: MAINS WATER - essential:
The appliance must be connected to “potable” mains water having hardness 42°f max. and with total dissolved iron
content, Fe2+ and Fe3+, not exceeding 0.5 ppm.
For models equipped with a steam condenser, the use of purified water, preferably with hardness below 20°f, is
recommended.
N.B.:
If the water supply contains more than 0.5 ppm of iron Fe2+/Fe3+ and/or the hardness of the water supply exceeds 42°f
(French degrees), the water must be pretreated by installing an iron removal and/or softening system upstream of the
appliance.
WARNING - MAINS WATER HARDNESS
User’s responsibility: the hardness of the mains water must be checked prior to installation.
The Smeg engineer will not be able to set the parameters of the appliance’s integral water softener
unless the hardness of the intake water is known.
Regular checks must be made (e.g. every 6 months/year) on the intake water to ensure that the
initial values are maintained, to allow the appliance parameters to be corrected if the
characteristics change.
Dw: DEMINERALISED WATER - optional connection but strongly recommended
If available, the use of demineralised water (conductivity < 30 µS) is recommended to ensure that washing is optimal
from the chemical point of view, through better removal of the chemical residues in the water supply; however, dirt
residues will still be effectively removed even if ordinary mains water is used.
WARNING - NO DEMI WATER
If demineralised water is not available, do not connect the relative hose to hot and/or cold water
intakes. Leave the “demineralised water" hose disconnected.
The appliance’s SETTINGS must be corrected accordingly by the Authorised Service Centre.
User Manual
PW4060 Series
Page 73 - 78
14.1.4 PAD ACCESSORY FOR UNPRESSURISED DEMI WATER
Connection to a non-pressurised demineralised water line (e.g. a tank operating by gravity) is only possible if a special
demineralised water pump is installed. Contact Smeg for advice on the most suitable model.
WARNING
- WHEN INSTALLING THE “PAD” ACCESSORY, MAKE SURE THAT:
The supply pressure of the PAD is less than 1 bar and greater than 0.1 bar.
- "PAD" IN COMBINATION WITH AN UNPRESSURISED TANK
With reference to the illustration below, the tank must be at a height L such that:
L > 100 cm
The height is measured between the surface on which the appliance stands and the bottom of the
tank.
This height ensures that water is supplied to the PAD at a pressure of about 0.1 bar.
SMEG declines all responsibility for any damage or injury caused by incorrect installation of the
pump by unauthorised technical staff.
fig. 50 – Unpressurised tank, height above appliance installation surface.
User Manual
PW4060 Series
Page 74 - 78
14.2 WATER DRAIN
Appliance drain hoses: Rubber terminal for dia. 21mm (1/2”) hose clamp.
WATER DRAIN CONNECTION
The appliance is equipped with one or more drain hoses, depending on the model.
The drain hoses are indicated as:
- d - appliance drain hose – d (drain)
- cd - steam condenser drain hose – cd (condenser drain)
The following table and diagram summarise the situation.
fig. 51 – Diagram. The water drain connections may be on the right or left of the appliance, always considering the maximum distance “I_max”.
MODELS
N. DRAIN
HOSES
Distance “I_max”
Maximum distance of drain
from side of appliance [cm]
DRAIN TYPE AND HEIGHT “H” ABOVE
APPLIANCE INSTALLATION SURFACE
[cm]
Type
H_min
H_max
PW4060 2 50
d
65
80
cd
65
80
Note about product “families”
Suffix "C" indicates "equipped with steam condenser."
Any additional suffixes ".." may vary depending on the appliance version.
fig. 52 – Drain connection. Drain connections – 65 cm < H < 80 cm. Height difference “X”: only use original drain hoses and the “hose guide” elbows
provided. The height difference “X” between the drain connection and the highest point of the hose must never exceed 20 cm. X < 20cm. Models with
steam condensers, whose model designation terminates with “-C”, are equipped with 2 drain hoses.
WARNING
The drain must comply with international regulations: our company accepts no liability for
pollution caused by improper use of the appliance.
User Manual
PW4060 Series
Page 75 - 78
fig. 53 – Adapter with connector for 1/2" hose.
General guidelines for installing the drain
Make sure to use a drain with siphon. When installing the drain connection, take the following precautions:
Since the drain water temperature is 95°C, the end of the drain hose must be permanently connected to the hose
connector, using the ties provided.
The drain hose may not have tight bends or constrictions.
The difference in height between the end of the drain hose and the surface on which the appliance is installed must
comply with the stated specifications.
It may not be submerged in water.
The internal diameter of the drain pipe must be no less than 40 mm.
We recommend using a drain pipe of 50 mm diameter.
No extensions must be added to the drain hose supplied with the appliance. Extension can result in a return flow
back into the tank.
User Manual
PW4060 Series
Page 76 - 78
15 DATA CONNECTION
The device has a data communication port which can be used for one of the following functions:
1. Connection to an optional external “Smeg WD-PRINTE” printer. The printer produces a brief report with the
key cycle data.
2. PC connection for digital data storage and interaction with the appliance by means of the Smeg “TRACELOG”.
program.
Reference should be made to the specific instructions of the above accessories for any connection details.
fig. 54 – Position of the RS-232 serial port
The RS-232 cable used for the connection must have the following characteristics:
CONNECTION TYPE
CONNECTOR
Crossover (Null Modem)
Female/Female
fig. 55 – RS-232 female connector.
Not all PC models have serial ports.
Smeg offers a USB/SERIAL converter accessory; contact your dealer for technical details or offers, or write to
instruments@smeg.it
User Manual
PW4060 Series
Page 77 - 78
fig. 56 – Smeg USB/serial converter.
User Manual
PW4060 Series
Page 78 - 78
Smeg S.p.A.
Instruments Division
Via Leonardo da Vinci, 4 – 42016 Guastalla (Reggio Emilia) Italy
Tel. +39 0522 8211 - Fax + 0522 821 592
E-Mail: instruments@smeg.it – service.instruments@smeg.it
www.smeg-instruments.com
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