Smeg PTS605U3, PTS605NU3, PTS605BU3 User Manual

Table of Contents
1. IMPORTANT SAFETY INSTRUCTIONS ................................................................................. 4
2. COOKTOP MEASUREMENTS ............................................................................................... 5
3. POSITIONING THE COOKTOP AND LOCATION REQUIREMENTS .................................... 6
3.1 Gas supply requirements ................................................................................................................................ 8
3.2 Electrical requirements .................................................................................................................................... 9
4. INSTALLING THE COOKTOP ............................................................................................... 11
5. CHECKING OPERATION ...................................................................................................... 13
6. WIRING DIAGRAMS .............................................................................................................14
WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, or to prevent property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not attempt to switch on any appliances.
Do not touch any electrical switches.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
lf you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
INSTRUCTIONS FOR THE INSTALLER: these are intended for the qualified engineer who is able to install, commission and test the appliance
3
Important Safety Instruction
1. IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS – Your safety and the safety of others are very important. We have provided many important safety messages throughout this manual and on the appliance. Read all instructions before using the appliance and always obey all safety messages.
RECOGNIZE SAFETY INFORMATION
This is a safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION – is used with the safety alert symbol. DANGER identifies the most serious hazards. It means you can be killed or seriously injured if you do not immediately follow the instructions. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
follow the instructions. WARNING means you can be killed or seriously injured if you do not
All safety messages will inform you of potential hazards, on how to reduce the risk of injury and what can occur if the instructions are not followed.
IMPORTANT: Observe all governing codes and ordinances.
WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, or to prevent property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors, liquids or materials near this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not attempt to switch on any appliances.
Do not touch any electrical switches.
Do not use any phones in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
lf you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
NOTE: This cooktop is manufactured for use with Natural gas. To convert to LP/Propane gas, see instructions in the Gas Conversion Kit provided in the literature package.
A proper gas supply connection must be available. See "3.1 Gas supply requirements”.
In the State of Massachussetts, the following installation instructions apply:
- Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachussetts.
- If using a ball valve, it shall be the T-handle type.
- A flexible gas connector, when used, must not exceed 3 feet.
4
Instructions for the Installer

2. COOKTOP MEASUREMENTS

PTS605
PTS727
5
Instructions for the Installer

3. POSITIONING THE COOKTOP AND LOCATION REQUIREMENTS

NOTE: The following operation requires building and/or carpentry work and must therefore be carried out by a competent technician. Installation can be done on various materials, such as masonry, metal, solid wood, plastic laminated wood etc. as long as the material is heat resistant (T = 90°C - 194° F). Observe all governing codes and ordinances. Do not obstruct flow or combustion and ventilation air.
- It is the responsibility of the installer to comply with installation guidelines specified on the model/ serial ID plate. The model/serial ID plate is located on the bottom of the cooktop burner box.
- The cooktop should be installed in a location away from strong draft areas, such as windows, doors and strong heating vents or fans.
- All openings in the wall or floor where the cooktop is to be installed must be sealed.
- The cabinet opening dimensions that are shown must be used. The given dimensions are minimum clearances.
- A grounded electrical supply is required. See the “3.2 Electrical requirements” section. A proper gas supply connection must be available. See the “3.1 Gas supply requirements” section.
To prevent accidents or ruining the mobile components of the appliance, the following steps must be taken before performing the procedures described below:
1 Remove all packaging parts (e.g. crate, carton, polystyrene and metal hooks). Do not throw away this
manual as it is an integral part of the appliance and should be kept handy for easy reference whenever needed.
2 Temporarily remove all removable parts from the cooktop that could fall and cause personal injury or
damage to objects (burners, crowns and flame caps) during the hook-up. These parts must be refitted before using the appliance.
The measurements supplied in the tables referring to the figure below must be followed when attaching the appliance to the support structure.
6
Instructions for the Installer
PTS605
PTS727
Cooktop
width
23 5/8”
600 mm
28 3/8”
720 mm
NOTE: 13" (330 mm) is the maximum recommended upper cabinet depth.
Gas line opening Wall: everywhere, 5” (12.7 cm) beneath the underside of the countertop. Cabinet base: everywhere, within 6” (15.2 cm) from the rear wall is recommended.
Grounded outlet
Locate within 24” (61 cm) from the right rear corner of the cut out drawer.
A B C D E F G
21 7/8” - 22 “
555÷560 mm
21 7/8” - 22 “
555÷560 mm
18 13/16” - 19 “
478÷482 mm
18 13/16” - 19 “
478÷482 mm
MINIMUM DISTANCE
8 1/4”
210 mm
11 13/16”
300 mm
2 ”
50 mm
2 ”
50 mm
2 ”
50 mm
2 ”
50 mm
13
/16” - 2 ”
20 - 50 mm
13
/16” - 2 ”
20 - 50 mm
23 5/8”
600 mm
28 3/8”
720 mm
7
Instructions for the Installer

3.1 Gas supply requirements

EXPLOSION HAZARD
- Use a new AGA or CSA-approved gas supply line.
- The supply line must be equipped with a manual shut-off valve. This valve should be located in the same room but external to the cooktop. It should be in a location where it can be easily opened and closed. Do not
WARNING
block access to the shut-off valve. The valve is for turning on or shutting off gas to the cooktop.
- Securely tighten all gas connections.
- lf connected to LP, have a qualified technician ensure that the gas pressure does not exceed a 14" water column.
- Examples of qualified technicians include licensed heating personnel, authorized gas company personnel, and authorized service personnel.
- Failure to do so can result in death, explosion, or fire.
1)
2)
3)
NOTE:
- Observe all governing codes and ordinances.
- The cooktop must be connected to a regular gas supply.
This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 ­latest edition or CAN/CGA B149 - latest edition.
If local codes permit, a flexible metal appliance connector with the new AGA or CSAcertified design, 4-5 feet (1.2-1.5 m) long, 1/2" or 3/4" I.D., is recommended for connecting this cooktop to the gas supply line. Do not bend or damage the flexible connector when moving the cooktop. The pressure regulator has 3/ 8" female pipe threads. You will need to determine the fittings required, depending on the size of your gas supply line, the flexible metal connector and the shut-off valve.
The supply line must be equipped with an approved shut-off valve. This valve should be located in the same room as the cooktop and should be in a location where it can be easily opened and closed. Do not block access to the shut-off valve. The valve is necessary for turning the gas to the appliance on or off.
8
4)
5)
Instructions for the Installer
The regulator must be checked at a minimum water column of at least 1” W.C. above the set pressure. The inlet pressure to the regulator should be as follows for operation and monitoring of the regulator setting:
- NATURAL GAS: Set pressure at 6” water column (101.6 mm).
Supply pressure 3 W.C .
- LP GAS: Set pressure at 10” w.c. Supply pressure 8”- 13” W.C. maximum.
Line pressure testing: Testing above 112 PSI (3.5 kPa), with water column of 14” (35.6 cm) (gauge). The cooktop and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa). Testing below 112 PSI (3.5 kPa) with a water column of 14” (35.6 cm) (gauge) or lower. The cooktop must be isolated from the gas supply piping system by closing the respective manual shut­off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
1
/2” - 10 1/2”
6)
If the appliance is installed on an oven, the gas pipe must not pass along the back of the oven, as this may cause overheating.

3.2 Electrical requirements

ELECTRICAL SHOCK HAZARD
- Plug into a grounded 3-prong outlet.
WARNING
- Do not cut or remove the ground prong.
- Do not use an adapter.
- Do not use an extension cord.
- Failure to follow these instructions can result in death, fire, or electrical shock.
- lf codes permit and a separate ground wire is used, it is recommended that the suitability of the ground path be checked by a qualified electrician.
- Check with a qualified electrician if you are not sure whether the cooktop is properly grounded. Do not ground to a gas pipe.
- A 120-volt, 60-Hz, AC-only, 15-ampere, fused electrical supply is required. A time-delay fuse or circuit breaker is recommended. It is recommended that a separate circuit serving only this appliance be provided.
9
Instructions for the Installer

3.2.1 Recommended Grounding Method

For your personal safety, this cooktop must be grounded. This cooktop is equipped with a 3-prong ground plug. To minimize possible shock hazard, the cord must be plugged into a mating 3-prong ground-type outlet, grounded in accordance with the National ANSI/NFPA 70 Electrical Code (latest edition*) or the Canadian Electrical Code (CSA)** and local codes and ordinances. lf a mating outlet is not available, it is the personal responsibility and obligation of the customer to have a properly polarized and grounded 3-prong outlet installed by a qualified electrician.
Copies of the standards listed above may be obtained from: * National Fire Protection Association One Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 850,1 East Pleasant Valley Rd., Cleveland OH 44131-5575
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Instructions for the Installer

4. INSTALLING THE COOKTOP

1)
2)
Remove the styrofoam protection and lift the cooktop in order to extract it from the side protectors and the box.
Fit the insulating gasket provided carefully around the outside edge of the hole made in the top as shown below, pressing it down with your hands so that its entire surface fits snugly. Follow the dimensions shown, depending on the model of cooktop to be installed, keeping in mind that on both models the long front edge must be flush with the hole. Fasten the cooktop to the structure using the brackets A provided. Carefully trim off the excess edge of the gasket B. The dimensions in the drawing below refer to the hole
on the inside edge of the gasket.
3)
NOTE: Use all of the brackets supplied with the appliance to fasten it to the support structure.
Always use pipe-joint compound made for use with NATURAL GAS and L.P. GAS between pressure regulator D and (NPT) adaptor C and between pressure regulator D and pipe E. If a flexible metal conductor is used, make sure that the tubing is not kinked.
Use only pipes (E) conforming to the standard regulations in force, inserting the gasket B (supplied) between fitting A and adaptor C.
The adaptor C must be fitted on the gas connection A before fixing the cooktop.
Always place a suitable sealing medium (such as Teflon tape) between pressure regulator D and adaptor C and between pressure regulator D and pipe E.
WARNING: The tightening torque of adaptor C must not be greater than 1416.2 ozf-in.
11
4)
5)
Instructions for the Installer
Use a pipe-joint compound made for use with NATURAL and L.P. gas. lf a flexible metal pipe is used, make sure that the tubing is not kinked.
Check that the fixing rings, burners, flame diffuser rings and pan stands are fitted correctly. The burner pins A must be fitted into the recesses B in the flame diffuser ring. The holes C in the flame diffuser ring must mate with the ignition plugs and thermocouples D on the cooktop.
6)
Plug the power supply cord into the grounded outlet.
12
Instructions for the Installer

5. CHECKING OPERATION

After having fastened the top to the support structure, some simple procedures are required in order to check that it works properly.
1)
2)
Check for any gas leaks near the cooktop connector, the pressure regulator and the safety valve.
FIRE HAZARD
WARNING
NOTE: The regulator is fitted with a checkpoint outlet gas pressure to check the exact pressure supplied
to the appliance.
The cooktop's electrical circuit can be checked for proper operation only after assembly has been completed and you have checked to ensure that all parts have been fitted properly:
1 a spark must ignite on all burners when the knobs on the top
are pressed
2 when each knob on the cooktop is pressed and turned to the
low flame symbol ( ), the entire crown should light.
- Use a soapy solution to check for proper tightness.
- Never test for gas leaks with a match or other flames.
- Failure to follow this instruction can result in death or fire.
3 lf burners do not light properly, turn the control knob to the
"OFF" position O. Check that burner caps and crowns are in the proper position. Check that the power supply cord is plugged in and that the circuit breaker or house fuse has not blown. Check that the shut-off valve is in the "ON" position. Check operation again. lf a burner does not light at this point, contact your dealer for assistance.
13
Instructions for the Installer

6. WIRING DIAGRAMS

The power cord on this appliance is equipped with a threee pronge polarized plug (grounding) which fits in standard three pronged (grounding) wall outlets.
14
Instructions for the Installer
WARNING
When servicing the controls, label all wires prior to disconnection. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
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