LM80 – LM80DS
INJECTION WASHING TROLLEY
FOR GLASSWARE WASHERS
INSTRUCTIONS MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
LM80
INSTRUCTIONS MANUAL
2
READ CAREFULLY
This document refers to the Smeg accessory “LM80 – LM80DS”.
The accessory can only be installed and used on Smeg devices.
In order for the accessory to be used properly and safely, this manual must be used in conjunction with the manual of
the instrument washer or glassware washer in which it is installed.
Failure to read, understand or correctly interpret the instructions contained in this manual may cause damage to the
appliance, and as well as being a source of danger for the operator, this may considerably reduce the performance of
the machine.
The manufacturer declines all liability for uses other than those indicated in this manual.
Installation, maintenance and repairs must only be carried out by personnel authorised by the
manufacturer.
The guarantee may become void if the device is used in a way other than that indicated by the
manufacturer.
This manual is for informational purposes only. The contents of this manual and the equipment described herein may
be subject to modification without prior notice.
INFORMATION AND ASSISTANCE FOR PRODUCTS FROM THE
SMEG INSTRUMENTS DIVISION
Our Sales Office staff will be happy to provide you with all the information you may require regarding prices and
offers.
Our Technical Assistance Department can provide you with instructions about how to operate your appliance correctly
or if necessary, put you in contact with your nearest Authorised Assistance Centre.
19 390 3010 01
28 / 02 / 2018
Rev.
Date
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Contents
1 DESCRIPTION .............................................................................................................................................................. 3
2 DIMENSIONS .............................................................................................................................................................. 4
3 COMPATIBILITY BETWEEN THE ACCESSORY AND DEVICES ........................................................................................ 5
4 PACKAGE CONTENTS .................................................................................................................................................. 5
5 INSTRUCTIONS FOR USE............................................................................................................................................. 6
5.1 Preparation for use ........................................................................................................................................... 6
5.2 Using the accessory / positioning the glassware............................................................................................... 6
6 ASSEMBLY INSTRUCTIONS ......................................................................................................................................... 7
6.1 Nozzle assembly diagram .................................................................................................................................. 7
6.2 Assembly procedure .......................................................................................................................................... 8
6.3 Use and positioning of the glassware ............................................................................................................. 11
6.4 Exploded view LM80/DS ................................................................................................................................. 12
7 MAINTENANCE ......................................................................................................................................................... 13
8 TROUBLESHOOTING ................................................................................................................................................. 13
9 MANUFACTURER’S DETAILS ..................................................................................................................................... 13
1 DESCRIPTION
The “LM80” is a washing trolley designed to process various accessories and glassware. It can only be used
with Smeg “GW” – Glassware washers for the laboratory sector.
This device has been designed to provide two injection racks on which to install a maximum of 68 injector
nozzles.
plus 1 curved nozzle to wash the door-mounted detergent dispenser.
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2 DIMENSIONS
The distance between centres of the rack, to be used with the product LM80 on which the above-mentioned washing
rack should be installed, are indicated below.
Dimensions of upper nozzle
manifold
Dimensions of lower nozzle
manifold
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Front view
3 COMPATIBILITY BETWEEN THE ACCESSORY AND DEVICES
The accessory can be installed on the following devices:
GW RANGE – LABORATORY GLASSWARE WASHERS
GW0160
GW1160
GW3060
GW4060
GW4090
GW4190
4 PACKAGE CONTENTS
Image and bulleted list or table with number and description of each item in the kit.
LM80 – LM80DS.
The product consists of:
1 upper rack with 34 positions for injector nozzles
• 34 injector nozzles and relative supports
• 12 Plugs
1 lower rack with 34 positions
• 34 injector nozzles and relative supports
• 1 curved nozzle
• 12 Plugs
• 1 nozzle key
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5 INSTRUCTIONS FOR USE
5.1 Preparation for use
• Unpack the accessory.
• Remove any ties from conduits, spray arms or cables that were installed to prevent damage during transport.
• Position the rack on the trolley and place it in the machine.
• Carry out a preliminary cycle before using the machine, with the machine empty. Carry out a complete wash
cycle.
• Before processing the glassware, always consult the glassware manufacturer’s instructions to make sure it
can be treated using automatic cycles and that it can withstand the specified wash cycle temperatures and
detergents.
• To prevent the dirt from drying, make sure that the time between the glassware being used and washed in the
machine is as short as possible.
• When inserting and removing the trolley from the washing chamber, always be careful not to subject the
product to excessive force: slide the trolley along the guides provided avoiding impact and position it carefully
so that the upper manifold is aligned with the connection in the roof of the chamber.
5.2 Using the accessory / positioning the glassware
The instruments and glassware to be treated must be placed carefully on the supports or other secondary
supports using the spaces available.
These are designed to protect and centre the opening of the glassware on the nozzle.
Illustration
Procedure
Periodically clean the nozzles by unscrewing them from
the manifold using the key provided to make sure that
they are not clogged.
Use compressed air to make sure that they work
correctly.
Nozzles with a test tube support and adjustment spring
are included with the accessory.
To ensure maximum flexibility of use, the rack is fully
customisable in terms of the number of nozzles and
the type and configuration of the supports.
Please contact your dealer for further information.
Be very careful to make sure that the items placed on the rack do not interfere with the rotation of any spray arms
and that the position of the glassware does not allow water to stagnate.
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6 ASSEMBLY INSTRUCTIONS
GENERAL INSTALLATION INSTRUCTIONS
CLEARANCE: In order to carry out work on the machine there must be a clearance of
approximately 1m2 in front of the machine.
PROTECTIVE EQUIPMENT: Wear suitable personal protective equipment.
6.1 Nozzle assembly diagram
BACK
FRONT
POSITION
COMPONENT
1
U4140
2
CURVED NOZZLE (TO BE INSTALLED ONLY ON THE LOWER
TROLLEY)
3
PLUG
WARNING:
Only install the curved nozzle on the lower trolley and only on the side where there is the powder
detergent door.
(check the side on which it is located)
1
3
1
3
1
3
1
3
1
3
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
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6.2 Assembly procedure
IMAGE
PROCEDURE
Fig. 1
Insert the central pipe into the housing and
tighten the locking ring to secure the entire
assembly (to be done on both trolleys).
Fig. 2
There are two pipes in the package, type A
(TC80) for the lower trolley and type B
(TC80DS) for the upper trolley. Pipe B
should be installed as shown in figure 3, i.e.
with the protruding pipe facing towards the
back of the trolley so that once it is inserted
in the machine it is aligned with the air inlet
(only for the upper trolley - it can be
recognised by the two sets of 3 wheels in
line at the rear of the trolley).
Fig. 3_upper trolley
Then install the nozzles in the positions
indicated in nozzle assembly diagram.
Tighten the nozzles using the key provided.
To be done on both trolleys.
A
B
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IMAGE
PROCEDURE
Fig.4_lower trolley
Fig. 5_funnel
When inserting the trolley into the machine,
make sure that the funnel on the trolley is
aligned with the funnel on the machine.
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Version with detergent dispenser mounted on
the RHS
Version with detergent dispenser mounted on
the LHS
Fig. 6_curved nozzle sx
Fig. 7_curved nozzle dx
If there is a detergent distributor on the door, mount the curved nozzle so that it will wash the distributor
when it is inserted into the machine.
WARNING: The curved nozzle must be mounted on the same side, right or left, as the detergent
dispenser, in order to wash it more easily and for the powder detergent to be completely used (see
photo showing the position on door).
The purpose of this nozzle is to wash the powder detergent distributor and therefore must not be
covered in any way. Fasten this nozzle to the trolley using the screw at the base.
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6.3 Use and positioning of the glassware
CORRECT INCORRECT
Be careful to position the items of glassware
so that they do not touch each other.
CORRECT INCORRECT
The glassware must rest on the support base
and not on the nozzle so that the water can
exit easily from the nozzle. Adjust the spring
under the support to prevent the support from
moving downwards.
CORRECT INCORRECT
Make sure that the glassware or any other
instrument to be washed is positioned no
higher than the water outlet.
CORRECT INCORRECT
Make sure that any instruments to be washed
do not protrude from the trolley once they
have been positioned.
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6.4 Exploded view LM80/DS
IMAGE
PROCEDURE
Insert the central pipe
into the housing and
tighten the locking ring to
secure the entire
assembly (to be done on
both trolleys)
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7 MAINTENANCE
To keep the product in good working order we recommend that you clean the injector nozzles periodically.
BEFORE carrying out cleaning and maintenance it is recommended that you carry out a full washing
cycle with the machine empty (with no glassware).
Disconnect the power supply using the appropriate isolator switch and turn off the water supply tap.
Always wear personal protective equipment when carrying out cleaning and maintenance.
CLEARANCE: In order to carry out work on the machine more easily there must be approximately 1m2 of
free space in front of the machine.
WARNING
The spray arms may retain biologically contaminated substances. They must be handled with care and
using protective equipment (e.g. gloves, goggles, overalls).
Recommended cleaning interval, considering a normal use of 3-5 cycles / day: once every 10 days.
8 TROUBLESHOOTING
If the washing results are unsatisfactory:
1. Check that the nozzles / spray arms on the machine are clean – following the procedures described.
2. Make sure that you are following the cleaning instructions provided by the glassware manufacturer.
3. Make sure that the correct cycle has been selected.
4. Make sure that the machine is working correctly. Check the manual.
5. Check the quantity and quality of the detergents available.
9 MANUFACTURER’S DETAILS
Smeg S.p.A.
Via Leonardo da Vinci, 4
42016 Guastalla – Reggio Emilia - Italy
www.smeg-instruments.com
Italy only
• After Sales Service (Assistance and Technical Information) contact :
o National number 0522.184.85.95
o Fax 02.38073401
o Email : assistenza.instruments@smeg.it
• For further information
o Email : instruments@smeg.it
International Customers
Please contact your Local Smeg Distributor or write an email to service.instruments@smeg.it
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