Smeg GW6010MP User manual [GB]
GW6010
GW7010
GW7015
GW6010 – GW7010 – GW7015
GW – GLASSWARE WASHER Laboratory sector
- USER MANUAL -
Translation of the original instructions issued in Italian
USER MANUAL
GW6010 – GW7010 – GW7015
Page 2 - 138
Summary
1 INITIAL RECCOMENDATIONS ..................................................................................................................... 6
2 SERVICE LIFE .............................................................................................................................................. 6
3 INTENDED USE AND CLASSIFICATION ........................................................................................................ 7
3.1 INTENDED USE ................................................................................................................................... 7
3.2 DEFINITION: “RESPONSIBLE BODY” OF THE DEVICE .......................................................................... 8
3.3 TYPE OPERATOR AND “SUPERUSER” ................................................................................................. 8
4 PRESENTATION .......................................................................................................................................... 9
4.1 WD6010 and GW6010 - MACHINE WITH SWINGING DOOR ........................................................... 10
4.2 WD7010 - GW7010, WD7015 – GW7015 – MACHINE WITH SLIDING DOORS ................................ 13
5 CONFIGURATIONS AND OPTIONALS ........................................................................................................ 18
5.1 GW6010 ........................................................................................................................................... 19
5.2 GW7010 ........................................................................................................................................... 20
5.3 GW7015 ........................................................................................................................................... 21
6 SAFETY AND HANDLING PRECAUTIONS .................................................................................................. 22
6.1 KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE .......................................... 22
6.2 GENERAL RECOMMENDATIONS ...................................................................................................... 24
6.3 RECOMMENDATIONS FOR TRANSPORT .......................................................................................... 26
6.4 ACCESSING AND REUSING THE DEVICE AFTER AN INCOMPLETE CYCLE ......................................... 28
6.5 USE OF MULTI-PURPOSE TROLLEY .................................................................................................. 28
6.6 DOOR OPENING ............................................................................................................................... 29
6.6.1 GW6010 ................................................................................................................................... 29
6.6.2 GW7010 – GW7015 ................................................................................................................. 31
6.7 MANUAL DOOR UNLOCK ................................................................................................................. 33
7 OPERATING PROCEDURES ....................................................................................................................... 34
7.1 Access to detergent compartment .................................................................................................. 34
7.1.1 WD6010 - GW6010 .................................................................................................................. 35
7.1.2 WD7010 - GW7010 – WD7015 – GW7015 .............................................................................. 36
7.2 USE OF DETERGENTS ....................................................................................................................... 36
7.2.1 LIQUID DETERGENT SUCTION SYSTEM .................................................................................... 37
8 DETERGENTS ............................................................................................................................................ 38
9 LOAD PREPARATION FOR WASH CYCLE AND DISINFECTION................................................................... 40
10 BASIC OPERATIONS .............................................................................................................................. 42
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10.1 HOME SCREEN – ID 1.0.0.0 .............................................................................................................. 42
10.1.1 DOOR CONTROL - MACHINES WITH HINGED DOORS ............................................................. 42
10.1.2 DOOR CONTROL - MACHINES WITH SLIDING DOORS ............................................................. 42
10.2 PROGRAMS COMPLETE MENU - ID.1.1.0.0 ..................................................................................... 44
10.3 FAVOURITE PROGRAMS MENU - ID.1.1.0.0 .................................................................................... 44
10.4 PROGRAM START - ID. 1.1.1.0 ......................................................................................................... 44
10.4.1 EXTERNAL PERIMETER BUTTONS AND DATA. ......................................................................... 45
10.4.2 “INTERNAL PERIMETER” SCREEN DATA ................................................................................... 46
10.4.3 SELECTED CYCLE OPTIONS – ID. 1.6.1.0 ................................................................................... 46
10.4.4 CYCLE START – “USER CHECK” FUNCTION ACTIVE .................................................................. 48
10.4.5 NOTES ...................................................................................................................................... 48
10.5 PROGRAM UNDER WAY - 1.1.1.3 .................................................................................................... 48
10.6 SUBPHASES IN PROGRESS ............................................................................................................... 51
10.6.1 PROGRAM IN PROGRESS “DISPLAY EASY”- 3.4.2.1 .................................................................. 51
10.7 COMPLETED PROGRAM - 1.1.1.4 ..................................................................................................... 52
11 SETUP OPERATION - 1.4.0.0 ................................................................................................................ 53
11.1 SET UP DATE AND TIME – ID.1.4.2.1 ............................................................................................... 55
11.1.1 ENTER PASSWORD – ID.1.5.0.4 ............................................................................................... 56
11.2 LANGUAGE SELECTION – ID. 1.4.2.2 ................................................................................................ 56
11.3 COUNTERS – ID. 1.4.6.1 ................................................................................................................... 57
11.4 ARCHIVE AND PRINTER - ID 1.4.6.2 ................................................................................................. 58
11.5 MACHINE PARAMETERS – ID. 1.4.2.0 .............................................................................................. 61
11.5.1 DETERGENT DOSAGE SETUP (“Chemicals dosing”) – ID. 1.4.2.3 ............................................. 62
11.5.2 PROGRAMS ACTIVATION (“Programs enable”) – ID. 1.4.6.0 - 1.4.6.4 ..................................... 63
11.5.3 PASSWORD – ID. 1.5.0.1 .......................................................................................................... 65
11.5.4 LAN PARAMETERS – ID. 1.4.8.0 – 1.4.8.2 ................................................................................ 66
11.5.5 FULL S/N, MAC, ID (device labels) – ID. 1.4.8.1 ....................................................................... 66
11.6 DIAGNOSTICS OPERATIONS – ID.1.4.3.0 ......................................................................................... 69
11.7 PROGRAMS EDITING – ID. 3.4.2.1 ................................................................................................... 71
11.7.1 Customizing the program name .............................................................................................. 74
11.7.2 Customizing the program icon ................................................................................................ 74
11.8 DISPLAY AND SOUNDS – ID. 3.4.2.1................................................................................................. 75
11.9 ABOUT – ID. 1.4.5.0 – 1.4.5.1 .......................................................................................................... 75
11.10 USER PASSWORD – ID. 1503 ........................................................................................................ 76
11.11 HEATING TYPE – ID. 1465 ............................................................................................................ 78
11.12 WATER CONDUCTIVITY – ID.1466 ............................................................................................... 79
11.12.1 Purpose of the accessory ..................................................................................................... 80
11.12.2 Operation of the machine with the probe active: conductivity check function ................. 80
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11.13 TROLLEY CHECK – ID.14A0 ........................................................................................................... 82
11.13.1 OPERATION WITH OPTIONAL ACTIVE – TROLLEY CHECK .................................................... 86
11.14 SPRAY ARMS CHECK - ID 14A0 ..................................................................................................... 88
11.14.1 SPRAY ARMS CHECK – CYCLE IN PROGRESS ........................................................................ 90
11.15 AUTOMATIC OPERATION - ID.146B ............................................................................................. 91
12 ALARMS and WARNINGS ..................................................................................................................... 92
12.1 WARNING – ID 1.1.1.2 ..................................................................................................................... 93
12.2 ALARMS – ID 1.1.1.6 ........................................................................................................................ 95
13 CLEANING AND MAINTENANCE ........................................................................................................ 105
13.1 PRELIMINARY WARNING ............................................................................................................... 105
13.2 CLEANING OF THE DEVICE and its parts ........................................................................................ 105
13.3 Cleaning of the Filter Unit.............................................................................................................. 109
13.4 IN CASE THE DEVICE REMAINS UNUSED ....................................................................................... 110
13.5 DEVICE RE-USE AFTER A PERIOD OF IDLENESS .............................................................................. 111
13.6 TIME SCHEDULE FOR ROUTINE MAINTENANCE AND CHECKS ...................................................... 112
13.6.1 DAILY ...................................................................................................................................... 112
13.6.2 WEEKLY .................................................................................................................................. 112
13.6.3 EVERY SIX MONTHS ............................................................................................................... 112
13.6.4 EVERY YEAR ............................................................................................................................ 112
13.7 ELIMINATION OF SMALL TROUBLE ................................................................................................ 113
14 INSTALLATION .................................................................................................................................... 114
14.1 PACKAGE REMOVAL and PREPARATION FOR MOVEMENT ........................................................... 114
14.2 POSITIONING AND LEVELING......................................................................................................... 116
14.2.1 “SINGLE DOOR” MACHINE ..................................................................................................... 118
14.2.2 “DOUBLE DOOR” MACHINE ................................................................................................... 119
14.3 ELECTRICAL WIRING REGULATIONS .............................................................................................. 121
14.4 ACCESS TO THE ELECTRICAL CABLE AND TO THE WATER CHARGING HOSES ............................... 122
14.4.1 ACCESS FROM TOP OF DEVICE .............................................................................................. 122
14.4.2 ACCESS FROM REAR .............................................................................................................. 124
14.5 WATER SYSTEM SETUP .................................................................................................................. 127
14.5.1 WATER LOAD ......................................................................................................................... 127
14.5.2 DEMINERALIZED WATER........................................................................................................ 128
14.6 WATER DRAIN ................................................................................................................................ 129
14.7 STEAM SYSTEM CONNECTION (OPTIONAL) ................................................................................... 132
14.8 CHAMBER VENT CONNECTION (AIR AND STEAM) ........................................................................ 133
15 TECHNICAL CHARACTERISTICS ........................................................................................................... 134
16 MANUFACTURER REFERENCES AND AFTER-SALES SERVICE ............................................................. 138
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19 390 6599 - EN
03
04/07/2019
New functions ( Trolley check, Spray arms check,
Automatic operation).
New alarms and warning messages.
-
02
13/12/2018
GW7015
01
14/02/2017
This manual refers to FW CPU main master version 6.5.0:
Some features may be absent in previous versions of the
firmware.
Cod.
Rev.
Date
Note
USER MANUAL
GW6010 – GW7010 – GW7015
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1 INITIAL RECCOMENDATIONS
READ THE PRESENT INSTRUCTION MANUAL CAREFULLY:
This manual constitutes an integral part of the machine.
It must be kept intact and at hand for the entire life cycle of the machine.
It is necessary to read the following manual carefully prior to using the device.
Failure to read or thoroughly comprehend the instructions in this manual may cause the device to malfunction and
present hazards to the user.
Machine installation, maintenance, and repair operations must be performed by authorized
technical staff.
Repair operations performed by unauthorized staff, besides leading invalidating the product
warranty, can be source of danger for the user.
In case of replacement, an original spare part must be used.
If the device was not used in accordance to the instructions presented in this manual, the
product may no longer be covered by warranty and the safety of this device could be
compromised (ref. par 5.4.4 IEC 61010-1:2010).
The producer declines all liability for any use that differs from what indicated in the present
manual.
Excluding possible manufacturing defects, consumable materials (Detergents, Air Filters,
Thermal Printer Paper…) are not covered under warranty.
The product warranty does not cover faulty parts due to negligence, inappropriate use, or
failure to comply with the instructions of the device operations; incorrect installation or
maintenance; repair and maintenance operations performed by unauthorized staff or with
non-original spare parts; transportation damages; and any circumstance that cannot be
ascribed to the device manufacturing defects.
Moreover, the warranty does not cover operations related to installation and connection of
alimentation and drain systems as well as maintenance operations provided in the instruction
booklet.
The installation of any accessory on the machine must be performed by authorized technical
staff.
To request further information about accessories: contact your trusted seller and/or the
authorized technical assistance, using the contact details provided in this manual (ref. 5.4.4.c
IEC61010-2-040:2015)
The content of this manual is for information purposes only. The content and the equipment described here may be
subject to change without notification. The colours used in photographs of the product (finishing panels), in diagrams
and in screenshots are all purely guideline.
2 SERVICE LIFE
Service life (or “lifetime”) of the device: 10 years or 50000 cycles (whichever limit is reached first), in
conditions of normal use and regular maintenance, following the intervals and controls recommended in
this manual, carried out by technical staff authorized by the manufacturer.
“Service life” is considered the period of time when the device characteristics and performances are not
affected to such a degree that nor the efficacy of the treatment neither the safety of
the operators are compromised.
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GW6010 – GW7010 – GW7015
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3 INTENDED USE AND CLASSIFICATION
3.1 INTENDED USE
Product description: Professional glassware washing machines, laboratory glassware washers (GW –
glassware washer).
SERIES
Main Characteristics
GW6010
Laboratory glassware washer, with forced-air drying system, hinged door.
Power supply 13.0 kW
GW7010
Laboratory glassware washer, with forced-air drying system, sliding door.
Power supply 13.0 kW
GW7015
Laboratory glassware washer, with forced-air drying system, sliding door. [90 cm wide].
Power supply 20.0 kW
Intended Use
The appliance is built to provide the following function:
Washing of laboratory glassware with chemical or thermal disinfection;
The appliance cannot be used to sterilize instruments or any other device.
The appliance cannot be used to sterilize instruments or any other device.
The type of instrument which can be processed in a cycle depends on the washing trolley
used.
The device is supplied as standard without washing trolleys; contact the manufacturer for
advice about the trolleys best suited to your needs.
The appliance does not sterilize the load.
Sterilization is carried out by other devices (e.g. steam sterilizers); this procedure follows the
washing and thermal disinfection phase.
The washing cart functions in support of the load and determines the typology of
instruments that can be processed in a cycle. (The base device is supplied without washing
carts; please contact the manufacturer for additional information on which carts best satisfy
your needs).
When choosing the most appropriate disinfection treatment: always follow the instructions
provided by the instruments’ manufacturer.
The operator’s competence and knowledge of the table of programs installed in the
machine, as well as the typology of instruments to treat, is essential for the correct choice of
the treatment cycle. The device offers options for several cycles, with different values of
Time-temperature exposure (Ao parameter) that are determined according to the criticality
of the medical devices to be processed.
It is necessary to verify that the items to be treated and the selected washing cycle are
compatible in respect to the maximum temperatures reached and chemical products
applied.
Information provided in compliance with paragraph. 5.4.4.r IEC61010-2-040:2015.
Use of this product for purposes not strictly outlined by this manual are considered
improper.
The manufacturer declines liability for improper use of this product.
The manufacturer declines liability for any potential damage caused by washing instruments
for which the manufacturer has not authorized automatic decontamination through thermal
disinfection.
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3.2 DEFINITION: “RESPONSIBLE BODY” OF THE DEVICE
Responsible Body: “individual or group responsible for the use and maintenance of equipment”.
Definition taken from the standard IEC61010-1:2010, par. 3.5.12.
The responsible body should be clearly identified inside the structure where the appliance is operated (i.e.
name and responsibility registered on company forms).
3.3 TYPE OPERATOR AND “SUPERUSER”
The machine can be only used by staff members who have been specifically trained.
INTENDED USER PROFILE: the characteristics of the “TYPE OPERATOR:
- staff specifically trained for the use of the appliance.
- staff trained in the thermal disinfection process and in the cycle of treatment of medical devices.
It involves technical staff working in Laboratories.
The installer technician is responsible for training staff when installing the appliance.
The manufacturer declines all liability in case of any malfunction or accident caused by use of the appliance
by untrained staff.
Staff preparation includes specifications on possible risks in using the appliance as well as training to
perform operating procedures in the safest way possible.
The installer technician must also communicate USER and SUPERUSER passwords to the responsible body
in order to access the configuration parameters. The responsible body is responsible for preserving the
passwords in a safe place.
It’s the RESPONSIBLE BODY’s task to make sure that whoever operates the appliance has been adequately
trained on its functioning, safe use and routine controls, and to ensure the continued training of all operators.
Staff training should be checked regularly.
The installer technician is responsible for the correct functioning of the appliance after the installation.
Safety information provided in compliance with 5.4.101.1 IEC61010-2-040:2015.
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4 PRESENTATION
The products covered by this manual are available in two main versions:
1. Single door machine.
2. Double door machine.
In both versions the device is equipped with a touch screen user interface.
The touch screen allows the user to interact with the interface by touching icons on the screen to perform
actions based on the options available.
DEVICE VERSION
SINGLE DOOR MACHINE: the door to access the tank is used both to load the material to be processed
and to remove the finished load (after wash and thermal-disinfection treatment).
In the “single door” version there is only one touch screen for all the user interactive operations: select
and start program, machine parametrization, door lock and unlock.
DOUBLE DOOR MACHINE: the device has two doors to access the tank:
1. Loading door “unclean side”: used to load contaminated items to be treated with a wash cycle
and thermal disinfection in the device, in the washing cart.
2. Unload door or “clean side”: used to unload the treated, washed and thermally disinfected
items. Opening this door is only possible after a cycle has been successfully completed.
In the “double door” version there are two touchscreens: “unclean side” and “clean side”.
“Unclean side”: through the interface, the operator can select a wash, start the cycle, block a cycle, and
establish machine parameters.
“Clean side”: the operator can only unlock the door to unload items once the cycle has been completed
successfully. From the clean side it is also possible to interrupt a cycle in progress.
A cycle can be started only if the doors are closed.
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4.1 WD6010 and GW6010 - MACHINE WITH SWINGING DOOR
DEVICE VERSION
IMAGE
SINGLE DOOR MACHINE
There is a small lower door to access the detergent
compartment and the electricity supply disconnector.
DOUBLE DOOR MACHINE
IMPORTANT: in the double door version, on the load
side only, there is a lower door to access the detergent
compartment and the electricity supply disconnector.
“LOADING” SIDE VIEW of the device.
TOUCH SCREEN
INTERFACE
DOOR HANDLE
GLASS DOOR TO
ACCESS THE WASH
TANK
LOWER DOOR TO
ACCESS DETERGENT
COMPARTMENT
LOWER DOOR
HANDLE
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“LOADING” SIDE VIEW of the device: the lower small door to access the detergent compartment has
been removed. The main starting switch can only be accessed with the door open.
In the double door version: the disconnector is only on the “unclean” side (“loading side”).
USB PORT: Near the disconnector is the USB port, to be used by authorized technicians, for
communication and device diagnostics. In the double door version: the USB port is only on the load
side.
“UNCLEAN” SIDE (“LOADING” SIDE) VIEW of the device, the lower small door to access the detergent
compartment has been removed. The detergent jerrycans are not visible, but the following can be seen:
- detergent suction lances with level sensor
- air filters for drying system (dryer)
- peristaltic pumps (pumps for liquid detergent dosage)
DETERGENT
JERRYCANS
MAIN STARTING
SWITCH
(DISCONNECTOR)
OPTIONAL
PRINTER
DETERGENT
PERISTALTIC
PUMPS
MAIN STARTING
SWITCH
(DISCONNECTOR
)
DRYER FILTERS
DETERGENT
SUCTION LANCES
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“UNCLEAN” SIDE (“LOADING” SIDE) VIEW of the device: the extracted cart is positioned on the door with
stops to limit movement.
CART EXTRACTOR
HOLDER MOUNTED ON
THE DOOR
WASHING CART
WATER MANIFOLD.
LOADING SIDE VIEW:
THE MANIFOLD MUST
WASHING CART
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4.2 WD7010 - GW7010, WD7015 – GW7015 – MACHINE WITH SLIDING DOORS
The sliding doors travel up and down to allow the operator access to the washing chamber for loading and
unloading of the instruments to be washed and disinfected.
Door opening and closure are activated by the user with the aid of the touch screen interface.
WD7010, GW7010
VIEW OF "UNCLEAN" SIDE (LOADING SIDE) of the device.
MAIN SWITCH ON-OFF
SWITCH
OPTIONAL
PRINTER
SAFETY KEY FOR SOLE USE
OF AUTHORISED
TECHNICAL STAFF
TOUCH SCREEN INTERFACE
USB PORT
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WD7015, GW7015
VIEW OF "UNCLEAN" SIDE (LOADING SIDE) of the device.
On the WD7015, GW7015 models the touch screen interface is on the side control panel.
MAIN SWITCH ON-OFF
SWITCH
OPTIONAL
PRINTER
SAFETY KEY FOR SOLE USE
OF AUTHORISED
TECHNICAL STAFF
TOUCH SCREEN INTERFACE
USB PORT
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Loading the chamber using the multi-purpose trolley.
Loading side – opening the door at the bottom gives access to:
- detergent jerrycan compartment (detergent jerrycans and intake nozzle)
- dryer air filters
- peristaltic pumps (liquid detergent dispensing pumps).
WARNING:
If the detergent compartment is open, the loading side door cannot be operated.
PERISTALTIC
PUMPS
DRYER FILTERS
DETERGENT
JERRYCAN
COMPARTMENT
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Unloading or "clean" side. Devices:
- "Mushroom" emergency stop button.
- Touch screen display.
Emergency stop button: allows the user on the unloading (or "clean") side to halt the machine. For
example, the button can be pressed if the user notices a malfunction that justifies stopping the current
cycle at once, or to halt movement of the doors.
The touch screen display on this side of the machine is read-only; the user can view the active screens
but not interact with the machine.
The only function enabled is door opening/closure.
The door can only be opened at the end of the cycle, and only if the wash cycle has been completed
successfully.
(The user may have halted the drying phase: in this case opening of the clean side door is possible).
WARNING: once the “emergency button” has been pressed, it must be rearmed (by turning it)
in order to restart the device.
The device should also be switched off and back on with the main switch before restarting
normal use.
EMERGENCY STOP
BUTTON
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The following optional data communication ports are available on the TOP of the device:
- LAN PORT (optional) – for network communications using software supplied by the manufacturer
- RS232 optional for remote printer (the port can only be provided if the device is not fitted with the
thermal panel printer). See the specification for the optional “WD-PRINTEINK” printer.
For door positions, refer to the “Installation Requirements" documents.
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5 CONFIGURATIONS AND OPTIONALS
Symbols meaning
feature present
optional feature, installable on the model.
-
feature not present and not installable on the model.
WARNING – CHEMICAL AGENTS DOSAGE
Chemical agents dosage is performed through peristaltic pumps.
For each installed peristaltic pump the following control procedures are strongly encouraged:
1. Chemical dosage check– through flow sensors “flowmeter”;
2. Tank level check – through level sensors
Only when the control systems are installed can the device verify whether the dosage used complies
with the default setting and can warn the user of low dosage levels.
Control devices can be also installed upon use by technical staff authorized by the manufacturer.
Please contact your trusted dealer for more information and clarifications.
Notes on variants - Power supply:
Unless otherwise specified, the device is set for a power supply of three-phase plus neutral
with 400V between phases (400V 3N~). This configuration is also referred to as "standard" (“STD”).
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5.1 GW6010
The model is available in different versions, according to the installed elements. Common elements in all versions: tank material AISI316, tempered
glass doors, appearance and interface (touch screen), single washing pump with soft start, single dryer engine, floor drain, 3 water pipe
connections.
FEATURES
ID. CODE
860507
860512
860567
860576
860579
860596
860642
Model name
GW6010M
GW6010
GW6010M6
GW6010M36
GW6010-6
GW6010TM
GW6010MP
Door type (Drop down/ sliding)
Drop down
Doors number (tank access: single/ double)
Single
Double
Single
Single
Double
Single
Single
Detergent peristaltic pump P1
Acid neutraliser peristaltic pump P2
Optional peristaltic pump P3
Optional peristaltic pump P4
Check detergent dosage P1 – FM1
Check acid neutraliser dosage P2 – FM2
Check detergent dosage P3 – FM3
Check detergent dosage P4 – FM4
Check tank level P1 – SL1
Check tank level P2 – SL2
Check tank level P3 – SL3
Check tank level P4 – SL4
INTEGRATED printer
LAN connection
USB serial port
Demineralised water pump (pressure re-launch)
Integrated drain pump for wall drain
Drying absolute filter HEPA H13
Lighting tank kit “LED6010”
Vapours condenser
Warm water boiler
- - - - - -
Demineralized water boiler
- - - - - -
Conductivity check
Mains frequency
50 Hz
50 Hz
60 Hz
60 Hz
60 Hz
50 Hz
50 Hz
Notes for electrical connection
STD
STD
380-400V
3N~
220-230V
3~
380-400V
3N~
STD
STD
Various notes
- - - - - - Petrol
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5.2 GW7010
The model is available in different versions, according to the installed elements.
Common elements in all versions: tank material AISI316, tempered glass doors, appearance and interface (touch screen), single washing pump with
soft start, single dryer engine, floor drain, 3 water pipe connections.
FEATURES
VERSION ID. CODE
860598
860599
860646
Model name
GW7010M
GW7010
GW7010T
Door type (Drop down/ sliding)
Sliding
Doors number (tank access: single/ double)
Single
Double
Double
Detergent peristaltic pump P1
Acid neutraliser peristaltic pump P2
Optional peristaltic pump P3
Optional peristaltic pump P4
Check detergent dosage P1 – FM1
Check acid neutraliser dosage P2 – FM2
Check detergent dosage P3 – FM3
Check detergent dosage P4 – FM4
Check tank level P1 – SL1
Check tank level P2 – SL2
Check tank level P3 – SL3
Check tank level P4 – SL4
INTEGRATED printer
LAN connection
USB serial port
Demineralised water pump (pressure re-launch)
Integrated drain pump for wall drain
Drying absolute filter HEPA H13
Lighting tank kit “LED6010”
Vapours condenser
Warm water boiler
-
-
Demineralized water boiler
-
-
Conductivity check
Mains frequency
50 Hz
50 Hz
50 Hz
Notes for electrical connection
STD
STD
STD
Various notes
- - -
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5.3 GW7015
The model is available in different versions, according to the installed elements.
Common elements in versions: tank material AISI316, tempered glass doors, appearance and interface (touch screen), double washing pump with
soft start, double dryer engine, floor drain, 3 water pipe connections., Door type: “Sliding”.
FEATURES
VERSION ID.
CODE
860681
Model name
GW7015
Door type (Drop down/ sliding)
Sliding
Doors number (tank access: single/ double)
Double
Detergent peristaltic pump P1
Acid neutraliser peristaltic pump P2
Optional peristaltic pump P3
Optional peristaltic pump P4
Optional peristaltic pump P5
Check detergent dosage P1 – FM1
Check acid neutraliser dosage P2 – FM2
Check detergent dosage P3 – FM3
Check detergent dosage P4 – FM4
Check detergent dosage P5 – FM5
Check tank level P1 – SL1
Check tank level P2 – SL2
Check tank level P3 – SL3
Check tank level P4 – SL4
Check tank level P5 – SL5
INTEGRATED printer
LAN connection
USB serial port
Demineralised water pump (pressure re-launch)
Integrated drain pump for wall drain
Drying absolute filter HEPA H13
Lighting tank kit “LED6010”
Vapours condenser
Warm water boiler
-
Demineralized water boiler
-
Conductivity check
Mains frequency
50 Hz
Notes for electrical connection
STD
Various notes
-
USER MANUAL
GW6010 – GW7010 – GW7015
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6 SAFETY AND HANDLING PRECAUTIONS
6.1 KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE
Below are the symbols used on the machine and in this manual, in compliance with par. 5.4.4.e IEC61010-2040:2005.
SYMBOL
MEANING
Particular attention must be paid when reading this.
This symbol indicates particularly important regulations or recommendations.
“ON” Power
Standardized symbol (5007 IEC 60417-1): it is on the disconnector (main switch) to indicate
connection to the electrical supply.
“OFF” Power
Standardized symbol (5008 IEC 60417-1): it is on the disconnector (main switch) to indicate no
connection to the electrical supply.
Manufacturer
The symbol appears on the product’s technical dataplate, accompanied by the name and address of
the medical device's Manufacturer.
(Symbol 5.1.1 ISO 15223-1, ISO 7000 no.3082)
Consult instructions for use.
The symbol appears on the product’s technical dataplate to indicate that users must consult the
instructions for use of the device.
(Symbol 5.4.3 ISO 15223-1, ISO 7000 no.1641)
Warning, danger: consult the manual.
This symbol is placed on the specific plate of the product to highlight that it is necessary to read the
manual before using the device.
This symbol is found next to the safety regulations as well.
Warning, warm surface.
This symbol is placed on the machine next to parts that can overheat and present burning hazards –
avoid any contact with parts next to the symbol. This symbol is also found in the manual to highlight
the safety regulations regarding burning hazards.
Warning, risk of electric shock.
The symbol is placed next to live parts – it is necessary to disconnect from the electrical supply source
before carrying out any operations on these parts. Avoid any contact with live parts if electricity is on.
Specific notes and regulations for Laboratory sector.
USB port – data communication and device setup
Transport, storing and unpacking regulations.
Biohazard.
Fire danger.
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SYMBOL
MEANING
The symbol of a “crossed out wheelie bin” (attachment IV directive 2002/96/EC): placed on the
specific label and package of the product: at the end of its service life, the product must be sent to
the disposal facilities for recovery and recycling, in compliance with the regulations in force in the
country where it is installed. Contact the specialized disposal installations.
Since January 2008, according to D.Lgs. 151/05, the management of WEEE (Waste of electrical and
electronic equipment) has been in the hands of manufacturers, whose duty is to plan and manage the
collection system; today it is possible to deliver the waste directly to the dealer for free, when
purchasing a device of the same type.
If purchasing a new equivalent device to replace the previous one, the disposal fees are at the
expense of the manufacturer of the new device.
At the end of its service life the machine might be contaminated, in particular the tank and water
circuit (e.g. end of service life caused by a malfunction which compromised the efficiency of the last
thermal disinfection cycle): use proper caution in the disposal operations. By making sure that this
product is disposed of properly, the user contributes in preventing any possible negative effects on
the environment and health.
The disposed device must be made unusable. Remove the power cable after unplugging it / after
disconnecting the cable from the power outlet.
CE marking.
The manufacturer guarantees compliance with the EU directives applicable to the product.
This symbol appears on the machine’s technical data label and in this manual.
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GW6010 – GW7010 – GW7015
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6.2 GENERAL RECOMMENDATIONS
MAXIMUM LOADING WEIGHT
Leaning or sitting on the device door when open may cause it to overturn with a
consequent danger for people. The main function of the door is not to support unnecessary
weight.
Devices with hinged doors: The The maximum weight that can be loaded on the door must
never exceed 60 kg.
Apart from the cart and the instrument baskets, the maximum weight of the load to be
treated must never exceed:
- GW6010, GW7010: 30 kg.
- GW7015: 45 kg
To obtain an optimal DRYING, the load to be treated must never exceed the maximum
recommended weight.
MULTI-PURPOSE TROLLEY
Sliding door devices: The multi-purpose trolley is a necessary device for the safe handling of
washing carts: for inserting the cart in the chamber and removing it.
Cart loading and removal operations performed without the aid of the multi-purpose
trolley constitute "misuse".
MALFUNCTIONS
In the event of malfunction (e.g. water leaks or unexpected operation) disconnect the device
from the electrical source and turn off the water taps. Refer to the “ALARMS” section of this
manual and, if necessary, contact the closest authorized Service Center.
The machine can be used only by staff properly trained on its functioning.
The machine tank was not designed for the operator to enter inside. The operator must
never enter completely inside the tank – this might compromise its safety (rif. 7.102
IEC61010-2-040:2005).
If the display (loading or unloading side) remains off or unresponsive even with the main
switch correctly set ON: do not touch the display as this may trigger unexpected operation
of parts of the device. Switch the device off using the main switch. Wait at least 10 seconds
after switching off before switching back on again.
Refer to the "ELIMINATION OF SMALL TROUBLES" section.
DOOR OPENING
The door is equipped with safety door-locking mechanism. Do not force the opening
manually. It is possible to unlock the door with the touch interface of the device and it is
permitted only when the washing or drying cycle is not in progress.
MACHINE WITH SLIDING DOORS
DO NOT APPROACH THE DOORS during automatic opening or closure.
The machine is fitted with doors which are opened/closed automatically.
Before enabling door opening/closure, check that other operators are not in a potentially
hazardous position.
Never attempt to open the door with a program running. The appliance's control system
prevents this for safety reasons. Never attempt to force the door open by hand.
The tops of the doors are fitted with pressure-sensitive edges: if the sensitive edge
encounters an obstacle while the door is in motion, door travel is first stopped and then
reversed to prevent crushing hazards.
Pressure-sensitive edges:
1. considerably reduce the crushing hazard for the user;
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GW6010 – GW7010 – GW7015
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2. reduce the possibility of closing the door with objects obstructing its travel.
The user must still take the greatest care during automatic operation of the doors, and
never:
1. allow any incorrectly positioned object to obstruct free travel of the doors;
2. touch moving parts.
The user is unable to open or close the door on the opposite side of the machine. Nor is it
possible to open both doors simultaneously.
The tank of the appliance is not designed for users to climb into, even for extraordinary
maintenance. The user must never climb into the tank - this might put his safety at risk.
DETERGENT COMPARTMENT DOOR
The bottom door, giving access to the detergent compartment, must be closed correctly to
enable automatic door opening and closure.
Do not open the bottom door during automatic door operation.
The bottom door must be correctly fitted and closed to allow use of the machine: safety
devices are installed to restrict operation of the machine if the door is not correctly
positioned.
INTERNAL TANK LIGHTING - OPTIONAL "LED6010” KIT
The appliance's lighting system is classified in the "EXEMPT" risk category (under the IEC
62471 standard): there is no photobiological risk in normal conditions of use.
DEMINERALIZED WATER
The demineralized water connection is required to install the device.
In case demineralized water is not available, it is the user’s responsibility to verify that the
quality of the water supplied to the device does not cause the deposit of mineral salts or
other substances.
FLAMMABLE SUBSTANCES
Do not introduce flammable substances to the device. Do not use flammable detergents.
Do not introduce alcohol or solvents such as turpentine, which might cause an explosion. Do
not introduce materials dirty with ash, wax or paint.
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CHEMICAL DISINFECTION
Warning: if possible, thermal disinfection is always more advisable than a chemical
disinfection process. According to regional regulations, the decontamination process with
chemical agents might be considered invalid by the responsible authorities, and can be used
only if the loaded items cannot bear the specific temperature of thermal disinfection.
The suggested washing and chemical disinfection cycles are specifically designed for the
recommended products and can be inappropriate with other chemical products. Do not use
products that were not specified by the manufacturer.
The authority responsible for the device and the decontamination process is also
responsible for the selection of the most appropriate treatment cycle.
CLOG WASHING AND DECONTAMINATION
The device where clogs are washed and decontaminated should be assigned to this specific
function, in order to avoid mistakes of use. Clogs require specific supports and specific cycles,
which are different from those used to process instruments.
6.3 RECOMMENDATIONS FOR TRANSPORT
The machine is initially packaged: it is positioned and secured on wooden pallets,
wrapped in protective nylon for dust and water infiltrations and covered in cardboard.
Do not use devices which were damaged during transport.
STORING: The device must be preserved in a closed environment, not in the open air, in
temperature and moisture conditions similar to those specified for its functioning.
Transport of the machine to the place of its actual installation is at the client’s expense
ad requires a lift truck.
Refer to the product’s technical sheet to know its net weight and gross weight with
packaging.
When using the lift truck the product must be secured with belts to prevent it from
overturning in the event of braking.
Unpacking operations:
1. Take the external strapping off the packaging
2. Open and remove the cardboard and the nylon wrapping
3. Do not place the machine on its side
4. Remove the polystyrene corner protectors
5. The machine base is fastened to a pallet to be lifted and transported. When the
machine is placed in the position for actual operation, the pallet holders, made with
self-tapping wood screws, must be removed.
6. Place the machine on a horizontal plane with a maximum gradient of 2°; level it
using the adjustable feet.
7. Do not place the machine on a flammable surface.
8. Do not use the door handles to transport the product.
Manual transportation of the product must be avoided as far as possible. The use of a tail
lift is recommended.
If manual transportation is necessary: involve at least 3 people or more to transport the
product. Use a “ramp” to take the device off the pallet more easily. Take care to secure the
ramp to the wooden pallet to prevent unexpected repositioning.
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POSITIONING THE MACHINE in the area of proper use
In the “double door” versions: the loading side is characterized by a small lower door which
gives access to the detergent compartment and the electric disconnector – be careful not to
confuse the loading side with the unloading side.
LEVELING
Once the machine has been placed, screw or unscrew the feet in order to adjust its position
and level it with the bubble level so that it is perfectly horizontal (maximum angular
tolerance permitted: 0.5°, corresponding to a maximum gap permitted on the extreme
points of the machine of about 5mm).
Levelling the device properly helps its correct operation.
Moving the machine, taking it off the pallet
1. Once the cardboard packaging has been removed, the
machine lies on a wooden pallet.
2. The front wooden holder can be removed to take the machine off
the pallet more easily. The structure of the machine is fastened to
the pallet: it must be unfastened to move the machine. The use of a
tail lift is recommended.
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6.4 ACCESSING AND REUSING THE DEVICE AFTER AN INCOMPLETE CYCLE
Instructions on the safety of the device in case of incomplete operation are given in compliance with the
par. 5.4.4.g and 13.1.102 IEC61010-2-040:2005.
In particular, these precautions are applied in the event the device is used to treat biologically
contaminated material.
WARNING
If a disinfection cycle is interrupted (by the operator or if an alarm arises): pay attention in
handling all instruments of the load inside the washing chamber.
The loaded items and internal parts of the machine might be infected/ biologically
contaminated.
Before handling the instruments or before any maintenance operation: start a complete cycle
of thermal disinfection or, if it is not possible to start a complete cycle, handle the instruments
cautiously (using the protection devices suitable for handling infected instruments, e.g. gloves,
smock).
WARM SURFACE DANGER
The machine operates a cycle of thermal disinfection using high temperature water, up to 93°C,
and detergents. If, in case of malfunction, the door is open and there is water inside the tank:
avoid skin contact, for burning and irritation danger due to the toxicity of chemical products.
Never touch the heating elements in the tank.
Contact authorized technicians in case of malfunction.
6.5 USE OF MULTI-PURPOSE TROLLEY
Sliding door devices: The use of a multi-purpose trolley is necessary for the safe transport the
washing cart inside and outside the machine.
Contact the authorized dealer for information about the most suitable multi-purpose trolley.
Sample image of the multi-purpose trolley for washing cart transport and device tending.
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6.6 DOOR OPENING
Machine with hinged doors: The machine is equipped with an automatic door lock system.
Machine with automatic sliding doors: the machine is equipped with an automatic door opening and
closure system.
Below is the procedure to open the door of the device to ease the access to the machine tank.
Connect the machine to the electricity source.
Switch the disconnector ON.
Check that the bottom door giving access to the detergent compartment is properly closed.
Wait for the device to start.
The device is equipped with a touch screen user interface, below is the home screen:
The actions correlated to the buttons differ slightly depending on the model being used.
6.6.1 GW6010
Button for DOOR UNLOCK. The closed lock means “locked door”. Please do not manually
force the door if the button is active.
“Double door” machine: a door can be unlocked only if the opposite side door is closed and
locked.
LOCK BLOCK: Button to activate door-locking mechanism.
The door must be closed in order to be locked.
If the lock is open, the machine is unlocked: it is possible to open the door by pulling the
handle.
Open door. If the door is open the door-locking and unlocking mechanism cannot work. The
display shows the symbol aside. Close the door manually to activate the locks.
To open the door without connecting the machine to electricity (i.e. in case of emergency or power failure,
it is necessary to use the manual unlock system (see next paragraph).
If the machine door is closed, it can be locked or
unlocked with the touch screen.
If the machine door is open, it is not possible to
activate / deactivate the safety door-locking
mechanism.
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DOOR OPENING
In the following images the door handle is highlighted.
The manual opening is allowed only if the door is unlocked. The door must be opened by pulling the handle from the center.
fig. 1 – View of Smeg 6010, the glass door to access the tank is equipped with a handle. The manual opening is allowed only if the door is unlocked,
being it equipped with automatic double electric lock. Do not force the opening of the door if it is locked.
DOOR CLOSING
Please note
Before closing the door,
Always make sure that the
washing trolley is
COMPLETELY INSERTED
inside the washing chamber.
Use the handle to close the door.
Before closing the door the washing cart must be completely inside the tank. Do not close the door if the
cart is extracted, even partially. Sequence of operations:
1. Let the cart slide completely inside the washing tank
2. Close the door of the device using the handle
3. When the door is closed, it is possible to lock the door using the touch interface “lock” symbol.
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