Smeg GW2045 User manual [GB]
GW2045 – GW2045C
GW1060 – GW1060C
GLASSWARE WASHER
OPERATING INSTRUCTIONS MANUAL
The machine must only be installed, serviced and repaired by
authorized personnel.
The warranty could become void if the machine is used in a way that
Fails to Conform to the instructions given by SMEG.
19 390 2172 01
03/03/2011
Rev.
Date
CAREFULLY READ THIS INSTRUCTION MANUAL
Failure to read or fully understand the instruction manual, or incorrect interpretation of the
instructions herein may cause damage to the appliance as well as being a source of
danger for the operator and lowering the performances provided by the machine to a
considerable extent.
The manufacturer declines all liability for uses differing from those listed below.
This manual is for informational purposes only. The contents of this manual and the
appliance described herein may be liable to modification without prior notice. In no case
may SMEG be held liable for any direct or accidental damages deriving from or concerning
the use of this manual.
Information or Assistance for products from the
SMEG Instruments Division
Our Sales Office staff will give you all the info you require about prices and offers.
Our Technical Assistance Office staff can tell you how to operate your appliance in the
correct way or put you in contact with your nearest Authorized Assistance Centre if
necessary.
instruments@smeg.it
Fax +39 0522 821 593
Tel +39 0522 8211
You can examine our entire product range in our Internet web site:
www.smeg-instruments.com
International customers, please contact your local SMEG distributor.
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TABLE OF CONTENTS
1. INTRODUCTION .................................................................................................................................... 6
2. KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE ..................................... 7
3. GENERAL RECOMMENDATIONS ........................................................................................................ 8
4. GENERAL SPECIFICATIONS ............................................................................................................... 9
4.1. TECHNICAL FEATURES ....................................................................................................................... 9
4.2. LIFTING AND HANDLING ..................................................................................................................... 12
4.3. DOOR-LOCKING SYSTEM .................................................................................................................. 12
4.4. EMERGENCY UNLOCKING OF DOOR ............................................................................................... 13
4.4.1. UNLOCKING GW2045 ................................................................................................................... 13
4.4.2. UNLOCKING GW1060 ................................................................................................................... 14
5. INSTALLATION .................................................................................................................................... 15
5.1. POSITIONING ....................................................................................................................................... 15
5.2. LEVELLING ........................................................................................................................................... 15
5.3. CONNECTION TO WATER MAINS ...................................................................................................... 15
5.4. NON PRESSURIZED DEMINERALIZED WATER CONNECTION ....................................................... 17
5.5. WATER OUTLET CONNECTION ......................................................................................................... 19
5.6. ELECTRICAL CONNECTION ............................................................................................................... 20
6. DESCRIPTION OF CONTROLS .......................................................................................................... 21
6.1. MAIN PANEL ......................................................................................................................................... 21
6.2. SETUP MODE DESCRIPTION ............................................................................................................. 22
6.3. WASHING PROGRAMME SETTINGS ................................................................................................. 24
6.4. THERMAL DISINFECTION IN ACCORDANCE WITH THE PARAMETER "A0" ................................... 24
6.5. PREPARATION OF LOAD FOR THE WASHING AND DISINFECTING PHASE.................................. 25
6.6. PROGRAMMES DESCRIPTION .......................................................................................................... 26
6.7. CARRYING OUT THE PROGRAMME .................................................................................................. 29
6.8. RESIN REGENERATION AND WASHING PHASE .............................................................................. 29
6.9. END OF CYCLE .................................................................................................................................... 29
6.10. IN PROGRESS PROGRAMME INTERRUPTION ............................................................................... 30
6.11. RESET PROCEDURE ........................................................................................................................ 30
6.12. DATE AND TIME SETUP .................................................................................................................... 30
6.13. COMMUNICATION WITH PRINTER .................................................................................................. 31
7. OPERATING INSTRUCTIONS ............................................................................................................ 33
7.1. USE OF THE WATER SOFTENER ....................................................................................................... 33
7.2. USE OF THE DETERGENT AND NEUTRALIZING AGENT ................................................................. 34
7.3. USING THE DETERGENT DISTRIBUTOR........................................................................................... 34
7.4. LOADING NEUTRALISER .................................................................................................................... 35
7.5. OPTIONAL ACCESSORIES ................................................................................................................. 36
7.5.1. PERISTALTIC PUMPS P1 AND P3 (ACCESSORY “SMEG ADU”) .............................................. 36
7.5.2. DETERGENT CAN LEVEL SENSORS .......................................................................................... 37
7.6. PRECAUTION WHEN USING DETERGENTS. .................................................................................... 38
8. ALARMS ............................................................................................................................................... 39
9. CLEANING AND MAINTENANCE ....................................................................................................... 42
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9.1. RECOMMENDATIONS AND GENERAL ADVICE ................................................................................ 42
9.2. IF THE GLASSWARE WASHER IS NOT USED FOR A LONG PERIOD OF TIME .............................. 44
9.3. REUSING THE GLASSWARE WASHER AFTER A LONG STANDSTILL PERIOD ............................. 44
9.4. TROUBLESHOOTING .......................................................................................................................... 44
10. INSTALLATION DIAGRAM GW2045 – GW1060 ................................................................................ 45
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1
All technical controls must be carried out solely by specialised, authorised Smeg
staff.
In addition to being the cause of cancellation of any warranty cover, any repairs
carried out by non-authorised staff may be a source of danger for the user.
The machine must only be used by specifically trained persons. It is Smeg’s task to
train the designated users when the appliance is installed.
Smeg declines all liability for malfunctioning or accidents due to the appliance
having been used by untrained persons.
1
1. INTRODUCTION
This manual is an integral part of the machine
It must be kept in a good condition and ready to hand for the entire life cycle of the machine.
You are advised to carefully read this manual and all the instructions it contains before using the
appliance.
This appliance has been built for the following function:
Washing with Thermal Disinfection
the appliance cannot be used to sterilize instruments or any other device.
All other use is considered improper.
The manufacturer declines all liability for uses differing from those indicated.
SMEG declines all responsibility for any possible damage caused by the washing of instruments
whose manufacturers have not authorized to be automatically decontaminated.
The glassware washers correspond to all the requisites set by the current safety laws in force
regarding electrical equipment.
The appliance is compliant with the applicable directives currently in force (2006/95/CEE low voltage
directive, 2004/108/CEE electromagnetic compatibility, 93/68/CEE EC labelling).
or Thermodisinfection of laboratory glassware;
The machine carries out Thermal Disinfection at varying temperatures and exposure times depending on the programme selected (the
operator that selects the programme according to the current regulations and laws in force in the place of use).
The treatment can never be a substitute for sterilizing. Disinfection is carried out to reduce the risks sustained by the persons who
handle surgical instruments when preparing them for subsequent usage.
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Carefully read the paragraph.
Warning, danger: consult the manual
Attention, hot surface.
~
Alternating current.
CE labelling.
At the end of life the product should be sent to disposal facilities for the recovery and
recycling.
2. KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE
MACHINE
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Never use solvents such as alcohol or turpentine in the appliance as they could
cause an explosion. Do not place materials dirtied with ash, wax or paint in the
appliance.
Open the door carefully ONLY when the washing cycle has finished.
Do not open the door while the washing cycle is in progress. If you open the door
while a programme is in progress, hot water, steam and other liquids will spill out
and may injure the user. Only authorized and well-informed personnel are allowed
to use the machine.
3. GENERAL RECOMMENDATIONS
Do not rest or sit on the open door of the glassware washer as this could cause the appliance to tip over
and endanger persons. The door‟s primary functions is not to bear weights or loads. The maximum
weight loaded onto the open door, including the weight of the instrument trolley, must never exceed
25kg.
Never touch the heating element immediately after a wash programme has finished.
The heating coil may darken slightly, even only in places, while the glassware washer is in use. This is
normal as it depends on the operating mode and will in no way impair the way the appliance operates.
Discarded appliances must be rendered unusable. Cut the power cable after removing the plug from the
electrical socket. After this, the appliance must be consigned to a differentiated waste collection center.
If any irregularities are noted, detach the power supply and close the water tap. After having done this,
call the nearest authorized Assistance Center.
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ELECTRICAL POWER SUPPLY GW2045
TYPE OF VOLTAGE
[tolerated variation 10%]
230V ~
FREQUENCY [HZ]
50
POWER RATING [KW]
3.3
ELECTRICAL POWER SUPPLY GW1060
MODELS GW1060
GW1060
GW1060-3
GW1060-1
VERSION
Triphase 400V
Triphase 230V
Monophase 230V
TYPE OF VOLTAGE
[variaz. variation 10%]
400V 3/N/E
230V 3/PE
230V 1/N/PE
FREQUENCY [HZ]
50
POWER RATING [KW]
7 kW
7 kW
2.8 kW
AUTOMATIC SWITCH ON MACHINE
(ICN IS THE NOMINAL SWITCH POWER DURING
SHORT CIRCUIT)
In 16A 3P+N 400V Icn
4500 A
In 20A 3P 400V Icn
6000 A
In 16 A P+N 230V Icn
4500 A
DATA CONNECTION – FOR ALL MODELS
COMMUNICATION WITH
PRINTER
DOOR RS232
WATER SUPPLY - FOR ALL MODELS
TYPE OF WATER
COLD WATER
DEMINERALISED
WATER
PRESSURE [BAR]
2 – 5
2 - 5
MIN-MAX CAPACITY [L/MIN]
4-10
4-10
TYPE OF CONNECTION
3/4”
3/4”
MAX HARDNESS [°f] /
CONDUCTIVITY [S/CM]
42°f
Max 20μS
IRON [PPM] FE MAX
< 0.5
4. GENERAL SPECIFICATIONS
4.1. TECHNICAL FEATURES
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WATER DRAINAGE
FROM FLOOR LEVEL (on which machine is placed)
"GW2045 - GW1060" FAMILIES WITHOUT STEAM CONDENSER
HEIGHT [MM]
Min 400 - Max 800
DIAMETER [MM]
Min 40
“GW2045C” WITH STEAM CONDENSER
NOTE: Model GW2045C, though equipped with steam condenser, has a single exhaust pipe
into which the machine exhaust fumes and steam condenser are conveyed.
HEIGHT [MM]
Min 150 - Max 600
DIAMETER [MM]
Min 40
“GW1060C” WITH STEAM CONDENSER
NOTE: model GW1060C is equipped with two exhaust pipes, one for the tank and one for the
condenser. It requires two water connections for draining.
HEIGHT [MM]
Min 650 - Max 800
DIAMETER [MM]
Min 40
GW2045C
150mm < A < 600mm
B < 600mm
The steam condenser is only furnished on models in the families GW2045C and GW1060C
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GLASSWARE WASHER MEASUREMENTS
HEIGHT [MM]
850
DEPTH [MM]
GW2045: 620mm – GW2045C: 670mm – GW1060: 670mm
WIDTH [MM]
GW2045: 450mm – GW1060: 600mm
NET WEIGHT [kg]
GW2045: 50kg – GW1060: 65kg
Material used
Washing tub AISI 316L
Outer coating AISI 304
ENVIRONMENTAL CONDITIONS
USE
Indoors
ALTITUDE
Up to 1000 metres
TEMPERATURE
From 5°C to 40°C
RELATIVE HUMIDITY
80% for temperatures up to 31°C with linear reduction
Up to 50% to temperature of 40°C
INSTALLATION CATEGORY
II
POLLUTION DEGREE
2 (ref. 61010-1, par.3.6.6.2)
Maximum sound pressure (dB)
60
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Before it leaves the factory, the base of the machine is fixed to a pallet which is then
used to lift and transport the machine itself.
The machine must be handled with a fork-lift truck or transpallet.
Do not use appliances damaged by transport! Consult your dealer if in doubt.
The appliance must only be installed and connected by personnel authorized by the
manufacturer.
SIGNS ON THE FRONT OF THE MACHINE
Door unlocking
ON / OFF
°C
Temperature
Salt Lack
► ll
START / PAUSE
HEATING ELEMENT ON
4.2. LIFTING AND HANDLING
4.3. DOOR-LOCKING SYSTEM
After unpacking, pay attention to the following: the machine is equipped with an automatic door
locking/unlocking system. The door is locked.
Don’t force the door, but follow the procedure below.
Connect the machine to the mains supply;
push the ON/OFF button (in order to switch on the machine)
Press the button that has the KEY symbol on it: The door will open automatically after a few
moments.
In order to open the door without connecting the machine to the mains, the manual unlocking procedure
must be executed (see section below).
fig. 1 – Front of the GW2045. To unlock the door it is necessary to: Turn on the machine (ON/OFF symbol), 2 – Press the button with
the KEY symbol (first button on left) and wait a few seconds.
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4.4. EMERGENCY UNLOCKING OF DOOR
4.4.1. UNLOCKING GW2045
If any malfunction occurs, or in the event of a blackout, it is possible to open the appliance manually.
The appliance has a manual door opening device: a rubber ring with a cable that works directly on the
locking device hidden in the centre of the lower part of the door.
To open the door manually: pull the rubber ring downwards gently until the door clicks open.
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4.4.2. UNLOCKING GW1060
If the event of malfunctions or of a blackout, it is possible to open the door manually, carefully using a slim
screwdriver on the opening mechanism, avoiding damage to the device. Warning Before opening the
appliance manually, disconnect from the mains.
fig. 2 – Front of the GW1060. To unlock the door manually, it is necessary to: 1 – push the opening handle to access the opening
mechanism, 2 – Force the opening mechanism, pushing upwards.
Insert a screwdriver into the slot behind the handle and press gently until the mechanism clicks. The area is
marked by the arrow in the picture below.
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