Smeg GW2045 User manual [GB]

GW2045 – GW2045C

GW1060 – GW1060C

GLASSWARE WASHER

OPERATING INSTRUCTIONS MANUAL

CAREFULLY READ THIS INSTRUCTION MANUAL

Failure to read or fully understand the instruction manual, or incorrect interpretation of the instructions herein may cause damage to the appliance as well as being a source of danger for the operator and lowering the performances provided by the machine to a considerable extent.

The manufacturer declines all liability for uses differing from those listed below.

The machine must only be installed, serviced and repaired by authorized personnel.

The warranty could become void if the machine is used in a way that Fails to Conform to the instructions given by SMEG.

This manual is for informational purposes only. The contents of this manual and the appliance described herein may be liable to modification without prior notice. In no case may SMEG be held liable for any direct or accidental damages deriving from or concerning the use of this manual.

19 390 2172 01	03/03/2011
Rev.	Date

Information or Assistance for products from the SMEG Instruments Division

Our Sales Office staff will give you all the info you require about prices and offers.

Our Technical Assistance Office staff can tell you how to operate your appliance in the correct way or put you in contact with your nearest Authorized Assistance Centre if necessary.

[e-mail] Fax [phone] Tel [phone]

You can examine our entire product range in our Internet web site: www.smeg-instruments.com

International customers, please contact your local SMEG distributor.

TABLE OF CONTENTS

1.	INTRODUCTION ....................................................................................................................................	6
2.	KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE .....................................	7
3.	GENERAL RECOMMENDATIONS........................................................................................................	8
4.	GENERAL SPECIFICATIONS ...............................................................................................................	9
	4.1. TECHNICAL FEATURES .......................................................................................................................	9
	4.2. LIFTING AND HANDLING.....................................................................................................................	12
	4.3. DOOR-LOCKING SYSTEM ..................................................................................................................	12
	4.4. EMERGENCY UNLOCKING OF DOOR ...............................................................................................	13
	4.4.1. UNLOCKING GW2045 ...................................................................................................................	13
	4.4.2. UNLOCKING GW1060 ...................................................................................................................	14
5.	INSTALLATION....................................................................................................................................	15
	5.1. POSITIONING.......................................................................................................................................	15
	5.2. LEVELLING...........................................................................................................................................	15
	5.3. CONNECTION TO WATER MAINS ......................................................................................................	15
	5.4. NON PRESSURIZED DEMINERALIZED WATER CONNECTION.......................................................	17
	5.5. WATER OUTLET CONNECTION .........................................................................................................	19
	5.6. ELECTRICAL CONNECTION ...............................................................................................................	20
6.	DESCRIPTION OF CONTROLS ..........................................................................................................	21
	6.1. MAIN PANEL.........................................................................................................................................	21
	6.2. SETUP MODE DESCRIPTION .............................................................................................................	22
	6.3. WASHING PROGRAMME SETTINGS .................................................................................................	24
	6.4. THERMAL DISINFECTION IN ACCORDANCE WITH THE PARAMETER "A0"...................................	24
	6.5. PREPARATION OF LOAD FOR THE WASHING AND DISINFECTING PHASE..................................	25
	6.6. PROGRAMMES DESCRIPTION ..........................................................................................................	26
	6.7. CARRYING OUT THE PROGRAMME ..................................................................................................	29
	6.8. RESIN REGENERATION AND WASHING PHASE ..............................................................................	29
	6.9. END OF CYCLE ....................................................................................................................................	29
	6.10. IN PROGRESS PROGRAMME INTERRUPTION...............................................................................	30
	6.11. RESET PROCEDURE ........................................................................................................................	30
	6.12. DATE AND TIME SETUP ....................................................................................................................	30
	6.13. COMMUNICATION WITH PRINTER ..................................................................................................	31
7.	OPERATING INSTRUCTIONS ............................................................................................................	33
	7.1. USE OF THE WATER SOFTENER.......................................................................................................	33
	7.2. USE OF THE DETERGENT AND NEUTRALIZING AGENT .................................................................	34
	7.3. USING THE DETERGENT DISTRIBUTOR...........................................................................................	34
	7.4. LOADING NEUTRALISER ....................................................................................................................	35
	7.5. OPTIONAL ACCESSORIES .................................................................................................................	36
	7.5.1. PERISTALTIC PUMPS P1 AND P3 (ACCESSORY “SMEG ADU”) ..............................................	36
	7.5.2. DETERGENT CAN LEVEL SENSORS..........................................................................................	37
	7.6. PRECAUTION WHEN USING DETERGENTS. ....................................................................................	38
8.	ALARMS...............................................................................................................................................	39
9.	CLEANING AND MAINTENANCE.......................................................................................................	42

Rev. 0	GW2045 – GW1060 Manual	Pag. 4 di 46

9.1. RECOMMENDATIONS AND GENERAL ADVICE ................................................................................	42
9.2. IF THE GLASSWARE WASHER IS NOT USED FOR A LONG PERIOD OF TIME ..............................	44
9.3. REUSING THE GLASSWARE WASHER AFTER A LONG STANDSTILL PERIOD .............................	44
9.4. TROUBLESHOOTING ..........................................................................................................................	44
10. INSTALLATION DIAGRAM GW2045 – GW1060................................................................................	45

Rev. 0	GW2045 – GW1060 Manual	Pag. 5 di 46

1. INTRODUCTION

This manual is an integral part of the machine

It must be kept in a good condition and ready to hand for the entire life cycle of the machine.

You are advised to carefully read this manual and all the instructions it contains before using the appliance.

This appliance has been built for the following function:

Washing with Thermal Disinfection1 or Thermodisinfection of laboratory glassware;

the appliance cannot be used to sterilize instruments or any other device.

All other use is considered improper.

The manufacturer declines all liability for uses differing from those indicated.

SMEG declines all responsibility for any possible damage caused by the washing of instruments whose manufacturers have not authorized to be automatically decontaminated.

The glassware washers correspond to all the requisites set by the current safety laws in force regarding electrical equipment.

The appliance is compliant with the applicable directives currently in force (2006/95/CEE low voltage directive, 2004/108/CEE electromagnetic compatibility, 93/68/CEE EC labelling).

All technical controls must be carried out solely by specialised, authorised Smeg staff.

In addition to being the cause of cancellation of any warranty cover, any repairs carried out by non-authorised staff may be a source of danger for the user.

The machine must only be used by specifically trained persons. It is Smeg’s task to train the designated users when the appliance is installed.

Smeg declines all liability for malfunctioning or accidents due to the appliance having been used by untrained persons.

1 The machine carries out Thermal Disinfection at varying temperatures and exposure times depending on the programme selected (the operator that selects the programme according to the current regulations and laws in force in the place of use).

The treatment can never be a substitute for sterilizing. Disinfection is carried out to reduce the risks sustained by the persons who handle surgical instruments when preparing them for subsequent usage.

Rev. 0	GW2045 – GW1060 Manual	Pag. 6 di 46

2.KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE

Carefully read the paragraph.

Warning, danger: consult the manual

Attention, hot surface.

~Alternating current.

CE labelling.

At the end of life the product should be sent to disposal facilities for the recovery and recycling.

Rev. 0	GW2045 – GW1060 Manual	Pag. 7 di 46

3. GENERAL RECOMMENDATIONS

Never use solvents such as alcohol or turpentine in the appliance as they could cause an explosion. Do not place materials dirtied with ash, wax or paint in the appliance.

Do not rest or sit on the open door of the glassware washer as this could cause the appliance to tip over and endanger persons. The door‟s primary functions is not to bear weights or loads. The maximum weight loaded onto the open door, including the weight of the instrument trolley, must never exceed 25kg.

Never touch the heating element immediately after a wash programme has finished.

The heating coil may darken slightly, even only in places, while the glassware washer is in use. This is normal as it depends on the operating mode and will in no way impair the way the appliance operates.

Discarded appliances must be rendered unusable. Cut the power cable after removing the plug from the electrical socket. After this, the appliance must be consigned to a differentiated waste collection center.

If any irregularities are noted, detach the power supply and close the water tap. After having done this, call the nearest authorized Assistance Center.

Open the door carefully ONLY when the washing cycle has finished.

Do not open the door while the washing cycle is in progress. If you open the door while a programme is in progress, hot water, steam and other liquids will spill out and may injure the user. Only authorized and well-informed personnel are allowed to use the machine.

Rev. 0	GW2045 – GW1060 Manual	Pag. 8 di 46

4. GENERAL SPECIFICATIONS

4.1. TECHNICAL FEATURES

		ELECTRICAL POWER SUPPLY GW2045
	TYPE OF VOLTAGE				230V ~
	[tolerated variation 10%]
	FREQUENCY [HZ]				50
	POWER RATING [KW]				3.3
		ELECTRICAL POWER SUPPLY GW1060
	MODELS GW1060		GW1060		GW1060-3	GW1060-1
	VERSION		Triphase 400V		Triphase 230V	Monophase 230V
	TYPE OF VOLTAGE		400V 3/N/E		230V 3/PE	230V 1/N/PE
	[variaz. variation 10%]
	FREQUENCY [HZ]				50
	POWER RATING [KW]		7 kW		7 kW	2.8 kW
	AUTOMATIC SWITCH ON MACHINE		In 16A 3P+N 400V Icn		In 20A 3P 400V Icn	In 16 A P+N 230V Icn
	(ICN IS THE NOMINAL SWITCH POWER DURING
			4500 A		6000 A	4500 A
	SHORT CIRCUIT)
		DATA CONNECTION – FOR ALL MODELS
	COMMUNICATION WITH				DOOR RS232
	PRINTER
			WATER SUPPLY - FOR ALL MODELS
	TYPE OF WATER		COLD WATER			DEMINERALISED
						WATER
	PRESSURE [BAR]		2 – 5			2 - 5
	MIN-MAX CAPACITY [L/MIN]		4-10			4-10
	TYPE OF CONNECTION		3/4”			3/4”
	MAX HARDNESS [°f] /		42°f			Max 20μS
	CONDUCTIVITY [ S/CM]
	IRON [PPM] FE MAX				< 0.5

Rev. 0	GW2045 – GW1060 Manual	Pag. 9 di 46

WATER DRAINAGE

FROM FLOOR LEVEL (on which machine is placed)

"GW2045 - GW1060" FAMILIES WITHOUT STEAM CONDENSER

HEIGHT [MM]

DIAMETER [MM]

Min 400 - Max 800

Min 40

“GW2045C” WITH STEAM CONDENSER

NOTE: Model GW2045C, though equipped with steam condenser, has a single exhaust pipe into which the machine exhaust fumes and steam condenser are conveyed.

HEIGHT [MM]

DIAMETER [MM]

Min 150 - Max 600

Min 40

GW2045C

150mm < A < 600mm

B < 600mm

“GW1060C” WITH STEAM CONDENSER

NOTE: model GW1060C is equipped with two exhaust pipes, one for the tank and one for the condenser. It requires two water connections for draining.

HEIGHT [MM]

DIAMETER [MM]

Min 650 - Max 800

Min 40

The steam condenser is only furnished on models in the families GW2045C and GW1060C

Rev. 0	GW2045 – GW1060 Manual	Pag. 10 di 46

GLASSWARE WASHER MEASUREMENTS

		HEIGHT [MM]	850
		DEPTH [MM]		GW2045: 620mm – GW2045C: 670mm – GW1060: 670mm
		WIDTH [MM]		GW2045: 450mm – GW1060: 600mm
		NET WEIGHT [kg]		GW2045: 50kg – GW1060: 65kg
		Material used		Washing tub AISI 316L		Outer coating AISI 304
			ENVIRONMENTAL CONDITIONS
		USE		Indoors
		ALTITUDE		Up to 1000 metres
		TEMPERATURE		From 5°C to 40°C
		RELATIVE HUMIDITY		80% for temperatures up to 31°C with linear reduction
				Up to 50% to temperature of 40°C
		INSTALLATION CATEGORY		II
		POLLUTION DEGREE		2 (ref. 61010-1, par.3.6.6.2)
		Maximum sound pressure (dB)		60

Rev. 0	GW2045 – GW1060 Manual	Pag. 11 di 46

4.2. LIFTING AND HANDLING

Before it leaves the factory, the base of the machine is fixed to a pallet which is then used to lift and transport the machine itself.

The machine must be handled with a fork-lift truck or transpallet.

Do not use appliances damaged by transport! Consult your dealer if in doubt.

The appliance must only be installed and connected by personnel authorized by the manufacturer.

4.3. DOOR-LOCKING SYSTEM

After unpacking, pay attention to the following: the machine is equipped with an automatic door locking/unlocking system. The door is locked.

Don’t force the door, but follow the procedure below.

Connect the machine to the mains supply;

push the ON/OFF button (in order to switch on the machine)

Press the button that has the KEY symbol on it: The door will open automatically after a few moments.

SIGNS ON THE FRONT OF THE MACHINE

				Door unlocking					ON / OFF
	°C			Temperature					Salt Lack
	► ll			START / PAUSE					HEATING ELEMENT ON

In order to open the door without connecting the machine to the mains, the manual unlocking procedure must be executed (see section below).

fig. 1 – Front of the GW2045. To unlock the door it is necessary to: Turn on the machine (ON/OFF symbol), 2 – Press the button with the KEY symbol (first button on left) and wait a few seconds.

Rev. 0	GW2045 – GW1060 Manual	Pag. 12 di 46

4.4. EMERGENCY UNLOCKING OF DOOR

4.4.1. UNLOCKING GW2045

If any malfunction occurs, or in the event of a blackout, it is possible to open the appliance manually.

The appliance has a manual door opening device: a rubber ring with a cable that works directly on the locking device hidden in the centre of the lower part of the door.

To open the door manually: pull the rubber ring downwards gently until the door clicks open.

Rev. 0	GW2045 – GW1060 Manual	Pag. 13 di 46

4.4.2. UNLOCKING GW1060

If the event of malfunctions or of a blackout, it is possible to open the door manually, carefully using a slim screwdriver on the opening mechanism, avoiding damage to the device. Warning Before opening the appliance manually, disconnect from the mains.

fig. 2 – Front of the GW1060. To unlock the door manually, it is necessary to: 1 – push the opening handle to access the opening mechanism, 2 – Force the opening mechanism, pushing upwards.

Insert a screwdriver into the slot behind the handle and press gently until the mechanism clicks. The area is marked by the arrow in the picture below.

Rev. 0	GW2045 – GW1060 Manual	Pag. 14 di 46