SMC Sierra Monitor FPC-N34, FPC-N35, FPC-N36, FPC-N37, FPC-N39 Startup Manual

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Document Revision: 1.E
APPLICABILITY & EFFECTIVITY
Effective for all systems manufactured after June 2016.
ProtoNode Start-up Guide
FPC-N34, FPC-N35, FPC-N36, FPC-N37,
FPC-N38, FPC-N39, FPC-N40, FPC-N41 and FPC-N42
ProtoNode Start-Up Guide
Technical Support
Please call us for any technical support needs related to the FieldServer product.
Sierra Monitor Corporation 1991 Tarob Court Milpitas, CA 95035
Website: www.sierramonitor.com
U.S. Support Information:
+1 408 262-6611 +1 800 727-4377
Email: support@sierramonitor.com
EMEA Support Information:
+44 2033 1813 41
Email: support.emea@sierramonitor.com
Contact Information
ProtoNode Start-Up Guide
TABLE OF CONTENTS
Table of Contents ........................................................................................................................................................ 3
List of Figures ............................................................................................................................................................. 4
1 Introduction .......................................................................................................................................................... 5
2 Certification .......................................................................................................................................................... 6
2.1 BTL Mark – BACnet Testing Laboratory ........................................................................................................ 6
2.2 LonMark Certification ...................................................................................................................................... 6
3 Bacnet/LONWorks Setup through Protonode .................................................................................................. 7
3.1 Features ......................................................................................................................................................... 7
3.2 Installation Steps for the Customer ................................................................................................................ 7
3.3 Record Identification Data .............................................................................................................................. 7
3.4 Configure the DIP Switches ........................................................................................................................... 8
3.4.1 Setting the Node/ID Device Instance (DIP Switch A0 – A7) ................................................................... 8
3.4.2 Setting the Serial Baud Rate (DIP Switch B0 – B3) ................................................................................ 8
3.4.3 Select and Load Configuration Files ....................................................................................................... 9
4 Interfacing ProtoNode to Host OEM Device ................................................................................................... 10
4.1 ProtoNode FPC-N34 and FPC-N35 Showing Connection Ports.................................................................. 10
4.2 Device Connections to ProtoNode ............................................................................................................... 11
4.3 Resistor and Power Jumper Information ...................................................................................................... 12
4.3.1 Bias Resistors ....................................................................................................................................... 12
4.3.2 Termination Resistor ............................................................................................................................. 13
4.3.3 Power Jumper Settings ......................................................................................................................... 14
4.4 Wiring Field Port to RS-485 BMS Network................................................................................................... 15
4.5 Wiring Field Port to a LonWorks Network .................................................................................................... 15
4.6 Power-Up ProtoNode ................................................................................................................................... 16
5 LonWorks (FPC-N35): Commissioning ProtoNode on a lonworks Network ............................................... 20
5.1 Commissioning ProtoNode FPC-N35 on a LonWorks Network ................................................................... 20
5.1.1 Instructions to Download XIF File from ProtoNode FPC-N35 Using Browser ...................................... 20
6 Connect the ProtoNode’s Web GUI to Setup IP Address for Ethernet Network ......................................... 17
6.1 Connect the PC to ProtoNode via the Ethernet Port .................................................................................... 17
6.2 Setting IP Address for Field Network ........................................................................................................... 18
Appendix A. Troubleshooting.................................................................................................................................. 22
Appendix A.1. Lost or Incorrect IP Address ............................................................................................................ 22
Appendix A.2. Viewing Diagnostic information........................................................................................................ 23
Appendix A.3. Check Wiring and Settings .............................................................................................................. 24
Appendix A.4. LED Diagnostics for Communications Between ProtoNode and Devices ....................................... 25
Appendix A.5. Take Diagnostic Capture With the FieldServer Toolbox ................................................................. 26
Appendix A.6. Update Firmware ............................................................................................................................. 29
Appendix A.7. BACnet: Setting Network_Number for more than one ProtoNode on Subnet ................................. 29
Appendix A.8. Passwords ....................................................................................................................................... 30
Appendix A.9. Reading Data Arrays ....................................................................................................................... 30
Appendix B. Vendor Information ............................................................................................................................. 31
Appendix B.1. Additional DIP switch settings ......................................................................................................... 31
Table of Contents
ProtoNode Start-Up Guide
Appendix C. Reference ............................................................................................................................................. 32
Appendix C.1. Specifications .................................................................................................................................. 32
Appendix C.1.1. Compliance with UL Regulations ........................................................................................... 33
Appendix D. Bank DIP Switch Settings .................................................................................................................. 34
Appendix D.1. “A” Bank DIP Switch Settings .......................................................................................................... 34
Appendix E. Limited 2 Year Warranty ..................................................................................................................... 37
LIST OF FIGURES
Figure 1: A0 - A7 DIP Switches .................................................................................................................................... 8
Figure 2: B0 – B3 DIP Switches.................................................................................................................................... 8
Figure 3: BMS Baud Rate ............................................................................................................................................. 9
Figure 4: S0 – S3 DIP Switches.................................................................................................................................... 9
Figure 5: ProtoNode BACnet FPC-N34 (upper) and ProtoNode FPC-N35 (lower) .................................................... 10
Figure 6: R2 Port ......................................................................................................................................................... 11
Figure 7: Power and RS-485 Connections ................................................................................................................. 11
Figure 8: Bias Resistors .............................................................................................................................................. 12
Figure 9: Termination Resistor.................................................................................................................................... 13
Figure 10: Power Jumper Switch ................................................................................................................................ 14
Figure 11: Connection from ProtoNode to RS-485 Field Network .............................................................................. 15
Figure 12: RS-485 BMS Network EOL Switch ............................................................................................................ 15
Figure 13: LonWorks Terminal.................................................................................................................................... 15
Figure 14: Required current draw for the ProtoNode ................................................................................................. 16
Figure 15: Power Connections.................................................................................................................................... 16
Figure 16: LonWorks Service Pin Location ................................................................................................................. 20
Figure 17: Sample of Fserver.XIF File Being Generated ........................................................................................... 21
Figure 18: Web Configurator screen with Active Profiles ........................................................................................... 18
Figure 19: Changing IP Address via Web GUI ........................................................................................................... 19
Figure 20: Ethernet Port Location ............................................................................................................................... 22
Figure 21: Error messages screen ............................................................................................................................. 23
Figure 22: Diagnostic LEDs ........................................................................................................................................ 25
Figure 23: Ethernet Port Location ............................................................................................................................... 26
Figure 24: Web Configurator – Setting Network Number for BACnet ........................................................................ 29
Figure 25: Additional DIP Switches ............................................................................................................................ 31
Figure 26: Specifications ............................................................................................................................................. 32
Table of Contents
ProtoNode Start-Up Guide
1 2 3
1 INTRODUCTION
ProtoNode is an external, high performance, Building and Industrial Automation multi-protocol gateway for OEMs wanting to provide protocol translation between Serial and Serial, Serial-Ethernet and
Ethernet-Ethernet devices using LonWorks®1, BACnet®2, Metasys®3 N2 by JCI, Modbus, DNP3, and more.
This manual provides installation information for 2 types of customers:
OEMs that have purchased the product to be used with their controllers and have not done a first
time start with their controller. When the OEM completes the programming of the ProtoNode with their device, the ProtoNode will be vitually plug and play at the OEMs customer sites.
o The OEM follows all the steps in this guide to complete the first time start up.
End Users that have purchased the preprogrammed ProtoNode from one of our OEM customers
and need some instructions to configure the device.
The ProtoNode is always pre-configured by the OEM, requiring the end customer to only set of
DIP switches to load a configuration file and set the specific network setting of the device.
NOTE: Technical Support for the enduser is provided by the device manufacturer and not Sierra
Monitor.
NOTE: For FieldPoP information, refer to the FieldPoP Device Cloud Start-up Guide online at
the Sierra Monitor.com Resource Center.
www.sierramonitor.com/customer-care/resource-center
LonWorks is a registered trademark of Echelon Corporation BACnet is a registered trademark of ASHRAE Metasys is a registered trademark of Johnson Controls Inc.
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ProtoNode Start-Up Guide
LonMark International is the recognized authority for certification, education, and promotion of interoperability standards for the benefit of manufacturers, integrators and end users. LonMark International has developed extensive product certification standards and tests to provide the integrator and user with confidence that products from multiple manufacturers utilizing LonMark devices work together. Sierra Monitor has more LonMark Certified gateways than any other gateway manufacturer, including the ProtoCessor, ProtoCarrier and ProtoNode for OEM applications and the full featured, configurable gateways.
2 CERTIFICATION
2.1 BTL Mark – BACnet Testing Laboratory
The BTL Mark on the BACnet Router is a symbol that indicates that a product has passed a series of rigorous tests conducted by an independent laboratory which verifies that the product correctly implements the BACnet features claimed in the listing. The mark is a symbol of a high-quality BACnet product.
Go to http://www.BACnetInternational.net/btl/ for more information about the BACnet Testing Laboratory. Click here for BACnet PIC Statement.
2.2 LonMark Certification
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ProtoNode Start-Up Guide
3 BACNET/LONWORKS SETUP THROUGH PROTONODE
3.1 Features
10/100BaseT Ethernet LAN interface (auto-sensing)  Multiple Protocol Support  Supports multiple configuration files and the ability to automatically load any of the stored files for
different OEM controllers or protocols supported.
ProtoNode- FPC-N34/N36/N38 BACnet BTL Marked
o FPC-N34: 2 RS-485 ports and 1 Ethernet port o FPC-N36: 1 RS-485 port, 1 Ethernet port and 1 RS-422 o FPC-N38: 1 RS-485 port, 1 Ethernet port and 1 RS-232
ProtoNode- FPC-N35/N37/N39 – LonMark Certified
o FPC-N35: 1 Ethernet Port, 1 LonWorks port and 1 RS-485 port o FPC-N36: 1 Ethernet port, 1 LonWorks port and 1 RS-422 port o FPC-N39: 1 Ethernet Port, 1 LonWorks port and 1 RS-232 port
ProtoNode- FPC-N40
o FPC-N40: 1 RS-485 port, 1 Ethernet port and KNX
ProtoNode- FPC-N42
o FPC-N42: 1 RS-485 port, 1 Ethernet port and M-Bus
3.2 Installation Steps for the Customer
1. Record the information about the unit. (Section 3.3)
2. Set the A, B, and S DIP Switch banks for Field Protocol baud rate, Node-ID/Device Instance, and
proper configuration. (Section 3.4)
3. Connect the ProtoNode to the Field Protocol port and customer’s port to the ProtoNode’s RS-485
interface. (Section 4.4)
4. Connect Power to ProtoNode. After power up, the device is installed on BACnet MS/TP or
Metasys N2.
5. Where the Field protocol is BACnet/IP or Modbus TCP/IP, refer to Section 4 to run the
ProtoNode Web GUI program to change the IP Address. No changes to the configuration file are necessary.
3.3 Record Identification Data
Each ProtoNode has a unique part number located on the side or the back of the unit. The number format is FPC-N34-XXX-XXX-XXXX. This number should be recorded, as it may be required for technical support.
Part Number: __________________________________________________
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ProtoNode Start-Up Guide
A0 A1 A2 A3 A4 A5 A6
A7
Off On
B0 B1 B2 B3
Off
On
Figure 1: A0 - A7 DIP Switches
Figure 2: B0 – B3 DIP Switches
3.4 Configure the DIP Switches
3.4.1 Setting the Node/ID Device Instance (DIP Switch A0 – A7)
The A Bank DIP switches on the ProtoNode allow users to set the Node-ID/Device Instance on
the Field RS-485.
DIP switches A0 A7 can also be used to set the MAC Address for BACnet MS/TP and
BACnet/IP.
NOTE: When setting DIP Switches, please ensure that power to the board is OFF.
Refer to Appendix B.1 for the full range of addresses to set Node-ID/Device Instance.
3.4.2 Setting the Serial Baud Rate (DIP Switch B0 – B3)
DIP Switches B0 B3 can be used to set the serial baud rate to match the baud rate provided by
the interfaced systems.
Metasys N2 is always defaulted to 9600 baud and the B bank is disabled.  “B” bank DIP switches B0 – B3 are disabled on ProtoNode FPC-N35 (LonWorks).
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ProtoNode Start-Up Guide
Baud
B0
B1
B2
B3
9600
On
On
On
Off
19200
Off
Off
Off
On
38400*
On
On
Off
On
57600
Off
Off
On
On
76800
On
Off
On
On
Figure 3: BMS Baud Rate
S Bank DIP Switch Location
Figure 4: S0 – S3 DIP Switches
S0
S1
S2
S3
Off On
S0 – S3 DIP Switches
3.4.2.1 Baud Rate Dip Switch Selection
* Factory default setting = 38400
3.4.3 Select and Load Configuration Files
The S bank of DIP switches, S0 - S3 is used to select and load a configuration file from a group of
pretested/preloaded configuration files that the OEM has programmed for their end users.
End customers will need to go back to the OEM of the device that they are installing to get the
DIP settings for the ProtoNode. The ProtoNode part number will need to be provided to identify the unit.
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ProtoNode Start-Up Guide
Figure 5: ProtoNode BACnet FPC-N34 (upper) and ProtoNode FPC-N35 (lower)
4 INTERFACING PROTONODE TO HOST OEM DEVICE
4.1 ProtoNode FPC-N34 and FPC-N35 Showing Connection Ports
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ProtoNode Start-Up Guide
Device Pins
ProtoNode Pin
#
Pin assignment
Pin RS-485 + / RS-232 Tx
Pin 1
RS-485 + / RS-232 Tx
Pin RS-485 - / RS-232 Rx
Pin 2
RS-485 - /RS-232 Rx
Pin GND
Pin 3
RS-485/RS-232 GND
Power In (+)
Pin 4
V +
Power In (-)
Pin 5
V -
Frame Ground
Pin 6
FRAME GND
Figure 6: R2 Port
Figure 7: Power and RS-485 Connections
The top 3 pin port will always be R1, unless it’s a LonWorks ProtoNode in which case the port designation
is LonWorks (and the port is 2 pins). The bottom 6 pin port will be R2. NOTE: The 6 pin port can be RS-232, RS-485, RS-422 or KNX (and we use the left 3 pins for this as
currently shown).
4.2 Device Connections to ProtoNode
ProtoNode 6 Pin Phoenix connector for RS-485 Devices
The 6 pin Phoenix connector is the same for ProtoNode FPC-N34 (BACnet) and FPC-N35
(LonWorks).
Pins 1 through 3 are for Modbus RS-485 devices.
o The RS-485 GND (Pin 3) is not typically connected
Pins 4 through 6 are for power. Do not connect power until Section 4.6.
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ProtoNode Start-Up Guide
Bias Resistors
Figure 8: Bias Resistors
4.3 Resistor and Power Jumper Information
4.3.1 Bias Resistors
The ProtoNode bias resistors are used to keep the RS-485 bus to a known state, when there is no transmission on the line (bus is idling), to help prevent false bits of data from being detected. The bias resistors typically pull one line high and the other low - i.e. far away from the decision point of the logic.
In the RS-485 carrier, the bias resistor is 510 ohms which is in line with the BACnet spec. It should only be enabled at one point on the bus (on the Brian field port were there are very weak bias resistors of 100k). Since there are no jumpers, many Brains can be put on network without running into the bias resistor limit which is < 500 ohms.
NOTE: See www.ni.com/support/serial/resinfo.htm for additional pictures and notes.
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