SMC PNEUMATIK VDW3505G402FQ Datasheet

Compact/Light weight (compared to series VX)
Single valve volume: Reduced 75% (VDW20) 100g: Reduced approx. 50%
(for orifice size equivalent to ø2)
CAT.ES70-20 A
Compact Direct Operated
Series VDW
VDW10/20/30: 2 Port, VDW200/300: 3 Port
Series of compact designs
VDW10 VDW20 VDW30 VDW200 VDW300
ø17
ø20.5
ø28
ø20.5
ø28
High flow rate: Cv factor
0.03 to 0.44 (2 port)
Universal porting
VDW200/300 (3 port)
Compact (compared to series VX)
Single valve volume: Reduced 75% (VDW20) Manifold length: Reduced 18% (VDW30, 7 stations)
Light weight (compared series VX)
100g: Reduced approx. 50% (for orifice size equivalent to ø2)
Clip type
Bottom mounting threads
Mounting bracket also available
Compact Direct Operated 2/3 Port Solenoid Valve
for Water and Air
Improved durability (nearly twice the life of the previous series)
The use of a unique magnetic material reduces the operating resistance of moving parts, while improving service life, wear and corrosion resistance.
ø17
ø20.5
ø28
ø20.5
ø28
2 port 3 port
Threaded assembly
Simplifies maintenance
Improved corrosion resistance
Special material introduced
SeriesVDW
SeriesVDW
Quick change coils
Clip design makes coil replacement easy (2 port)
Brass/Stainless steel manifolds added to series (2 port)
Features 1
How to Order Valves (Single Type)
For water, air and vacuum
1 2 3
10 20 30
Series
VDW 2 1 1 G 2 01
Nil
F
None
Foot type bracket
Option
Nil
F N
Rc
G
NPT
Thread type
Symbol
M5
01 02
Port size
M5 1/8 (6A) 1/4 (8A)
10
Series
20
30
Port size
Symbol
1 2 1 2 3 2 3 4
Orifice size
mm
ø1 ø1.6 ø1.6 ø2.3 ø3.2 ø2 ø3 ø4
Series
10
20
30
Orifice size
Symbol
Nil
A G H L
Body material
Coil insulation
Seal material
NBR FKM NBR FKM FKM
Brass
Class B
Stainless
steel
Materials and insulation type
1 2 3 4 5 6
100VAC (50/60Hz) 200VAC (50/60Hz) 110VAC (50/60Hz) 210VAC (50/60Hz) 24VDC 12VDC
Voltage
1
N.C.
OUT
(2)
(1)
IN
Valve type
Electrical entry
Contact SMC regarding other voltages.
G – Grommet
Note) Foot brackets are packed with valves.
Note)
Note) For pure water: Armature assembly is a
corrosion resistant construction.
1
Compact Direct Operated 2 Port Solenoid Valve for Water and Air
Series VDW10/20/30
Standard Specifications
Valve construction Fluid
Note 2)
Withstand pressure MPa Ambient temperature °C Fluid temperature °C Environment Valve leakage cm
3
/min Mounting orientation Vibration/Impact m/s
2
Note 4)
Rated voltage Allowable voltage fluctuation
% Coil insulation type Enclosure
Note 5)
Power consumption W
Note 3)
Direct operated poppet
Water (except waste water or agricultural water), Air, Low vacuum
2.0
–10 to 50
1 to 50 (with no freezing)
Location without corrosive or explosive gases
0 (with water pressure)
Unrestricted
30/150
24VDC, 12VDC, 100VAC, 110VAC, 200VAC, 220VAC (50/60Hz)
±10% of rated voltage
Class B
Dust proof (equivalent to IP40)
2.5 (VDW10), 3 (VDW20/30)
Characteristic Specifications
VDW10
VDW20
VDW30
Model
ø1 ø1.6 ø1.6 ø2.3 ø3.2 ø2 ø3 ø4
0.9
0.4
0.7
0.4
0.2
0.8
0.4
0.2
0.54 (0.03)
1.2 (0.07)
1.2 (0.07)
3.2 (0.18)
5.8 (0.3)
2.8 (0.16)
5.0 (0.28)
8.0 (0.44)
0.4
0.2
0.2
0.1
0.05
0.2
0.1
0.05
Orifice
size mm
Weight
kg
Port size
M5
M5
1/8 (6A)
1/8 (6A) 1/4 (8A)
Maximum operating
pressure
differential MPa
Note 1)
Pressure port 1 Pressure port 2
0.08
0 to 1.0
0.1
1/8: 0.23 1/4: 0.26
Valve specifications
Coil
Specifications
Operating
pressure
range
MPa
Note 2)
Effective area
mm²
(Cv factor)
Note 1) Consult SMC when used under conditions which may cause condensation on the exterior of the product. Note 2) When used with pure water, select "L" (stainless steel, FKM) for the material type. Note 3) Since AC coil specifications include a rectifying device, there is no difference in power consumption for starting and
holding. In case of 110/220VAC, VDW10 is 3W and VDW20/30 is 3.5W. Note 4) Vibration resistance No malfunction when tested with one sweep of 5 to 200Hz in the axial direction and at a
right angle to the armature, in both energized and deenergized states.
Impact resistance No malfunction when tested with a drop tester in the axial direction and at a right angle to
the armature, one time each in energized and deenergized states
Note 5) Consult SMC regarding drip-proof specifications (equivalent to IP54).
Note 1) The maximum operating pressure differential changes depending on the flow direction of the fluid. Refer to page
21 for details.
Note 2) For low vacuum specifications, the operating pressure range is 1Torr (1.33 x 10
² Pa) to 1.0MPa.
Consult SMC if used below 1Torr (1.33 x 10
² Pa).
Series
VDW10/20/30
2
VDW11
VDW31
VDW21
No.
1 2 3
4
5 6 7 8
Body Tube assembly Coil assembly
O-ring (body) Return spring Cover Clip
Description
Material
Optional
Stainless steel
— —
FKM
— — —
Parts list
Standard
Brass
Stainless steel
NBR
Stainless steel
SPCE
Stainless steel
VDW11/21: Stainless steel, PPS, FKM
VDW31: Stainless steel, FKM
VDW11/21: Stainless steel, PPS, NBR
VDW31: Stainless steel, NBR
Amature assembly
Construction
3
Compact Direct Operated
2 Port Solenoid Valve for W ater and Air Series VDW10/20/30
Dimensions
VDW11 VDW21
VDW31
Lead wire
l approx. 300
2– ø3.2
21
27
14 20
20
ø17
485
11
6
4–ø5
2–ø3.5
Rectifying device AC type
M5 1 (IN) port
2-M2.5 x 0.45 Thread depth 3.5
M5 2 (OUT) port
Lead wire
l approx. 300
Rectifying device AC type
Lead wire
l approx. 300
Rectifying device AC type
M5, 1/8 1 (IN) port
M5, 1/8 2 (OUT) port
1/8, 1/4 1 (IN) port
Dimensions inside ( ) are for port size 1/8.
2-M4 x 0.7 Thread depth 6
1/8, 1/4 2 (OUT) port
2-M3 x 0.5 Thread depth 5
ø20.5
54
8
15
22
5
20 27
20
27
1
SMC
66 (62.5) 6
12.8
25 34
ø28
30
40
36 (27.6)
1
SMC
8.5 (6.3)
1
1
VDW 0 15A 12
1 2
10 20
Series
Bracket assembly part no.
Types
10, 20
VCW20 12 01A
Type 30
Series
VDW10/20/30
4
How to Order Valves (for Manifold)
Manifold Options
How to Order Manifolds
VV2DW 2 05 01
How to Order Manifold Assemblies (Example)
Enter the valve and option models to be mounted under the manifold base part number.
<Example>
VV2DW2-0501 ……... VDW23-5G-2 ………...
1 set Manifold part no. 5 sets Valve part no.
(Stations 1 to 5)
Enter together in order, counting from station 1 on the D side.
1 2 3
10 20 30
Series
Materials
Nil
F N
Rc
G
NPT
Thread type
Nil
F
None
With bracket
Option
Symbol
M5
01 02
Port size
M5 1/8 (6A) 1/4 (8A)
10
— —
Series
20
30
Note) IN port sizes are as follows.
10: 1/8 (6A) 20: 1/4 (8A) 30: 3/8 (10A)
OUT port size
Stations
VVDW 0 3A2
1 2
10 20
Series
Materials
VDW 2 35 2G
1 2 3
10 20 30
Series
3
N.C. for Manifold
Valve type
1 2 3 4 5 6 9
100VAC (50/60Hz) 200VAC (50/60Hz) 110VAC (50/60Hz) 220VAC (50/60Hz) 24VDC 12VDC Other
Voltage
Symbol
Nil
A G H L
Symbol
1 2 1 2 3 2 3 4
Body material
Brass
Stainless
steel
Seal material
NBR FKM NBR FKM FKM
Coil insulation
Materials and insulation type
G
Grommet
Electrical entry
Orifice size
mm
ø1 ø1.6 ø1.6 ø2.3 ø3.2 ø2 ø3 ø4
10
20
30
Series
Orifice size
Class B
Blanking plate assembly
Note)
Symbol
Nil
A G H
Manifold material
Brass
Stainless steel
Seal material
NBR FKM NBR FKM
Symbol
G
H
Plate material
Stainless
steel
Plate material is stainless steel only.
Seal material
NBR FKM
Types 10, 20
VVCW20 3A
Materials
Symbol
Nil
A G H
Plate material
Brass
Stainless
steel
Seal material
NBR FKM NBR FKM
Type 30
1
D side
2
3
4
5
U side
02
:
10
2 stations
:
10 stations
"" is the symbol for mounting. Add "" in front of the part numbers for solenoid valves, etc., to be mounted.
Note) For pure water: The armature is a corrosion
resistant construction.
Note) Type 30 is available
only with bracket.
5
Compact Direct Operated
2 Port Solenoid Valve for W ater and Air Series VDW10/20/30
Dimensions
2 35 45 52
2 stns. x 1
Dimensions
L1 L2 L3
L dimensions
3
52.5
62.5
69.5
3 stns. x 1
4 70 80 87
2 stns. x 2
5
87.5
97.5
104.5
2 stns. + 3 stns.
6 105 115 122
3 stns. x 2
7
122.5
132.5
139.5
2 stns. x 2 + 3 stns.
8 140 150 157
2 stns. + 3 stns. x 2
9
157.5
167.5
174.5
3 stns. x 3
10 175 185 192
2 stns. x 2 + 3 stns. x 2
(mm)
n (stations)
Manifold composition
Note) Manifold bases are composed by connecting 2 station and 3 station bases.
Refer to pages 9 and 10 regarding manifold additions.
VV2DW1
4-M3 x 0.5
8.1
n-M5 x 0.8 (OUT port)
L1
L3
L2
13.4
3.4
1
R1.7
16.3
2-1/8 (IN port) (: Thread type)
16
VDW13-*G-*VDW13-*G-*VDW13-*G-*VDW13-*G-
*
1
D side
2345
n
U side
8.8 P = 17.5
8.8
(19.6)
11.57.7
(16.3)
5
7.7 11.5
61
7.7 P = 17.5
1.5
13
19.6
24.4
2.8
22.5
40 7.5
26.5
(2.8)
34
(4.4)
9.4 Approx. 300
30
(1.5)
Stations
When not equipped with bracket,
the M3 threads at both ends (4 positions) can be used for other purposes.
Series
VDW10/20/30
6
Dimensions
2 44 53 62
2 stns. x 1
Dimensions
L1 L2 L3
L dimensions
3 66 75 84
3 stns. x 1
4 88 97 106
2 stns. x 2
5 110 119 128
2 stns. + 3 stns.
6 132 141 150
3 stns. x 2
7 154 163 172
2 stns. x 2 + 3 stns.
8 176 185 194
2 stns. + 3 stns. x 2
9 198 207 216
3 stns. x 3
10 220 229 238
2 stns. x 2 + 3 stns. x 2
(mm)
2-1/4 (IN port) (: Thread type)
n-M5 x 0.8
n-1/8
(OUT port)
4-M4 x 0.7
n (stations)
Manifold composition
Note) Manifold bases are composed by connecting 2 station and 3 station bases.
Refer to pages 9 and 10 regarding manifold additions.
10 24
10
46
119.5
11
9.5
( 19.5)
632
6
54
L1 L2 L3
11
Approx. 300
16
4.6
24
33
R2.3
9
4.5
19.5
11
P = 22
11
1.5
4.5
68
21
15 ( 25.5)
1
31.5
VDW23-*G-*VDW23-*G-*VDW23-*G-*VDW23-*G-*
1
Stations
D side
2345
n
U side
18.5
1
(19.5)
VV2DW2
When not equipped with bracket, the M3
threads at both ends (4 positions) can be used for other purposes.
7
Compact Direct Operated
2 Port Solenoid Valve for W ater and Air Series VDW10/20/30
2 69 81 93
2 stns. x 1
Dimensions
L1 L2 L3
Manifold composition
L dimensions
3
103.5
115.5
127.5
3 stns. x 1
4 138 150 162
2 stns. x 2
5
172.5
184.5
196.5
2 stns. + 3 stns.
6 207 219 231
3 stns. x 2
7
241.5
253.5
265.5
2 stns. x 2 + 3 stns.
8 276 288 300
2 stns. + 3 stns. x 2
9
310.5
322.5
334.5
3 stns. x 3
10 345 357 369
2 stns. x 2 + 3 stns. x 2
(mm)
n (stations)
Note) Manifold bases are composed by connecting 2 station and 3 station bases.
Refer to pages 9 and 10 regarding manifold additions.
VV2DW3
1
Stations
D side
2345n
U side
2
5.5 21
5.5 10.5
(26.5)
23
L1 L2 L3
2.5
28
4.5
(24.5)
38
20 14.7
Approx. 300
24.5
2-3/8 (IN port) (∗:
Thread type)
16
VDW33-*G-
*
VDW33-*G-
*
VDW33-*G-
*
VDW33-*G-
*
P = 34.5
83
34
n-1/8 n-1/4
(OUT port)
R2.25
17.25
17.25
49
Dimensions
Series
VDW10/20/30
8
Bracket assembly Passage pipe assembly
2 station manifold base
3 station manifold base
Bracket assembly
Manifold Exploded View
Connecting
plate assembly
Connecting
plate assembly
Figure shows VV2DW2.
Manifold additions
1 2 3
Install a passage pipe assembly in between the manifold bases to be added.
Connect the respective manifold bases with a connecting plate assembly. (Tightening torque: 0.9±0.1Nm)
Attach brackets to the manifold bases. {when equipped with brackets} (Tightening torque: 0.9±0.1Nm)
Note) Manifold station additions can be made in units of 2 or 3 stations.
Order one set each of manifold base, connection plate assembly and passage pipe assembly.
9
Compact Direct Operated
2 Port Solenoid Valve for W ater and Air Series VDW10/20/30
VVDW
<Manifold bases>
Material
02C 1 012
C
S
Brass
Stainless steel
Stations
1 2
For 2 stations For 3 stations
OUT port size
Symbol
M5
01
Port size
M5
1/8 (6A)
1210
20
Series
1210
20
Series
VVDW
<Connecting plate assembly>
20 4A
Types 10, 20
VVCW20
Material
2C 1 01
C S
Brass
Stainless steel
Stations
1 2
For 2 stations For 3 stations
OUT port size
Symbol
01 02
Port size
1/8 (6A) 1/4 (8A)
Type 30
Types 10, 20
VVCW20-4A
Type 30
1210
20
Series
VVDW
<Bracket assembly>
20 5A
Types 10, 20
VVCW20-5A
Type 30
Note) Consists of a set for the D and U sides.
Note) Two sets of connecting plate and mounting screws.
Type 10 is M5 only.
1210
20
Series
VVDW
<Passage pipe assembly>
2
Materials
06A
VVCW20 6A
Types 10, 20
Type 30
Symbol
Nil
A G H
Pipe material
Brass
Stainless
steel
Seal material
NBR FKM NBR FKM
Materials
Symbol
Nil
A
G
H
Pipe material
Brass
Stainless
steel
Seal material
NBR FKM NBR FKM
Nil
F
N
Rc
G
NPT
Thread type
Nil
F
N
Rc
G
NPT
Thread type
Series
VDW10/20/30
10
How to Order Valves (Single Type)
For water,
air and vacuum
2 3
200 300
Series
VDW 2 50 1 G 2 01
Nil
F
None
Foot type bracket
Option
Nil
F
N
Rc
G
NPT
Thread type
Symbol
M5
01 02
Port size
M5 1/8 (6A) 1/4 (8A)
200
300
Port size
1 2 2 3 4
Symbol
N.C.
Orifice size
mm
ø1 ø1.6 ø2 ø3 ø4
N.O.
Orifice size
mm
ø1
ø1.8
Series
200
300
Orifice size
Symbol
Nil
A G H
L
Body material
Coil insulation
Seal material
NBR FKM NBR FKM FKM
Brass
Class B
Stainless
steel
Materials and insulation type
1 2 3 4 5 6
100VAC (50/60Hz) 200VAC (50/60Hz) 110VAC (50/60Hz) 210VAC (50/60Hz) 24VDC 12VDC
Voltage
50
C.O.
Valve type
Electrical entry
Consult SMC regarding other voltages.
G – Grommet
Note) Foot brackets are packed with valves.
Note)
Series
N.C. (2)
N.O.
(3)
(1)
IN
Note) For pure water: The armature assembly is a
corrosion resistant construction.
11
Compact Direct Operated 3 Port Solenoid Valve for Water and Air
Series VDW200/300
Standard Specifications
Characteristic Specifications
VDW200
VDW300
Model
ø1 ø1.6 ø2 ø3 ø4
0.9
0.7
0.8
0.4
0.2
0.54 (0.03)
1.2 (0.07)
2.8 (0.16)
5.0 (0.28)
8.0 (0.44)
0.3
0.1
0.2
0.1
0.05
Orifice
size mm
Weight
kg
Port size
M5
1/8 (6A)
1/8 (6A) 1/4 (8A)
0.12
0 to 1.0
1/8: 0.27 1/4: 0.30
Note 2)
Note 1) Effective area is for the case when IN is normally closed (N.C.). Note 2) Indicates the maximum operating pressure differential of pressure ports 2 and 3. Note 3) The maximum operating pressure differential changes depending on the flow direction of the fluid.
Refer to page 21 for details.
Note 4) For low vacuum specifications, the operating pressure range is 1Torr (1.33 x 10
²Pa) to 1.0MPa.
Consult SMC if used below 1Torr (1.33 x 10
²Pa).
Valve specifications
Coil
specifications
Valve construction Fluid
Note 2)
Withstand pressure MPa Ambient temperature °C Fluid temperature °C Environment Valve leakage cm
3
/min Mounting orientation Vibration/Impact m/s
2
Note 4)
Rated voltage Allowable voltage fluctuation % Coil insulation type Enclosure
Note 5)
Power consumption W
Note 3)
Maximum operating
pressure
differential MPa
Note 3)
Effective area
mm²
(Cv factor)
Note 1)
Operating
pressure
range
MPa
Note 4)
Pressure port 1
Pressure ports 2, 3
Direct operated poppet
Water (except waste water or agricultural water), Air, Low vacuum
2.0
–10 to 50
1 to 50 (with no freezing)
Location without corrosive or explosive gases
0 (with water pressure)
Unrestricted
30/150
24VDC, 12VDC, 100VAC, 110VAC, 200VAC, 220VAC (50/60Hz)
±10% of rated voltage
Class B
Dust proof (equivalent to IP40)
3
Note 1) Consult SMC when used under conditions which may cause condensation on the exterior of the product. Note 2) When used with pure water, select "L" (stainless steel, FKM) for the material type. Note 3) Since AC coil specifications include a rectifying device, there is no difference in power consumption for starting
and holding.
3.5W in case of 110/220VAC.
Note 4) Vibration resistance No malfunction when tested with one sweep of 5 to 200Hz in the axial direction and at a
right angle to the armature, in both energized and deenergized states.
Impact resistance .. No malfunction when tested with a drop tester in the axial direction and at a right angle to
the armature, one time each in energized and deenergized states.
Note 5) Consult SMC regarding drip-proof specifications (equivalent to IP54) .
Series
VDW200/300
12
Construction
VDW250
VDW350
No.
1 2 3
4
5 6 7 8
9 10 11
Body Tube assembly Coil assembly
O-ring (body) Return spring Cover Socket O-ring Plate Wave washer
Description
Material
Optional
Stainless steel
— —
FKM
— —
Stainless steel
FKM
— —
Parts list
Standard
Brass
Stainless steel
NBR
Stainless steel
SPCE Brass
NBR
SPCC
Stainless steel
VDW250: Stainless steel, PPS, FKM
VDW350: Stainless steel, FKM
VDW250: Stainless steel, PPS, NBR
VDW350: Stainless steel, NBR
Amature assembly
13
Compact Direct Operated
3 Port Solenoid Valve for Water and Air Series VDW200/300
Dimensions
VDW250 VDW350
Lead wire
l approx. 300
2–ø3.5
4–ø5
Rectifying device AC type
M5, 1/8 1 (IN) port
1/8, 1/4 1 (IN) port
2-M3 Thread depth 5
M5, 1/8 2 (N.C.) port
Lead wire
l approx. 300
Rectifying device AC type
M5, 1/8 3 (N.O.) port
1/8, 1/4 3 (N.O.) port
1/8, 1/4 2 (N.C.) port
2-M4 x 0.7 Thread depth 6
ø20.5
22
69
8
5
15
20 27
20
27
1
SMC
6
12.8
25 34
ø28
30
40
36 (27.6)
1
SMC
Dimensions inside ( ) are for port size 1/8.
86 (82.5)
8.5 (6.3)
3
3
1
VDW20 15A 1
Bracket part no.
Type 200
VCW20 12 01A
Type 300
Series
VDW200/300
14
For air
For water
How to find the flow rate for water
Formula based on Cv factor Q = 14.2 Cv 10.2⋅ ∆P l/min
Formula based on effective area (Smm²) Q = 0.8 S 10.2⋅ ∆P …… l/min
How to find the flow rate for air
1. For subsonic range Where P1 + 0.1013 = (1 to 1.8941) (P2 + 0.1013)
Formula based on Cv factor Q = 4073.4Cv P (P2 + 0.1013) l/min (ANR)
Formula based on effective area Q = 226.3⋅S⋅ P (P2 + 0.1013) …… l/min (ANR)
2. For sonic range Where P1 + 0.10131.8941 (P2 + 0.1013)
Formula based on Cv factor Q = 1972.8Cv(P1 + 0.1013) l/min (ANR)
Formula based on effective area Q = 109.6⋅S⋅ (P1 + 0.1013) ….… l/min (ANR)
Q: Flow rate (l/min), P: Pressure differential (P1P2), P1: Upstream pressure (MPa) P2: Downstream pressure (MPa), S: Effective area (mm²), Cv: Cv factor
100
10
5.0
1.0
0.1
0.001 0.01 0.1 1 10
Pressure differential P = (P
– P)
MPa
Flow rate Ql /min
1. Materials
NBR: Nitrile rubber FKM: Fluoro rubber – Trade names: Viton®, Dai-el, etc.
Other
Viewing the graph
VDW30 ø2 CV = 0.16ø2 CV = 0.16
VDW20 ø2.3 CV = 0.18ø2.3 CV = 0.18
VDW30 ø4 CV = 0.39ø4 CV = 0.39
VDW20 ø3.2 CV = 0.3ø3.2 CV = 0.3
VDW30
ø2 CV = 0.16
VDW10 ø1 CV = 0.03ø1 CV = 0.03
VDW VDW
ø1.6 CV = 0.07ø1.6 CV = 0.07
10
20
VDW10
ø1 CV = 0.03
VDW
ø1.6 CV = 0.07
10
20
VDW20
ø2.3 CV = 0.18
VDW30 ø3 CV = 0.28ø3 CV = 0.28VDW30
ø3 CV = 0.28
VDW30
ø4 CV = 0.44
VDW20
ø3.2 CV = 0.3
The sonic range pressure to generate a flow rate of 300l/min (ANR) for orifice ø2.3 (VDW20) is P1 approx. 0.77MPa, for orifice ø3 (VDW30) is P1 approx. 0.45MPa, for orifice ø4 (VDW30) is P1 approx. 0.24MPa.
Viewing the graph
Explanation of Terminology
Pressure Terminology
1. Maximum operating pressure differential
This indicates the maximum pressure differential (upstream and downstream pressure differential) which can be allowed for operation with the valve closed or open. When the downstream pressure is 0MPa, this becomes the maximum operating pressure.
2. Maximum operating pressure
This indicates the limit of pressure that can be applied inside the pipelines. (line pressure)
(The pressure differential of the solenoid valve unit must be no more than the maximum operating pressure differential.)
3.
Withstand pressure
The pressure which must be withstood without a drop in performance after returning to the operating pressure range. (the value under the prescribed conditions)
Electrical Terminology
1. Surge voltage
A high voltage which is momentarily generated in the shut-off unit by shutting off the power.
To generate a water flow of 4l/min at a differential pressure of
0.1MPa, an effective area with Cv factor 0.28 (VDW30ø3) or more is required.
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0
.95
0.95
0
.90.9
0.850.85
0.80.8
0
.7
5
0.75
0.70.7
0.650.65
0.60.6
0.5
5
0.55
0.50.5
0.30.3
0.250.25
0.20.2
0.10.1
0.050.05
0
.95
0
.9
0.85
0.8
0
.7
5
0.7
0.65
0.6
0.5
5
0.5
0.450.450.45
0.40.40.4
0.350.350.35
0.3
0.25
0.2
0.150.150.15
0.1
0.05
S = 0.54 S = 1.2
S = 3.2 S = 5.8 S = 2.8 S = 5.0 S = 8.0
VDW10ø1 VDW ø1.6 VDW20ø2.3 VDW20ø3.2 VDW30ø2 VDW30ø3 VDW30ø4
6050403020
1251007550
10
35030025020015010050
600500400300200100
30025020015010050
600500
400300200100
900800700
600500400300200
10 20
Downstream pressure of valve (P2) MPa
Upstream pressure of valve P
= 1.0MPa
Critical
pressure
Subsonic
Sonic
Flow rate Q l/min (ANR)
Series VDW
Model Selection
15
Series VDW
Safety Instruction s
These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414
Note 1)
and other safety practices.
1. The compatibility of equipment is the responsibility of the person who designs
the system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the specific system must be based on specifications or after analysis and/or tests to meet your specific requirements. Be particularly careful in determining the compatibility of the fluid to be used.
2. Only trained personnel should operate machinery and equipment.
The fluid can be dangerous if handled incorrectly. Assembly, handling or repair of systems should be performed by trained and experienced operators.
3. Do not service machinery/ equipment or attempt to remove components until
safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions and measures to prevent danger from the fluid.
2. When equipment is to be removed, confirm the safety process as mentioned above and be certain there is no danger from fluid leakage or fluid remaining in the system.
3. Restart machinery carefully, confirming that safety measures are being implemented.
4. Contact SMC if the product is to be used in any of the following conditions:
1. Conditions and environments beyond the given specifications, or if product is used outdoors.
2. With fluids whose application causes concern due to the type of fluid or additives, etc.
3. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis.
Note 1) ISO 4414 : Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control
systems
Warning
Cauti on :
Operator error could result in injury or equipment damage.
Warning
:
Operator error could result in serious injury or loss of life.
Danger :
In extreme conditions, there is a possible result of serious injury or loss of life.
16
1. Confirm the specifications.
Give careful consideration to operating conditions such as the application, fluid and environment, and use within the operating ranges specified in this catalog.
2. Fluid temperature
Operate within the prescribed fluid temperature range.
3. Fluid quality
For water
The use of fluid which contains foreign matter can cause problems such as malfunction and seal failure by promoting wear of the valve seat and core, and by sticking to the sliding parts of the armature, etc. Install a suitable filter (strainer) immediately upstream from the valve. As a general rule, use 80 to 100 mesh.
For air
Use general purpose compressed air (except dry air) and provide a filter of 40µm or less in the upstream piping.
2. Low temperature operation
1. The valve can be used at ambient temperatures as low as –10°C, but take measures to prevent freezing or solidification of impurities, etc.
2. When used in cold areas with water, etc., adopt freeze prevention measures such as draining the water from pipelines after pump operation has been stopped. If warmed with a heater, etc., avoid the coil unit. Also, implement warming or other freeze prevention measures for the body.
OFF
CR
1. Cannot be used as an emergency shutoff valve, etc.
The valves presented in this catalog are not designed for safe­ty applications such as an emergency shutoff valve. If the valves are used in this type of system, other reliable safety as­surance measures should also be adopted.
2. Extended periods of continuous energization
Consult SMC if valves will be continuously energized for ex­tended periods of time.
3. Liquid seals
In cases with a flowing liquid, provide a by-pass valve in the system to prevent the liquid from entering the liquid seal circuit.
4. This solenoid valve cannot be used for ex­plosion protection.
5. Maintenance space
The installation should allow sufficient space for maintenance activities (removal of valve, etc.).
Warning
Precautions on Design Selection
Warning
Caution
1. Leakage voltage
Particularly when using a resistor in parallel with a switching element and using a C-R element (surge voltage suppressor) to protect the switching element, take note that leakage current will flow through the resistor and C-R element, etc., creating a danger that the valve may not shut OFF.
Switching element
Leakage voltage
Valve
Leakage current
Power supply
10% or less of rated voltage
AC coil
2% or less of rated voltage
DC coil
Series VDW
2/3 Port Solenoid Valve for Fluid Control/Precautions 1
Be sure to read before handling.
17
1. If air leakage increases or equipment does not operate properly, stop operation.
After mounting is completed, confirm that it has been done correctly by performing a suitable function test.
2. Do not apply external force to the coil section.
When tightening is performed, apply a wrench or other tool to the outside of the piping connection parts.
3. Do not warm the coil assembly with a heat insulator, etc.
Use tape and heaters, etc., for freeze prevention on the piping and body only. They can cause the coil to burn out.
4. Secure the product except in the case of steel piping and copper fittings.
5. Avoid sources of vibration, or set the arm from the body to the minimum length so that resonance will not occur.
6. Instruction manual
Mount the product after reading the manual carefully and understanding its contents. Also keep the manual where it can be referred to as necessary.
7. Painting and coating
Warnings and specifications printed or pasted on the product should not be erased, removed or covered up.
Mounting
Warning
1. Preparation before piping
Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe.
2. Wrapping of pipe tape
When connecting pipes and fittings, etc., be sure that chips from the pipe threads and sealing material do not get inside the valve.
Furthermore, when pipe tape is used, leave 1.5 to 2 thread ridg­es exposed at the end of the threads.
3. Avoid connection of ground lines to piping, as this may cause electric corrosion of the system.
4. Always tighten threads with the proper tightening torque.
When screwing fittings into valves, tighten with the proper tight­ening torque as shown below.
Piping
Caution
5. Connection of piping to the product
When connecting piping to the product, refer to its instruction manual to avoid mistakes regarding the supply port, etc.
Winding direction
Pipe tape
Expose approx. 2 threads
Connection threads
M5 Rc 1/8 Rc 1/4 Rc 3/8
1.5 to 2 7 to 9
12 to 14
22 to 24
Reference Tightening of M5 fitting threads After tightening by hand, tighten approximately 1/6 turn further with a tightening tool. However, when using miniature fittings, tighten an additional 1/4 turn after tightening by hand. (In cases where there is a gasket in two places such as a universal elbow or universal tee, double the additional tightening to 1/2 turn.)
Proper tightening torque N⋅m
Tightening torque for piping
Series VDW
2/3 Port Solenoid Valve for Fluid Control/Precautions 2
Be sure to read before handling.
18
Wiring
DC circuit AC circuit
1 (+)
2 (–)
SOL. SOL.
1
2
Caution
Rectifying device
ZNR
Operating Environment
1. Perform maintenance in accordance with the procedures in the instruction manual.
Improper handling can cause damage or malfunction of equip­ment and devices, etc.
2. Demounting of the product
1. Shut off the fluid supply and release the fluid pressure in the
system.
2. Shut off the power supply.
3. Demount the product.
3. Low frequency operation
Switch valves at least once every 30 days to prevent malfunction. In addition, perform maintenance inspections once every six months to ensure optimum performance.
Warning
1. Filters and strainers
1. Be careful regarding clogging of filters and strainers.
2. Replace filter elements after one year of use, or earlier if the amount of pressure drop reaches 0.1MPa.
3. Clean strainers when the amount of pressure drop reaches
0.1MPa.
4.
Flush drainage from filters periodically.
2. Storage
In case of long term (approx. one month or more) storage after use with water, first thoroughly remove all moisture to prevent rust and deterioration of rubber materials, etc.
Caution
1. As a rule, use electrical wire of 0.5 to
1.25mm² or more. Furthermore, do not allow excessive force to
be applied to the lines.
2. Use electrical circuits which do not generate chattering in their contacts.
3. Use voltage which is within ±10% of the rated voltage. In cases of a DC power supply where emphasis is placed on responsiveness, stay within ±5% of the rated value. The voltage drop is the value in the lead wire section con­necting the coil.
Caution
Electrical Connections
Caution
Rated voltage
DC 100VAC 200VAC
Other AC
Black
Blue
Red
Gray
Red
Blue
Red
Gray
Lead wire color
DC does not have polarity.
1 ( )
2 ( )
Electrical Circuits
1. Do not use valves in atmospheres of corrosive gases, chemicals, salt water, water or steam, or where there is direct contact with same.
2. Do not use in explosive atmospheres.
3. Do not use in locations subject to vibration or impact.
4. Do not use in locations where radiated heat will be received from nearby heat sources.
5. Employ suitable protective measures in locations where there is contact with water droplets, oil or welding spatter, etc.
Warning
Maintenance
Series VDW
2/3 Port Solenoid Valve for Fluid Control/Precautions 3
Be sure to read before handling.
19
Replacement of the Solenoid Coil
Caution
Clip
Cover
Cover
Flat head screw driver
2 port valve 3 port valve
Tube assembly
Socket
O-ring
Plate
Wave washer
Cover
Coil assembly
Fixed armature threads
Coil assembly
Push the clip in direction (1) with
a flat head screw driver, etc.,
and remove it from the tube assembly groove.
1
2
3
Remove the cover in direction (2), and replace the coil assembly.
In case of types 10 and 30, the cover alone cannot be removed because it is integrated with the coil assembly.
After replacing the coil, insert the clip into the tube assembly groove from direction (3). After inserting it into the groove, confirm the position and condition of the clip.
Tube assembly groove
Center of clip
OK NG
Inserted position
Inserted condition
After removing the socket with a wrench, etc., lift off the plate, wave washer and cover, and replace the coil assembly. After replacing the coil, first tighten the socket by hand while holding down the plate and wave washer, and then tighten it further with a torque of 0.8 to 1Nm .
Precautions when attaching and removing the socket
Be careful that the O-ring installed on the bottom (plate side) of the socket does not fall out or become chewed up, etc.
Be sure to hold the body with a wrench, etc., and tighten the socket within the tightening torque range given above. If excessive torque is applied, there is a danger of damaging the threads.
Note
In case of type 300, the cover alone cannot be removed because it is integrated with the coil assembly.
Note
Series VDW/Specific Product Precautions 1
Be sure to read before handling. Refer to pages 16 through 19 for safety instructions and precautions for 2/3 port solenoid valve for fluid control.
20
Replacement Parts Fluid Flow Direction
Solenoid coil part numbers
1 2 3
10 20, 200 30, 300
Series
VDW
Nil
L1
Note)
300mm 600mm
Lead wire length
1 2 3 4 5 6
100VAC 200VAC 110VAC 220VAC 24VDC 12VDC
Voltage
B C1 C2
20, 200
10, 30
300
Type
Note 1)
Clip part numbers (2 port)
AZ-T-VDW
How to Order Valves (Refer to pages 1, 5 and 11.)
01B1
Note) Type L1 is optional.
2 3
10, 20
30
Series
VDW 20 102
Piping to 3 Port Valve N.O. Port
Caution
Socket
Cover
When piping to an N.O. port, be sure to perform piping work while holding the socket with a wrench or other tool. Refer to page 18 for other precautions related to piping.
Caution
The maximum operating pressure differential differs depending on the flow direction of the fluid. If the pressure differential at each port exceeds the values in the table below, valve leakage may occur.
Model
VDW10
VDW20
VDW30
ø1 ø1.6 ø1.6 ø2.3 ø3.2
ø2
ø3
ø4
Orifice size
mm
Maximum operating pressure
differential MPa
Pressure port 1
0.9
0.4
0.7
0.4
0.2
0.8
0.4
0.2
Pressure port 2
Note 1)
0.4
0.2
0.2
0.1
0.05
0.2
0.1
0.05
2 port valve
Note) When applying pressure from port 2, be careful to avoid vibration and impacts, etc.
OUT
(2)
(1)
IN
Model
VDW200
VDW300
ø1 ø1.6
ø2
ø3
ø4
Orifice size
mm
Maximum operating pressure
differential MPa
Pressure port 1
0.9
0.7
0.8
0.4
0.2
Pressure ports 2, 3
Note 1 & 2)
0.3
0.1
0.2
0.1
0.05
3 port valve
N.C.
(2)
N.O.
(3)
(1)
IN
2
Note 1) In case of a type C coil (for 10, 30, 300), the cover will be an integrated
type. To have a label on the cover, enter the part number below together with the coil part number.
Note 1) Indicates the maximum operating pressure differential for pressure ports 2 and 3. Note 2) When the port 2 pressure is the higher pressure, be careful to avoid vibration and
impacts, etc.
21
Series VDW/Specific Product Precautions 2
Be sure to read before handling. Refer to pages 16 through 19 for safety instructions and precautions for 2/3 port solenoid valve for fluid control.
EUROPE
SPAIN/PORTUGAL
SMC España, S.A.
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SMC Pneumatics Sweden AB
SWITZERLAND
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SMC Pneumatics (U.K.) Ltd.
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IRELAND
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ROMANIA
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SMC'S GLOBAL MANUFACTURING, DISTRIBUTION AND SERVICE NETWORK
1-16-4 Shimbashi, Minato-ku, Tokyo 105-0004, JAPAN Tel: 03-3502-2740 Fax: 03-3508-2480 URL http://www.smcworld.com
© 1999 SMC CORPORATION All Rights Reserved
Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
Printed in Japan.
1st printing December, 1999 D-SMC.L.A. P-80 (D)
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