SMC Networks ZSE80,ZSE80F,ISE80,ISE80H Operation Manuals

No.PS※※-OMM0003-G
PRODUCT NAME
Digital Pressure Switch
MODEL / Series / Product Number
ZSE80(F)
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No.PS※※-OMM0003-G
Table of Contents
Safety Instructions 2 Model Indication and How to Order 9 Summary of Product parts 10
Definition and terminology 11
Mounting and Installation 14
Installation 14 Piping 16 Wiring 17
Pressure Setting 19
Measurement mode 19
Function Setting 21
Function selection mode 21 Default setting 21 F0 Units selection function 23 F1 Setting of OUT1 24 F2 Setting of OUT2 27 F3 Response time 27 F4 Analogue output / Auto-shift input 28 F5 Display resolution 30 F7 Fine adjustment of display value 31 F8 Auto-preset function 32 F9 Power saving mode 34 F10 Security code 35 Special function setting 36 F98 Setting of all functions 36
F99 Reset to the default setting 38 Other Settings 39 Maintenance 42 If the security code is forgotten 42 Troubleshooting 43 Specification 50
Specifications 50
Dimensions 52
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No.PS※※-OMM0003-G
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems. IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -Safety. etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could
result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided,
could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will
result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place
exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using
a mechanical protective function, and periodical checks to confirm proper operation.
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No.PS※※-OMM0003-G
Safety Instructions
Caution
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance Requirements". Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,whichever is first.2) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are govemed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules goveming that export are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Products that SMC manufactures or sells are not measurement instruments that are qualified by pattern approval tests relating to the measurement laws of each country. Therefore, SMC products cannot be used for business or certification ordained by the measurement laws of each country.
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No.PS※※-OMM0003-G
Operator
This operation manual is intended for those who have knowledge of machinery using pneumatic
equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
Safety Instructions
Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids. Fire, malfunction, or damage to the product can result. Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result. This product is not designed to be explosion proof.
Do not use the product in a place where static electricity is a problem.
Otherwise it can cause failure or malfunction of the system.
If using the product in an interlocking circuit:
Provide a double interlocking system, for example a mechanical system Check the product regularly for proper operation
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
Turn off the power supply Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance
Otherwise an injury can result.
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No.PS※※-OMM0003-G
Caution
Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can result.
After maintenance is complete, perform appropriate functional inspections and leak tests.
Stop operation if the equipment does not function properly or there is a leakage of fluid. When leakage occurred from other parts except piping, the product might break. Cut off power supply and stop supplying fluid. Do not apply fluid at leaking condition. Safety cannot be assured in the case of unexpected malfunction.
Use ferule made by Swagelock® (trade name: Swagelock® fittings) for TSJ fittings, packing and glands
made by Cajon (trade name: Cajon VCR® fittings) for URJ fittings.
Otherwise safety may not be secured due to leakage from joint. When using ferules, packing or glands made by other manufacture, be sure to perform helium leak test to verify no leakage.
NOTE
Follow the instructions given below when designing, selecting and handling the product.
The instructions on design and selection (installation, wiring, environment, adjustment, operation,
maintenance, etc.) described below must also be followed.
Product specifications
The direct current power supply to combine should be UL approved as follows.
Circuit (of Class2) which is of maximum 30 Vrms (42.4 V peak) or less, with UL1310 Class2 power supply unit or UL1585 Class2 transformer.
The Pressure switch is a approved product only if it has a mark on the body. Use the specified voltage.
Otherwise failure or malfunction can result.
Do not exceed the specified maximum allowable load.
Otherwise it can cause damage or shorten the lifetime of the Pressure switch.
Design the product to prevent reverse current when the circuit is opened or the product is forced to operate for
operational check. Reverse current can cause malfunction or damage to the product.
Input data to the Pressure switch is not deleted,
even if the power supply is cut off. (Writing time: 1,000,000 times)
A pressure sensor of stainless steel diaphragm
is used for this switch. The pressure sensor of this switch can be damaged by the rush inertia of water when the drain contained in water and air collide with the pressure sensor when vacuum is broken after vacuum adsorption is confirmed, and it may cause malfunction with the pressure indication. If there is a possibility of water or drainage getting in, narrow the diameter of the piping to the pressure switch, or make an orifice in the middle of the piping shown in the Fig. right. Extra attention is needed when the rear piping type model is used.
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No.PS※※-OMM0003-G
Some fluids may generate static electricity when resin piping is used for piping. Take measures against static electricity with equipment when this switch is used in connection with resin piping. Also, the ground should be separate from that of the units that generate strong electromagnetic noise or high frequency, otherwise, the switch can be damaged by static electricity. Applicable fluid is a fluid that does not corrode SUS630 and SUS304.
Do not use a fluid containing chemicals, synthetic oils including organic solvent, salt and corrosive gases. Otherwise, damage to the product and malfunction can result.
Check the details of the specifications before using.
Use the specified measurement flow rate and operating pressure.
Otherwise it can cause damage to the Pressure switch or inability to measure correctly.
Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
Product handling
Installation
Tighten to the specified tightening torque.
If the tightening torque is exceeded the mounting screws and brackets may be broken. If the tightening torque is insufficient, the product can be displaced and loosen the mounting screws. (Refer to "Mounting and Installation" on page 14.)
Do not apply excessive stress to the product when it is mounted with a panel mount.
Otherwise damage to the product and disconnection from the panel mount can result.
Be sure to ground terminal FG when using a commercially available switch-mode power supply. Do not drop, hit or apply shock to the Pressure switch.
Otherwise damage to the internal parts can result, causing malfunction.
Do not pull the lead wire forcefully, not lift the product by pulling the lead wire. (Tensile force 49 N or less)
Hold the body when handling to avoid the damage of the Pressure switch which lead to cause the failure and malfunction.
For piping of the Pressure switch, hold the piping with a spanner on the metal part of the piping (Piping
attachment).
Holding other part with spanner leads to damage the Pressure switch.
Eliminate any dust left in the piping by air blow before connecting the piping to the product.
Otherwise it can cause damage or malfunction.
Do not insert metal wires or other foreign matter into the pressure measurement port.
It can damage the pressure sensor causing failure or malfunction.
Never mount a product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
If the entering of foreign material to the fluid is possible, install and pipe the filter or the mist separator to
the inlet to avoid failure and malfunction.
Helium leakage test is conducted on the welding parts. Use a ferrule by Swagelok Company
(Swagelok® fittings) as the TSJ fittings and packing, ground, etc. by Swagelok Company (VCR® fittings) as the URJ fittings. If a ferrule, packing or ground by other manufacturers are to be used, conduct helium leakage test before using those products.
: Swagelok® and VCR® are trademarks of Swagelok Company.
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No.PS※※-OMM0003-G
Wiring
Do not pull the lead wires.
In particular, never lift a Pressure switch equipped with fitting and piping by holding the lead wires. Otherwise damage to the internal parts can result, causing malfunction.
Avoid repeatedly bending or stretching the lead wire, or placing heavy load on them.
Repetitive bending stress or tensile stress can cause the sheath of the wire to peel off, or breakage of the wire. If the lead wire can move, fix it near the body of the product. The recommended bend radius of the lead wire is 6 times the outside diameter of the sheath, or 33 times the outside diameter of the insulation material, whichever is larger.
Wire correctly.
Incorrect wiring can break the Pressure switch.
Do not perform wiring while the power is on.
Otherwise damage to the internal parts can result, causing malfunction.
Do not route wires and cables together with power or high voltage cables.
Otherwise the product can malfunction due to interference of noise and surge voltage from power and high voltage cables to the signal line. Route the wires (piping) of the product separately from power or high voltage cables.
Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess voltage or current being applied to the product, causing damage.
Design the system to prevent reverse current when the product is forced to operate for operational
check.
Depending on the circuit used, insulation may not be maintained when operation is forced, allowing reverse current to flow, which can cause malfunction and damage the product.
Keep wiring as short as possible to prevent interference from electromagnetic noise and surge voltage.
Do not use a cable longer than 10m. Wire the DC (-) line (blue) as close as possible to the power supply.
When analogue output is used, install a noise filter (line noise filter, ferrite element, etc.) between the
switch-mode power supply and this product.
Environment
Do not use the product in an environment that is constantly exposed to the splash of water.
Otherwise failure or malfunction can result. Take measures such as using a cover.
Do not use the product in an environment where corrosive gases or fluids could be splashed.
Otherwise damage to the product and malfunction can result.
Do not use in a place where the product could be splashed by oil or chemicals.
If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even for a short time, it may be adversely affected (damage, malfunction, or hardening of the lead wires)
Do not use in an area where surges are generated.
If there is equipment which generates a large amount of surge (solenoid type lifter, high frequency induction furnace, motor, etc.) close to the Pressure switch, this may cause deterioration or breakage of the internal circuit of the Pressure switch. Avoid sources of surge generation and crossed lines.
Do not use a load which generates surge voltage.
When a surge-generating load such as a relay or solenoid is driven directly, use a Pressure switch with a built-in surge absorbing element.
The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes
in the system.
Mount the product in a place that is not exposed to vibration or impact.
Otherwise failure or malfunction can result.
Prevent foreign matter such as remnant of wires from entering the Pressure switch.
Take proper measures for the remnant not to enter the Pressure switch in order to prevent failure or malfunction.
Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
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No.PS※※-OMM0003-G
Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight. Otherwise failure or malfunction can result.
Keep within the specified fluid and ambient temperatures range.
The fluid and ambient temperatures is 5 to 50 oC. Operation under low temperature (5 oC or less) leads to cause damage or operation failure due to frozen moist in the fluid or air. Protection against freezing is necessary. Air dryer is recommended for elimination of drain and water. Avoid sudden temperature change even within specified temperature.
Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
Use operating fluid which does not corrode the part in contact with fluid which is made of SUS630 (for
sensing part) or SUS304 (for fitting part). (Compatibility between fluid and material can be checked by contact to fluid supplier.)
When resin piping is used, depending on the fluid, static electricity may occur. When connecting the
switch and sensor, please take adequate anti-static electricity measures on the equipment side, and do not use with a grounding that is shared with equipment that generates strong electromagnetic noise or high-frequency waves. This can result in a switch or sensor being damaged by static electricity.
Adjustment and Operation
Turn the power on after connecting a load.
Otherwise it can cause excess current causing instantaneous breakage of the Pressure switch.
Do not short-circuit the load.
Although error is displayed when the Pressure switch load is short circuit, generated excess current lead to cause the damage of the Pressure switch.
Do not press the setting buttons with a sharp pointed object.
It may damage the setting buttons.
If using the product to detect very small pressure rates, warm up the product for 10 to 15 minutes first.
There will be a drift on the display and the analogue output of approximate 1% immediately after the power supply is turned on.
Perform settings suitable for the operating conditions.
Incorrect setting can cause operation failure. For details of each setting, refer to page 19 to 38 of this manual.
Do not touch the LCD during operation.
The display can vary due to static electricity.
Maintenance
Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of
air before performing maintenance.
There is a risk of unexpected malfunction.
Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
Perform drainage regularly.
If condensate enters the secondary side, it can cause operating failure of pneumatic equipment.
Do not use solvents such as benzene, thinner etc. to clean the Pressure switch.
They could damage the surface of the body and erase the markings on the body. Use a soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains again with a dry cloth.
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No.PS※※-OMM0003-G
Model Indication and How to Order
Model Indication and How to order
Accessories / Part numbers
Part number
Piping direction
Description
ZS-24-A
Rear piping
Bracket
ZS-24-D
ZS-35-A
Bottom piping
ZS-35-C
Rear piping
Panel mount adapter
ZS-35-B
Bottom piping
ZS-35-F
Rear piping
Panel mount adapter + Front protective cover
ZS-35-E
Bottom piping
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No.PS※※-OMM0003-G
Summary of Product parts
Names of individual parts
Indicator LED (Orange): Displays switch output condition. LCD display: Displays the current status of pressure, setting mode, selected indication unit and error code.
Four display modes can be selected: display always in red or green, or display changing from green to red, or red to green, according to the output status.
button (UP): Selects the mode or increases the ON/OFF set value.
Press this button to change to the peak display mode.
button (DOWN): Selects the mode or decreases the ON/OFF set value.
Press this button to change to the bottom display mode.
button (SET): Press this button to change to another mode and to set a value.
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No.PS※※-OMM0003-G
Definition and terminology
Terms
Meaning
2
2-colour display
2 colours are used to indicate a value, which change according to the output status.
7
7-segment display
When "8" is shown on the display. It is called 7-segment because 8 consists of 7 pieces of "- (segments)".
A
Analogue current output
Refer to "Analogue output (function)".
Analogue output function
A function to output the voltage or current in proportion to the pressure.
Analogue voltage output
Refer to "Analogue output (function)".
Auto preset
A function to automatically set up the pressure by having equipment hold and release a workpiece via vacuum adsorption. This function is used in an application where vacuum adsorption of a workpiece is confirmed by a Pressure switch.
Auto shift
A function to correct the set value of the switch output in accordance with the applied pressure in case the switch operation is unstable due to pulsation of applied pressure. This function is used in applications such as vacuum adsorption. The pressure when a signal is externally input is set as a reference value with which the pressure that turns the switch on or off can be shifted.
B
Bottom value display
Indicates the minimum pressure reached up to that moment.
C
Chattering
The problem of the switch output turning ON and OFF repeatedly around the set value at high frequency due to the effect of pulsation.
Chattering preventing function
A function to delay the response time of switch output in order to prevent chattering.
D
Digit (Minimum setting unit)
Shows how precisely the pressure can be indicated or set by the digital Pressure switch. When 1 digit = 1 kPa, the pressure is given with an increment of 1 kPa, e.g., 1, 2, 3, …, 99, 100.
E
Error indication
With the self-diagnostic function of the Pressure switch, this indicates that there is an error which could cause a switch failure.
F
Fine adjustment mode
Refer to "Fine adjustment of display value".
Fine adjustment of display value
A displayed pressure value can be adjusted within the range of ±5% R.D. (±5% of the displayed value). It is used if a true pressure value is known or to correct the difference of a displayed value of the measurement equipment nearby which measures the same pressure.
F.S. (full span/full scale)
Abbreviation for full span or full scale; this means the maximum fluctuation range of the Pressure switch rated value. For example, when the output voltage is 1 to 5[V], the F.S. will be 5-1 = 4[V]. (Ref: 1% F.S. = 4 × 0.01 = 0.04[V])
Function selection mode
This is a mode in which each function is set up, and is a separate menu from the pressure setup. If the setting needs to be changed, "F", each item can be set up. The items to be set up are: display colour, operation mode, output type, response time, display resolution, fine adjustment of indicated value, auto preset, power-saving mode and security code number.
H
Hysteresis
The difference between the pressure switch ON and OFF points, used to prevent chattering
Hysteresis mode
Refer to "List of output modes" on page 26.
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No.PS※※-OMM0003-G
Terms
Meaning
I
Indication accuracy
The deviation between displayed pressure value and the true pressure.
Indication colour
The colour of the digital display. There are four choices: normally green, normally red, green (off) to red (on), and red (off) to green (on).
Indicator LED
The LED that turns on when the switch output is on.
Insulation resistance
Insulation resistance of the product itself. The resistance between an electricical circuit and the pressure switch body.
Indication resolution
How fine the rated pressure range can be segmented. (Example: If a product for 0 to 1 MPa can indicate pressure by 0.001 MPa, the display resolution is 1/1000.)
Indication unit
The unit of pressure used on the display.
Internal voltage drop
Refer to "Residual voltage".
K
Key lock (function)
A function that locks the setting buttons so that no accidental setting changes can be made.
L
Load impedance
Refer to "Max. load impedance".
M
Manual setup
Manual pressure set up without using auto preset. This term is used to distinguish from the pressure set up using auto preset.
Max. applied voltage
The maximum value of applied voltage available to the output wire of the NPN output.
Max. load current
The maximum current available to the output wire of the switch output.
Max. (Min.) load impedance
The maximum (minimum) load (resistance value and impedance) which can be connected to the output (output wire) of the analogue current output.
Measurement mode
The condition in which the pressure is detected and displayed and the switch output is operating. (Refer to "Measurement mode" on page 19.)
Min. setting unit
Refer to "digit".
N
Normal output
The switch output operation in which the switch is turned on when pressure equal to or greater than the set value is detected. In the (hysteresis mode) window comparator mode, it is the operation in which the switch is turned on when pressure is within the switch output range (P1L to P1H or P2L to P2H). (Refer to "List of output modes" on page 26).
NPN (open collector) output
The switch output which uses the NPN transistor for output.
O
Operating mode
There are two choices, hysteresis mode and window comparator mode.
Orifice
A restriction.
Output impedance
The resistance value of a component between the voltage output element and the analogue voltage output. It is indicated as a resistance value which is converted in accordance with the condition in which resistance is directly connected to the voltage output element. There may be an error in the output voltage depending on this output impedance and the input impedance of customers' equipment. (example: If the Pressure switch with output impedance of 1 kΩ is connected to the A/D converter to detect the analogue output of 5 V, the detected voltage by the A/D converter becomes 5(V) × 1(MΩ)/(1(kΩ) + 1(MΩ)) ≒ 4.995(V), and there is an error of approximate 0.005 V).
Output type
The operation type of the switch output. Either normal output or reversed output can be selected. (Refer to "List of output modes" on page 26).
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No.PS※※-OMM0003-G
Terms
Meaning
P
Peak value display
Displays the maximum pressure reached up to that moment.
Piping-port size
The size of the port on the switch body with which a device can be connected.
PNP (open collector) output
The switch output that uses the PNP transistor for output.
Power saving mode
The condition in which the display is turned off to reduce current consumption.
Pressure-sensing part
The pressure-detecting part of a pressure-detecting element.
Pressure setting
The setting of pressure to determine the point at which the Pressure switch turns on and off.
Proof pressure
The pressure beyond which the Pressure switch will be damaged.
R
Rated pressure range
The pressure range in which the Pressure switch meets the specifications. Values outside of this range can be set if they are within the set pressure range, but cannot be guaranteed to meet the product specifications.
Repeatability
Reproducibility of the displayed value for pressure and ON-OFF output operating point when the pressure changes.
Residual voltage
The difference between the ideal ON voltage and the actual voltage when the switch output is on. It depends on present load current and ideally should be "0"..
Resolution
Refer to "Indication resolution".
Response time
The elapsed time until the ON-OFF output begins operating, since the pressure supplied to the Pressure switch has reached the set value. Generally, the shorter the response time, the better the performance.
Reversed output
The switch output operation in which the switch is turned on when pressure equal to or less than the set value is detected. In the (hysteresis mode) window comparator mode, it indicates the operation in which a switch is turned on when pressure is outside the switch output range (n1L to n1H or n2L to n2H). (Refer to "List of output modes" on page 26).
Ripple
A type of chattering.
S
Sampling cycle
The frequency in which the detected pressure should be reflected to the digital display.
Setting of function
Refer to "Function selection mode".
Setting pressure range
The pressure range within which the switch output can be set.
Stainless steel diaphragm
A stainless steel pressure-detecting part of the pressure-detecting element. It is suitable for measuring fluid such as water.
Switch output
Alternatively called "ON-OFF output".
T
TSJ fitting
Abbreviation for Tube Swage Joint. The recommended fitting is Swagelok fitting made by Swagelok.
U
URJ fitting
Abbreviation for Union Ring Joint. The recommended fitting is VCR fitting made by Swagelok.
Units selection function
Function to change the unit in which the value of pressure is displayed. Only a product with this function can change the unit. A product with Units selection function cannot be purchased if it is used within Japan. Pressure is indicated only by SI units in Japan.
W
Wetted part (or part exposed to fluid)
The part of the Pressure switch which is in contact with the detected fluid, such as a pressure sensor, seal, or fitting.
Window comparator mode
An output type which holds the output when the pressure is within a certain range. (Refer to "List of output modes" on page 26).
Withstand voltage
The ability to withstand a voltage applied between an electrical circuit and the body. If more voltage is applied to the product, the product may be damaged. (voltage mentioned here is not power voltage to activate the product).
Z
Zero clear function
The function which can adjust the displayed pressure value to "0".
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No.PS※※-OMM0003-G
Mounting and Installation
Installation
Mounting
Mount the optional bracket and panel mount adapter to the Pressure switch. When the Pressure switch is to be mounted in a place where water and dust splashes occur, insert a tube
(O.D 4 mm, I.D 2.5 mm) into the atmospheric vent port of the Pressure switch.
Mounting with bracket
Fix the bracket to the Pressure switch with the set screws M3 x 5 L (2 pcs.) supplied. The required tightening torque is 0.5 to 0.7 Nm.
<Rear piping>
<Bottom piping>
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No.PS※※-OMM0003-G
Mounting with panel mount adapter
<Rear piping>
<Bottom piping>
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No.PS※※-OMM0003-G
Piping
Connection using screw type piping
Connect suitable piping to the port. To connect the hexagon socket head plug or fitting to the pressure port, hold the hexagon part of the
pressure port with a suitable spanner. The required tightening torque is 12 to 14 Nm.
Tube attachment
When the Pressure switch is used in a place where water and dust splashes may occur, insert a tube into
the atmospheric vent port, and route the other end of the tube to a safe place away from water and dust. (refer to the figure below).
: Insert the tube into the atmospheric vent port until it bottoms out. : SMC TU0425 (polyurethane, O.D 4, I.D 2.5) suits to the Pressure switch.
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No.PS※※-OMM0003-G
Wiring
○Connection
Connections should only be made with the power supply turned off. Use a separate route for the Pressure switch wiring and any power or high voltage wiring. Otherwise,
malfunction may result due to noise.
Internal circuit and wiring example
Z/ISE80- - -
Output specification
-N
NPN open collector output type
Max. 28 V, 80 mA Residual voltage 1 V or less
-P
PNP open collector output type
Max. 80 mA Residual voltage 1 V or less
-S/-R
(Analogue output mode)
Switch output NPN open collector output type 2 output
Max. 28 V, 8 mA Residual voltage 1 V or less R: Analogue output 1 to 5 V
Output impedance 1 k
S: Analogue output 4 to 20 mA
Max. load impedance
Power supply voltage 12 V: 300 Power supply voltage 24 V: 600
Min. load impedance 50
-S/-R
(Auto-shift input mode)
With auto-shift switch output NPN open collector output type 2 output
Max. 28 V, 80 mA Residual voltage 1 V or less
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