SMC Networks XLH16,XLH25,XLH40,XLH50 Operation Manual

Doc. no.XL*****-OMJ0005-C

PRODUCT NAME

High Vacuum L Type Valve

MODEL / Series / Product Number

XLH Series

Contents

Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

1. Product Specific Precautions 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
(Precautions on Design, Selection, Mounting, Piping, Wiring, Maintenance)

2. Product Specific Precautions 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
(Maintenance parts)

3. Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

4. Construction and Outer dimensions - - - - - - - - - - - - -- - - -- - - - - - - - - - - - 9

5. Period and scope of warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

6. Parts replacement procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

XL*****-OMJ0005-C

Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.

*1) ISO 4414: Pneumatic flu id pow er -- General rules relating to systems

ISO 4413: Hydraulic fluid power -- General rules relating to systems
IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -- Safety

Caution

Caution indicates a hazard with a low level of risk which, if not avoided, could result

in minor or moderate injury.

Warning

Warnig indicates a hazard with a medium level of risk which, if not avoided, could

result in death or serious injury.

Danger

Danger indicates a hazard with a high level of risk which, if not avoided, will result

in death or serious injury

.

Warning

1. The compatibility of the product is the responsibility of the person who designs the

equipment or decides its specifications.

Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decid ed by the pers on who des igns the equipm ent or dec ides its spec ifications base d on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.

2. Only personnel with appropriate training should operate machinery and equipment.

The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.

3. Do not service or attempt to remove product and machinery/equipment until safety is

confirmed.

1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.

2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.

3.Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

4. Contact SMC beforehand and take special consideration of safety measures if the product is
to be used in any of the following conditions.

1. Condit ions and environ ments outside of the give n specifications , or use outdoors or in a place exposed t o

direct sunlight.

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,

vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergenc y stop circuits, clutch and brake circuits in press applicat ions, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.

3. An application which could have n egative effects on people, pro perty, or animals re quiring special saf ety

analysis.

4. Use in an interlock circuit, which requires the provision of double interlock for possible f ailure by using a
mechanical protective function, and periodical checks to confirm proper operation.

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XL*****-OMJ0005-C

Safety Instructions

Caution

1.The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If considering using the product in other industries, consult SMC beforehand and exchange

specifications or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer

1. The warranty period of the product is 1 year in service or 1.5 years

after the product is

delivered,whichever is first.*2)

Also, the product may have specified dur ab ility, running distance or replacement pa rts. Please consult

your nearest sales branch.

2.For any failure or damage reported within the warranty period whi

ch is clearly our responsibility, a

replacement product or necessary parts will be provided.
This limited warranty applies only to our pr oduct independently, and not to any other damage incurred
due to the failure of the product.

3.Prior to using SMC products, please read and understand the warranty te rms and disclaimers noted in
the specified catalog for the particular products.

*2) Vacuum pads are excluded from this 1 year warranty.

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.

Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or
failure due to the deterioration of rubber material are not covered by the limited warranty.

Compliance Requireme nts

1

.The use of SMC products with production equipment for the manufacture of weapons of mass

destruction(WMD) or any other weapon is strictly prohibited.

2.The exports of SMC products or technology from one country to another are govemed by the relevant
secur

ity laws and regulation of the countries involved in the transaction. Prior to the shipment of a

SMC product to another country, assure that all local rules goveming that export are known and

followed.

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XL*****-OMJ0005-C

1. Product Specific Precautions 1

Common Precautions 1 Be sure to read before handling.

Design

Warning

●All models

1.The body material is A 6063,the bellows is SUS316L, and other metal seal material is SUS304.
The sealing material of the vacuum part is FKM as st andard , but this can be changed to other
materials (re fer to “Ho w to Ord e r”). Confirm whether the fluid to be used is compa tible w ith the
materials before use.

●With heater (thermister)

1.When using a model with a heater, a mechanism to prevent overheating should be
installed.

Selection

●High temperat ure type

1. If using gases that cause a large amount of deposits, hea t the valve body to prevent deposit s in
the valve.

Mounting

● All models

1. In high humidity environments, keep the valve packed until the time of installation.

2. Perform piping so that excessive force is not applied to the flange sections. When there is

vibration from heavy objects or attachments, etc., fix piping so that vibration will not apply
torque directly to the flange section.

3. Vibration resistance allows for normal operation of up to 30m/s

2

(45 to 250Hz).
Be advised that continuous vibration may cause a decline in durability.
Arrange piping to avoid excessive vibration or impacts.

●High temperature type (temperature specification /H4 H5)

1. In models with a heater (thermistor), take care not to damage the insulation components of the

lead wires and connector section.

2. The set temperature for models wi th a heater sho uld be establ ished without any draft s or hea t

insulation. It will change depending on conditions such as heat insulation measures and the
heating of other piping. Fine adjustment is not possible.

3. When installing heater accessories or mounting a heater, check insulation resistance at the

actual operating temperature. A current leakage breaker or fuse should be installed.

4. When a valve is to be heated, only the body section should be heated, excluding the handle

section.

5. In models with a heater, when the heater is in operation, the entire valve becomes hot. Be

careful not to touch it with bare hands, as burns will result.

6. The heater temperature will initially decrease several % after the heating starts and then

gradually becomes stable. (The heater temperature may decrease approximately 5 to 10%
due to individual differences.)

Caution

Caution

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XL*****-OMJ0005-C