SMC Networks PSE300 Series Operation Manual

6

. Response time setting

•

The response time for switch output can be set as required. Set the optimum response
t

ime to prevent the chattering of a switch.

•

The response time currently set will be displayed. Select the required response time by
p

ressing the or button. Press the button to set.

Troubleshooting

Error Indication

This function is to display error location and content when a problem or an error occurs.

Over
current
Error

The switch output load current is more
than 80 mA.

T

urn the power off and remove the
cause of the over current. Then turn
the power on.

Error Name Error Display Error Type Troubleshooting

Residual
pressure Error

During the zero clear operation,
pressure above ±7%F.S. has been
a

pplied. After 3 s, the mode will reset
to the measurement mode. The zero
clear range can vary ±4 digits with
individual product differences.

P

erform zero clear operation again

a

fter restoring the applied pressure to

an atmospheric pressure condition.

Applied
pressure Error

Pressure has exceeded the upper limit
of the set pressure range.

Check the connection and wiring of
the sensor. Adjust the applied
pressure to a level within the set
pressure range.

Auto shift Error

Displayed in the case of an internal
data error.

Turn the power off and turn it on
again.
If resetting fails, an investigation by
SMC corporation will be required.

Specifications
Outline with Dimensions (in mm)

Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for
more information about the product specifications and outline dimensions.

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2011-2014 SMC Corporation All Rights Reserved

Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: [phone] Fax: [phone]

URL http://www.smcworld.com

OUT1

OUT2

A sensor may be disconnected or
incorrectly wired. Pressure has
exceeded the lower limit of the set
pressure range.

1

ms

[Default setting]

2

0 ms 160 ms 640 ms 1280 ms

7

. Pressure setting

•There are two methods for pressure set-up: manual
and auto preset, either one of which can be
s

elected. The auto preset is provided for an

a

utomatic optimum set-up by using a sample for a

c

ase in which switch output is used to check adsorption.

•

The operation mode currently selected is displayed.
P

ress the or button to select the set-up method to be used. Press the button

to set.

•When both OUT1 and OUT2 are in window comparator mode, this setting is not
a

vailable.

Manual setting
[Default setting]

Auto preset

8

. Auto shift setting (PSE3 2(T)/3 5(T) models only)

1

)Select the display mode of the pressure value at

t

he time of auto shift operation.

•Either [AS (Auto shift)] or [ASO (Auto shift zero)]
can be selected.

AS (Auto shift): [AS] displays the differential pressure of the atmosphere and

m

easurement pressure.

A

SO (Auto shift zero): [ASO] displays the differential pressure of the measurement

p

ressure and the measurement pressure at the time of auto

s

hift signal input.

•Press the or button to select the auto shift or auto shift zero. Press the
button to set.

2

)Select the switch output to which auto shift mode applies, when the auto shift signal is

i

nput.

•

Press the or button to select the A1, A2 or Ab. Press the button to set.

Auto shift

[Default setting]

Auto shift zero

O

UT1

[Default setting]

O

UT2Both OUT1 and OUT2

Other Settings

A

uto-preset function

A

utoshift function
Peak / Bottom hold display
K

ey lock
Zero clear

Maintenance

H

ow to reset the product after a power cut or forcible de-energizing

T

he setting of the product will be retained as it was before a power cut or de-energizing.

T

he output condition is also basically recovered to that before power cut or de-energizing,

b

ut may change depending on the operating environment. Therefore, check the safety of the

w

hole installation before operating the product.

I

f the installation is using accurate control, wait until the product has warmed up
(approximately 20 to 30 minutes).

Manual setting

Manually select a set value for the controller.

1. Selection of OUT1 [P_1] setting mode

•Press the button during the measurement
mode to display set values.

•[P_1] or [n_1] and the set value are displayed
in turn.

•Press the or button to enter into the
value changing mode, then change the set
value. (See "Value setting")

•Check the corrected value, then press the
button to set.

Pressure Setting

Displays

i

n turn

Normaly open mode

Normal closed mode

2. Selection of OUT1 [P_2] setting mode (Window comparator mode selected)

•[P_2] or [n_2] and the set value are displayed

in turn.

•Press the or button to enter into the

value changing mode, then change the set
value. (See "Value setting")

•Check the corrected value, then press the
button to set.

Displays

in turn

Normaly open mode

Normaly closed mode

3. Selection of OUT1 [H_1] setting mode

•[H_1] and the current set value are displayed

in turn.

•Press the or button to enter into the

value changing mode, then change the set
value. (See "Value setting")

•Check the corrected value, then press the button to set.

Displays

in turn

4. Selection of OUT2 setting mode

•Set the values [P_3], [P_4] and OUT2 [H_2] as in OUT1.

[P_3], [P_4] or [H_2] and the current set value are displayed in turn.
(In normally closed mode [n_3], [n_4] or [H_2] and the set value are displayed in
turn.)

•Press the or button to enter into the value changing mode, then change the

set value. (See “Value setting”)

•Check the corrected value, then press the button to set.

5. Auto shift compensation value setting (PSE3 2(T)/3 5(T) models only)

•[C_5] and the Auto shift compensated value

are displayed in turn.

•Check the corrected value, then press the
button.

•The pressure settings are completed, and the controller will return to measurement

mode.

Displays

in turn

V

alue setting

To input a value for pressure setting or other purposes:
1

. Press the or button to enter the set value change

m

ode. The first digit will flash.

2

. Press the or button to set a desired value.

(

No operation for 30 seconds after the set value change

m

ode was selected results in automatic setting of the value

a

ppearing in the display, and set value indication returns.)

3. Press the button to move to the left digit.
(

If the left end digit is zero, [ ] or [ ] will flash.)

[

] means "+zero", [ ] means "-zero".
(

If the button is pressed in the left end digit, the 1st digit

w

ill flash.)

4

. Press the button for 1 second or more to set the value

and return to displaying the set value.

S

etting example

1st digit

2

nd digit

3

rd digit

4

th digit

0.2

-

50.5

100.0

-

100.0

Auto-shift input signal is invalid. Check
the connected equipment and correct
the signal.

The measured pressure at auto-shift
input exceeded the set pressure
range.
∗: After 1 s, measurement mode

returns automatically.

System Error

•All of the settings are completed, and the controller will return to measurement mode.

If the error cannot be reset after the above measures are taken, then please contact SMC.

To set each of these functions, refer to the SMC website
(URL http://www.smcworld.com

) for more detailed information, or contact SMC.

Refer to the SMC website (URL http://www.smcworld.com

) for more information

about troubleshooting.

Pressure Sensor Controller

Operation Manual

PSE300 Series

Safety Instructions

Installation

<

PSE3 >

Mounting

M

ount the optional bracket or panel mount adapter to the controller.

M

ounting with bracket

F

ix the bracket to the controller with the set screws M3 x 5 L (2 pcs.) supplied.

The tightening torque of the set screws must be 0.5 to 0.7 Nm.

Safety Instructions

Summary of Product parts

Mounting and Installation

button (UP)

b

utton (SET)

SET

LCD display

Output OUT1 LED (Green)

Output OUT2 LED (Red)

button (DOWN)

N

ames of individual parts

CAUTION indicates a hazard with a low level of risk
which, if not avoided, could result in minor or
moderate injury.

Caution:

Warning:

Danger:

WARNING indicates a hazard with a medium level
of risk which, if not avoided, could result in death or
serious injury.

DANGER indicates a hazard with a high level of risk
which, if not avoided, will result in death or serious
injury.

Thank you for purchasing an SMC PSE300 Series Pressure Sensor Controller.
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.

To obtain more detailed information aboutoperating this product, please
refer to the SMC website (URL http://www.smcworld.com

) or contact SMC

directly.

These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.

D

o not operate the product outside of the specifications.

Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.

Do not disassemble, modify (including changing the printed circuit board) or repair.

An injury or failure can result.

Do not operate in an atmosphere containing flammable or explosive gases.

Fire or an explosion can result.
This product is not designed to be explosion proof.

D

o not use the product in a place where static electricity is a problem.

Otherwise it can cause failure or malfunction of the system.

If using the product in an interlocking circuit:

•Provide a double interlocking system, for example a mechanical system

•Check the product regularly for proper operation

Otherwise malfunction can result, causing an accident.

The following instructions must be followed during maintenance:

•Turn off the power supply

•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance work

Otherwise an injury can result.

After maintenance is complete, perform appropriate functional inspections and leak tests.

Stop operation if the equipment does not function properly or there is a leakage of fluid.
When leakage occurred from other parts except piping, the product might break.
Cut off power supply and stop supplying fluid.
Do not apply fluid at leaking condition.
Safety cannot be assured in the case of unexpected malfunction.

Do not touch the terminals and connectors while the power is on.

Otherwise electric shock, malfunction or damage to the product can result.

Warning

Caution

NOTE

The direct current power supply to be used should be UL approved as follows:
Circuit (of Class 2) which is of maximum 30 Vrms (42.4 V peak) or less, with
UL1310 Class 2 power supply unit or UL1585 Class 2 transformer.
The product is a UL approved product only if it has a mark on the body.

Mounting with panel mount adapter

Fix the panel mount adapter to the product with the mounting screws
(

nominal size: 3 x 8 L, 2 pcs.) supplied.

4

. Selection of display units (with unit selection function)

T

he indication unit can be selected freely. Pressing the or button will change the

u

nit and will automatically convert set values. Press the button to set.

(

Refer to the following table for the units labels to be used)

5. Output mode setting

•Four output mode can be selected by an operating mode and by output style. One of
these four output mode can be selected for each output.

•OUT1 and OUT2 can be set independently.

•Refer to "List of output mode".

1)Setting the operating mode for OUT1.

•Press the or button and select the

hysteresis mode or the window comparator mode.
Press the button to set.

2)Setting the output style for OUT1.

•Press the or button and select the

normally open or the normally closed mode.
Press the button to set.

3)Setting the operating mode and output style for
OUT2.

•Use the same procedure as for OUT1.

M3 x 5 L

M3 x 5 L

B

racket

Model: ZS-28-B

Press the button for 2 seconds or more to display [Sor] and begin initial setting.

1. Display colour setting
Select a colour for the LCD
d

isplay.

W

hen changing the display

c

olor, press the or

b

utton to select a display colour.

P

ress the button to set.

Hysteresis Window comparator

24-26

ø

0.8 to ø1.0

ø1.0 to ø1.2

ø1.2 to ø1.6

Red

Y

ellow

Orange

ZS-28-C

Z

S-28-C-1

ZS-28-C-2

AWG No.

Overall diameter (mm) Connector colour SMC product No.

20-22

Conductor size (mm2)

0.14-0.2

0.3-0.5

ø

1.0 to ø1.2

ø1.2 to ø1.6

ø

1.6 to ø2.0

<

PSE3 >

A

ttaching the connector to the sensor wire

S

trip the sensor wire as shown to the right.
(Refer to the table below for corresponding connector
and wire gauge.)

G

reen

Blue

G

rey

Z

S-28-C-3

ZS-28-C-4

Z

S-28-C-5

L

ead wire table

I

nsert the corresponding wire colour shown in the table into the pin number printed

o

n the sensor connector, to the bottom.

1

2

3

Brown (DC(+))

N.C.

Blue (DC(-))

Brown (LINE(+))

N.C.

N.C.

Pin

number

PSE30 (Voltage input)

PSE31 (Current input)

4

Black (OUT: 1 to 5 V) Blue (LINE(-))

Wire colour

A

T

he sensor connector cannot be re-used once it has been fully crimped. In cases of
c

onnection failure such as incorrect order of wires or incomplete insertion, please

use a new connector.

C

onnector

Connecting / Disconnecting

W

hen mounting the connector, insert it
s

traight into the socket, holding the lever
and connector body, and push the
connector until the lever hooks into the
housing, and locks.
W

hen removing the connector, press down
the lever to release the hook from the
housing and pull the connector straight out.

Power and output lead
wire with connector

Lever

Connector for sensor
l

ead wire

L

ever

<PSE3 T>

Applicable crimping terminal dimensions

The terminal screw is M3.
If using the crimping terminal, follow the specifications below.

6.2 or less

3

.2 or more

6.2 or less

φ

3.2 or more

(Unit: mm)

Power / Output connector pin numbers

DC(+) Brown5
O

UT1 Black4

O

UT2

W

hite3

Analogue or auto shift

Grey2

DC(-) Blue1

Wiring example

Pressure sensor

FUNC
(Analogue
output or
auto shift input)

Black BlueBrown

DC(+) DC(

-

)IN

OUT1 OUT2 GND

12 to
24 VDC

+

-

Pressure sensor

FUNC
(Analogue
output or
auto shift input)

BlueBrown

DC(+) DC(

-

)IN

OUT1 OUT2 GND

12 to
24 VDC

+

-

PSE3 T
(Voltage input, Current input: Pressure sensor 3-wire type)

PSE31 T
(Current input: Pressure sensor 2-wire type)

Setting

Measurement mode

Initial Setting

Set display colour, display mode, pressure range,
output mode and response time.

Input a set value for pressure to perform switch output.

Detects pressure displays values and performs switching.
Other functions such as zero clear can also be set if necessary.

Pressure setting

Measurement mode

Power on

(The following is indicated for approximately 1 second.)
When [M] is included in the controller model number the controller displays [S_J].
When [M] is not included in the controller model number the controller displays [S_F].

Initial Setting

2

. Output linked to display colour setting

(

For selection of Sor and SoG only)

Select output linked to display colour, press the

or button and select output. Press the
b

utton to set.

Operation with OUT2Operation with OUT1

[Default setting]

3

. Pressure range setting

S

elect the pressure range suitable for the sensor connected. Press the or button

a

nd select the pressure range. Press the button to set.

( )

For compound

±101 kPa

( )

F

or low pressure

100 kPa

( )

For positive

1 MPa

( )

F

or vacuum

-

101 kPa

[Default setting]

( )

F

or low differential

2 kPa

( )

F

or positive
500 kPa

L

CD display

Unit label

kPa MPa

Hysteresis Window comparator

Normally open mode Normally closed mode

Normally closed mode

Hysteresis mode
[Default setting]

Normally open mode

Switch output

[Default setting]

Switch output

Switch output

Hysteresis (H_1)

ON

OFF

P_2

High pressure

∗

Hysteresis (H_1)

ON

OFF

n_1

High pressure

∗

P_1

Switch output

Window
comparator mode

Hysteresis (H_1)

ON

OFF

Switch output

Hysteresis (H_1)

ON

OFF

P_1

High pressure

∗

n_1 n_2

High pressure

∗

∗: For vacuum: High vacuum

Hysteresis mode

Window
comparator mode

Normally: Red

ON: Green

O

FF: Red

ON: Red

O

FF: Green

[Default setting]

Normally: Green

kPa

Normally open mode Normally closed mode

•Only hysteresis mode can be set at auto preset.

•The following is given using OUT1 as an example. The descriptions for OUT2 are the
same as those for OUT1, under the conditions that [n_1] and [n_2] should be replaced
by [n_3] and [n_4], [P_1] and [P_2] should be replaced by [P_3] and [P_4] and [H_1]
should be replaced by [H_2].

Units label

In order to display the selected units, the appropriate units label is supplied.

•When [M] is included in the controller model number (fixed SI units), set up the

c

ontroller to display the units according to the table below.

Unit

F

or compound and vacuum

For low pressure

For positive pressure

k

Pa

kPa

MPa•kPa

k

gf/cm

2

k

gf/cm

2

kgf/cm

2

b

ar

b

ar

bar

psi

p

si

psi

LCD display

i

nHgmmHg

For low difference kPa

mmH2O

Tighten the terminal screw at a torque of 0.3 to 0.35 Nm.

List of output mode

Sheath

20 mm or more

Insulator

O

utput OUT1 LED (Green): LED is ON when OUT1 is ON.

O

utput OUT2 LED (Red): LED is ON when OUT2 is ON.

LCD display: Displays the current status of pressure, setting mode, selected indication unit

and error code.
F

our display modes can be selected: display always in red or green, or

d

isplay changing from green to red, or red to green, according to the output

s

tatus.

b

utton (UP): Selects the mode or increases the ON/OFF set value.

P

ress this button to change to the peak display mode.

button (DOWN): Selects the mode or decreases the ON/OFF set value.

Press this button to change to the bottom display mode.

b

utton (SET): Press this button to change the mode or set a value.

Operator

This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenance of such equipment. Only those persons are
allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.

Notice when removing the controller

The controller with panel mount adapter can
be removed from the installation by removing
2 screws and releasing the hooks at the
sides, as illustrated.
Take care not to damage the controller and
panel mount adapter.

Hook

Hook

Wiring

Connection

Connections should only be made with the power supply turned off.
Use separate routes for the controller wiring and any power or high voltage wiring.
Othcerwise, malfunction may result due to noise.
Ensure that the FG terminal is connected to ground when using a commercially
available switch-mode power supply. When a switch-mode power supply is
connected to the product, switching noise will be superimposed and the product
specification can no longer be met.

This can be prevented by inserting a noise filter,
such as aline noise filter and ferrite core, between the switch-mode power supply and
the product, or by using a series power supply instead of a switch-mode power supply.

Fig. a

Hook 1

Mounting screws

Panel

Front protective cover
(Model: ZS-27-01)

The panel mount adapter (Model: ZS-27-C)
can be rotated by 90 degrees for mounting.

Fit Hook 1 on the base of the body on to the DIN rail, and press in the direction of the
arrow to fix, as shown in Fig a.
For removal, release the catch with a screwdriver in the direction of the arrow shown
in Fig. b.

<PSE3 T>

•Mounting

Fig. b

•Removing

Refer to the product catalogue or SMC website (URL http://www.smcworld.com)
for more information about panel cut-out and mounting hole dimensions.

PS※※-OMN0001-F

Pressure sensor 2-wire type

B

rown (DC(+))

N.C.

Blue (DC(-))

B

lack (OUT: 4 to 20 mA)

Pressure sensor 3-wire type

C

heck that the above preparation has been performed correctly, then part A shown

s

hould be pressed in by hand to make temporary connection.

Part A should then be pressed in using a suitable tool, such as pliers.

ø1.15 to ø1.35

Blue ZS-28-CA-4

23 0.1-0.5