SMC Networks LEL25M, LEL Series, LEL25L Operation Manual

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This manual describes the actuators operation in combination with the LECP* series controllers. Refer to the manual relevant to the controller being used for full

operating instructions.

LEC Series

Doc. no. LEL-OM00203

PRODUCT NAME

Electric Actuator / Guide rod Slider

MODEL / Series / Product Number

LEL Series

Contents

Safety Instructions ............................................................................................................... 2

1. Procedure before operation/simple setting to use straight away ..... 4

1.1 Preparation ...................................................................................................................... 4

1.2 Controller setting software......................................................................................... 5

1.3 Teaching box ................................................................................................................... 7

2. Specification

2.1 Guide rod Slider LEL Series ....................................................................................... 9

2.2 How to Order .............................................................................................................. 11

2.3 Construction ................................................................................................................. 12

3. Product Outline

3.1 System construction .................................................................................................. 13

3.2 Setting Function .......................................................................................................... 14

3.3 Step data setting method ......................................................................................... 17

3.4 Parameter setting method ........................................................................................ 23

4. Wiring of cables / Common precautions

5. Electric actuators / Common precautions

5.1 Design and selection .................................................................................................. 27

5.2 Mounting ......................................................................................................................... 28

5.3 Handling .......................................................................................................................... 29

....................................................................................................................... 9

................................................................................................................. 13

........................................................... 26

....................................................... 27

5.4 Operating environment .............................................................................................. 30

5.5 Maintenance .................................................................................................................. 31

5.6 Precautions for actuator with lock

................................................................ 31

6. Electric actuators / Guide rod Slider Common precautions

6.1 Design and selection .................................................................................................. 32

6.2 Handling

6.3 Mounting

6.4 Precaution on maintenance

7. Troubleshooting

...................................................................................................................... 32

..................................................................................................................... 33

.............................................................................. 34

............................................................................................................... 35

................. 32

Caution

indicates a hazard with a low level of risk which, if not avoided, could result in minor or

moderate injury.

Warning

indicates a hazard with a medium level of risk which, if not avoided, could result in

death or serious injury.

indicates a hazard with a high level of risk which, if not avoided, will result in death or

Warning

1. The compatibility of the product is the responsibility of the person who designs the equipment or

4. Contact SMC beforehand and take special consideration of safety measures if the product is to

LEL Series / Guide rod Slider

Safety Instructions

These safety instructions are intended to prevent hazardous situations and /or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO /IEC), Japan Industrial Standards (JIS)*1) and other safety regulations*2).

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems ISO 4413: Hydraulic fluid power -- General rules relating to systems IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -- Safety JIS B 8370: General rules for pneumatic equipment. JIS B 8361: General rules for hydraulic equipment. JIS B 9960-1: Safety of machinery – Electrical equipment for machines. (Part 1: General requirements) JIS B 8433-1993: Manipulating industrial robots - Safety. etc. *2) Labor Safety and Sanitation Law, etc.

Caution

Warning

Danger

decides its specifications.

Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.

2. Only personnel with appropriate training should operate machinery and equipment.

The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.

3. Do not service or attempt to remove product and machinery /equipment until safety is confirmed.

The inspection and maintenance of machinery /equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. Before machinery /equipment is restarted, take measures to prevent unexpected operation and malfunction.

Danger serious injury.

be used in any of the following conditions.

1) Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.

2) Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog.

3) An application which could have negative effects on people, property, or animals requiring special safety

analysis.

4) Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.

-2-

Caution

If considering using the product in other industries, consult SMC beforehand and exchange specifications

If anything is unclear, contact your nearest sales branch.

the product is 1 year in service or 1.5 years after the product

∗

warranty.

The use of SMC products with production equipment for the manufacture of weapons of mass

relevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules goveming that export

ollowed.

LEL Series / Guide rod Slider

Safety Instructions

1.The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

or a contract if necessary.

Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product.

Limited warranty and Disclaimer

1.The warranty period of isdelivered.∗3) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.

2. For any failure or damage reported within the warranty period which is clearly our responsibility,

a replacement product or necessary parts will be provided.

This limited warranty applies only to our product independently, and not to any other damage

incurred due to the failure of the product.

3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.

3) Vacuum pads are excluded from this 1 year warranty.

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited

Compliance Requirements

1. destruction(WMD) or any other weapon is strictly prohibited.

2. The exports of SMC products or technology from one country to another are govemed by the

are known and f

-3-

(3) Power supply plug

(7) Controller setting kit

Communication cable

(2) Controller

No.

Part name

Qty

(1)

Electric actuator / Guide rod Slider

(2)

Controller

(3)

Power supply plug

(4)

Actuator cable

(5)

I/O cable (Not use in this section)

(6)

Teaching box

Controller setting kit

[The controller setting software, The communication cable, USB cable and conversion unit are included.]

Power supply 24VDC

with “Inrush-restraining type”

Refer to power consumption of each actuator/See 2.1Specification on page

(Prepare the power supply that has capacity of “Moment max. power consumption” or more.)

Connect the plus side of 24VDC to the C24V, M24V and EMG terminals of

conformity to UL is required, the electric actuator and controller should be

Option

(4) Actuator cable

To USB port

(6) Teaching Box

To CN1

To CN2

To CN3

To CN4

(1) Electric actuator /Guide rod Slider

Stripped wire length

Step motor （servo 24VDC）

Electrical Push the open/close lever and insert the wire into the electrical wire entry

24VDC

M24V

EMG

C24V

1. Procedure before operation/simple setting to use straight away

The controller is shipped with the parameters appropriate to the actuator. With the simple setting “easy mode”, it can be operated and running parameters can be changed easily.

1.1 Preparation

(1) Items to be prepared

Please check on the label, ordered.

Table 1. Components

and the quantity of accessories, to confirm that it is the product that was

(7)

Table 2. Items to be prepared by the customer

Part name Conditions

Do not use the power supply

Wire AWG20 (0.5mm2)

the power supply plug, and the minus side to the 0V terminal. When

used with a UL1310 Class 2 power supply.

Power supply plug

Wiring

wire entry

-4-

8mm

power suppiy

24V

Caution

End Side

Motor side

Clicking arrow button → Operation

(1)”SVRE” lighting is confirmed (2) Select “Return to ORIG”

(1)

End side

Motor side

(2)

(1)

(2)

1.2 Controller setting software

1. Installation of software

With the controller setting software CD-ROM, install the communication unit software, following the

“Software Installation procedure” (PDF)

2. Startup of software

After turning on the controller power supply, start up the ACT Controller setting soft ware

3. JOG Drive

a. Driving preparation: Servo On → Return to ORIG

Select “Monitor” Select “OK”

b. JOG Drive

c. Driving stop: Servo Off

Select “test” Select “OK”

Select “Easy Mode” Select “OK”

If an alarm is generated

When (1)”ALARM” is generated, release it by selecting (2)“Reset”. In the case of an alarm code that cannot be released with “Reset”, turn the power supply OFF and ON again.

Note) For details of alarm codes, refer to the Controller Operation Manual.

-5-

Step Data

No.

Move M

Speed

Position

Pushing F

TriggLV

IN pos

mm/s

mm % %

Absolute

250

50.00 0 0

1.00

Step Data

Move M

Speed

Position

Pushing F

TriggLV

In pos

mm/s

mm % %

Absolute

250

30.00 0 0

1.00

For details of operation, and relationship between operation procedure and input/

Procedure 1:

Procedure 3:

→ Operation

Input ”30”

Procedure 2: Select “Drive”

Procedure 4: Select “Drive”

→ Operation

Change of positioning stop position

Position: 50mm → 30mm

4. TEST Drive / Step No.0 → No.1 → No.0

・・・

a. Driving preparation: Servo On → Return to ORIG / Refer to “3.JOG Drive”.

b. TEST Drive

“Step No.0” Operation

Select “Step No.0”

You can select anywhere in the row

“Step No.1” Operation

Select “Step No.1”

You can select anywhere in the row

c. Driving stop : Servo Off / Refer to “3.JOG Drive”

5. Step data change

<“Step No.0” / Positioning operation> At the time of shipment, Step No.0 is set to positioning operation.

No.

output signals, refer to “3.3 Step Data setting method” page 17 to 20.

6. Controller setting software screen explanation

Refer to the “Help / Easy mode” menu in the “ACT Controller” setting software.

-6-

ｱﾗｰﾑ

ジョグ

SETTING

テスト

モニタ

MONITOR

データ

ｱﾗｰﾑ

ジョグ

設定

SETTING

テスト

モニタ

データ

(1) Number key

The power supply is turned on.

ｱﾗｰﾑ

ジョグ

SETTING

テスト

モニタ

データ

ｱﾗｰﾑ

ジョグ

SETTING

テスト

モニタ

データ

The power supply is turned on.

(4) Up and down Right and left key

(3) SET key

(2) JOG key

(5) MENU key

EXT Inp OFF:YES

Test 1

Step No. 0

Test Start

Posn 50.00mm

< 1: Drive test>

Test 1

Step No. 0

Test Start

Posn 50.00mm

Test 1

Step No. 1

Test Start

Posn 0.00mm

EXT Inp OFF:YES

JOG 1

RTN ORIG Done

“JOG±”:Move

Posn 123.45mm

Operates by (2) JOG key

Press the (5)MENU key

Check 1

EXT Inp ON

AX IS.

1.3 Teaching box

1. Name

2. JOG Drive

Select “JOG” Method of ending “JOG Drive”

3. TEST Drive / Step No.0 → No.1 → No.0

Method of ending “TEST Drive” It is the same as the Method of ending “JOG Drive”

DATA

ALARM

JOG

TEST

設定

DATA

ALARM

MONITOR

JOG

TEST

Press the (3)SET key

DATA

ALARM

MONITOR

JOG

TEST

設定

Select “TEST”

DATA

ALARM

MONITOR

JOG

TEST

設定

Press the (3)SET key

↓

Servo ON,Ready?:YES

Press the (3)SET key

↓

RTN ORIG:Start

Press the (3)SET key

↓

・・・

Press the (3)SET key

↓

Servo ON,Ready?:YES

Press the (3)SET key

↓

RTN ORIG:Start

Press the (3)SET key

↓

JOG+: End side

JOG-: Motor side

↓

Press the (3)SET key

Press the

(4)Down key

Press the (3)SET key

↓

Step No.0 move.

Te st Complete

↓

< 2: Select Step No

Press the

(4)Up key

Press the (1)Number key”1”

Press the (3)SET key

↓

Repeat <1: Drive test>

-7-

“Complete”

Step 1

Step No. 0

Posn 30 .00mm

Speed 250mm/s

For details of operation, and relationship between operation procedure and input/ output

ｱﾗｰﾑ

ジョグ

設定

SETTING

テスト

モニタ

データ

The power supply is turned on.

Screen showing the

Step 1

Step No. 0

Posn 50 .00mm

Speed 250mm/s

Change of positioning

Step 1

Step No. 0

Posn 50 .00mm

Speed 250mm/s

AX IS.

4. Step data change with positioning operation

Press the (3)SET key

signals, refer to section 3.3 “Step Data setting method” page 17 to 20.

5. Teaching box detailed explanation

Please refer to the teaching box manual.

DATA

ALARM

MONITOR

Select “ DATA”

JOG

TEST

actuator stop at

position of 50mm.

“Step No.0”

Press the (4) Down key

Select “Posn”

Method of ending “DATA”

Press the (5)MENU key

stop position

Posn 50 mm → 30mm

IS.

Press the (1)Number key”30”

Press the (3)SET key

-8-

0 500 1000

Workload (kg)

Speed (mm/s)

LEL25M

LEL25L

0 500 1000

Workload (kg)

Speed (mm/s)

LEL25M

LEL25L

Model

LEL25M

LEL25L

Stroke(mm)

Note 1)

(100), (200), 300, 400, 500, 600, (700), (800), (900), (1000)

Horizontal 3 5

Wall mounting

2.5 5 Speed(mm/s)

Note 2)

48 to 500

48 to 1000

Max, Acceleration/Deceleration(mm/s2)

3,000

Positioning repeatability (mm)

±0.08

Lost motion [mm]

Note 3

0.1 or less

Lead equivalent (mm)

Impact resistance/ vibration resistance (m/s2)

Note 3)

50 / 20

Drive method

Belt

Guide type

Slide bearing

Ball bushing bearing

Allowable external force(N)

Note 4)

Operating temperature range (℃)

5 to 40

Operating humidity range (%RH)

90 or less (No condensation)

Motor size

□42

Type of Motor

Step motor (Servo 24VDC)

Encoder

Incremental A/B phase (800 pulse/rotation)

Rated voltage(VDC)

24 +/- 10%

Power consumption (W)

Note 5)

Standby power consumption when operating(W)

Note 6)

Momentary max. power

consumption (W)

Lock

specification

Stroke(mm)

(100)

(200)

300

400

500

600

(700)

(800)

(900)

(1000)

LEL25M

2.13

2.47

2.82

3.17

3.52

3.87

4.21

4.56

4.91

5.26

LEL25L

2.38

2.72

3.07

3.42

3.77

4.12

4.47

4.82

5.17

5.52

Additional weight for lock(kg)

0.26

Additional weight

for motor cover(kg)

Additional weight for

Magnet / Switch rail

(kg)

Wall Mounting

Horizontal Mounting

＜ Speed-Workload graph >

2. Specification

2.1 Guide rod Slider LEL Series

Actuator specification

Electric specification

Weight

Weight(kg)

Work load(kg)

Power consumption（W）

Note 2)

Note 7)

Note8)

Type

Holding force(N) 19

Rated voltage(VDC) 24 +/- 10%

No excitation operating type

Note 9)

0.04 0.05 0.06 0.08 0.09 0.11 0.12 0.14 0.15 0.17

Note 1) The strokes shown in ( ) are produced upon receipt of order. Note 2) The speed is dependent on the workload. Check the following “Speed-workload graphs” for the selected model.

The workload is changed by the stroke and workload mounting condition. Check the following “Allowble dynamic moment graphs” for the selected model.

Also if the cable length exceeds 5m, the speed will be reduced 10% per 5m as the maximum. Note 3) A reference value for correcting an error in reciprocal operation. Note 4) Impact resistance:No malfunction occurred when the actuator was tested with a drop tester in both the stroke direction and

perpendicular direction to the stroke. (The test was performed with the actuator in the initial state.)

Vibration resistance:No malfunction occurred in a test ranging between 45 to 2000 Hz, when the actuator was tested in both the

stroke direction and a perpendicular direction to the stroke. (The test was performed with the actuator in the initial state.) Note 5) Allowable external force is the allowable resistance when mounting cable duct and so on in parallel. Note 6) The "Power consumption" (including the controller) is for when the actuator is operating. Note 7) The “Standby power consumption when operating” (including the controller) is for when the actuator is stopped in the set position

during operation. Note 8) The "Momentary max. power consumption" (including the controller) is for when the actuator is operating.

This value can be used for the selection of the power supply. Note 9) Only applies to actuators supplied with a lock. Note10)For the actuator with lock, please add the power consumption for the lock.

0.04

-9-

Workload overhang direction

[mm]

100

150

200

250

300

0 1 2 3 4 5

Workload[kg]

Overhang direction:L1[mm]

1000mm stroke

900mm stroke

800mm stroke or less

100

150

200

250

300

0 1 2 3 4 5

WorKload[kg]

Overhang direction:L1[mm]

1000mm

900mm

500mm or less

600mm

700mm

800mm

100

200

300

400

500

0 1 2 3 4 5

Workload[kg]

Overhang direction:L2[mm]

1000mm

stroke

900mm stroke or less

100

200

300

400

500

0 1 2 3 4 5

Workload[kg]

Overhang direction:L2[mm]

1000mm

900mm

800mm

700mm

600mm

500mm

or less

100

150

200

250

300

0 1 2 3 4 5

Workload[kg]

Overhang direction:L3[mm]

600mm stroke or less

100

150

200

250

300

0 1 2 3 4 5

Workload[kg]

Overhang direction:L3[mm]

500mm

or less

600mm stroke

100

150

200

250

300

0 1 2 3 4 5

Workload[kg]

Overhang direction:L4[mm]

600mm stroke or less

100

150

200

250

300

0 1 2 3 4 5

Workload[kg]

Overhang direction:L4[mm]

500mm stroke

or less

600mm stroke

100

200

300

400

500

0 1 2 3 4 5

Workload[kg]

Overhang direction:L5[mm]

600mm stroke or less

100

200

300

400

500

0 1 2 3 4 5

Workload[kg]

Overhang direction:L5[mm]

500mm

or less

600mm

100

150

200

250

300

0 1 2 3 4 5

Workload[kg]

Overhang direction:L6[mm]

600mm stroke or less

100

150

200

250

300

0 1 2 3 4 5

Workload[kg]

Overhang direction:L6[mm]

500mm

or less

600mm stroke

< Allowable dymamic moment graph >

M:Workload[kg] L:Amount of overhang toward

center of gravity of work piece

direction

Mounting

Horizontal Mounting

Type

LEL25M LEL25L

Wall Mounting

-10-

Caution

If when only the actuator is purchased separately, confirm that the combination of the controller, which

(1)

(2)

LEL25LT-300

NPN

①Size

②Bearing type

Sliding bearing

Ball bushing bearing

③Equivalent lead

48mm

④Stroke

●Standard/○Produced upon receipt of order

∗Consult with SMC as all non-st andard and non-made-to-order strokes are produced

as special orders.

100 200 300 400 500 600 700 800 900 1000

LEL25 ○ ○ ● ● ● ● ○ ○ ○ ○

⑤Motor option

∗When [With lock] is selected, [with motor cover] cannot be selected.

Nil

Without option

With lock

With motor cover∗

⑧Actuator cable length

∗Produced upon receipt of order (Robotic cable only)

Nil

Without cable

8m∗

1.5m

10m∗

15m∗

20m∗

⑪ Controller mounting

∗DIN rail is not included.

Order it separately.

Nil

Screw mounting

DIN rail mounting∗

⑦Actuator cable type

*1The standard cable should be used on fixed parts.

For using on moving parts, select the robotic cable.

*2 Only available for the m otor type “Step motor”.

∗ When “Without controller” is selected for controller types,

I/O cable length cannot be selected.

⑩I/O cable length[m]*, 6 ∗,1 ∗,2 ∗

Communication plug */ MJ ∗

Number of axis and type of power supply* / C9*

Nil

Without cable

1 1.5

3 3

5 5

Nil

Without communicat ion plug connec tor

S Straight type communication plug connector

T T-branch ty pe communication plug connect or

1 axis、DC24V

LEL 25 T ー 300 ー S 1 6N 1□

②

□ ⑪

□ ⑤③ ④

⑦

⑧ ⑨

⑩

①

□ ⑥

⑨Controller type

⑥ Magnet / Switch rail option

•After purchasing the "Nil" type, the magnet and switch rail cannot be attached afterwards.

2.2 How to Order

The actuator body and controller are sold as a package.

you have and the actuator is compatible. / page28 Notes5.3 Caution(1)

(1) Check that actuator label for model number.

This matches the controller.

(2) Check Parallel I/O configuration matches (NPN or PNP).

-11-

No.

Description

Material

Remarks

Table

Aluminium alloy

Anodized

Motor end plate

Aluminium alloy

Anodized

End plate

Aluminium alloy

Anodized

Motor mount

Aluminium die-cast

Painting

Pulley holder

Aluminium alloy

Belt cover

Aluminium alloy

Anodized

Guide rod

Carbon steel

Hard chromating

Belt holder A

Carbon steel

Chromating

Pulley shaft

Stainless steel

Spacer

Aluminium alloy

Belt holder B

Aluminium alloy

Tension plate

Aluminium alloy

Anodized

Motor cover

Synthetic resin

"With motor cover" only

Grommet

Synthetic resin

"With motor cover" only

Motor pulley

Aluminium alloy

Anodized

End pulley

Aluminium alloy

Anodized

Motor -

Belt -

Slide bearing

"LEL25MT"

Ball bushing bearing

"LEL25LT"

Bearing

Tension adjustment bolt

Carbon steel

“With magnet / switch

rail” only

“With magnet / switch

rail” only

16591015

36241

118131420

Motor option with lock

Motor option with motor cover

A-A(LEL25LT-□)

A-A(LEL25MT-□)

B→

23 24

2.3 Construction

23 Switch rail Aluminium alloy

24 Magnet -

-12-

Power supply plug

Communication

Conversion

PLC

Power supply

24VDC

USB cable

●Controller

●Controller setting kit

Controller setting

Warning

●I /O cable Part No:LEC-CN5-*

●Teaching box

To CN5

● Electric actuator / Guide rod slider

Option

Controller power supply 24VDC

To CN4

To CN1

To CN2

To CN3 Note1)

Note 1): These items are included when it is

●Actuator cable

(Standard cable)

Note1)

(1)

(2)

LEL25LT-300

NPN

Motor cable

Note2)

3. Product Outline

3.1 System construction

Part No:

-LE-C*-*-* (Robotic type cable)

-LE-C*-*S-*

selected by ordering code.

Note 2): When conformity to UL is required, the electric actuator and controller should be used with a UL1310 Class 2 power supply.

AWG20 (0.5mm

cable

unit

soft ware

(A-miniB type)

)

(with a cable of

3m long)

Part No: LEC-T1-3EG*

(Controller setting soft ware, Communication cable,

Conversion unit and USB cable are included.)

Part No:LEC-W2

Refer to the operation manual of the LEC (controller) for detailed wiring.

/ See 4 Wiring of cables on page 26. Communication cable is to be connected to PC by USB cable through conversion unit. Do not connect the teaching box directly to the PC.

Use only specified cables otherwise there maybe fire risk and damage.

The actuator and controller are sold as a package.

If when only the actuator is purchased separately, confirm that the combination of the controller, which you have and the actuator is compatible. / See 5.3 Caution (1) on page 28

(1)Check that actuator label for model number.

This matches the controller.

(2)Check Parallel I/O configuration matches (NPN or PNP).

-13-

Data Axis 1

Step No. 0

Posn

123.45mm

speed

400mm/s

It can be registered by “SET” after entering the values.

Operation status can be checked

1st screen

2nd screen

Example of setting the step data Example of checking the operation status

1st screen

Monitor

Axis 1

Step No. 1

Posn 12.34mm

speed 50mm/s

Positioning

Fixed distance

Speed setting of JOG / JOG moving

Start testing

ｱﾗｰﾑ

ジョグ

SETTING

テスト

モニタ

データ

ｱﾗｰﾑ

ジョグ

SETTING

テスト

モニタ

データ

3.2 Setting Function

Refer to the operation manual of the controller (LEC series) for the detail of the setting function.

Easy Mode for simple setting

>Selkect “Easy mode” for instant operation.

Controller setting software

 Setting and operation, such as the step data setting, test drive and JOG / fixed-distance moving, can

be performed on the same page.

fixed distance

Teaching box

 Setting and operation by the simple screen without scrolling.  Select function by the iconized menu at the first page.  Step data setting and monitoring at the second page.

DATA

ALARM

MONITOR

JOG

TEST

DATA

設定

ALARM

MONITOR

JOG

data setting

moving

TEST

設定

-14-

Normal mode for the detailed setting

>Select “Normal mode” if the detailed setting are necessary.

 Step data can be set in detail.  Parameters can be set.  Signals and terminal condition can be monitored.  JOG and fixed distance movement, return to origin position, test operation and testing of compulsory

output can be done.

Controller setting soft ware

 Every function, step data, parameter, monitor and teaching are indicated in a different window.

Teaching box

 The data in the controller can be saved / forwarded in this teaching box.  Continuous test operation can be made after specifying five step data.

-15-

Easy

mode

Normal

mode

Can be set in units of 1%. /

( Not available in this product )

Trigger level of target pushing force when pushing During positioning operation: Width to the target position. It should be set to 1 or more.

+ side limit of position. (Can be set in units of 0.01mm).

- side limit of position (Can be set in units of 0.01mm).

It can make continuous operation at the set speed while the switch is being pressed

It can make test operation at the set distance and speed from the current position when the switch is pressed.

○

operation)

Current position, current speed, current force and the specified step data No. can be monitored.

Current ON/OFF status of the input and output terminal can be monitored.

The step data and parameter of the objective controller can be saved, forwarded and deleted.

Controlled items

Function Content

PC: Controller setting software TB: Teaching box

O: Available function, x: Not available function

Step data

Parameter

(Excerpt)

Movement method

Speed

Position

Acceleration Deceleration

Pushing force

Trigger LV

Can be selected of absolute/relative position move

Can be set in units of 1mm/s.

Can be set in units of 0.01mm.

Can be set in units of 1mm/s2.

In case of positioning operation: Set to 0%.

operation Can be set in units of 1%.

( Not available in this product )

Pushing speed Can be set in units of 1mm/s.

Moving force 100% at step motor, (Not changeable).

Area output Can be set in units of 0.01mm.

In position

Stroke(+)

Stroke(-)

ORIG direction

Direction when returning to home position can be set.

( Not available in this product)

○ × ○

○ ○ ○

× × ×

○ × ○

× × ○

ORIG speed Speed when returning to home position can be set.

ORIG ACC Acceleration when returning to origin can be set.

JOG

MOVE

Te st

Return to ORIG Test of return to origin can be done.

Test drive The operation of the specified step data can be tested.

Forced output ON/OFF of the output terminal can be tested.

DRV mon

Monitor

In/Out mon

Status The alarm currently being generated can be confirmed.

ALM

ALM Log record The alarm generated in the past can be confirmed.

File

Save - Load

Other Language Language can be changed to Japanese / English.

*1 Every parameter is set to the recommended condition before shipment from the factory. Only change the setting of

the items which require adjustment. *2 Teaching box: In the Normal mode the teaching box can be set to work in English or Japanese. *3 Controller setting software: Can be installed by selecting English version or Japanese version.

-16-

× × ○

○ ○ ○

○ × ○

○ ○ ○

○ ○

(Continuous

× × ○

○ ○ ○

× × ○

○ ○ ○

× × ○

○

*3 ○ *2

○

*2 *3

Caution

If when only the actuator is purchased separately, confirm that the combination of the controller, which

Speed

Acceleration

Deceleration

INP output

Position

OFF

In pos

Speed

(1)

(2)

LEL25LT-300

NPN

3.3 Step data setting method

Refer to the operation manual of the controller (LEC series) for details.

This operation manual specifies the electric actuator guide rod slider, if an actuator other than the guide

rod slider is used, refer to the operation manual of each type of actuator and controller (LEC series)

regarding the description of step data.

The actuator body and controller are sold as a package.

you have and the actuator is compatible. / See 5.3 Caution(1) on page 28

<Be sure to check the following before use.> (1) Check that actuator label for model number.

This matches the controller.

(2) Check Parallel I /O configuration matches (NPN or PNP).

Positioning operation

In the positioning operation, the actuator transfers to and stops at the target position.

The following image shows the set items and operation.

When the table of actuator reaches the range of the target position, the “target position reaching signal” 【INP】 (in position) is outputted. When the table of actuator enters the range of 【in position】, the INP output signal turns on.

-17-

No.

Move M

Spee

Position

Accel

Decel

Pushing F

TriggLV

Moving F

Area 1

Area 2

In pos

mm/s

mm/s2

% % mm/s

ABS

250

50.00

3000

3000 0 0 0 100

48.00

50.00

1.00

ABS

250

0.00

3000

3000 0 0 0 100

0.00

2.00

1.00

Pushing S

<Items and set values in positioning operation> Step No. 1: Positioning operation

a b c d e f g h i j k

【◎】󳚠要設定項目・【○】󳚠必要に応じて調整・【×】󳚠変更不要です。

[ ◎] Need to be set - [○] Need to be adjusted as required. [ × ] Not used. Items don't need to be changed in positioning operation.

a < ◎ Movement Method> When the absolute position is required, set Absolute

When the relative position is required, set Relative

→ Absolute: Distance from the origin position. / General setting method

Relative: Feed from the current position. / This is used when simplified data.

b < ◎ Speed> Transfer speed to the target position.

c < ◎ Position> Target position.

d < ○ Acceleration> The parameter which defines

how rapidly the actuator reaches the speed set in b .

The higher the set value, the faster it reaches the speed set in

e < ○ Deceleration> The parameter which defines how rapidly the actuator comes to stop.

The higher the set value, the quicker it stops.

f < ◎ Pushing force> Set 0.

(If values other than 0 set the operation will be changed to the pushing operation.)

g < × Trigger LV> For pushing operation only. Not applicable for this product.

h < × Pushing speed> For pushing operation only. Not applicable for this product.

i < × Moving force> Max. Force at the positioning operation.

The force is automatically adjusted corresponding to the load. Set [100] % at step motor. (Not changeable)

j < ○ Area1, Area2> This is the condition that turns on the AREA output signal.

The setting condition should be Area 1<Area 2. It is possible to set at relative operation too. The position will be Absolute (position from the origin).

Example) In case of Step no.1

[AREA] output signal is outputted between Area 1: 0 and Area 2: 2.

k < ○ In position> This is the condition that turns on the INP (in position) output signal.

→When the electric actuator reaches the range of the target position, the INP

output signal is output. When it is necessary to output the target position reaching signal earlier, make the value larger.

Note) Set the value more than [1] (Default) Example) In case of Step no.1 Position: 0 + In position: 1 = [INP] is outputted from the value of 1.

b .

-18-

No.

Move M

Spee

Position

Accel

Decel

PushingF

TriggerLV

PushingS

MovingF

Area1

Area2

In pos

mm/s

mm/s2

% % mm/s

mm 0 Absolute

100

100.00

3000

3000 0 0 0 100

80.00

90.00

1.00

100

Stroke [mm]

【INP】 Output signal

100

Speed[mm/s]

OFF

Position[mm]

In pos[mm]

101

(【INP】Output condition)

The 【INP】 output signal is

Position[mm]

Area 2[mm]

Area 1[mm]

100

【INP】 Output signal

Speed[mm/s]

OFF

【AREA】 Output signal

OFF

In pos[mm]

(【INP】Output condition)

101

100

Stroke [mm]

The 【AREA】output signal is

output signal is turned

Example of step data input (1)

< Positioning operation - 【INP】output signal, 【AREA】output signal >

a b c d e f g h i j k

- Step data no.0: Positioning operation (It moves from Position: 0[mm] to Position: 100[mm])

Condition 1) The 【AREA】output signal is not used.

turned on from

100[mm] -1[mm]=99[mm]

Condition 2) The 【AREA】output signal is used. *The 【AREA】output signal is a signal output when the table traverses through a certain range (The step

data: from Area 1 to Area 2).

This feature is useful when an output to check the table position at intermediate stroke is required.

・

turned on from Area 1:80[mm] between Area 2:90[mm]. ・The 【INP】 on from 100[mm] - 1[mm]=99 [mm]

-19-

Attainment point: 10[mm]

Relative

-10.00

10.00

20.00

1.00

No.

Move M

Speed

Position

Accel

Decel

PushingF

TriggerLV

PushingSp

MovingF

Area1

Area2

In pos

mm/s

mm/s2

% % mm/s

Relative

100

10.00

3000

3000 0 0 0 100

10.00

20.00

1.00 1 100

3000

3000 0 0 0 100

01020304050Stroke[mm]

Position:10(Relative)

Attainment point: 50[mm]

01020304050Stroke[mm]

Position:-10(Relative)

Example of step data input (2)

< Positioning operation – Ralative >

a b c d e f g h i j k

*Absolute: Distance from the origin position. / General setting method *Relative: Feed from the current position. / This is used when simplified data.

Condition 1) 30mm position → Step no.0 → Step no.0 (Move Method: Relative)

Condition 2) 30mm position → Step no.1 → Step no.1 (Move Method: Relative)

-20-

Output signal for the input

signal

Power is supplied to the motor, and detection of the magnetic

Completion.

SETON [ ● ]

INP(In position)[ ● ]

Returning to the origin starts. =>Completion.

OUT0 [ ● ]

BUSY [ ]

OUT0 [ ]

BUSY [ ]

SVRE [ ]

INP [ ● ]

Operating procedure and input / output signals for each operation

The input / output signal and the operation description for operating this electric actuator are as follows.

1) Signals along with the operation procedures

In case the operation order is

1. Supply power to the motor  2. Return to origin  3.Step no. 1  4.Step no. 2 5.Cut power to the motor

Procedure Input signal

1 SVON(Servo on)[ ● ] SVRE(Servo ready) [ ● ]

2 SETUP [ ● ]

OUT1 [ ] OUT2 [ ] OUT3 [ ] OUT4 [ ] OUT5 [ ]

↓

After reaching of target

position, INP [ ● ]

After stopping motion,

OUT1 [ ● ] OUT2 [ ] OUT3 [ ] OUT4 [ ]

OUT5 [ ]

↓

After reaching of target

position, INP [ ● ]

After stopping motion,

IN0 [ ● ]

IN1 [ ] IN2 [ ] IN3 [ ] IN4 [ ] IN5 [ ]

↓

DRIVE [ ● ] ⇒[ ]

IN0 [ ]

IN1 [ ● ]

IN2 [ ] IN3 [ ] IN4 [ ] IN5 [ ]

↓

DRIVE [ ● ] ⇒[ ]

note.3)5)

Operation description

pole position starts. =>

note.3)4)

Step no. 1 is selected, and the operation starts. =>Complete.

note.3)4)

Step no. 2 is selected, and the operation starts. =>Complete.

5 SVON [ ]

Note 1) [●] means ON, [ ] means OFF.

Note 2) The origin has been recognized when the operation is repeated, so it can operate without the

procedure item 2.

Note 3) The “OUT*” signals are reset during the rising edge of the Drive signal. The “OUT*” signal which

follows the “IN*”signal are outputted at the falling edge of the "drive" signal.

Note 4) When the alarm is generated, the alarm group is displayed.

Please confirm the controller (LEC series) manual for a detailed content of the alarm. The alarm becomes invalid when the “EMG”(Stop) or “RESET” is commanded.

Note 5) Leave an interval of 15ms (the recommendation is 30ms) or more between input signals and

maintain the state of the signal for 15ms (the recommendation is 30ms) or more, because PLC processing delays and controller scanning delays can occur.

SETON [ ● ] note.2)

-21-

Power to the motor is cut.

Output signal for the input

signal

Signals when Stopped: In the event when “EMG” is used

/ See 5.1 Warning (9) on page 27

The operating sequence is 1. “Stop”  2. Release the “Stop”

Procedure Input signal

Note 1) ［●］ means ON, ［］ means OFF and *means negative logic. TB means teaching box. Note 2)

SETON signal does not change after releasing the “STOP”.

EMG: Not energizing

(TB / Stop switch: Locking

EMG: Energizing

(TB / Stop switch:

Releasing

*ESTOP[ ]

SVRE [ ]

SETON [●]

*ESTOP[●]

SVRE [●]

SETON [●] Note 2)

Operation description

Power to the motor is cut by the “Stop “ command regardless of whether it is operating or stopping.

The stop is released.

-22-

Description(Extract)

Initial input value

Input range

Controller ID 1 1 to 64 note1)

IO pattern

1: 64

Acceleration /

deceleration pattern

S-motion ratio

Stroke (+)

10000

Stroke (-)

-10000

Max. speed of each

product

Step data input limit:

Max. speed of each product

Maximum

deceleration

Default

In positioning

Origin direction: CCW

-9999 to +10000 - ”product stroke”

Maximum pushing

force

Changeable parameter

1: Common + StepData, 2: Common

Select 1:

Enable

or 2:

Disable

when using a teaching

box

Only the English characters and numbers are

changeable.

W-area output end 1

0.00

W-area output end 2

0.00

Origin correction data

0.00

3.4 Parameter setting method

Initial setting for the basic parameters

Refer to the controller’s (LEC series) operation manual for detail. As the “basic parameter” is unique data of each actuator, if an actuator other than the “electric actuator / guide rod slider” is used, refer to the operation manual of each actuator and the controller’s (LEC series) operation manual for the basic parameter.

Trapezoid - motion -

Maximum speed

acceleration /

Origin offset note2)

3000 to 3000

0.00

- -

-10000 + ”product stroke” to 9999

1 to product stroke

Origin direction: CW

Parameter protect 1: Common + StepData

Enable switch 2: Disable

Model name Part no. of each product

Note 1) Become effective after restarting the controller. Note 2) The origin offset is used for the “return to origin”. / See <Origin offset> on page 25.

-23-

WARNING

Do not alter any parameter except the ones shown. Or else there is a possibility of damage.

Description(Extract)

Initial input value

Input range

ORIG direction

2: CCW note1)

1:CW, 2:CCW

ORIG mode

1: Stop

ORIG limit

100

ORIG time

200

ORIG speed

Creep speed

ORIG sensor

0: Disable

Initial setting for the ORIG parameters

Refer to the controller’s (LEC series) operation manual for detail. As the “ORIG parameter” is unique data of each actuator, if an actuator other than the “electric actuator

ORIG ACC /DEC 1000

/ guide rod slider” is used, refer to the operation manual of each actuator and the controller’s (LEC

series) operation manual for the “ORIG parameters”. Note1) CCW direction: motor side origin, CW direction: end side origin. Become effective after restarting the controller. Note2) Return to origin cannot be done during operation.

It is necessary to establish the origin before commencing any other operation.

1) Sequence of return to origin

Input the origin signal → Move to the origin → Stop moving (pushing) → Move to the opposite direction → Origin

(Moving distance

LEL25MT:3mm, LEL25LT:4mm

/ not changeable)

2) Method of changing direction of origin

Use the following procedures when you change the direction of the origin. Initial setting of origin is

motor side.

Procedure 1-

Procedure 2Procedure 3-

In the [Parameter] 01 dialogue box select the ORIG tab.

And the direction of the origin is changed from 2 (CCW) to 1(CW).

In the [Parameter] 01 dialogue box press the "Download All" radio button. Power supply OFF (→ Power supply ON)

-24-

010203040

Stroke[mm]

Origin

50mm

←CCW

CW→

102030405060Stroke[mm]

Origin

50mm

←CCW

CW→

-50

-40

-30

-20

-100Stroke[mm]

Origin

50mm

←CCW

CW→

-40

-30

-20

-10010

Stroke[mm]

Origin

50mm

←CCW

CW→

-60

-50

-40

-30

-20

-10

Stroke[mm]

Origin

50mm

←CCW

CW→

The origin offset means the value of the origin. (“Origin offset”=The display value of origin) When the parameter “Origin offset” is changed, the display value of origin is changed. The step data should be checked again. Please refer to basic parameter on page 23 for changing of “Origin offset”.

Initial input value: “Origin offset”=0. Move in the opposite direction (

LEL25LT: 4mm / Not changeable

) by the return to origin becomes "origin =0".

a) In case of Origin direction: CCW

Example) Actuator stroke 50mm

“Origin offset”=0 (Initial input value)

Changed to “Origin offset”=10

b) In case of Origin direction: CW

Example) Actuator stroke 50mm

“Origin offset”=0 (Initial input value)

Changed to “Origin offset=10

Changed to “Origin offset”＝-10

Moving distance LEL25MT: 3mm,

-25-

Connector

Motor cable Lock cable

Actuator cable Robotic type cable(Flexible type cable)

4. Wiring of cables / Common precautions

Warning

1. Adjusting, mounting or wiring change should never be done before disconnecting the power supply to the product.

Electrical shock, malfunction and damage can result.

2. Do not disassemble the cables.

Use only specified cables.

3. Do not connect or disconnect the wires, cables and connectors when the power is turned on.

Caution

1. Wiring securely. Do not apply any voltage to the terminals other than those specified in the Operation Manual.

2. Wire the connector securely.

3. Take appropriate measures against noise.

Noise in a signal line may cause malfunction. As a countermeasure separate the high voltage and low voltage cables, and shorten the wiring lengths, etc.

4. Do not route input/output wires and cables together with power or high voltage cables.

The product can malfunction due to interference of noise and surge voltage from power and high voltage cables to the signal line. Route the wires of the product separately from power or high voltage cables.

5. Take care that actuator movement does not catch cables.

Operate with all wires and cables secured. Avoid bending cables at sharp angles where they enter the product.

7. Avoid twisting, folding, rotating or applying an external force to the cable.

Risk of electric shock, wire breakage, contact failure and loss of control of the product can happen.

8. Fix the motor cables protruding from the actuator in place before use. The motor and lock cables are not robotic type cables and can be damaged when moved. Therefore fix the cables and the connectors (part “A” in figure below) when set up.

9. Select “Robotic type cables” in case of inflecting actuator-cable repeatedly. And do not put cables into a flexible moving tube with a radius smaller than the specified value. (Min. 50mm).

Risk of electric shock, wire break, contact failure and loss of control for the product can happen if “Standard cables” are used in case of inflecting the cables repeatedly

10. Confirm proper wiring of the product. Poor insulation (interference with other circuits, poor insulation between terminals and etc.) can apply excessive voltage or current to the product causing damage.

11. The Speed / pushing force may vary, depending on the cable length, load and mounting conditions etc.

If the cable length exceeds 5m, the speed/pushing force will be reduced 10% per 5m as the maximum.( if cable length is 15m: 20% reduction as the maximum. )

[Transportation]

Caution

1. Do not carry or swing the product by the motor or the cables.

-26-

5. Electric actuators / Common precautions

5.1 Design and selection

Warning

1. Be sure to read the operation manual (this manual and the one for the controller: LEC series).

Handling or usage/operation other than that specified in the Operation Manual may lead to breakage and operation failure of the product. Any damage attributed to the use beyond the specifications is not guaranteed.

2. There is a possibility of dangerous sudden action by the product if sliding parts of machinery

are twisted due to external forces etc.

In such cases, human injury may occur, such as by catching hands or feet in the machinery, or damage to the machinery itself may occur. Design the machinery should be designed to avoid such dangers.

3. A protective cover is recommended to minimize the risk of personal injury.

If a driven object and moving parts of the product are in close proximity, personal injury may occur. Design the system to avoid contact with the human body.

4. Securely tighten all stationary parts and connected parts so that they will not become loose.

When the product operates with high frequency or is installed where there is a lot of vibration, ensure that all parts remain secure.

5. Consider a possible loss of power source. Take measures to prevent injury and equipment damage even in the case of a power source failure.

6. Consider behavior of emergency stop of whole system. Design the system so that human injury and/or damage to machinery and equipment will not be caused, when it is stopped by a safety device for abnormal conditions such as a power outage or a manual emergency stop of whole system.

7. Consider the action when operation is restarted after an emergency stop or abnormal stop of

whole system.

Design the system so that human injury or equipment damage will not occur upon restart of operation of whole system.

8. Never disassemble or modify (including additional machining) the product.

An injury or failure can result. It will cause the loss of the product performance.

9. Do not use the stop signal, "EMG" of the controller and stop switch on the teaching box as the

emergency stop of system.

The stop signal, "EMG" of controller and the stop switch on the teaching box are for decelerating and stopping the actuator.

Design the system with an emergency stop circuit which is applied relevant safety standard separately.

10. When using it for vertical application, it is necessary to build in a safety device.

The table may fall due to the weight of work. The safety device should not interfere with normal operation of the machine.

Caution

1. Operate within the limits of the maximum usable stoke.

The product will be damaged if it is used with the stroke which is over the maximum stroke. Refer to the specifications of the product.

2. When the product repeatedly cycles with partial strokes, operate it at a full stroke at least once a day or every 1000 strokes.

Otherwise, lubrication can run out.

3. Do not use the product in applications where excessive external force or impact force is applied to it.

The product can be damaged. Each component that includes motor is made with accurate tolerance. So even slightly deformed or miss-alignment of component may lead operation failure of the product.

-27-

4. Returning to origin cannot be done during the operation.

It cannot be done during positioning operation, pushing operation and pushing.

5. Refer to a common auto switch /matter (Best Pneumatics No 2) when an auto switch is built in and used.

6. When conformity to UL is required, the electric actuator and controller should be used with a UL1310 Class 2 power supply.

5.2 Mounting

Warning

1. Install and operate the product only after reading the Operation Manual carefully and

understanding its contents. Keep the manual in a safe place for

2. Observe the tightening torque for screws.

Unless stated otherwise, tighten the screws to the recommended torque for mounting the product.

3. Do not make any alterations to this product.

Alterations made to this product may lead to a loss of durability and damage to the product, which can lead to human injury and damage to other equipment and machinery.

4. When using external guide, the guide axis should be parallel to the actuator axis.

There will be damage/excessive wear on the lead screw if the external guide is not parallel.

5. When an external guide is used, connect the moving parts of the product and the load in such a

way that there is no interference at any point within the stroke.

Do not scratch or dent the sliding parts of the table or mounting face etc., by striking or holding them with other objects. The components are manufactured to precise tolerances, so that even a slight deformation may cause faulty operation or seizure.

6. Prevent the seizure of rotating parts.

Prevent the seizure of rotating parts (pins, etc.) by applying grease.

7. Do not use the product until you verify that the equipment can be operated correctly.

After mounting or repair, connect the power supply to the product and perform appropriate functional inspections to check it is mounted correctly.

8. Cantilever

When the actuator is operated at high speed while it is fixed at one end and free at the other end (flange type, foot type, double clevis type, direct mount type), a bending moment may act on the actuator due to vibration generated at the stroke end, which can damage the actuator. In such a case, install a support bracket to suppress the vibration of the actuator body or reduce the speed so that the actuator does not vibrate. Use a support bracket also when moving the actuator body or when a long stroke actuator is mounted horizontally and fixed at one end.

9. When mounting the actuator or attaching to the work piece, do not apply strong impact or large

moment.

If an external force over the allowable moment is applied, it may cause looseness in the guide unit, an increase in sliding resistance or other problems.

10. Maintenance space

Allow sufficient space for maintenance and inspection.

future reference.

-28-

5.3 Handling

Warning

1. Do not touch the motor while in operation.

The surface temperature of the motor can increase to approx. 80°C due to operating conditions. Energizing alone may also cause this temperature increase. As it may cause burns, do not touch the motor when in operation.

2. If abnormal heating, smoking or fire, etc. occurs in the product, immediately turn off the power supply.

3. Immediately stop operation if abnormal operation noise or vibration occurs.

If abnormal operation noise or vibration occurs, the product may have been mounted incorrectly. Unless operation of the product is stopped for inspection, the product can be seriously damaged.

4. Never touch the rotating part of the motor or the moving part of the actuator while in operation.

When installing, adjusting, inspecting or performing maintenance on the product, controller and related equipment, be sure to turn off the power supply to each of them. Then, lock it so that no one other than the person working can turn the power on, or implement measures such as a safety plug.

Caution

1. Keep the controller and product combined as delivered for use.

The product is set in parameters for shipment. If it is combined with a different product parameter, failure can result.

2. Check the product for the following points before operation.

a) Damage to power supply line and signal line. b) Looseness of the connector to each power line and signal line. c) Looseness of the actuator /cylinder and controller /driver mounting d) Abnormal operation e) Emergency stop of the total system

3. When more than one person is performing work, decide on the procedures, signals, measures and resolution for abnormal conditions before beginning the work. Also, designate a person to supervise work other than those performing work.

4. Actual speed of the product will be changed by the workload.

Before selecting a product, check the catalog for the instructions regarding selection and specifications.

5. Do not apply a load, impact or resistance in addition to a transferred load during return to origin.

In the case of the return to origin by pushing force, additional force will cause displacement of the origin position since it is based on detected motor torque.

6. Do not remove the nameplate.

7. Operation test should be performed by low speed. Start operation by predefined speed after confirming there are no problems.

[Earth]

Warning

1. Please give the earth to the actuator.

2. Please make it to the earth of exclusive use. The earth construction is D seed.

(Below earth resistance 100Ω)

3. Please shorten the distance until the actuator and earth.

-29-

[Unpackaging]

Caution

1. Check the received product is as ordered.

If the different product is installed from the one ordered, injury or damage could result.

5.4 Operating environment

Warning

1. Avoid use in the following environments.

a. Locations where a large amount of dusts and cutting chips are airborne. b. Locations where the ambient temperature is outside the range (refer to specifications). c. Locations where the ambient humidity is outside the range (refer to specifications). d. Locations where corrosive gas, flammable gas, sea water, water and steam are present. e. Locations where strong magnetic or electric fields are generated. f. Locations where direct vibration or impact is applied to the product. g. Areas that are dusty, or are exposed to splashes of water and oil drops. h. Areas exposed to direct sunlight (ultraviolet ray).

2. Do not use in an environment where the product is directly exposed to liquid, such as cutting oils.

If cutting oils, coolant or oil mist contaminates the product, failure or increased sliding resistance can result.

3. Install a protective cover when the product is used in an environment directly exposed to foreign matters such as dust, cutting chips and spatter.

Play or increased sliding resistance can result.

4. Shade the sunlight in the place where the product is applied with direct sunshine.

5. Shield the product if there is a heat source nearby.

When there is a heat source surrounding the product, the radiated heat from the heat source can increase the temperature of the product beyond the operating temperature range. Protect it with a cover, etc.

6. Grease oil can be decreased due to external environment and operating conditions and it

deteriorates lubrication performance to shorten the life of the product.

[Storage]

Warning

1. Do not store the product in a place in direct contact with rain or water drops or is exposed to

harmful gas or liquid.

2. Store in an area that is shaded from direct sunlight and has a temperature and humidity within

the specified range (-10°C to 60°C and 90%RH or less No condensation or freezing).

3. Do not apply vibration and impact to the product during storage.

-30-

5.5 Maintenance

Warning

1. Do not disassemble or repair the product.

Fire or electric shock can result. Contact SMC, in case of disassembly for the maintenance.

2. Before modifying or checking the wiring, the voltage should be checked with a tester 5 minutes after the power supply is turned off.

Electrical shock can result.

Caution

1. Maintenance should be performed according to the procedure indicated in the Operating Manual.

Incorrect handling can cause an injury, damage or malfunction of equipment and machinery.

2. Removal of product

When equipment is serviced, first confirm that measures are in place to prevent dropping of work pieces and run-away of equipment, etc, and then cut the power supply to the system. When machinery is restarted, check that operation is normal with actuators in the proper positions.

[Lubrication]

Caution

1. The product has been lubricated for life at manufacturer, and does not require lubrication in service.

Contact SMC if lubrication will be applied.

5.6 Precautions for actuator with lock

Warning

1. Do not use the lock as a safety lock or a control that requires a locking force.

The lock used for the product with a lock is designed to prevent dropping of work piece.

2. Do not apply an impact load or strong vibration while the lock is activated. If an external impact load or strong vibration is applied to the product, the lock will lose it’s holding force and damage to the sliding part of the lock or reduced lifetime can result. The same situation will happen when the lock slips due to a force higher than its holding force, as this will accelerate the wear to the lock.

3. Do not apply liquid or oil and grease to the lock or its surrounding.

When liquid or oil and grease are adhered to the sliding part of the lock, its holding force will reduce significantly. Or, lock sliding part performance and condition changes may be cause of lock release malfunction.

4. Take “measures against drops” and check that safety is assured before mounting, adjustment and inspection of the product.

If the lock is released with the product mounted vertically, a work piece can drop due to its weight.

5. When the actuator is operated manually (when SVRE output signal is off), supply 24DCV to the [BK RLS] terminal of the power supply connector.

If the product is operated without releasing the lock, wearing of the lock sliding surface will be accelerated, causing reduction in the holding force and the life of the locking mechanism.

6. Do not supply 24VDC power supply constantly to the [BK RLS(Lock release)] terminal.

Stop supplying 24VDC power supply to the [BK RLS(Lock release) terminal during normal operation. If power is supplied to the [BK RLS] terminal continuously, the lock will be released, and workpieces may be dropped at stop (EMG).

/Refer to the operation manual of LEC (controller) for details of wiring.

-31-

6. Electric actuators / Guide rod Slider Common precautions

6.1 Design and selection

Warning

1. Do not apply a load in excess of the actuator specification.

A product should be selected based on the maximum work load and allowable moment. If the product is used outside of the operating specification, eccentric load applied to the guide will become excessive and have adverse effects such as creating play in the guide, reduced accuracy and reduced product life. And also when “With magnet / switch rail” option is selected, Auto switch may not detect correctly by the deflection of the guide rod.

2. Do not exceed the speed limit of the actuator specification.

Select a suitable actuator by the relationship of allowable work load and speed. Noise or reduction of accuracy may occur if the actuator is operated in excess of its specification and could lead to reduced accuracy and reduced product file.

3. Do not use the product in applications where excessive external force or impact force is applied to it.

This can lead to premature failure of the product.

4. Do not apply excessive external force or impact force to the motor.

Miss-alignment of the motor may lead to signal detection error, increasing internal friction or damage to the motor.

5. When external force is applied to the table, it is necessary to add the external force to the workload as the total carried load for the sizing.

When mounting cable duct and so on in parallel to the actuator, it is necessary to add the friction to the workload as the total carried load for the sizing too.

6. Because of the guide mechanism type, vibration that comes from an external source may be introduced into the work-piece during operation.

Do not use this product in a location where vibration is not allowed.

6.2 Handling

Caution

1. INP output signal

1) Positioning operation

When the product comes within the set range by step data [In positon], output signal will be turned on. Set to [1] or higher for LEL.

2. Do not change the positioning force from initial setting.

If the positioning force is changed, it may cause a decrease in performance.

3. Do not operate by fixing the table and moving the actuator body.

An excessive load will be applied to the table, which could lead to damage to the actuator and reduced accuracy and reduced product life.

4. This actuator cannot be used for vertically mounted applications.

5. Check the specification for the minimum speed of each actuator.

6. In the case of the belt driven actuator, vibration may occur during operation at speeds within the actuator specification, this could be caused by the operating conditions.

Change the speed setting to a speed that does not cause vibration.

-32-

Actuator mounting

Work piece mounting

Maximum

torque [Nm]

LEL25*

M5x0.8

3.0

ℓ

φA

ℓ

Maximum

torque [Nm]

LEL25□

5.2

6.6

35.5

6.3 Mounting

Caution

1. Ensure flatness of the mounting surface to within 0.2mm or less.

Insufficient flatness of the work piece or the surface onto which the actuator body is to be

mounted can cause play in the guide and increased sliding resistance.

2. When mounting the workpiece or other device to the actuator tighten the fixing screws with adequate torque within the specified torque range.

Tightening the screws with a higher torque than the maximum may cause malfunction, whilst tightening with a lower torque can cause the displacement of the mounting position or in extreme conditions detaching of the work piece.

Model Bolt size

tightening

Use screws with adequate length, but with length less than the maximum thread depth.

The use of screws that are to long can touch the body and cause malfunction.

3. When mounting the actuator, use screws with adequate length and tighten them to the adequate torque. And use all mounting holes to maintain the catalogue performance.

Tightening the screws with a higher torque than recommended may cause malfunction, whilst the tightening with lower torque can cause the displacement of mounting position or in extreme conditions the actuator could become detached from its mounting position.

Model Bolt size

tightening

4. When mounting the actuator, leave a gap of 40mm or more to allow for bending of the actuator cable.

ℓ (Maximum thread

depth [mm])

φA（mm) ℓ（mm）

-33-

Appearance

check

Internal

check

Inspection every six months / 1000km /

5million cycle *

Teeth become fuzzy

6.4 Precaution on maintenance

Warning

1. Turn off the power supply before maintenance and replacement of the product.

2. Put on protective goggles when applying grease.

[Maintenance frequency]

Perform maintenance according to the table below. Contact SMC if any abnormality is found.

Frequency

Inspection before daily operation ○

○ ○ ○

*Whichever occurs first.

[Items for visual appearance check]

1. Loose screws. Abnormal dirt.

2. Check of flaws/faults and cable connections.

3. Vibration, noise.

[Items for internal check]

1. Lubricant condition on moving parts.

2. Loose or mechanical play in fixed parts or fixing screws.

[Items for belt check]

Check the belt regularly as shown in “maintenance frequency”. Stop operation immediately and contact SMC when the belt appears to be like photographs shown below.

a. Tooth shape canvas is worn out

Canvas fiber becomes fuzzy. Rubber is removed and the fiber becomes whitish. Lines of fibers become unclear.

b. Peeling off or wearing of the side of the belt

Belt corner becomes round and frayed thread sticks out.

c. Belt partially cut

Belt is partially cut. Foreign matter caught in teeth other than cut part causes flaw.

d. Vertical line of belt teeth

Flaw, which is made when the belt runs on the flange.

e. Rubber back of the belt is softened and sticky.

f. Crack on the back of the belt

Belt check

-34-

No.

Phenomenon

Cause

Countermeasure

/See 4.Wiring of cable on page 26

/See 2.1 Specifications on page 9

/See 5.3 Caution(1) on page 28

specified range.

7. Troubleshooting

Alarms below are abstract of representative examples. For other alarms, see operation manual of controller.

Fail to operate

When power is supplied, alarm

for “Phase Det ALM

/code: 1-193” is generated.

“Turn the power supply off.”

“Turn the power supply on”

/ Initial stage

↓

1) The cable is not connected

or has been disconnected.

2) The load/resistance being

applied to the actuator constantly

exceeds the actuators

specification

3) The combination of the

controller and actuator is not

correct.

4) Excessive external force is

being applied, (including vibration)

or impact load.

5) The flatness of work piece and

the mounting surface exceeds the

Check if the cable is properly

installed /

Keep load and resistance within

specification range.

Check the actuator mounting

condition or check if external force

adds the resistance of actuator table

by using movable cable-duct.

The controller and the actuator

combination at the time of shipment

should not be changed.

Operate within the specified range.

/See 2.1 Specifications on page 9

Operate within the specified range.

/See 2.1 Specifications on page 9

Alarm for “Step data

ALM1/code:1-048” is

generated

↓

Input the “RESET” signal.

Alarm for “Servo off ALM/code:

1-098” is

generated

Alarm for “Drive ALM/code:

1-099” is generated.

↓

Input the “RESET” signal.

↓

Input the “RESET” signal.

Setting condition for step data is

not correct.

< Correct set condition >

(1)Area 1 < Area 2

Perform the “Return to origin”, the

positioning operation and JOG

operation during the “SVON”:

OFF.

Perform positioning operation

before the “return to origin”.

Review the content of step data.

/ Refer to the LEC controller

operation manual.

Provide the operation instruction

after confirming that the input signal

[SVON] is ON and then the output

signal [SVRE] is ON.

Provide the operation instruction

after confirming that the input signal

[SETUP] is ON and then the output

signal [SETON] is ON.

-35-

No.

Phenomenon

Cause

Countermeasure

load.

/See 2.1 Specifications on page 9

surace to within 0.2mm or less.

on page 17

to origin direction is changed.

on page 17

move due to continuous operation.

operation manual.

Position : Bottom

Operation not completed

/ Operation continue

Alarm for “Over load/code: 1-148”

or “Posn failed/code: 1-149” is

generated.

↓

Controller version /SV1.0 or later

1. Input the “reset signal.”

“SVRE”: Automatically ON

Controller version /SV0.8* or before

1. Input the “reset signal.”

“SVRE”: Automatically ON

2. Input the “setup signal.”

 Restart operation after the

completion of the”retun to origin”.

1) Added excessive external force

(including vibration) or impact

2) The Power supply does not have

sufficient capacity.

3) Load/resistance more than

specified range is being applied to

the actuator.

4) Pushing operation is performed

at “Positioning operation”

5) The cable is not connected

or has been disconnected.

Operate within the specified range.

/See 2.1 Specifications on page 9

Check the power consumption for

each actuator and controller:

If necessary replace the existing

power supply with a power supply

with sufficient capacity.

Use within specification range.

Check the actuator mounting

condition or check if external force

adds the resistance of actuator table

by using movable cable-duct.

Review the content of the step data.

Confirm that the cable is connected

correctly.

/See 4. Wiring of cable on page 26

Label position for controller version

SV1.0*

Operation not completed

Alarm for “Stroke limit/code: 1-052”

is generated.

Input the “RESET” signal.

/ Operation continue

↓

6) It was not the intended origin

position because the actuator

pinched the work-piece during

the“return to origin”.

7) Actuator mouting condition is not

good.

8) Wrong input [0] is input as the

positioning force.

9) The step data position is not

changed correctly after the return

10) Because the operation of the

step data is set to [INC/relative],

the table comes into contact with

an external object and does not

1) Moving distance exceeds the

“Stroke (+)” / “Stroke (-).

Remove the work-piece and restart

the return to the intended origin

position.

Check the actuator mounting surface.

Keep the flatness of mounting

Check the step data.<Moving force>

/See 3.3.Step data setting method

Check the step data.<Position>

/See 3.3.Step data setting method

Check the step data.<Position>

/See 3.3.Step data setting method

1) Check the value of the “Position”

of step data and the value of the

“Stroke (+)” / “Stroke (-)” of the basic

parameter.

/See 3.3.Step data setting method

3.4.Parametertting o sen page 23

/Refer to the LEC controller

on page 17

-36-

No.

Phenomenon

Cause

Countermeasure

load.

/See 2.1 Specifications on page 9

by using movable cable-duct.

operation position”

Position : Bottom

SV1.0*

Operation not completed

/ Operation continue

Alarm for “Over motor Vol

/code: 1-145” is generated.

↓

Controller version /SV1.0 or later

1. Input the “reset signal.”

“SVRE”: Automatically ON

Controller version /SV0.8* or before

1. Input the “reset signal.”

“SVRE”: Automatically ON

2. Input the “setup signal.”

Restart operation after the completion

of the ”retun to origin”

Label position for controller version

1) If the power supply is an

“inrush-current restraining type”,

the alarm may be generated due

to voltage drop.

2) The Power supply does not

have sufficient capacity.

3) Load/resistance more than

specified range is being applied

to the actuator.

Replace the power supply with a

non “inrush-current restraining type”

power supply.

/ Refer to the LEC controller

operation manual.

Check the power consumption for

each actuator and controller:

If necessary replace the existing

power supply with a power supply

with sufficient capacity.

/See 2.1 Specifications on page 9

Use within specification range.

Check the actuator mounting

condition or check if external force

adds the resistance of actuator table

by using movable cable-duct.

/See 2.1 Specifications on page 9

Alarm for “Err overflow/code:

1-196” is generated.

↓

“Turn the power supply off.”

↓

“Turn the power supply on”

1) Added excessive external force

(including vibration) or impact

2) The Power supply does not

have sufficient capacity.

3) Load/resistance more than

specified range is being applied

to the actuator.

4) The pushing operation is

performed at the “Positioning

5) The cable is not connected

or has been disconnected.

Operate within the specified range.

/See 2.1 Specifications on page 9

Check the power consumption for

each actuator and controller:

If necessary replace the existing

power supply with a power supply

with sufficient capacity.

Use within specification range.

/See 2.1 Specifications on page 9

Check the actuator mounting

condition or check if external force

adds the resistance of actuator table

Review the content of the step data.

Confirm that the cable is connected

correctly.

/See 4. Wiring of cable on page 26

-37-

No.

Phenomenon

Cause

Countermeasure

the“return to origin”.

positioning force.

/See 3.3.Step data setting method on page 17

origin direction is changed.

/See 3.3.Step data setting method on page 17

data is set to [INC/relative], the

external object and does not move

to within 0.2mm or less.

signals at the same time.

signals for each operation type” on page 21

other device.

time.

output signal for more secure operation.

step number is

output signal for more secure operation.

Operation not completed

/ During operation

(Not always, but may happen

occasionally)

Alarm for “Step data ALM2/code:

1-051” is generated.

↓

Input the “reset” signal.

6) It was not the intended origin position because the actuator pinched the work-piece during

7) Wrong input [0] is input as the

8) The step data position is not changed correctly after the return to

9) Because the operation of the step

table comes into contact with an

due to continuous operation.

10) Actuator mouting condition is not

good.

1) Command invalid (unregistered) step data.

Different input signal to the expected step number is inputted to the controller, because of a too short an interval between the input signal of “IN*” and the “Drive” or inputting the

3) Different input signal to the expected step number is inputted to the controller, because the input signal time was too short.

Remove the work-piece and restart the return to the intended origin position.

Check the step data.<Moving force>

Check the step data <Position>.

Check the actuator mounting surface.

Keep the flatness of mounting surace

Check if the step data is valid (registered).

Add an interval of 15ms (the recommendation is 30ms) or more between the input signals.

/See 3.3 Step data setting method on page 17

See “Operating procedure input / output

- Operation completed by

unexpected motion.

- No alarm

(Not always, but may happen

/ During operation

occasionally)

4) Different input signal to the expected step number is inputted to the controller, caused by PLC or

1) Different input signal to the expected step number is inputted to the controller, because of a too short an interval between the input signal of the “IN*” and the “Drive” or inputting the signals at the same

2) Different input signal to the expected step number is inputted to the controller, because the input signal time was too short.

3) Different input signal to the expected step number is inputted to the controller, caused by PLC or other device.

Check that the step number is inputted correctly for the required motion.

Add an interval of 15ms (the recommendation is 30ms) or more between the input signals.

See “Operating procedure input / output

signals for each operation type” on page 21

Note) Recommend to check the “OUT”

Add an interval of 15ms (the recommendation is 30ms) or more between the input signals.

See “Operating procedure input / output

signals for each operation type” on page 21

Note) Recommend to check the “OUT”

Check that the inputted correctly for the required motion.

See “Operating procedure input / output

signals for each operation type” on page 21

Note) Recommend to check the “OUT”

-38-

No.

Phenomenon

Cause

Countermeasure

operation is completed.

is outputted.

factors.

repeated up and down.

Actuator cannot be used vertically.

mounting only.

Change the speed setting to a

actuator or the workpiece.

workpieces are mounted.

with lock Warning(5) on page 30

Check the mounted load and lock

holding force to confirm if they are

/See 2.1 Specifications on page 9

with lock Warning(6) on page 30

3 “INP” output signal is unstable.

“INP” output signal is unstable

even after the positioning

4 Positioning repeatability is out of

specified range.

6 The table of the actuator with

7 The belt driven actuator, vibration /

Damage 1) Abnormal external force Interference of mechanism,

vertical mounting vibrates

noise occur during operation at

speeds within the actuator

specification.

1) The value of [In position] in

step data is too small.

1) It shifts to the next operation by

receiving the "INP" output signal.

2) The belt is loosened. Readjust belt tension to the

1) Actuator is used vertically.

1) Influence of character

frequency

2) The gain tuning is not suitable. It may need gain tuning suitable for

Increase [In position] value as the

following.

LEL : [1] or more

Shift to the next operation after

receiving the “BUSY” output signal

appropriated value.

eccentric load or excess load leads

to cause deformation or damage of

the actuator. Eliminate these

Use actuator for horizontal and wall

speed that does not cause vibration.

the application. Contact SMC in this

case.

8 Cannot be actuated manually or

by manual override adjustment

screw (does not operate).

(At stop(EMG) or SVRE[OFF])

Lock type is selected, but

workpieces are dropped during

stopping(EMG) or SVRE[OFF], or

moved by external force.

1) Contacts the stroke end of the

2) [Lock type] is selected Supply 24VDC power supply to the

1) Load exceeding the maximum

work load is mounted, or external

force more than the lock holding

force is applied.

2) 24VDC is supplied to "BK RLS"

terminal of controller/CN1 power

supply connector.

Check the stroke position and how

[BK RLS] terminal of controller/CN1

power supply plug in order to

unlock.

/see 5.6 Precautions for the actuator

within the operation range.

Stop supplying 24VDC power

supply to the [BK RLS] terminal

/see 5.6 Precautions for the actuator

-39-

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SMC Networks LEL25M, LEL Series, LEL25L Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Procedure before operation/simple setting to use straight away

1.1 Preparation

1.2 Controller setting software

1.3 Teaching box

2. Specification

2.1 Guide rod Slider LEL Series

2.2 How to Order

2.3 Construction

3. Product Outline

3.1 System construction

3.2 Setting Function

3.3 Step data setting method

3.4 Parameter setting method

4. Wiring of cables / Common precautions

5. Electric actuators / Common precautions

5.1 Design and selection

5.2 Mounting

5.3 Handling

5.4 Operating environment

5.5 Maintenance

5.6 Precautions for actuator with lock

6. Electric actuators / Guide rod Slider Common precautions

6.1 Design and selection

6.2 Handling

6.3 Mounting

6.4 Precaution on maintenance

7. Troubleshooting