SMC Networks LEL25M, LEL Series, LEL25L Operation Manual
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Bedienhandbuch
Flache Linearsysteme LEJ/LEL
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This manual describes the actuators operation in combination with the LECP* series controllers.
Refer to the manual relevant to the controller being used for full
operating instructions.
<Controller>
LEC Series
Doc. no. LEL-OM00203
PRODUCT NAME
Electric Actuator / Guide rod Slider
MODEL / Series / Product Number
LEL Series
Contents
Safety Instructions ............................................................................................................... 2
1. Procedure before operation/simple setting to use straight away ..... 4
1.1 Preparation ...................................................................................................................... 4
1.2 Controller setting software......................................................................................... 5
1.3 Teaching box ................................................................................................................... 7
2. Specification
2.1 Guide rod Slider LEL Series ....................................................................................... 9
2.2 How to Order .............................................................................................................. 11
2.3 Construction ................................................................................................................. 12
3. Product Outline
3.1 System construction .................................................................................................. 13
3.2 Setting Function .......................................................................................................... 14
3.3 Step data setting method ......................................................................................... 17
3.4 Parameter setting method ........................................................................................ 23
4. Wiring of cables / Common precautions
5. Electric actuators / Common precautions
5.1 Design and selection .................................................................................................. 27
5.2 Mounting ......................................................................................................................... 28
5.3 Handling .......................................................................................................................... 29
....................................................................................................................... 9
................................................................................................................. 13
........................................................... 26
....................................................... 27
5.4 Operating environment .............................................................................................. 30
5.5 Maintenance .................................................................................................................. 31
5.6 Precautions for actuator with lock
................................................................ 31
6. Electric actuators / Guide rod Slider Common precautions
6.1 Design and selection .................................................................................................. 32
6.2 Handling
6.3 Mounting
6.4 Precaution on maintenance
7. Troubleshooting
...................................................................................................................... 32
..................................................................................................................... 33
.............................................................................. 34
............................................................................................................... 35
................. 32
Caution
indicates a hazard with a low level of risk which, if not avoided, could result in minor or
moderate injury.
Warning
indicates a hazard with a medium level of risk which, if not avoided, could result in
death or serious injury.
indicates a hazard with a high level of risk which, if not avoided, will result in death or
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
LEL Series / Guide rod Slider
Safety Instructions
These safety instructions are intended to prevent hazardous situations and /or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards (ISO
/IEC), Japan Industrial Standards (JIS)*1) and other safety regulations*2).
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems
IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -- Safety
JIS B 8370: General rules for pneumatic equipment.
JIS B 8361: General rules for hydraulic equipment.
JIS B 9960-1: Safety of machinery – Electrical equipment for machines. (Part 1: General requirements)
JIS B 8433-1993: Manipulating industrial robots - Safety. etc.
*2) Labor Safety and Sanitation Law, etc.
Caution
Warning
Danger
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery /equipment until safety is confirmed.
The inspection and maintenance of machinery /equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
Before machinery /equipment is restarted, take measures to prevent unexpected operation and malfunction.
Danger
serious injury.
be used in any of the following conditions.
1) Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2) Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other
applications unsuitable for the standard specifications described in the product catalog.
3) An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4) Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
-2-
Caution
If considering using the product in other industries, consult SMC beforehand and exchange specifications
If anything is unclear, contact your nearest sales branch.
the product is 1 year in service or 1.5 years after the product
∗
warranty.
The use of SMC products with production equipment for the manufacture of weapons of mass
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules goveming that export
ollowed.
LEL Series / Guide rod Slider
Safety Instructions
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
or a contract if necessary.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of
isdelivered.∗3)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
3) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum
pad or failure due to the deterioration of rubber material are not covered by the limited
Compliance Requirements
1.
destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are govemed by the
are known and f
-3-
(3) Power supply plug
(7) Controller
setting kit
Communication
cable
PC
(2) Controller
No.
Part name
Qty
(1)
Electric actuator / Guide rod Slider
1
(2)
Controller
1
(3)
Power supply plug
1
(4)
Actuator cable
1
(5)
I/O cable (Not use in this section)
1
(6)
Teaching box
1
Controller setting kit
[The controller setting software, The communication cable, USB cable and conversion unit are included.]
Power supply 24VDC
with “Inrush-restraining type”
Refer to power consumption of each actuator/See 2.1Specification on page
(Prepare the power supply that has capacity of “Moment max. power consumption” or more.)
Connect the plus side of 24VDC to the C24V, M24V and EMG terminals of
conformity to UL is required, the electric actuator and controller should be
Option
(4) Actuator cable
To USB port
(6) Teaching Box
To CN1
To CN2
To CN3
To CN4
(1) Electric actuator
/Guide rod Slider
or
Stripped wire length
Step motor （servo 24VDC）
Electrical
Push the open/close lever and insert the wire into the electrical wire entry
24VDC
0V
M24V
0V
EMG
C24V
1. Procedure before operation/simple setting to use straight away
The controller is shipped with the parameters appropriate to the actuator.
With the simple setting “easy mode”, it can be operated and running parameters can be changed easily.
1.1 Preparation
(1) Items to be prepared
Please check on the label,
ordered.
Table 1. Components
and the quantity of accessories, to confirm that it is the product that was
(7)
Table 2. Items to be prepared by the customer
Part name Conditions
Do not use the power supply
1
9
Wire AWG20 (0.5mm2)
the power supply plug, and the minus side to the 0V terminal. When
used with a UL1310 Class 2 power supply.
Power supply plug
Wiring
wire entry
-4-
8mm
power
suppiy
24V
Caution
End Side
Motor side
Clicking arrow button → Operation
(1)”SVRE” lighting is confirmed
(2) Select “Return to ORIG”
(1)
End side
Motor side
(2)
(1)
(2)
1.2 Controller setting software
1. Installation of software
With the controller setting software CD-ROM, install the communication unit software, following the
“Software Installation procedure” (PDF)
2. Startup of software
After turning on the controller power supply, start up the ACT Controller setting soft ware
3. JOG Drive
a. Driving preparation: Servo On → Return to ORIG
Select “Monitor” Select “OK”
b. JOG Drive
c. Driving stop: Servo Off
Select “test” Select “OK”
Select “Easy Mode” Select “OK”
If an alarm is generated
When (1)”ALARM” is generated, release it by selecting (2)“Reset”.
In the case of an alarm code that cannot be released with
“Reset”, turn the power supply OFF and ON again.
Note) For details of alarm codes, refer to the Controller Operation Manual.
-5-
Step Data
No.
Move M
Speed
Position
Pushing F
TriggLV
IN pos
mm/s
mm % %
mm
0
Absolute
250
50.00 0 0
1.00
Step Data
Move M
Speed
Position
Pushing F
TriggLV
In pos
mm/s
mm % %
mm
Absolute
250
30.00 0 0
1.00
For details of operation, and relationship between operation procedure and input/
Procedure 1:
Procedure 3:
→ Operation
Input ”30”
Procedure 2:
Select “Drive”
Procedure 4:
Select “Drive”
→ Operation
Change of positioning stop position
Position: 50mm → 30mm
4. TEST Drive / Step No.0 → No.1 → No.0
・・・
a. Driving preparation: Servo On → Return to ORIG / Refer to “3.JOG Drive”.
b. TEST Drive
“Step No.0” Operation
Select “Step No.0”
You can select anywhere in
the row
“Step No.1” Operation
Select “Step No.1”
You can select anywhere in
the row
c. Driving stop : Servo Off / Refer to “3.JOG Drive”
5. Step data change
<“Step No.0” / Positioning operation> At the time of shipment, Step No.0 is set to positioning operation.
No.
0
output signals, refer to “3.3 Step Data setting method” page 17 to 20.
6. Controller setting software screen explanation
Refer to the “Help / Easy mode” menu in the “ACT Controller” setting software.
-6-
ｱﾗｰﾑ
ジョグ
SETTING
テスト
モニタ
MONITOR
データ
ｱﾗｰﾑ
ジョグ
設定
SETTING
テスト
モニタ
データ
(1) Number key
The power supply is turned on.
ｱﾗｰﾑ
ジョグ
SETTING
テスト
モニタ
データ
ｱﾗｰﾑ
ジョグ
SETTING
テスト
モニタ
データ
The power supply is turned on.
(4) Up and down
Right and left key
(3) SET key
(2) JOG key
(5) MENU key
EXT Inp OFF:YES
Test 1
Step No. 0
Test Start
Posn 50.00mm
< 1: Drive test>
Test 1
Step No. 0
Test Start
Posn 50.00mm
Test 1
Step No. 1
Test Start
Posn 0.00mm
EXT Inp OFF:YES
JOG 1
RTN ORIG Done
“JOG±”:Move
Posn 123.45mm
Operates by (2) JOG key
Press the (5)MENU key
Check 1
EXT Inp ON
OK
AX
IS.
AX
IS.
AX
IS.
AX
IS.
AX
IS.
1.3 Teaching box
1. Name
2. JOG Drive
Select “JOG” Method of ending “JOG Drive”
3. TEST Drive / Step No.0 → No.1 → No.0
Method of ending “TEST Drive”
It is the same as the Method
of ending “JOG Drive”
DATA
ALARM
JOG
TEST
設定
DATA
ALARM
MONITOR
JOG
TEST
Press the (3)SET key
DATA
ALARM
MONITOR
JOG
TEST
設定
Select “TEST”
DATA
ALARM
MONITOR
JOG
TEST
設定
Press the (3)SET key
Press the (3)SET key
↓
Servo ON,Ready?:YES
Press the (3)SET key
↓
RTN ORIG:Start
Press the (3)SET key
↓
・・・
Press the (3)SET key
↓
Servo ON,Ready?:YES
Press the (3)SET key
↓
RTN ORIG:Start
Press the (3)SET key
↓
JOG+: End side
JOG-: Motor side
↓
Press the (3)SET key
Press the
(4)Down key
Press the (3)SET key
↓
Step No.0 move.
Te st Complete
↓
< 2: Select Step No
Press the
(4)Up key
Press the (1)Number key”1”
Press the (3)SET key
↓
Repeat <1: Drive test>
.>
-7-
“Complete”
Step 1
Step No. 0
Posn 30 .00mm
Speed 250mm/s
For details of operation, and relationship between operation procedure and input/ output
ｱﾗｰﾑ
ジョグ
設定
SETTING
テスト
モニタ
データ
The power supply is turned on.
Screen showing the
Step 1
Step No. 0
Posn 50 .00mm
Speed 250mm/s
Change of positioning
Step 1
Step No. 0
Posn 50 .00mm
Speed 250mm/s
AX
AX
IS.
AX
IS.
4. Step data change with positioning operation
Press the (3)SET key
signals, refer to section 3.3 “Step Data setting method” page 17 to 20.
5. Teaching box detailed explanation
Please refer to the teaching box manual.
DATA
ALARM
MONITOR
Select “ DATA”
JOG
TEST
actuator stop at
position of 50mm.
“Step No.0”
Press the (4) Down key
Select “Posn”
Method of ending “DATA”
Press the (5)MENU key
stop position
Posn 50 mm → 30mm
IS.
Press the (1)Number key”30”
Press the (3)SET key
-8-
0
2
4
6
0 500 1000
Workload (kg)
Speed (mm/s)
LEL25M
LEL25L
0
2
4
6
0 500 1000
Workload (kg)
Speed (mm/s)
LEL25M
LEL25L
Model
LEL25M
LEL25L
Stroke(mm)
Note 1)
(100), (200), 300, 400, 500, 600, (700), (800), (900), (1000)
Horizontal 3 5
Wall mounting
2.5 5 Speed(mm/s)
Note 2)
48 to 500
48 to 1000
Max, Acceleration/Deceleration(mm/s2)
3,000
Positioning repeatability (mm)
±0.08
Lost motion [mm]
Note 3
0.1 or less
Lead equivalent (mm)
48
Impact resistance/ vibration resistance (m/s2)
Note 3)
50 / 20
Drive method
Belt
Guide type
Slide bearing
Ball bushing bearing
Allowable external force(N)
Note 4)
5
Operating temperature range (℃)
5 to 40
Operating humidity range (%RH)
90 or less (No condensation)
Motor size
□42
Type of Motor
Step motor (Servo 24VDC)
Encoder
Incremental A/B phase (800 pulse/rotation)
Rated voltage(VDC)
24 +/- 10%
Power consumption (W)
Note 5)
32
Standby power consumption when operating(W)
Note 6)
16
Momentary max. power
consumption (W)
Lock
specification
Stroke(mm)
(100)
(200)
300
400
500
600
(700)
(800)
(900)
(1000)
LEL25M
2.13
2.47
2.82
3.17
3.52
3.87
4.21
4.56
4.91
5.26
LEL25L
2.38
2.72
3.07
3.42
3.77
4.12
4.47
4.82
5.17
5.52
Additional weight for lock(kg)
0.26
Additional weight
for motor cover(kg)
Additional weight for
Magnet / Switch rail
(kg)
Wall Mounting
Horizontal Mounting
＜ Speed-Workload graph >
2. Specification
2.1 Guide rod Slider LEL Series
Actuator specification
Electric specification
Weight
Weight(kg)
Work load(kg)
Power consumption（W）
Note 2)
Note 7)
Note8)
Type
Holding force(N) 19
Rated voltage(VDC) 24 +/- 10%
No excitation operating type
Note 9)
60
5
0.04 0.05 0.06 0.08 0.09 0.11 0.12 0.14 0.15 0.17
Note 1) The strokes shown in ( ) are produced upon receipt of order.
Note 2) The speed is dependent on the workload. Check the following “Speed-workload graphs” for the selected model.
The workload is changed by the stroke and workload mounting condition. Check the following “Allowble dynamic moment graphs”
for the selected model.
Also if the cable length exceeds 5m, the speed will be reduced 10% per 5m as the maximum.
Note 3) A reference value for correcting an error in reciprocal operation.
Note 4) Impact resistance:No malfunction occurred when the actuator was tested with a drop tester in both the stroke direction and
perpendicular direction to the stroke. (The test was performed with the actuator in the initial state.)
Vibration resistance:No malfunction occurred in a test ranging between 45 to 2000 Hz, when the actuator was tested in both the
stroke direction and a perpendicular direction to the stroke. (The test was performed with the actuator in the initial state.)
Note 5) Allowable external force is the allowable resistance when mounting cable duct and so on in parallel.
Note 6) The "Power consumption" (including the controller) is for when the actuator is operating.
Note 7) The “Standby power consumption when operating” (including the controller) is for when the actuator is stopped in the set position
during operation.
Note 8) The "Momentary max. power consumption" (including the controller) is for when the actuator is operating.
This value can be used for the selection of the power supply.
Note 9) Only applies to actuators supplied with a lock.
Note10)For the actuator with lock, please add the power consumption for the lock.
0.04
-9-
Workload overhang direction
[mm]
0
50
100
150
200
250
300
0 1 2 3 4 5
Workload[kg]
Overhang direction:L1[mm]
1000mm stroke
900mm stroke
800mm stroke or less
0
50
100
150
200
250
300
0 1 2 3 4 5
WorKload[kg]
Overhang direction:L1[mm]
1000mm
900mm
500mm or less
600mm
700mm
800mm
0
100
200
300
400
500
0 1 2 3 4 5
Workload[kg]
Overhang direction:L2[mm]
1000mm
stroke
900mm stroke or less
0
100
200
300
400
500
0 1 2 3 4 5
Workload[kg]
Overhang direction:L2[mm]
1000mm
900mm
800mm
700mm
600mm
500mm
or less
0
50
100
150
200
250
300
0 1 2 3 4 5
Workload[kg]
Overhang direction:L3[mm]
600mm stroke or less
0
50
100
150
200
250
300
0 1 2 3 4 5
Workload[kg]
Overhang direction:L3[mm]
500mm
or less
600mm stroke
0
50
100
150
200
250
300
0 1 2 3 4 5
Workload[kg]
Overhang direction:L4[mm]
600mm stroke or less
0
50
100
150
200
250
300
0 1 2 3 4 5
Workload[kg]
Overhang direction:L4[mm]
500mm stroke
or less
600mm stroke
0
100
200
300
400
500
0 1 2 3 4 5
Workload[kg]
Overhang direction:L5[mm]
600mm stroke or less
0
100
200
300
400
500
0 1 2 3 4 5
Workload[kg]
Overhang direction:L5[mm]
500mm
or less
600mm
0
50
100
150
200
250
300
0 1 2 3 4 5
Workload[kg]
Overhang direction:L6[mm]
600mm stroke or less
0
50
100
150
200
250
300
0 1 2 3 4 5
Workload[kg]
Overhang direction:L6[mm]
500mm
or less
600mm stroke
< Allowable dymamic moment graph >
L1
m
L2
m
L3
m
L4
m
L5
m
L6
m
M:Workload[kg]
L:Amount of overhang toward
center of gravity of work piece
direction
Mounting
Horizontal Mounting
Type
LEL25M LEL25L
Wall Mounting
-10-
Caution
If when only the actuator is purchased separately, confirm that the combination of the controller, which
(1)
(2)
LEL25LT-300
NPN
①Size
25
②Bearing type
M
Sliding bearing
L
Ball bushing bearing
③Equivalent lead
T
48mm
④Stroke
●Standard/○Produced upon receipt of order
∗Consult with SMC as all non-st andard and non-made-to-order strokes are produced
as special orders.
100 200 300 400 500 600 700 800 900 1000
LEL25 ○ ○ ● ● ● ● ○ ○ ○ ○
⑤Motor option
∗When [With lock] is selected,
[with motor cover] cannot be selected.
Nil
Without option
B
With lock
C
With motor cover∗
⑧Actuator cable length
∗Produced upon receipt of order (Robotic cable only)
Nil
Without cable
8
8m∗
1
1.5m
A
10m∗
3
3m
B
15m∗
5
5m
C
20m∗
⑪ Controller mounting
∗DIN rail is not included.
Order it separately.
Nil
Screw mounting
D
DIN rail mounting∗
⑦Actuator cable type
*1The standard cable should be used on fixed parts.
For using on moving parts, select the robotic cable.
*2 Only available for the m otor type “Step motor”.
∗ When “Without controller” is selected for controller types,
I/O cable length cannot be selected.
⑩I/O cable length[m]*, 6 ∗,1 ∗,2 ∗
Communication plug */ MJ ∗
Number of axis and type of power supply* / C9*
Nil
Without cable
1 1.5
3 3
5 5
Nil
Without communicat ion plug connec tor
S Straight type communication plug connector
T T-branch ty pe communication plug connect or
1
1 axis、DC24V
LEL 25 T ー 300 ー S 1 6N 1□
②
□
⑪
□
⑤③ ④
⑦
⑧ ⑨
⑩
①
□
⑥
⑨Controller type
⑥ Magnet / Switch rail option
•After purchasing the "Nil" type,
the magnet and switch rail cannot
be attached afterwards.
2.2 How to Order
The actuator body and controller are sold as a package.
you have and the actuator is compatible. / page28 Notes5.3 Caution(1)
<Be sure to check the following before use.>
(1) Check that actuator label for model number.
This matches the controller.
(2) Check Parallel I/O configuration matches (NPN or PNP).
-11-
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