SMC Networks LECPA Series, LECPAN Series, LECPAP Series Operation Manual

Doc.No. JXC-OMT0042-A
PRODUCT NAME
Step Motor Driver
Pulse input type
MODEL / Series / Product Number
LECPA Series
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Contents
1.Safety Instructions .......................................................................... 5
2. Product Outline ............................................................................... 7
2.1 Product features .......................................................................................................... 7
2.2 Product configuration .............................................................................................. 8
2.3 How to Order ................................................................................................................. 9
2.4 Option ............................................................................................................................ 10
(1) Actuator cable (5m or less) ........................................................................ 10
(2) Actuator cable (8-20m) ................................................................................. 10
(3) Actuator cable for with lock (5m or less) ........................................... 11
(4) Actuator cable for with lock (8-20m) ..................................................... 11
(5) I/O Cable ............................................................................................................... 12
(6) Controller setting kit ...................................................................................... 12
(7) Teaching box ..................................................................................................... 13
(8) Noise filter set ................................................................................................... 14
(9) Current limiting resistor .............................................................................. 14
2.5 Startup Procedures ................................................................................................ 15
(1) Confirmation of the package content ................................................... 15
(2) Installation .......................................................................................................... 15
(3) Wiring and connection ................................................................................. 15
(4) Power ON alarm (error) ................................................................................ 15
(5) Operation pattern setting ............................................................................ 16
(6) Trial run (Electric actuator adjustment) .............................................. 16
3. Product Specifications .............................................................. 17
3.1 Basic specifications ............................................................................................... 17
3.2 Parts description...................................................................................................... 18
3.3 Outside dimension diagram............................................................................... 19
(1) Screw mount type (LECPA□□-□) .............................................................. 19
(2) DIN rail mount type (LECPA□□D-□) ........................................................ 19
3.4 How to install ............................................................................................................. 20
(1) How to install ..................................................................................................... 20
(2) Ground wire connection .............................................................................. 20
(3) Installation location ....................................................................................... 21
4. External Wiring Diagram .......................................................... 22
4.1 CN1: Power connector .......................................................................................... 22
4.2 CN2: Motor power connector and CN3: Encoder connector ........... 22
4.3 CN4: Serial I/O connector .................................................................................... 22
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(1) Connection with the teaching box ......................................................... 22
(2) Connection with a PC ................................................................................... 23
4.4 CN5: Parallel I/O connector ................................................................................ 23
5. CN1: Power supply plug ........................................................... 24
5.1 Power supply plug specifications .................................................................. 24
5.2 Electric wire specifications ................................................................................ 24
5.3 Wiring of power supply plug ............................................................................. 24
(1) Wiring of the power supply ........................................................................ 24
(2) Wiring of the stop switch ............................................................................ 25
(3) Wiring of the lock release ........................................................................... 25
5.4 Stop circuits ............................................................................................................... 26
(1) Example circuit 1- Single driver with teaching Box ..................... 26
(2) Example circuit 2Stop relay contact(1) ........................................... 27
(3) Example circuit 3 Motor power shutdown(Stop relay contact(2) 28
6. CN5: Parallel l/O Connector ................................................... 29
6.1 Parallel I/O specifications ................................................................................... 29
6.2 Parallel I/O type (NPN/PNP type) ..................................................................... 29
(1) Parallel I/O input circuit (same for both NPN and PNP type) ... 29
(2) Parallel I/O output circuit ............................................................................ 29
(3) Pulse signal input circuit ............................................................................ 30
6.3 The parallel I/O signal is detailed .................................................................... 32
6.4 Parallel I/O Wiring Example................................................................................ 35
7. Setting Data Entry ........................................................................ 37
7.1 Step data ...................................................................................................................... 37
7.2 Basic parameter ....................................................................................................... 39
(1) Details of basic parameter ......................................................................... 39
(2) Setting "Options set 1" ..................................................................................... 44
7.3 Return to origin parameter ................................................................................. 48
8. Operations explanation ................................................................... 49
8.1 Return to origin ......................................................................................................... 49
8.2 Positioning operation ............................................................................................ 49
8.3 Pushing operation ................................................................................................... 50
(1) Pushing operation is successfully performed ................................ 50
(2) Pushing operation is failed (pushing the air)................................... 50
(3) Movement of the work piece after the completion of the pushing process
.......................................................................................................................................... 51
8.4 Response time for the driver input signal .................................................. 51
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8.5 Methods of interrupting operation ................................................................. 51
9. Operation (example) ................................................................... 52
9.1 Positioning operation ............................................................................................ 52
9.2 Pushing operation ................................................................................................... 53
9.3 Actions after pushing operation ............................................................................... 54
10. Operation instruction .............................................................. 56
(1) Power on → Return to origin .................................................................... 56
(2) Positioning operation ................................................................................... 57
(3) Pushing operation .......................................................................................... 58
(4) Alarm reset.......................................................................................................... 59
(5) Deviation reset ..................................................................................................... 59
(6) Stop (EMG) .......................................................................................................... 59
(7) Area output ......................................................................................................... 60
11. Automatic pulse reference detection .............................. 61
11.1 The meaning of automatic pulse reference detection ....................... 61
11.2 Operation procedure using automatic detection function ............. 61
11.3 Automatic pulse reference detection OFF ............................................... 62
12. Alarm Detection .......................................................................... 64
12.1 Parallel output for the alarm group ............................................................. 64
12.2 Alarm details ............................................................................................................ 65
13. Wiring of cables/Common precautions ......................... 70
14Electric actuators/ Common precautions .................... 71
14.1 Design and Selection .......................................................................................... 71
14.2 Mounting .................................................................................................................... 72
14.3 Handling ..................................................................................................................... 73
14.4 Operating environment ...................................................................................... 74
14.5 Maintenance ............................................................................................................. 74
14.6 Precautions for electric actuator with lock ............................................. 75
15
Driver and its peripheral devices /Specific product precautions
...................................................................................................................... 76
15.1 Design and Selection .......................................................................................... 76
15.2 Handling ......................................................................................................................... 76
15.3 Installation .................................................................................................................... 77
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15.4 Wiring of cables ..................................................................................................... 78
15.5 Power supply ........................................................................................................... 78
15.6 Grounding ................................................................................................................. 78
15.7 Maintenance ............................................................................................................. 78
16.Troubleshooting ................................................................................. 80
Appendix 1. Default setting value per actuator ................ 86
Appendix 1.1 LEY/LEYG series setting value .................................................. 86
Appendix 1.2 LEF series setting value ................................................................ 88
Appendix 1.3 LES series setting value ................................................................ 92
Appendix 1.4 LEHZ series setting value ............................................................. 96
Appendix 1.5 LER series setting value .............................................................. 102
Appendix 1.6 LEP series setting value ........................................................................ 104
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LECPA Series / Driver
1.Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations. *1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems. IEC 60204-1: Safety of machinery -- Electrical equipment of machines. (Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -Safety. etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or
moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could result in
death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or
serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be performed
by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.
3.Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be
used in any of the following conditions.
1.Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.
2.Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog.
3.An application which could have negative effects on people, property, or animals requiring special safety analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
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LECPA Series / Driver
1. Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications
or a contract if necessary. If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”. Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is first.
2)
Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.
2.For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.
3.Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.
*2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1.The use of SMC products with production equipment for the manufacture of weapons of mass
destruction (WMD) or any other weapon is strictly prohibited.
2.The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export
are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests
relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.
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2. Product Outline
2.1 Product features
The followings are the main functions of this driver:
Electric Actuator Control
Positioning operation and Pushing operation, at a specific speed and force, of the electric actuator
are possible by controlling the Step motor (24 VDC servo).
Separated power supply
The power supply is separated into the drive power and the control power. Therefore, even when the drive power is off, if the control power is on, the position information from the encoder will be
maintained and the serial communication and parallel I/O control are still available.
Return to origin Return the electric actuator to the home position by sending a single signal to a dedicated terminal.
Alarm detection function
Automatically detect the abnormal conditions and output the appropriate alarm signal via the serial
interface and parallel I/O. The alarm information (up to the last 8 alarms) will be recorded into the
memory in the driver.
Data input method
It is possible to perform parameter setup, status monitoring, trial run and alarm reset via the serial
communication with a PC installed with the controller setting kit or the teaching box.
Specified force operation Control the pushing force (or the pressing force) of the electric actuator.
Caution
The operation with specified thrust is available for driver version 1.60 or more.
Please refer to the “3.2 Parts description (page 13)” for the confirm method of the driver version.
Please keep this manual safe for future use. It will be necessary to refer to this manual along with the operation manuals for other electric actuators, teaching box, and controller setting kit at installation and fault
finding. Keep this operation manual accessible for reference.
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2.2 Product configuration
The product configuration of this driver is as follows.
*6)
Prepared by user
Electric actuator
*1)
Connect the ground
Driver
*5)
*1) *6)
Actuator cable
Part No:LE-CP-□-S
LE-CP--B-S (Standard cable) LE-CP- LE-CP--B
(Robotic type cable)
*3)* 4 )
●Power supply plug (accessory) Applicable cable size
AWG20(0.5mm
P2P
)
*1) These items are included when ordered using the part number for an actuator set. *2) The controller setting software must use the latest version.
For version information and upgrade, please refer to the SMC website. http://www.smcworld.com/
*3) When conformity to UL is required, the electric actuator and driver should be used with a UL1310 Class
2 power supply. *4) 24 VDC power supply for driver input and 24 VDC power supply for I/O signal should be separated. *5) PC is prepared by the user. *6) Optional.
Warning
Refer to section “4. External Connection for wiring”. Refer to “13. Precautions for wiring and cables” when handling the wiring and cables. Do not connect the teaching box directly to the Personal computer.
Do not use LAN cable to connect to the driver, it will cause damage to the personal computer.
Power supply for driver
24 VDC
PLC
*3) *4)
Power supply for I/O signal
24 VDC
To CN1
To CN4
To
I/O cable
Part No: LEC-CL5-
To CN3
To CN2
●Controller setting kit
*2) *5)
Part No: LEC-W2
●Teaching box
(With 3m cable)
Part No: LEC-T1-3G
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2.3 How to Order
The part number construction for this product is as follows:
LECPAN□□- □
Compatible Electric actuator model
Driver type
Parallel I/O type
I/O cable length
Option
*2) Available only with the differential pulse input type.
Only 1.5 m cable is available for the open collector type.
Caution
The driver and electric actuator are factory set Confirm the combination of the driver and the electric actuator is correct.
<Check the following before use.>
(1) Check the electric actuator label for the model number. Check that this matches the driver. (2) Check Parallel I/O configuration matches (NPN or PNP)
Driver
(1) (1) (2)
N NPN type
P
PNP type
Nil
Screw mounting
D
DIN rail mounting
LEFS25B-100
NPN
Nil None
1
1.5m
3
3m
*2)
5
5m
*2)
Stroke exampleFor LEFS25B-100B-S3AN1,
specify LEFS25B-100
Rotating angleFor LER10K-2L-R1AN1D,
specify LER 10K-2.
(For an electric rotary table, the rotation angle must
also be entered. Note, this product is not specified for
continuous rotation).
BC
Blank controller
*1)
*1)Specified software (LEC-BCW) is required.
Step motor (Servo / 24 VDC)
P
Pulse input type
A
Electric actuator
LEFS25B-100
- 10 -
2.4 Option
(1) Actuator cable (5m or less)
LE- CP- □- □
Cable length (L)
Actuator cable type
Electric actuator side Driver side
(2) Actuator cable (8-20m)
LE- CP- □
Cable length (L)
*1) Produced upon receipt of order.
Only Robotic type cable can
be selected.
Electric actuator side Driver side
signal
Terminal no.
A
B-1 A A-1 B B-2 B A-2
COM-A/COM
B-3
COM-B/ -
A-3
Vcc
B-4
GND
A-4
A
B-5
A
A-5
B
B-6
B
A-6
(30.7)
1
1.5m 3 3m 5 5m
Shield
Nil
Robotic type cable
S
Standard cable
Cable color
Terminal no.
Brown
2
Red
1
Orange
6
Yellow
5
Green
3
Blue
4
Cable color
Terminal no.
Brown
12
Black
13
Red
7
Black
6
Orange
9
Black
8
-
3
signal
Terminal no.
A
B-1
A
A-1
B
B-2
B
A-2
COM-A/COM
B-3
COM-B/ -
A-3
Vcc
B-4
GND
A-4
A
B-5
A
A-5
B
B-6
B
A-6
Cable color
Terminal no.
Brown
2
Red
1
Orange
6
Yellow
5
Green
3
Blue
4
Cable color
Terminal no.
Brown
12
Black
13
Red
7
Black
6
Orange
9
Black
8
-
3
Shield
8
8m
*1)
A
10m
*1)
B
15m
*1)
C
20m
*1)
- 11 -
(3) Actuator cable for with lock and sensor (5m or less)
LE-CP-□-B-□
Cable lengthL
Actuator cable type
Electric actuator side Driver side
(4) Actuator cable for with lock and sensor (8-20m)
LE-CP- □- B
Cable length (L)
*1) produced upon receipt of order
Only “Robotic type cable” can
be selected.
Electric Actuator side Driver side
Signal
Terminal no.
A
B-1
A
A-1
B
B-2
B
A-2
COM-A/COM
B-3
COM-B/ -
A-3
Vcc
B-4
GND
A-4
A
B-5
A
A-5
B
B-6
B
A-6
1
1.5m
3
3m
5
5m
Nil
Robotic type cable
S
Standard cable
signal
Terminal no.
Lock
(+)
B-1
Lock
(-)
A-1
Sensor
(+)
B-3
Sensor
(-)
A-3
Shield
Cable color
Terminal no.
Brown
2
Red
1
Orange
6
Yellow
5
Green
3
Blue
4
Cable color
Terminal no.
Brown
12
Black
13
Red 7 Black
6
Orange
9
Black 8 -
3 Red 4 Black
5
Brown
1
Blue
2
signal
Terminal no.
A
B-1
A
A-1
B
B-2
B
A-2
COM-A/COM
B-3
COM-B/ -
A-3
Vcc
B-4
GND
A-4 A B-5 A A-5 B B-6 B A-6
Cable color
Terminal no.
Brown
2
Red
1
Orange
6
Yellow
5
Green
3
Blue
4
Cable color
Terminal no.
Brown
12
Black
13
Red 7 Black
6
Orange
9
Black 8 -
3 Red 4 Black
5
Brown
1
Blue
2
③ ④
8
8m
*1)
A
10m
*1)
B
15m
*1)
C
20m
*1)
signal
Terminal no.
Lock
(+)
B-1
Lock
(-)
A-1
Sensor
(+)
B-3
Sensor
(-)
A-3
- 12 -
(5) I/O Cable
L E C - CL5- □
Cable length(L)
(6) Controller setting kit
LEC- W2
Contents
Hardware requirements
PC/AT compatible machine installed with Windows®XP and Windows®7 Windows®8.1 and equipped
with USB1.1 or USB2.0 ports.
Windows and Windows®XP, Windows®7, Windows®8.1 are registered trademarks of Microsoft Corporation.
Caution
The controller setting software must use the latest version. Upgrade software be able to download on SMC website. http://www.smcworld.com/
Item
Product No.
*1
Quantity
(1) Controller setting software (CD-ROM)
LEC -W2-S
1
(2) Communication cable(3m)
LEC -W2-C
1
(3) USB cable(0.3m)
LEC -W2-U
1
Pin No.
Color of
insulation
Dot mark Dot color
20
White
■■
Red19White
■■
Red18Gray■■Red17Gray
■■
Black
16
Light green
■■
Red
15
Light green
■■
Black
14
Yellow
■■
Red13Yellow
■■
Black
12
Light brown
■■
Red
11
Light brown
■■
Black
10
White
Red
9
White
Black8Gray■Red7Gray
Black
6
Light green
Red
5
Light green
Black4Yellow
Red3Yellow
Black
2
Light brown
Red
1
Light brown
Black
1
1.5m
3
3m *
1
5
5m *
1
(1)
(2)
(3)
* Available only when differential pulse input. Only 1.5m cable is available for open collector.
Driver side
PLC side
Core number 20
20
AWG size
AWG 24
19
20
(22)
(11)
(φ9.3)
100±10
2
1
- 13 -
(7) Teaching box
LEC-T1- 3JG □
Teaching box Enable switch
Cable length
Initial language
Stop switch
Dimensions
No.
Name
Function
(1)
LCD
A screen of liquid crystal
display(with backlight)
(2)
Ring
A ring for hanging the teaching box.
(3)
Stop switch
When switch is pushed in,the switch
locks and stops.The lock is released
when it is turned to the right.
(4)
Stop switch guard
A guard for the stop switch
(5)
Enable switch
(Option)
Prevent unintentional operation of
(unexpected operation)of the Jog
test function.
Other functions such as data
change are not covered.
(6)
Key switch
Entry switches
(7)
Cable
3m length
(8)
Connector
The connector to be connected to
the CN4 of the driver
Equipped with enableswitchchluded.
S
No enable switch
Nil
Japanese
J
English
E
3m 3 Equipped with stop switch
G
- 14 -
(8) Noise filter set
LEC-NFA
Noise filter set
Assembly procedure:
1) Mount a noise filter around the single wires of the actuator cable close to the driver connectors.
Next, fasten a cable tie to the shrink sleeve as shown (refer to A1).
2) Mount a noise filter to the motor cable, and fasten with a cable tie at both ends.
CN2 and CN3 connectors Actuator cable
Single wires Cable tie
Driver Noise filter Shrink sleeve
Motor cable
Caution
When installing a noise filter on the actuator cable, bundle all of the single wires together and then house them inside the noise filter case. When locking the noise filter, make sure not to damage the
wires. Attach the noise filter at the root of the cable immediately next to the connector.
When unplugging the actuator cable connectors CN2 and CN3 from the driver, remove the cable tie and move the noise filter towards the shrink sleeve. After re-mounting, return the noise filter to its original position and re-fasten the cable tie.
(9) Current limiting resistor
Use this resistor when the positioning unit’s pulse-train output signal is specified as an
open collector type output.
LEC-PA-R-
Current limiting resistor
Symbol
Resistance
Power supply voltage for
pulse input signal
332
3.3kΩ±5%
24VDC ±10%
391
390Ω±5%
5VDC ±5%
Select the current limiting resistor R which corresponds to the pulse signal voltage. LEC-PA-R-is provided with 2 pcs in one set.
A1
A1
(28.8)
(42.2)
Catch closed
(33.5)
(140)
Cable tie (3pcs.)
Noise filter (2pcs.)
(12.5)
- 15 -
2.5 Startup Procedures
Be sure to check the procedure below before use.
(1) Confirmation of the package content
After unpacking everything, check the description on the label to identify the driver and the number of
accessories. If any parts are missing or damaged, please contact your distributor.
*1) Included in the package only when the I/O cable length is specified.
Option】
● Teaching box
● Controller setting kit
● Actuator cable
● Noise filter set
● Current limiting resistor
(2) Installation
Please refer to the “3.4 How to install”
(3) Wiring and connection
Connect cables, etc. to the connector (CN1 to CN5) of the driver. Please refer to the “5 External Wiring Diagram” for the wiring of the connectors.
(4) Power ON alarm (error)
Ensure the stop is not activated and then supply 24VDC power.
Function
LED color
Status
PWR
Green
Normal
ALM
Off
Normal
Red
Problems
Driver
If the LED [PWR] lights in green, the driver is in the normal condition. However, if the LED [ALM] lights in red, the driver is in the alarm (error) condition.
Caution
In case of alarm (error) condition:
Connect a PC or the teaching box to the CN4 serial I/O connector and check the details of the alarm. Then, remove the cause of the error referring to the
“12. Alarm Detection”
Please refer to the manuals of the controller setting software or the teaching box for details of the
alarms.
Item
Quantity
Driver
LECPA□□□-□
1 unit
Power supply plug
1 piece
I/O cable (LEC-CN5-□)
*1)
1 piece
Driver
Power supply plug
Teaching box
Controller setting kit
I/O cable
Actuator cable
- 16 -
(5) Operation pattern setting
Setup the operation pattern (step data, basic parameter and return to origin parameters) by using a Controller setting kit or the teaching box. Specifically, be sure to configure the parameter"option set 1” from the basic parameters section. Refer to “7. Setting Data Entry (page 31)” for details.
● Controller set up kit ● Teaching box
Please refer to the manuals of the controller setting software or the teaching box for how to setup the
operation pattern
[1] Counts of input pulses
The pulse number input from the positioning unit is displayed. However, please take care that under the situation that the driver doesn't count the pulse (The SVRE power output: turning off, the return to origin inside, and CLR input: turn on, Test in operation by Controller setting kit /teaching box), this value is changed.
[2] Value converted into pulse
The values about the speed and the target position, current position converted into the pulse number are displayed. Conversion formula is shown in below. Position [Pulse] = Position [mm] / Actuator lead [mm/rotation] x 800 [Pulse/rotation] x electronic gear (denominator) / electronic gear (numerator) Speed [Pulse/sec] = Speed [mm/s] / Actuator lead [mm/rotation] x 800 [Pulse/rotation] x electronic gear (denominator) / electronic gear (numerator)
Please refer to “7.2 Basic parameter” for electronic gear (denominator, numerator).
(6) Trial run (Electric actuator adjustment)
After confirming that an unexpected operation can be stopped externally, check the operation by inputting
the pulse signal from the positioning unit.
A: Status window
A
[1]
[2]
- 17 -
3. Product Specifications
3.1 Basic specifications
The basic specifications of this driver are as follows:
Item
Specifications
Compatible motor
Step Motor (Servo / 24 VDC)
Compatible encoder
Incremental A/B phase (800 pluse/rotation)
Power supply
*1) *3)
Power voltage: 24 VDC +/-10%
Max. current consumption: 3A (Peak 5A)
*2)
(for both of motor drive power control power,
stop, lock brake release)
Parallel input
5 inputs (photo-coupler isolation) Except pulse signal input terminal and COM terminal
Parallel output
9 outputs (photo-coupler isolation)
Pulse signal input
Open collector input
Differential input
Maximum
frequency
60kpps
200kpps
Input type
1 pulse mode
(Direction and pulse input)
2 pulse mode
(Pulse for each direction)
1 pulse mode
(Direction and pulse input)
2 pulse mode
(Pulse for each direction)
Serial communication
Conforming to RS485. Modbus protocol compliant
Memory
EEPROM
LED indicator
2 of LED’s (green and red)
Lock control
Forced-lock release terminal (Applicable to non -magnetizing lock.)
Cable length
I/O cable:1.5m or less (Open collector input)
5m or less (Differential input)
Actuator cable: 20m or less
Cooling system
Natural air cooling
Operating temperature
range
0– 40
o
C(No freezing)
Operating humidity
range
90%RH or less (No condensation)
Storage temperature
range
-10 – 60
o
C (No freezing)
Storage humidity range
90%RH or less (No condensation)
Insulation resistance
Between external terminals and case 50MΩ (500VDC)
Mass
120g(Screw mount type) 140g(DIN rail mount type)
*1) The driver power supply do not use the power supply of “inrush current restraining type”.
*2) The power consumption changes depending on the electric actuator model.
Please refer to the specifications of the electric actuator for more details.
*3) When conformity to UL is required, the electric actuator and driver should be used with a UL1310
Class 2 power supply.
- 18 -
3.2 Parts description
The detailed descriptions of each part are as follows:
A side(driver version)
A Side
No.
Label
Name
Description
(1)
PWR
Power LED (green)
Power ON/No alarm: Green light Data (step data, parameter) writing /green light flashing
Caution
Do not turn off the input power supply for the driverr while the
data is being written (power supply LED (green) flashes). Data (step data ,parameter) may not be written correctly.
(2)
ALM
Power LED (red)
Power ON/Alarm: Red light
(3)
CN5
Parallel I/O Connector (20 pins)
Used to connect PLC, etc. with the I/O cable.
(4)
CN4
Serial I/O Connector (8 pins)
Used to connect the teaching box, PC, etc.
(5)
CN3
Encoder connector
(16 pins)
Used to connect the actuator cable.
(6)
CN2
Motor power
connector (6 pins)
(7)
CN1
Power connector (5 pins)
Used to connect the driver power supply (24 VDC) with the
power supply plug.
Common power (-) ,Motor power (+) ,Control power (+) ,Stop
signal (+) ,Lock release (+)
(8)
Applicable electric actuator model
number label
The label indicating the applicable electric actuator model. It also indicates the type of the parallel I/O (PNP/NPN).
(9)
Driver label
The label indicating the part number of the driver.
(10)
FG
Functional ground
(When the driver is mounted, tighten screws and connect the
grounding cable)
(1) (2)
(3)
(4)
(5)
(6)
(7) (9)
(10)
ARX8300073
NPN V.00
Serial No.label of driver version
Driver I/O type Driver version label (Ex.) Driver I/O type "NPN type"
Driver version "V1.00"
(8)
- 19 -
3.3 Outside dimension diagram
The outside view of this product is as shown in the diagram below:
(1) Screw mount type (LECPA□□-□)
(2) DIN rail mount type (LECPA□□D-□)
- 20 -
3.4 How to install
(1) How to install
The driver can be direct mounted using screws or mounted on a DIN rail. The followings are the descriptions on how to install each type:
1) Screw mount type (LECPA□□-□) 2) DIN rail mount type (LECPA□□D-□)
(Installation with two M4 screws) (Installation with the DIN rail)
(2) Ground wire connection
Place the grounding cable with crimping terminal and Toothed washer as shown below and tighten the
screw
Driver
Caution
The M4 screw, cable with crimping terminal, and toothed washer should be obtained separately. Ground the drive to shield it from electric noise. If higher noise resistance is required, ground the 0V (signal ground). When grounding the 0V, avoid flowing noise from the ground to the 0V.
Grand wire
M4 screw Cable with crimping terminal
Toothed washer
DIN rail
Grand wire
Hook the driver on the DIN rail and press
the lever of section A in the arrow
direction to lock it.
A
Screw direction
- 21 -
Caution
The earthling should be the dedicated grounding point. It should be a functional ground with less
than 100 Ω resistance.
The cross section of the grounding wire should be greater than 2mm
2
.
The ground point should be near this driver to make the wire length shorter.
Recommended Functional grounding Not Recommended grounding
(3) Installation location
Select the size and the installation style so that the surrounding temperature of driver is 40
o
C or less. Mount the driver vertically on the wall with the space allowed as shown in Fig. 1. As shown in Fig. 2, establish the construction so that the connectors can be connected and disconnected.
Enough space must be allowed around the driver so that the operating temperature of the driver stays
within the specification range.
Avoid mounting the driver near a vibration source, such as a large electromagnetic contactor or circuit
fuse breaker on the same panel.
Fig.1 Fig.2
Coverthe housing
30mm or more
Driver
Caution
If the mounting surface of the driver is distorted or not flat, excessive force may be applied to the
housing, etc. causing malfunction. Mount this product on a plane flat surface.
60mm or more
10mm or more
30mm or more (screw mount type) 50mm or more (DIN rail mount type)
Driver
Other
device
Driver
Other
device
- 22 -
Driver power supply 24 VDC
Power cable
(The 24 VDC power supply and the power cable should be obtained separately.)
4. External Wiring Diagram
Examples of standard wiring are shown for each connector (CN1 to CN5) of the driver.
4.1 CN1: Power connector
Driver
CN1
Please refer to “5. CN1: Power supply plug” for how to wire the CN1 connector.
Caution
The driver power supply (24 VDC) do not use the power supply of “inrush current restraining type”.
4.2 CN2: Motor power connector and CN3: Encoder connector
Connect the driver and the electric actuator with the actuator cable (LE-CP-□-□).
Driver
CN3 Actuator cable Electric actuator
CN2
4.3 CN4: Serial I/O connector
(1) Connection with the teaching box
Driver
CN4
Moter
Teaching box (The 3m cable is provided.)
- 23 -
PC
(The PC should be obtained separately.)
PLC, etc.
(The PLC, etc. should be obtained separately.)
(2) Connection with a PC
Controller setting kit
Driver
CN4
Caution
Do not connect to equipment other than specified (LEC-W1, LEC-W2, LEC-T1).
When connected to equipment which is not specified, the product will be damaged by incorrect
signal wiring.
When connecting the cable, make sure that no electrically conductive materials are present in the
connector insertion port. In the LEC -W1, the 0V of the driver and PC is not insulated.
If the 0V and the PC ground are common and the PC ground makes contact with another voltage, an excessive voltage might be applied to the driver, causing damage to the
driver.
4.4 CN5: Parallel I/O connector
Driver
I/O cable
CN5
Please refer to “6.4 Parallel I/O Wiring Example” for how to wire the CN5 connector. Please refer to "6.3 The parallel I/O signal is detailed" for details of each signal of parallel I/O.
Caution
Ground the both I/O cable ends for the protection from the noise.
Ground the cable end at the positioning unit side with metal cable clamp so that the entire circumference of I/O cable shield contacts the clamp. Keep the stripped part of shield as short as
possible.
P clip U clip
位置 速度
100
500
200
1000
50
200
1
2
3
現在
120.3
現在
200
mm
mm/s
作中
モニタ
設定
位置 速度
100
500
200
1000
50
200
1
2
3
テスト
テスト
テスト
現在位置
120.3
現在速度
200
mm
mm/s
動作中
アラーム
モニタ
設定
USB cable (A-miniB type connector)
Communication
cable
- 24 -
24V Driver 0V Power supply
5. CN1: Power supply plug
5.1 Power supply plug specifications
Power supply plug
Power supply connector LEC-D-1-1FK-MC0.5/5-ST-2.5Manufactured by Phoenix Contact
5.2 Electric wire specifications
Item
Specifications
Applicable wire size
(Single line, stranded wire, stranded wire
with bar terminal (without insulation sleeve))
AWG20 (0.5mm
2
)
Cable sheath O.D. ø2.0mm or less
The rated temperature for the insulation coating: 60
o
C or more
Stripped section length
Please insert only the peel line part when insert the electric wire in the power plug.
Caution
Multiple electric wires should not be connected to one terminal. Arrange wiring so that conductors of each terminal do not contact other lines.
5.3 Wiring of power supply plug
Connect the power supply plug to the 24 VDC driver power supply according to instructions (1) (2) and
(3) and then, insert it into the CN1 connector of the driver.
(1) Wiring of the power supply
Connect the positive of the 24 VDC driver power supply of the driver to the C24V, M24V and EMG
terminal of the power supply connector, and connect the negative of that power supply to the 0V terminal.
0V
M24V
C24V
EMG
BK RLS
Terminal
Function
Descriptions
0V
Common power (-)
The negative common power for M24V, C24V, EMG
and BK RLS.
M24V
Common power (+)
The positive power for the actuator motor to be supplied
via the driver.
C24V
Control power (+)
The positive control power.
EMG
Stop signal (+)
The positive power for Stop signal. (Motor is can operate to connect the 24V.)
BK RLS
Lock release (+)
The positive power for lock release.
BK RLS
EMG
C24V
M24V
0V
Power supply plug
Open/Close lever
Press these levers with the special driver, etc. and insert electric wires into the
entries.
Phoenix special driver (recommended)
(Part no: SZS0.4 x 2.0)
Wire entry
(External stop circuit)
8mm
- 25 -
24V 0V
Caution
For driver input power supply (24 VDC) use a power supply with a capacity not less than the
“momentary maximum power” of the electric actuator spedfications. Do not use “inrush current restraining type” power supply.
(2) Wiring of the stop switch
By connecting 24V to EMG, motor becomes operable. Without connect the 24V to EMG, motor does not
move. Stop switch must be installed by the user to stop the electric actuator in abnormal situations. Please refer to “5.4 Stop circuits” for examples of how to wire stop switches.
Caution
The Servo is not ON unless a voltage of 24 VDC is applied to the EMG terminal.
(3) Wiring of the lock release
Install an unlocking switch for adjustment or recovery during an emergency of the electric actuator with
lock. The switch (24 VDC, Contact capacity: 0.5A or more) should be obtained separately.
One terminal of the lock release switch should be connected to the 24 VDC power supply and the other
should be connected to the BK RLS terminal. When this is switched on, the lock will be released forcibly.
Power supply plug Lock release switch
Caution
If the electric actuator is a non-lock type, it is not necessary to wire the BK RLS terminal. Do not supply power to the BK RLS (lock release) during normal operation.
After the wiring of the power supply plug is completed, connect it to the CN1 connector of the driver. Please refer to “5.3 Wiring of power supply plug” for how to wire the power supply plug.
Driver
Power supply plug
Insert into CN1
(External stop circuit)
BK RLS
EMG
C24V
M24V
0V
Driver
Power supply
- 26 -
Driver
power supply
5.4 Stop circuits
When the external switch to stop or the stop switch of the teaching box is enabled on this driver, the
electric actuator will stop.
(1) Example circuit 1- Single driver with teaching Box
When the teaching box is connected to the driver, the teaching box’s stop switch will become effective.
Warning
The teaching box’s stop switch is effective only to the driver that is connected with it.
Driver
Power supply plug
Stop signal
EMG C24V M24V 0V
Teaching box is not
connected.
Teaching box is
connected.
CN1
External stop circuit
CN4
24V
0V
Teaching box
(with 3m cable)
Stop
switch
- 27 -
(2) Example circuit 2Stop relay contact(1)
If the system where this driver is installed has a stop circuit for whole system, or if the system has multiple
drivers with individual power supply, relay contacts should be made between the 24 VDC driver power
supply and the EMG terminal of the power supply plug. (Circuit example: The figure below shows the stopped state.)
Power supply plug
(The 1
st
driver)
Power supply plug
(The 2
nd
driver)
Power supply plug
(The 3
rd
driver)
Caution
When shutdown is input, the driver stops with maximum deceleration, then the motor is turned off.
24 VDC
Ry
0V
stop
switch
Surge suppressor
Reset switch for stop
Ry U
BK RLS
EMG
C 24V
M 24V
0V
Ry
24V
0V
Driver
Power supply
BK RLS
EMG
C 24V
M 24V
0V
Ry
24V
0V
Driver
Power supply
BK RLS
EMG
C 24V
M 24V
0V
Ry
24V
0V
Driver
Power supply
- 28 -
(3) Example circuit 3 Motor power shutdown(Stop relay contact(2)
If there is a necessity to have circuit to shut down the motor power externally, relay contacts should be made between the 24 VDC driver power supply and the M24V and EMG terminal of the power supply plug.
(Circuit example) The figure below shows the stopped state.
Power supply plug
(The 1
st
driver)
Power supply plug
(The 2
nd
driver)
Power supply plug
(The 3
rd
driver)
Warning
(1) Relay contacts should be made between the 24 VDC driver power supply and the M24V and
EMG terminal of the power supply plug. The electric actuator may make unexpected movement.
(2) When at the same time to OFF EMG and the power, For the inertia of the load, you might have to
take time until the motor stops.
(3) Do not perform return to origin (SETUP input ON) when motor drive power (M24V) is
disconnected. The driver cannot recognize the correct origin point if a return to origin instruction
is made with the motor drive power (M24V) disconnected.
(4) If the electric actuator with lock is used vertically, delay in response of the brake may occur when
shutting off the motor power supply (M24V), and the moving part of the electric actuator may
drop due to the weight of the electric actuator itself.
(5) Do not energize to the BK RLS terminal when there is a necessity to shut down the motor drive
power (M24V) externally.
Because the BK RLS terminal is connected with M24V in the driver, the electric actuator may do
unexpected operation. Please turn off the EMG terminal when energizing to the BK RLS terminal
at motor drive power is OFF.
24 VDC
Ry
0V
stop
switch
Surge suppressor
Reset switch for stop
Ry
U
BK RLS
EMG
C 24V
M 24V
0V
Ry
24V
0V
Driver
Power supply
BK RLS
EMG
C 24V
M 24V
0V
Ry
24V
0V
Driver
Power supply
BK RLS
EMG
C 24V
M 24V
0V
Ry
24V
0V
Driver
Power supply
- 29 -
6. CN5: Parallel l/O Connector
6.1 Parallel I/O specifications
Input specifications Output specification
(NPN,PNP common,pulse signal input
(NPN and PNP common)
terminal is excluded.
)
6.2 Parallel I/O type (NPN/PNP type)
There are two types of parallel I/O for this driver: NPN type(LECPAN□□-□) and PNP type(LECPAP□□-□).
(1) Parallel I/O input circuit (same for both NPN and PNP type)
NPN and PNP common
●NPN type (LECPAN□-□)
●PNP type (LECPAP□-□)
(2) Parallel I/O output circuit
●NPN type(LECPAN□-
)
Inside of the driver Inside of the driver
Outside Outside
●PNP type(LECPAP□-□) Inside of the driver Inside of the driver
Outside Outside
TLOUT<12> to WAREA<13>
COM- <2>
No.
Item
Specification
1
Output circuit
Internal circuit and photo coupler isolation
2
Number of outputs
9 outputs
3
Max. voltage
between terminal
30VDC
4
Max. output current
10mA
5
Saturation voltage
4.0V (Max.)
No.
Item
Specification
1
Input circuit
Internal circuit and photo coupler isolation
2
Number of
inputs
5 inputs
3
Voltage
24VDC +/- 10%
4
Input current
when ON
2.4mA+/-20% (at 24VDC)
5
Input current at
OFF
Current 1.5mA or less Voltage 11V or less
(a)
COM+1
(b)
SETUP<7> to TL<11>
BUSY<14> to AREA20
COM- <2>
COM+ <1>
BUSY14 to AREA20
Inside of the driver
(a)
(b)
Outside
(a)
COM-2
(b)
SETUP<7> to TL<11>
COM+ 1
TLOUT<12> to WAREA<13>
10Ω
10Ω
10Ω
10Ω
10kΩ
1kΩ
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