SMC Networks ITV2000 series, ITV201 series, ITV205 series, ITV203 series Installation And Maintenance Manual

Installation and Maintenance Manual
Series ITV2000 Electro-Pneumatic Regulator

This manual should be read in conjunction with the current catologue.

For future reference, please keep this manual in a safe place

Safety Instructions

These safety instructions are intended to prevent a hazardous situa­tion and/or equipment damage.These instructions indicate the level
of potential hazard by label of “Caution”,“Warning” or “Danger”.
To ensure safety,be sure to observe ISO4414

(Note1)

, JIS B 8370

(Note2)

and other safety practices.
Note 1: ISO 4414:Pneumatic fluid power – Recommendations for the
application of equipment to transmission and control systems.
Note 2: JIS B 8370: Pneumatic system axiom.

CAUTION : Operator error could result in injury or

equipment damage.

WARNING: Operator error could result in serious

injury or loss of life.

DANGER : In extreme conditions, there is a

possible result of serious injury or loss of life.

WARNING

1. The compatibility of pneumatic equipment is the respon­sibility of the person who designs the pneumatic system
or decides its specifications.

Since the products specified here are used in various operating
conditions, their compatibility for the specific pneumatic system
must be based on specifications or after analysis and/or tests to
meet your specific requirements.

2. Only trained personnel should operate pneumatically
operated machinery and equipment.

Compressed air can be dangerous if an operator is unfamiliar with
it. Assembly,handling or repair of pneumatic systems should be
performed by trained and experienced operators.

3. Do not service machinery/equipment or attempt to
remove component until safety is confirmed.

1) Inspection and maintenance of machinery/equipment should

only be performed after confirmation of safe locked-out
control positions.

2) When equipment is to be removed, confirm the safety process

as mentioned above.Switch off air and electrical supplies and
exhaust all residual compressed air in the system.

3) Before machinery/equipment is re-started, ensure all safety

measures to prevent sudden movement of cylinders etc.
(Bleed air into the system gradually to create back-pressure,
i.e. incorporate a soft-start valve).

4. Contact SMC if the product is to be used in any of the
following conditions:

1) Conditions and environments beyond the given specifica-

tions, or if product is used outdoors.

2) Installations in conjunction with atomic energy, railway, air

navigation, vehicles,medical equipment, food and beverage,
recreation equipment, emergency stop circuits, press
applications, or safety equipment.

3) An application which has the possibility of having negative

effects on people, property, or animals, requiring special
safety analysis.

CAUTION

Ensure that the air supply system is filtered to 5 micron.

Specifications

Model ITV201

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ITV203

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ITV205

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Max. Supply Pressure 0.2MPa (2.0 kgf/cm2) 1.0MPa (10.2 kgf/cm2)
Setting Pressure Range

0.005 to 0.1MPa 0.005 to 0.5MPa 0.005 to 0.9MPa

(0.05 to 1.0 kgf/cm2) (0.05 to 5.1 kgf/cm2) (0.05 to 9.2 kgf/cm2)

Supply Voltage DC24V±10%, DC12~15V
Current Consumption

Supply Voltage DC24V type:0.12A or less
Supply Voltage DC12V type:0.18A or less

Input Signal

(Note 1)

4-20mADC, 0-20mADC

Current type
Voltage type 0-5VDC, 0-10VDC

Input Impedance

Current type 250Ω or less
Voltage type Approximately 6.5kΩ

(Note 2)

Analog Output 1-5VDC (Load impedance: 1kΩ or less)

Output Signal Switch Output

NPN Open connector output: 30V,30mA

PNP Open connector output: 30V,30mA
Linearity ±1% or less (Full Span)
Hysteresis 0.5% or less (Full Span)
Repeatability ±0.5% or less (Full Span)
Sensitivity 0.2% or less (Full Span)
Temperature characteristics ±0.12% or less (Full Span) /˚C
Output Pressure Accuracy ±3% (Full Span)
display (3 digit) Minimum Unit MPa: 0.01,kgf/cm2: 0.01, bar:0.01, PSI: 0.1

(Note 3)

kPa: 1

Ambient and fluid temperature

0 to 50˚C

(Without condensation)

(Note 1) Two wire control,4 to 20mADC and 0 to 20mADC are not available. Supply voltage of 12VDC or 24 VDC is required.
(Note 2) Please make a selection of either Analog output or Switch output.Also select either NPN output or PNP output when Switch

output is selected.

(Note 3) 1PSI is the minimum unit on ITV205

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Fig 3

Operation Principal (Fig 4)

When the input signal increases,the supply solenoid valve 1 turns on and the exhaust solenoid valve 2 turns off. Supply pressure is passed to
the pilot valve 3 through the supply solenoid valve.The pilot valve will open the main valve allowing partial supply pressure to pass to the out
port.
The pressure sensor 4 will provide output pressure feedback to the control circuit 5.The control circuit will balance the input signal and out­put pressure to ensure that the output pressure remains proportional to the input signal.

CAUTION

Wiring

Connect the cable to the connector on the main unit as shown in the
following diagram. Take precautions as incorrect wiring will damage
the unit. Use a DC power supply capable of supplying the necessary
power requirements with minimal ripple.

Note: The right angle type connector extends to the

left side (over the supply port side).

Wiring diagram

Setting the Regulator

CAUTION

As soon as the 'set' key is operated minimum/maximum pressure will
be present at the outlet port.

CAUTION

As soon as primary pressure is applied to the regulator minimum
pressure will be present at the outlet port.

• Release 'lock key' (Fig 1) as explained in section - 'Function of
key-lock'.

• To set minimum pressure (display shows F-1 Fig 1) use up/down
keys (Fig 1) to set minimum pressure, press 'set' key (Fig 1) to
'lock' setting.

• To set maximum pressure (display shows F-2 Fig 1) use up/down
keys (Fig 1) to set maximum pressure, press 'set' key (Fig 1) to
'lock' setting.

Switch output PNP/NPN

• To set switch output 1 (display shows P-1 Fig 1) use up/down keys
to set switch output, press 'set' key (Fig 1) to 'lock' setting.

• To set switch output 2 (display shows P-2 Fig 1) use up/down keys
to set switch output.

Note 1:If the above sequence of events has been followed

correctly,the settings will complete automatically.

Note 2:If only setting minimum pressure, when pressure is

'set', pressing the set button once more will 'skip' to
the next step.

Function of Key-Lock

With input signal applied

a b

j Push 'down' key (Fig 1) for longer than 2 seconds.Display (a)

flashes 'loc'.

1. Push 'set' key (Fig 1) lock automatically releases.

Note: Push 'down' key (Fig 1) again to cancel operation.

2. Key Lock Release

1. Push down on 'un-lock' (Fig 1) key for longer than 2 seconds.

2. Key-lock will release.

Note: To cancel push 'lock' key (Fig 1).

3. To Lock

1. Push down on 'up' i (Fig 1) for longer than 2 seconds.

2. Led will flash 'unL' (un-lock).

3. Push 'set' key (Fig 1) to lock.

Note: To cancel push 'down' key (Fig 1).

Function of the 'Error' Display

If an abnormality is detected by the ITV2000, the LED display (Fig 1)
will show 'Er' followed by a code number. Isolate the power supply
and ascertain and solve the problem. Re-instate power supply after
correcting the fault.

Error codes are as follows:

No Content Display

1 Input Signal Outside Spec. Er 1
2 EEProm Reading/Writing Error Er 2
3 Memory Reading/Writing Error Er 3
4 Solenoid Valve Fault Er 4
5 Switch Output Over-Current Er 5

Reset Function

Push up and down keys (Fig 1) together for longer than 3 seconds.
Display (Fig 1) shows 'RES'. Release keys, minimum, maximum
pressures, switch outputs P1 and P2 are reset to start condition.

CAUTION

1. If the electrical supply fails, settings are 'held' for a short period.

2. If the air pressure fails with power ‘on’ the solenoid will ‘flutter’.
Turn off the power.

3. If the monitor output function is not used, ensure that the wire is
totally insulated.

PNP Circuit

Note: If the supply exceeds 30mA the sensor will output

to the LED display (Fig 1) and show 'Er 5'.

CAUTIONS

1. This product (ITV2000) is pre-set at the factory and must not be
dismantled by the user.Contact your local SMC office for advice.

2. Ensure, when installing this product, that it is kept clear of power
lines to avoid noise interference.

3. Ensure that load surge protection is fitted when inductive loads
are present (i.e. solenoid,relay etc.).

4. Ensure precautions are in place if the product is used in a 'free
flow output' condition.All will continue to flow continuously.

5. Do not use a lubricator on the input side of this product. If
lubrication is necessary,place the lubricator on the 'output' side.

6. Ensure all

air is exhausted from the product before maintenance.

unLLoc

001A/ENG

Set-key

Air supply port

Electrical connector

Up-key

Down
Key

LED display

Air outlet port

Gauge port

Symbol

Power supply

Pressure
indicator

1 Supply solenoid

valve

2 Exhaust

solenoid valve

4 Pressure sensor

OUT

SUP

3 Pilot valve

5 Control

circuit

Fig 1

Fig 2

Fig 7

Fig 4

Fig 5

Vs: Power supply 24VDC

12VDC

A: Input Signal 4 to 20mADC

0 to 20mADC

Vs: Power supply 24VDC

12VDC

Vin: Input Signal 0 to 5VDC

0 to 10VDC

Current signal type

Voltage signal type

Straight Type Connector Right Angle Type Connector

Fig 6

Input signal

Block line chart

1 Supply solenoid

valve

2 Exhaust

solenoid valve

4 Pressure sensor

Supply pressure

Output
pressure

Brown

White

Main circuit

Sensor

Black

Blue

Load

Input signal

5 Control

circuit

+

Brown
Blue
White
Black

Note)

3: (Blue)

4: (Black)

1: (Brown)

Brown

Blue

White

Black

Brown

Blue

White

Black

2: (White)

Main unit

1 Brown Power supply
2 White Input signal
3 Blue GND (COMMON)
4 Black Monitor output

When you enquire about the product, please contact the following

SMC Corporation:
ENGLAND Phone [phone] TURKEY Phone [phone]
ITALY Phone [phone] GERMANY Phone [phone]
HOLLAND Phone [phone] FRANCE Phone [phone]
SWITZERLAND

Phone [phone] SWEDEN Phone [phone]

SPAIN Phone [phone] AUSTRIA Phone [phone]

Phone [phone] IRELAND Phone [phone]
GREECE Phone [phone] DENMARK Phone [phone]
FINLAND Phone [phone] NORWAY Phone [phone]
BELGIUM Phone [phone] POLAND Phone [phone]

PORTUGAL Phone [phone]

3 Pilot valve