SMC Networks IDFA60-23-L, IDFA60-23-T, IDFA60-23-R, IDFA60-23-V, IDFA70-23-R Operation Manuals
...
IDX-OM-V020-C
PRODUCT NAME
Refrigerated Air Dryer
MODEL / Series
IDFA60-23-C,L,R,T,V
IDFA70-23-C,L,R,T,V
IDFA80-23-C,L,R,T,V
IDFA90-23-C,L,R,T,V
Please read this manual prior of using the air dryer.
Keep the manual readily available for reference.
This manual is intended to explain the installation and operation of the product. Only
those who have thorough understanding of the fundamental operating procedure or
have basic knowledge and skills of handling industrial products are qualified to perform
installation and operation.
Foreword
Thank you for purchasing SMC’s refrigerated air dryer (hereinafter referred to as the “product”).
For safety and long life of the product, be sure to read this Operation Manual (hereinafter referred to as the
“manual”) and clearly understand the contents.
● For safe operation of the Refrigerated Air Dryer, thoroughly read and follow the safety instructions, as
well as regulations stated within ISO 4414*1) & JIS B 8370*2).
*1) ISO4414:Pneumatic fluid power - Recommendations for the application of equipment to
transmission and control systems.
*2) JIS B 8370:Pneumatic fluid power - General rules relating to systems
● This manual is intended to explain the installation and operation of the product. Only people who
understand the basic operation of the product through this manual or who install and operate
industrial machinery and have basic knowledge and ability to handle such equipment, are allowed to
work on the product.
● This manual and other documents attached to the product do not constitute a contract, and will not
affect any existing agreements or commitments.
● It is strictly prohibited to copy this manual partially or in its entirety for the use by a third party without
prior permission from SMC.
● The Operation Manual can be downloaded from the SMC URL below. URL:http://www.smcworld.com/
Note: The contents of this operation manual are subject to change
without prior notice.
IDX-OM-V020
Contents
IDFA60/70/80/90 Series
Contents
Chapter 1 Safety Instructions ........................................................... 1-1
1.1 BEFORE USING AIR DRYER.......................................................................................... 1-1
1.1.1 Danger, Warning and Caution ............................................................................................. 1-1
1.2 HAZARD CLASSIFICATIONS/ HAZARD WARNING LABELS ................................................ 1-2
1.2.1 Hazard of Electricity ............................................................................................................ 1-2
1.2.2 Hazard of Hot Surface ......................................................................................................... 1-2
1.2.3 Danger of Compressed Air Circuit ....................................................................................... 1-2
1.2.4 Positions of Hazard Warning labels .................................................................................... 1-3
1.2.5 Product label ....................................................................................................................... 1-4
1.3 WASTE DISPOSAL ....................................................................................................... 1-5
1.4 LIMITED WARRANTY AND DISCLAIMER/ COMPLIANCE REQUIREMENTS ............................ 1-6
Chapter 2 Name and Function of Parts ............................................ 2-1
2.1 NAME AND FUNCTION OF PARTS ................................ .................................................. 2-1
Chapter 3 Transportation and installation ....................................... 3-1
3.1 TRANSPORTATION ....................................................................................................... 3-1
3.2 INSTALLATION ............................................................................................................. 3-2
3.2.1 Environment ........................................................................................................................ 3-2
3.2.2 Anchorage ........................................................................................................................... 3-2
3.2.3 Air piping.............................................................................................................................. 3-3
3.2.4 Drain tube ............................................................................................................................ 3-4
3.2.5 Electrical wiring ................................................................................................................... 3-5
3.3 CAUTIONS ABOUT REINSTALLATION ............................................................................. 3-7
Chapter 4 Operation/ Shutdown ....................................................... 4-1
4.1 CHECK POINTS BEFORE OPERATION ............................................................................. 4-1
4.2 OPERATION ................................................................................................................ 4-1
4.3 STOP .......................................................................................................................... 4-2
4.4 CAUTIONS FOR RE-START ............................................................................................ 4-2
4.5 CHECK POINTS BEFORE RESTART................................................................................. 4-2
4.6 CAUTIONS WHEN THE PRODUCT IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME ........ 4-2
Chapter 5 Checks and Maintenance ................................................. 5-1
5.1 DAILY INSPECTION ....................................................................................................... 5-1
5.2 REGULAR MAINTENANCE ............................................................................................. 5-2
5.2.1 Clean the dustproof filter of the ventilation grille ................................................................. 5-2
5.2.2 Auto drain maintenance ...................................................................................................... 5-2
Chapter 6 Troubleshooting ............................................................... 6-1
6.1 TROUBLESHOOTING .................................................................................................... 6-1
6.2 RESET THE THERMAL RELAY AND HIGH PRESSURE SWITCH........................................... 6-4
IDX-OM-V020
Contents
IDFA60/70/80/90 Series
Chapter 7 Documents ....................................................................... 7-1
7.1 SPECIFICATIONS .......................................................................................................... 7-1
7.2 REFRIGERANT AND GWP VALUE ................................................................................... 7-2
7.3 DIMENSIONS ................................................................................................ ................ 7-3
7.4 ELECTRIC CIRCUIT ....................................................................................................... 7-4
7.5 AIR/ REFRIGERANT CIRCUIT ......................................................................................... 7-5
Chapter 8 Option C ............................................................................ 8-1
8.1 SPECIFICATIONS .......................................................................................................... 8-1
8.2 PRECAUTIONS FOR INSTALLATION AND HANDLING .......................................................... 8-1
Chapter 9 Option L ............................................................................ 9-1
9.1 SAFETY INSTRUCTIONS FOR USE ................................................................................... 9-1
9.2 SPECIFICATIONS .......................................................................................................... 9-1
9.3 MOUNT THE HEAVY DUTY AUTO DRAIN ......................................................................... 9-2
9.4 MAINTENANCE ............................................................................................................. 9-2
Chapter 10 Option R .......................................................................... 10-1
10.1 SAFETY INSTRUCTIONS FOR USE ................................................................................. 10-1
10.2 EARTH LEAKAGE BREAKER SPECIFICATION ................................................................. 10-1
10.3 CONNECTION OF POWER SUPPLY ................................................................................ 10-2
Chapter 11 Option T ...........................................................................11-1
11.1 SAFETY INSTRUCTIONS FOR USE ................................................................................. 11-1
11.2 OPERATION / ERROR SIGNAL OUTPUT ......................................................................... 11-1
11.3 REMOTE OPERATION .................................................................................................. 11-2
11.4 CONNECT THE POWER CABLE AND SIGNAL CABLE ....................................................... 11-3
11.5 ELECTRIC CIRCUIT ..................................................................................................... 11-4
Chapter 12 Option V .......................................................................... 12-1
12.1 SAFETY INSTRUCTIONS FOR USE ................................................................................. 12-1
12.2 SPECIFICATIONS ........................................................................................................ 12-1
12.3 MAINTENANCE ........................................................................................................... 12-2
Chapter 13 Inspection record ........................................................... 13-1
13.1 INSPECTION RECORD ................................................................................................. 13-1
IDX-OM-V020
Chapter 1 Safety Instructions
IDFA60/70/80/90 Series 1.1
Before Using Air Dryer.
1-1
Chapter 1 Safety Instructions
1.1 Before Using Air Dryer.
This chapter is intended to specifically describe the safety related issues for handling the product.
Read this before handling the product.
This product is for dehumidification of compressed air. We, as the manufacturer, cannot take any
responsibility if used for any other purpose.
The product operates with high voltage and has some parts that get hot or rotates during operation. If
a component needs to be replaced or repaired, contact a specialized vendor for parts and service.
All personnel who work with or around the product should read and understand the safety related
information in this manual carefully before starting work.
This operation manual is not a general safety manual which is practiced by safety training
representatives.
People who handle this product or work around it need to take training to understand the inherent
risks and master safety measures.
The safety manager is responsible for strictly observing safety standards, but responsibility in respect
to safety standards during daily work resides with each individual operator and maintenance
personnel.
Operators and maintenance representatives should take the safety of all personnel in the work
environment into account.
It is necessary to think of the safety of the work place environment for each task.
If the product is subjected to a short power outage (including voltage sag), it may take a long time to
resume normal operation or be unable to restart normally due to the protective equipment triggered
after the power is recovered. In this case, turn off the switch of the product and reset the protection
circuit referring to 6.2 Reset the Thermal relay and High Pressure Switch. It is possible that the
product suddenly after the power is recovered. Turn off the switch with light when removing the cover
panel.
This manual must be kept available to operators whenever necessary.
1.1.1 Danger, Warning and Caution
The instructions given in this manual aim to ensure that the product is operated in a safe and correct way.
This will prevent injury to operators and damage to the product. These instructions are grouped into three
categories, "Danger", "Warning" and "Caution", which indicate the level of hazard, damage and also the
degree of emergency. Contents with these signs are important instructions concerning safety. Confirm
where those signs are, and read and comprehend notices and cautionary notices fully before handling.
“DANGER”, “WARNING” and “CAUTION” signs are in order according to severity (DANGER>
WARNING> CAUTION). The meanings of these signs are as follows.
Before using the product, be sure to read and understand all the
important actions highlighted in this manual.
“DANGER”: Hazard that WILL cause serious personal injury or death during operation,
maintenance or inspection due to incorrect handling or negligence of compliance to avoid
the danger.
DANGER
"CAUTION": Hazard that WILL cause minor personal injury or damage to the device or
equipment during operation, maintenance or inspection due to the negligence of required
procedure or warning to avoid the danger.
CAUTION
"WARNING": Hazard that MAY cause serious personal injury or death during operation,
maintenance or inspection due to the negligence of required procedure or warning to avoid
the danger.
WARNING
IDX-OM-V020
Chapter 1 Safety Instructions
1.2
Hazard classifications/ Hazard Warning Labels
IDFA60/70/80/90 Series
1-2
1.2 Hazard classifications/ Hazard Warning Labels
To ensure the safety of the operators, potential hazards are classified and marked with warning labels.
Confirm the potential hazards and positions of the labels before operation.
1.2.1 Hazard of Electricity
1.2.2 Hazard of Hot Surface
1.2.3 Danger of Compressed Air Circuit
- Transportation, installation, and maintenance involve risks and should only be carried out by
people who have sufficient knowledge and experience about the product and its incidental
device.
- If there is abnormality, take actions below according to the operation manual.
- Read carefully the Chapter 6 Troubleshooting before taking actions.
- Do not start the product in any trouble. If failure occurs, immediately stop the product, and
contact maintenance personnel or a person who has sufficient knowledge and experience
about the product and its incidental device.
Inside of this product, there is a power-supplying section with high voltage separated by the
cover panel. Do not operate the product without the cover panel.
WARNING
The product has surfaces that can reach high temperatures during operation. What is more,
there is also the danger of burn injury due to remaining heat after the power supply is cut.
Therefore, wait until the temperature of hot parts become 50oC and below.
WARNING
WARNING
Before replacing or cleaning parts, be sure to bleed compressed air remaining inside of the
product until the gauge indicates “0”. If there is no relief to the pressure, high pressure can
propel objects at high velocity when unscrewing parts and cause injury.
WARNING
IDX-OM-V020
Chapter 1 Safety Instructions
IDFA60/70/80/90 Series 1.2
Hazard classifications/ Hazard Warning Labels
1-3
1.2.4 Positions of Hazard Warning labels
Front
- Confirm the positions of the hazard warning labels.
WARNING
IDX-OM-V020
Chapter 1 Safety Instructions
1.2
Hazard classifications/ Hazard Warning Labels
IDFA60/70/80/90 Series
1-4
1.2.5 Product label
* Example: IDFA60-23.
Front
Structure of the product number W R 0001 (2018 April)
W
R
0001
Year
Symbol
Note
Month
Symbol
Note
Serial No.
2018
2019
2020
2021
↓
W
X
y
Z
↓
Repeated from A to Z
in alphabetical order
1
2
3
4
↓
o
P
Q
R
↓
Repeated from A to Z
in alphabetical order,
with o assigned for
January and Z for
December.
-
230VAC 1PH 50Hz
● Product number (SERIAL No.)
● Refrigerant type and amount
IDX-OM-V020
Chapter 1 Safety Instructions
IDFA60/70/80/90 Series 1.3
Waste Disposal
1-5
1.3 Waste Disposal
When you dispose of the product, you should collect the refrigerant and the refrigerant oil enclosed in
the refrigerant circuit.
- This product uses Fluorocarbon (HFC) as a refrigerant.
- This product is specified by “Class 1 Act on Rational Use and Proper Management of
Fluorocarbons JAPAN”
It is strictly forbidden to emit Fluorocarbon to the atmosphere. Before you repair this product,
you should collect the refrigerant with “Refrigerant collector.”Then, ask a qualified recycle
agency to dispose of collected refrigerant. Only personnel that have the required knowledge
and experience about the equipment and incidental device should do the handle the
refrigerant.
- Only maintenance personnel or qualified personnel are allowed to open the cover panels of
the product.
- The type and quantity of HFC can be found on the product label explained on page 1-4.
CAUTION
CAUTION
- Dispose of the refrigerant and refrigerant oil according to the bylaw or regulation of local
government.
- Only personnel with required knowledge and experience about the product and incidental
devices should perform the collection of the refrigerant oil.
- Only maintenance personnel or qualified people are allowed to open the cover panels of the
product.
- If there is something not clear, please contact our service office.
IDX-OM-V020
Chapter 1 Safety Instructions
1.4
Limited Warranty and Disclaimer/ Compliance Requirements
IDFA60/70/80/90 Series
1-6
1.4 Limited Warranty and Disclaimer/ Compliance
Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.
Limited Warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered. Also, the product may have specified durability, running distance or
replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly SMC's
responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other
damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and
disclaimers noted in the specified catalog for the particular products.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by
the relevant security laws and regulation of the countries involved in the transaction.
Prior to the shipment of a SMC product to another country, assure that all local rules
governing that export are known and followed.
CAUTION
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing
industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
CAUTION
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures of sells have not been qualified by type
approval tests relevant to the metrology (measurement) laws of each country. Therefore, SMC
products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.
IDX-OM-V020
Chapter 1 Safety Instructions
IDFA60/70/80/90 Series 1.4
Limited Warranty and Disclaimer/ Compliance Requirements
1-7
IDX-OM-V020
Chapter 2 Name and Function of Parts
IDFA60/70/80/90 Series 2.1
Name and Function of Parts
2-1
Chapter 2 Name and Function of Parts
2.1 Name and Function of Parts
Terminal block
- Remove the front panel of the product. Connect
the power supply cable through the strain relief.
(to be connected to the user's equipment)
Refer to 3-5 for details for electric wiring.
Switch with lamp
[ON/OFF switch]
The lamp is continuously on
during normal operation.
Evaporation thermometer
Indicates the temperature of
refrigerant of low-pressure side.
During normal operation, it
indicates in the green zone.
Thermal relay
(Thermal relay appears when the
front panel is removed) Refer to the
page 6-4 for resetting.
Right ventilation grille
(air discharge opening)
Hot air is exhausted from the
fan motor. Do not block the grill.
Auto drain
Check the auto drain is working
properly at least once a day.
High pressure switch
(High pressure switch appears when
the front panel is removed) Refer to
the page 6-4 for resetting.
Rubber grommet
Signal cable entry
Strain relief
Power supply cable entry
（ ）
L N PE
Compressed air inlet (IN)
Compressed air outlet (OUT)
Ball valve
IDX-OM-V020
Chapter 2 Name and Function of Parts
2.1
Name and Function of Parts
IDFA60/70/80/90 Series
2-2
Left ventilation grille (air intake opening)
(Dustproof filter)
Air intake for cooling.
Do not block vents.
IDX-OM-V020
Chapter 3 Transportation and installation
IDFA60/70/80/90 Series 3.1
Transportation
3-1
Chapter 3 Transportation and installation
3.1 Transportation
Follow the instructions below when transporting the product.
- When moving the product, lift with care from the base so that the product is not on its side with careful
attention to tipping.
- Do not transport the product lying down on its side, or the product will be damaged.
- Do not suspend the product.
- Do not mount the air filter, etc. to the fitting for air inlet and outlet when transporting. If they have to be
mounted, support the part with a bracket to avoid vibration during transportation.
Use the product in an appropriate manner, and pay attention to safety, particularly physical
safety of operators, during the installation, operation, maintenance and checks of the product.
WARNING
Tranportation, installation, and maintenance including dangerous work must be done by
personnel who have require knowledge and experience about the product and system.
CAUTION
This product is heavy. Follow above cautions to avoid risk during transportation.
As the product weighs more than 50kg incl package, move the product by a forklift. Moving
by forklift should be done by personnel who have the licenses.
WARNING
IDX-OM-V020
Chapter 3 Transportation and installation
3.2
Installation
IDFA60/70/80/90 Series
3-2
3.2 Installation
3.2.1 Environment
Do not use in the following environments, as it may lead to a breakdown. Potential malfunction or
damage to the product may occur if these instructions are disregarded.
- Avoid locations where the air dryer will be in direct contact with wind or rain. (Avoid locations where
relative humidity is 85% or more)
- Avoid locations where water, water vapor, salt water, or oil may splash on the product.
- Avoid locations where dust or other particles are present.
- Avoid locations where flammable or explosive gases are present.
- Avoid locations where corrosive gases, solvents or combustible gases present.
- Avoid locations which receive direct sunlight or radiated heat.
- Avoid locations where the ambient temperature exceeds the limits as mentioned below.
During operation: 2 to 45oC
During storage: 0 to 50oC (when there is no drain water inside of the piping)
- Avoid locations where temperature substantially changes.
- Avoid locations where strong magnetic noise occurs. (Avoid locations where strong electric field, strong
magnetic fields, or surge voltage occur).
- Avoid locations where static electricity occurs or conditions which make the product discharge static
electricity.
- Avoid locations where high frequencies occur.
- Avoid locations where damage is likely to occur due to lightening.
- Avoid installation on machines used for transporting, such as vehicles, ships, etc.
- Avoid locations at altitudes of 2000 meters or higher.
- Avoid locations where strong impacts or vibrations occur.
- Avoid locations where a massive force strong enough to deform the product is applied or the weight
from a heavy object is applied.
- Avoid locations with insufficient space for maintenance.
Necessary maintenance space
Front: 600 mm
Back: 600 mm
Top: 600 mm
Right side: 600 mm
Left side: 600 mm
- Avoid locations where the ventilation grille is obstructed.
- Avoid locations where the air dryer will draw in high-temperature air discharged from an air compressor
or other dryer.
- Avoid pneumatic circuits where rapid pressure fluctuations or flow speed changes are generated.
3.2.2 Anchorage
- The product should be installed on a vibration-free, stable, horizontal flat surface.
- Refer to the 7 Dimensions of the Chapter 7.3.
- We recommend the anchor bolt sets that is sold separately as an accessory.
Product No.
Product name
QTY.
IDF-AB500
Set of foundation bolts
1 (4pcs./ set)
- Do not use or store the product in conditions of compressed air or an environment
containing substances below. Otherwise, malfunction or parts damage may occur.
- Corrosive gas, organic solvents or chemicals.
WARNING
Loading...