SMC Networks IDF370D-9-220V,IDF370D-9-240V,IDF370D-9-400V,IDF370D-9-415V,IDF370D-9-440V,IDF370D-9-380V Operation Manual
IDX-OM-P026E
1
st
edition: July 2012
PRODUCT NAME
Refrigerated Air Dryer
MODEL
IDF370D-9-220V IDF370D-9-400V
IDF370D-9-240V IDF370D-9-415V
IDF370D-9-380V IDF370D-9-440V
Keep this manual available whenever necessary.
© 2012 SMC CORPORATION All Rights Reserved.
This manual is intended to explain the installation and operation of the product.
Only people who understand the basic operation of the product, or have basic
knowledge and ability to handle industrial machinery, are allowed to work on the
product.
Foreword
Thank you for purchasing SMC’s refrigerant type air dryer (hereinafter referred to as the “product”).
For safety and long life of the product, be sure to read this Operation Manual (hereinafter referred to as the
“manual”) and clearly understand the contents.
● The instructions described in this manual must be followed in addition to ISO 4414*1) and JIS B 8370*2)
and other safety regulations.
*1) ISO4414: Pneumatic fluid power – Recommendations for the application of equipment to
transmission and control systems.
*2) JIS B 8370: General rules for pneumatic equipment.
● This manual is intended to explain the installation and operation of the product. Only people who
understand the basic operation of the product through this manual, or who install and operate industrial
machinery and have basic knowledge and ability to handle such equipment, are allowed to work on the
product.
● This manual and other documents attached to the product do not constitute a contract, and will not affect
any existing agreements or commitments.
● It is strictly prohibited to copy this manual entirely or partially for use by a third party without prior permission
from SMC.
Note: This manual is subject to change without prior notice.
Foreword
Chapter i Safety Instructions
i . 1 Warning: Before using this product ................................................ i - 1
i .1. 1 Danger, Warning and Caution..................................................................... i - 1
i . 2 Hazard classification and locations of hazard labels............... i - 2
i . 2. 1 Hazards....................................................................................................... i - 3
i . 2. 2 Warning related to electricity....................................................................... i - 3
i . 2. 3 Warning related to high temperature .......................................................... i - 3
i . 2. 4 Warning related to pneumatic circuit ..........................................................i - 3
i . 2. 5 Location of hazard label.............................................................................. i - 4
i . 2. 6 Caution related to refrigerant ...................................................................... i - 4
i . 2. 7 Caution related to handling......................................................................... i - 5
i . 2. 8 Other labels................................................................................................. i - 6
i . 3 Waste disposal.......................................................................................... i - 6
i . 4 Limited warranty and Disclaimer / Compliance Requirements ...... i - 7
Chapter 1 Name and Function of Parts
1 . 1 Name and function of parts ................................................................1 - 1
Chapter 2 Transportation and installation
2 . 1 Transportation.......................................................................................... 2 - 1
2 . 2 Installation .................................................................................................2 - 2
2. 2. 1 Environment...............................................................................................2 - 2
2. 2. 2 Fixing of product ........................................................................................ 2 - 3
2. 2. 3 Pneumatic piping ....................................................................................... 2 - 4
2. 2. 4 Draining piping...........................................................................................2 - 4
2. 2. 5 Electric wiring............................................................................................. 2 - 5
2 . 3 Reinstallation of the product .............................................................2 - 7
Chapter 3 Start and stop
3 . 1 Before starting .........................................................................................3 - 1
3 . 2 Start...............................................................................................................3 - 1
3 . 3 Stop............................................................................................................... 3 - 2
3 . 4 Precautions for restarting operation ..............................................3 - 2
3 . 5 Check items after starting...................................................................3 - 2
3 . 6 Signal output ............................................................................................3 - 2
Chapter 4 Checks and inspection
4 . 1 Daily check ................................................................................................4 - 1
4 . 2 Parts requiring regular maintenance.............................................. 4 - 1
4. 2. 1 Maintenance of the water-cooled condenser.............................................4 - 1
4. 2. 2 Caution for handling the Motor type auto drain .........................................4 - 6
Chapter 5 Troubleshooting
5 . 1 Troubleshooting...................................................................................... 5 - 1
5 . 2 Reset of protective equipment.......................................................... 5 - 3
Table of Contents
Chapter 6 References
6 . 1 Specification table..................................................................................6 - 1
6 . 2 Outer dimensions ...................................................................................6 - 2
6 . 3 Electric wiring diagram ........................................................................6 - 3
6 . 4 Pneumatic and refrigerant circuits and their functions........ 6 - 4
i Safety Instructions
i - 1
i.1 Warning: Before using this product
This chapter is intended to specifically describe the safety related issues for handling the product. Read this
before handling the product.
- The product is designed to dehumidify compressed air. SMC does not take any responsibility for any
problems that may arise from using the product for other purposes.
- The product is operated at high voltage and contains components which become hot and rotate. If a
component needs to be replaced or repaired, contact a specialized vendor for parts and service.
All personnel who work with or around the product should read and understand the safety related
information in this manual carefully before starting work.
- This manual is not a comprehensive manual covering safety and health related issues. This should be
handled by a person in charge of safety training.
- All personnel who work with or around the product should have sufficient knowledge about the dangers
inherent to the product and be trained in safety measures.
- The safety manager is responsible for strictly observing safety standards, but responsibility in respect to
safety standards during daily work resides with each individual operator and maintenance personnel.
- The operator and maintenance personnel should consider work places and environments for each task
with due consideration of safety issues.
- It is necessary to undergo appropriate general safety training before being trained about this product.
Training without having sufficient knowledge about safety is very dangerous. Training must not be
conducted without consideration to safety.
- This manual must be kept available to the operator whenever necessary.
- If the product is subjected to a short power outage (including voltage sag), it may take a long time to start
operating normally or be unable to restart normally due to the protective equipment triggered after the
power is recovered. In that case, turn off the switch with lamp on the body once, and reset the protective
equipment circuit referring to “5.2 Reset of protective equipment”. Sudden restart of the product is possible
after the recovery of power, so be sure to turn off the Start / Stop switch when removing the cover panel of
the product.
i.1.1 Danger, Warning and Caution
The instructions given in this manual aim to assure the safe and correct operation of the product, and to
prevent injury of operators or damage to the product. These instructions are grouped into three categories,
"Danger", "Warning" and "Caution", which indicate the level of hazard, damage and also the degree of
emergency. All safety critical information should be carefully observed at all times.
DANGER, WARNING and CAUTION signs are in order according to severity (DANGER> WARNING>
CAUTION). The signs are explained on the following page.
Danger
"Danger" indicates a hazard with a high level of risk which will result in death or serious
injury if an operator performs incorrect handling during the operation and maintenance of
the product or does not follow the instructions necessary to avoid it.
Before using the product be sure to read and understand all the
important actions highlighted in this manual.
Safety Instructions
ｉ
i Safety Instructions
i - 2
Warning
“Warning” indicates a hazard with a medium level of risk which will result in death or serious
injury if an operator does not follow the specified procedures during the operation or
maintenance of the product or does not follow the instructions necessary to avoid it.
Caution
“Caution” indicates a hazard of a low level of risk which will result in minor and moderate
injury or damage to product and equipment if an operator does not follow the specified
procedures during the operation and maintenance of the product or does not follow the
instructions to avoid it.
i.2 Hazard classification and locations of hazard labels
The product has various potential hazards and they are marked with warning labels. Read this section
before starting any work on the product.
Warning
- Only trained personnel should handle the product.
- Only people who have sufficient knowledge and experience about the product and its
accessories are allowed to carry out transportation, installation and maintenance work.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product.
Warning
If any error occurs, take measures as instructed in this manual.
Warning
- If any error occurs, do not start operating the product.
- If any error occurs, immediately stop the product, and call for the maintenance personnel or
a person who has sufficient knowledge and experience about the product and its
accessories.
i Safety Instructions
i - 3
i.2.1 Hazards
The hazards inherent to the product are as follows.
Warning related to electricity
The product is operated at a high voltage and can cause electrical shock internally. This risk is
indicated with the mark in addition to “Danger”, “Warning” and “Caution” on the product or in this
manual.
Warning related to heat
The product has surfaces that can reach high temperatures during operation, which may cause burns.
This risk is indicated with the mark in addition to “Danger”, “Warning” and “Caution” on the
product or in this manual.
i.2.2 Warning related to electricity
The product is operated at a high voltage and contains the power supply isolated by the cover panel.
Do not operate the product without cover panels fitted.
Only people who have sufficient knowledge and experience are allowed to perform work and
inspections in locations with the power supplied.
Warning
- Fully read and understand the contents of the hazard labels.
- Do not peel or rub off the hazard labels.
- Carefully confirm where the hazard labels are affixed.
i.2.3 Warning related to high temperature
Warning
The product has surfaces that can reach high temperatures during operation, and cause
burns by contact. Even after the power is turned off, there can still be residual heat in the
product, which may cause burns. Do not start work until the temperature of the surfaces
has fallen below 50
o
C.
i.2.4 Warning related to pneumatic circuit
Warning
Be sure to release compressed air from the product and ensure the internal pressure is
zero before replacing or cleaning the parts of the product. If the compressed air is left in the
product, when some part is loosened, it may cause sudden lurching or other unexpected
accidents.
i Safety Instructions
i - 4
i.2.5 Location of hazard label
Warning
- Fully read and understand the contents of the hazard labels.
- Do not peel or rub off the hazard labels.
- Carefully confirm where the hazard labels are affixed.
i.2.6 Caution related to refrigerant
Caution
- The product uses hydro-fluorocarbon type refrigerant (HFC).
- The product is categorized as category 1 under the fluorocarbon recovery and destruction
law in Japan.
The release of refrigerant into the atmosphere is banned by law. When the product is
serviced, the refrigerant must be recovered using “refrigerant recovery equipment” and
disposed of by a specialist disposal company. Only people who have sufficient knowledge
and experience about the product and its accessories are allowed to recover the
refrigerant.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product.
- The type and necessary amount of HFC can be found on the specification label explained on
page 6 of Section i.
WARNING 警告
!
1 Remove panels for maintenance only.
2 Never insert anything into product to ensure
safety.
3 Cut power prior to maintenance to prevent
electric shock.
4 Settle product to room temp.before main tenance toprevent burn or frostbite.
5 Ensure zero air pressure before replacing parts.
1 点検以外はﾊﾟﾈﾙを取り外さないこと。
2 回転物があるので指、棒状の物を差し
込まないこと。
3 感電の恐れがあるので、点検の前には電源を
切ること。
4 火傷の恐れがあるので、点検の前には装置を
常温にすること。
5 部品交換の前には必ず、空気圧力を"0"に
すること。
!
Front
i Safety Instructions
i - 5
i.2.7 Caution related to handling
Warning
- Fully read and understand the contents of the hazard labels.
- Do not peel or rub off the hazard labels.
- Carefully confirm where the hazard labels are affixed.
Front
CAUTION 注意
!
1 Read manual before operation.
2 Ensure vantilation and maintenance
space.
3 Keep water away from the product.
4 Secure In / Out connector with spanner
during piping.
5 Wait 3 minutes before restart.
6 Ensure Running Condition / Evaporating
Temp. in green zone.
1 ご使用前に必ず取扱説明書を読んでください。
2 通風、メンテナンススペースを確保して
くださ い。
3 雨や水滴がかからないようにしてください。
4 ＩＮ／ ＯＵＴポートをスパナで固定して
配管 して ください 。
5 再起動は運転停止３分後に行ってください。
6 ＲＵＮＮＩＮＧ ＣＯＮＤＩＴＩＯＮ・蒸発温度計は
グリーン帯で 使用してください。
Front
Fluorocarbon Collection and Destruction Law in Japan
フロン回収破壊法第一種特定製品
This product uses
Fluorocarbon (HFC) as a refrigerant.
1 It is strictly forbidden to emit Fluorocarbon
to the atmosphere.
2 When disposing this product, Fluorocarbon
must be collected in an appropriate manner.
3 The kind of Fluorocarbon and the amount used
in this product is printed on the name label.
この製品には冷媒として、
フロン類（ＨＦＣ）が使われています。
1 フロン類をみだりに大気中に放出することは
禁じられています。
2 この製品を廃棄する場合には、フロン類の回収が
必要です。
3 フロン類の種類及び数量は、型式銘板に記載
されています。
i Safety Instructions
i - 6
i.2.8 Other labels
Confirm the model and specifications described in the label.
i.3 Waste disposal
When disposing of the product, recover the refrigerant and compressor oil contained in the refrigerant
circuit.
Caution
- The product uses hydro-fluorocarbon type refrigerant (HFC).
- The product is categorized as category 1 under the fluorocarbon recovery and destruction
law in Japan.
- The release of refrigerant into the atmosphere is banned by law. When the product is
serviced, the refrigerant must be recovered using “refrigerant recovery equipment” and
disposed of by a specialist disposal company.
- Only people who have sufficient knowledge and experience about the product and its
accessories are allowed to recover the refrigerant.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product.
- The type and necessary amount of HFC can be found on the specification label.
Caution
- The disposal of the compressor oil must be in compliance with the bylaws or rules of the
local municipality.
- Do not mix the compressor oil with domestic waste for disposal. Also, the disposal of the
waste must only be conducted by specific facilities that are permitted for that purpose.
- Only people who have sufficient knowledge and experience about the product and its
accessories are allowed to recover the compressor oil.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product. If anything is unclear, contact your local
supplier or SMC.
Front
Model
VOLTAGE: Power supply voltage (frequency)
RUNNING CURRENT: Operating current
REFRIGERANT: Type of refrigerant (amount)
MAX.PRESS.: Maximum operating pressure
SERIAL No.: Model number
MAKER: Manufacturing company
MADE IN: Manufacturing country
i Safety Instructions
i - 7
i.4 Limited warranty and Disclaimer / Compliance Requirements
The product used subject to the following “Limited warranty and Disclaimer“ and “Compliance Requirements.
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,
whichever is first.
Also, the product may have specified durability, running distance or replacement parts. Please consult
your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred
due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in
the specified catalog for the particular products.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction (WMD) or other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are govemed by the relevant
security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC
product of a SMC product to another country, assure that all local rules goveming that export are known
and followed.
Caution
The Product is provided use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contact if necessary.
If anything is unclear, contact your nearest sales branch.
Loading...