SMC Networks HRSE018-A, HRSE012-A, HRSE024-A Operation Manual
HRX-OM-R039
Air-Cooled refrigerated type
HRSE012/018/024 Series
1st edition: Dec. 2013
Rev.E: Feb. 2017
Operation Manual
Installation･Operation
Original Instructions
Thermo chiller
[ HRSE012/018/024-A-23(-T) ]
Keep this manual available whenever necessary
© 2017 SMC CORPORATION All Rights Reserved
To the users
Note: This manual is subject to possible change without prior notice.
Thank you for purchasing SMC’s Thermo chiller (hereinafter referred to as the “product”).
For safety and long life of the product, be sure to read this operation manual (hereinafter referred to as the
“manual”) and clearly understand the contents.
Be sure to read and follow all instructions noted with “Warning” or “Caution” in this manual.
This manual is intended to explain the installation and operation of the product. Only people who
understand the basic operation of the product through this manual or who perform installation and
operation of or have basic knowledge about industrial machines are allowed to work on the product.
This manual and other documents attached to the product do not constitute a contract, and will not
affect any existing agreements or commitments.
It is strictly prohibited to copy this manual entirely or partially for the use by a third party without prior
permission from SMC.
HRX-OM-R039
Contents
Contents
Chapter 1 Safety Instructions ........................................................... 1-1
1.1 Before using the product ........................................................................................ 1-1
1.2 Reading the Manual ................................................................................................ 1-1
1.3 Hazards .................................................................................................................... 1-2
1.3.1 Level of hazards .................................................................................................................. 1-2
1.3.2 Definition of “Serious injury” and “Minor injury” ................................................................... 1-2
1.3.3 Types of hazard labels ........................................................................................................ 1-3
1.3.4 Locations of Hazard Labels ................................................................................................. 1-4
1.4 Other Labels ............................................................................................................ 1-5
1.4.1 Product Label ...................................................................................................................... 1-5
1.5 Safety Measures ...................................................................................................... 1-5
1.5.1 Safety Instructions for Use .................................................................................................. 1-5
1.5.2 Personal Protective Equipment ........................................................................................... 1-6
1.6 Emergency Measures.............................................................................................. 1-7
1.7 Waste disposal ........................................................................................................ 1-8
1.7.1 Disposal of refrigerant and compressor oil.......................................................................... 1-8
1.7.2 Disposal of product .............................................................................................................. 1-8
1.8 Material Safety Data Sheet (MSDS) ........................................................................ 1-8
Chapter 2 Name and Function of Parts ............................................ 2-1
2.1 Part number of product ........................................................................................... 2-1
2.2 Name and Function of Parts ................................................................................... 2-2
2.3 Function of Parts ..................................................................................................... 2-3
2.4 Operation display panel .......................................................................................... 2-4
Chapter 3 Transport and Setting Up ................................................. 3-1
3.1 Transport.................................................................................................................. 3-1
3.1.1 Transportation using casters ............................................................................................... 3-2
3.2 Installation ............................................................................................................... 3-3
3.2.1 Environment ........................................................................................................................ 3-3
3.2.2 Location (Required ventilation rate and facility water source) ............................................ 3-4
3.2.3 Installation and Maintenance Space ................................................................................... 3-5
3.3 Installation ............................................................................................................... 3-6
3.3.1 Mounting .............................................................................................................................. 3-6
3.3.2 Electrical wiring ................................................................................................................... 3-7
3.3.3 Preparation and wiring of power supply cable .................................................................... 3-8
3.4 PIPING .................................................................................................................... 3-10
3.5 Fill of circulating fluid ........................................................................................... 3-12
Chapter 4 Starting the Product ......................................................... 4-1
4.1 Before Starting ........................................................................................................ 4-1
4.2 Preparation for Start ................................................................................................ 4-2
HRS Series
HRX-OM-R039
Contents
4.2.1 Power supply ....................................................................................................................... 4-2
4.2.2 Setting of circulating fluid temperature ................................................................................ 4-2
4.3 Preparation of circulating fluid ............................................................................... 4-3
4.4 Starting and Stopping .............................................................................................. 4-5
4.4.1 Starting the product .............................................................................................................. 4-5
4.4.2 Stopping the product ............................................................................................................ 4-6
4.5 Check items after starting ....................................................................................... 4-7
4.6 Adjustment of Circulating Fluid .............................................................................. 4-7
Chapter 5 Display and setting of various functions ....................... 5-1
5.1 Function.................................................................................................................... 5-1
5.1.1 Key operations ..................................................................................................................... 5-1
5.1.2 Key operations ..................................................................................................................... 5-2
5.1.3 List of parameters ................................................................................................................ 5-4
5.2 Main screen ................................ ................................................................ .............. 5-7
5.2.1 Main screen ......................................................................................................................... 5-7
5.2.2 Display on the main screen ................................................................................................. 5-7
5.3 Alarm display menu ................................................................................................. 5-8
5.3.1 Alarm display menu ............................................................................................................. 5-8
5.3.2 Content of display of alarm display menu ............................................................................ 5-8
5.4 Inspection monitor menu ........................................................................................ 5-9
5.4.1 Inspection monitor menu ..................................................................................................... 5-9
5.4.2 Checking of the Inspection monitor menu ........................................................................... 5-9
5.5 Alarm buzzer sound setting .................................................................................. 5-12
5.5.1 Alarm buzzer sound setting ............................................................................................... 5-12
5.5.2 Alarm buzzer sound setting and checking ........................................................................ 5-12
5.6 Alarm customize function ..................................................................................... 5-13
5.6.1 Alarm customize function................................................................................................... 5-13
5.6.2 Alarm customize function setting and checking ................................................................ 5-13
5.6.3 Setting of temperature alarm monitoring method and alarm generation timing ................ 5-21
5.7 Data reset function ................................................................................................. 5-23
5.7.1 Data reset function ............................................................................................................. 5-23
5.7.2 Method of resetting data reset function ............................................................................. 5-23
5.8 Accumulated time reset function .......................................................................... 5-24
5.8.1 Accumulated time reset function ....................................................................................... 5-24
5.8.2 Method of resetting accumulated time reset function ........................................................ 5-24
5.9 Function to recover from power failure ................................................................ 5-26
5.9.1 Function to recover from power failure .............................................................................. 5-26
5.9.2 Function to recover from power failure setting and checking ........................................... 5-27
Chapter 6 Alarm indication and trouble shooting ........................... 6-1
6.1 Alarm Display ........................................................................................................... 6-1
HRS Series
HRX-OM-R039
Contents
6.2 Alarm buzzer stop ................................................................................................... 6-2
6.3 Troubleshooting ...................................................................................................... 6-3
6.4 Other Errors ............................................................................................................. 6-4
Chapter 7 Control, Inspection and Cleaning ................................... 7-1
7.1 Control of Circulating Fluid Quality ....................................................................... 7-1
7.2 Inspection and Cleaning ......................................................................................... 7-2
7.2.1 Daily check .......................................................................................................................... 7-2
7.2.2 Monthly check ..................................................................................................................... 7-3
7.2.3 Inspection every 3 months .................................................................................................. 7-4
7.2.4 Inspection for winter season................................................................................................ 7-4
7.3 Consumables ........................................................................................................... 7-5
7.4 Stop for a Long Time ............................................................................................... 7-5
7.4.1 Discharge of the circulating fluid ......................................................................................... 7-5
Chapter 8 Documents ........................................................................ 8-1
8.1 Specifications List ................................................................................................... 8-1
8.1.1 Product specification ........................................................................................................... 8-1
8.1.2 Refrigerant with GWP reference ......................................................................................... 8-4
8.2 Outline dimensions ................................ ................................................................. 8-5
8.3 Flow chart ................................................................................................................ 8-6
8.4 Cooling capacity ...................................................................................................... 8-7
8.4.1 HRSE012-A-10-(T) .............................................................................................................. 8-7
8.4.2 HRSE018-A-10-(T) .............................................................................................................. 8-7
8.4.3 HRSE012-A-20/23-(T) ......................................................................................................... 8-7
8.4.4 HRSE018-A-20/23-(T) ......................................................................................................... 8-8
8.4.5 HRSE024-A-20/23-(T) ......................................................................................................... 8-8
8.5 Pump capacity ......................................................................................................... 8-9
8.5.1 HRSE012/018-A-10 ............................................................................................................. 8-9
8.5.2 HRSE012/018/024-A-20/23 ................................................................................................ 8-9
8.5.3 OPTION-T (HRSE012/018-A-10-T)................................................................................... 8-10
8.5.4 OPTION-T (HRSE012/018/024-A-20/23-T) ...................................................................... 8-10
8.6 Sample DoC. (Power supply “-23”only) ............................................................. 8-11
8.7 Daily Check Sheet ................................................................................................. 8-12
Chapter 9 Product Warranty ........................................................... 9-13
HRS Series
HRX-OM-R039
Contents
HRS Series
Chapter 1 Safety Instructions
1-1
Before using the product be sure to read and understand all the
important actions highlighted in this manual.
This sign indicates actions that must be followed.
This sign indicates prohibited actions.
Chapter 1 Safety Instructions
1.1 Before using the product
This chapter is intended to specifically describe the safety related issues
for handling the product. Read this before handling the product.
The product is a cooling device using circulating fluid. SMC does not take
any responsibility for any problems that may arise from using the product
for other purposes.
This product is for indoor use only and not to be used outdoors.
This product is not designed for a clean room. It generates dust from the
internal components such as pump and fan motor.
The product is operated at high voltage and contains components which
become hot and rotate. If a component needs to be replaced or repaired,
contact a specialized vendor for parts and service.
HRX-OM-R039
All personnel who work with or around the product should read and
understand the safety related information in this manual carefully before
starting work.
The safety manager is responsible for strictly observing safety standards,
but responsibility in respect to safety standards during daily work resides
with each individual operator and maintainance personnel.
Do not use the materials that rust or corrode for the circulating fluid
and facility water circuits. Using the materials that tend to rust or
corrode may cause clogs or/and leakages of the circulating fluid and
facility water circuits. In case of using these kind of materials, consider and
carry out some prevention against the rusting or corrosion by the customer
side.
This manual must be kept available to operators whenever necessary.
1.2 Reading the Manual
This manual contains symbols to help identify important actions when
installing, operating or maintaining the product.
HRSE Series 1.1 Before using the product
HRX-OM-R039
1-2
“DANGER”: Hazard that WILL cause serious personal injury or death during
operation.
“WARNING”: Hazard that MAY cause serious personal injury or death during
operation.
“CAUTION”: Hazard that MAY cause minor personal injury.
“CAUTION without exclamation symbol”: Hazard that MAY cause damage or failure
of the product, facility, devices, ect.
Chapter 1 Safety Instructions
1.3 Hazards
1.3.1 Level of hazards
The instructions given in this manual aim to assure the safe and correct
operation of the product, and to prevent injury of operators or damage to the
product. These instructions are grouped into three categories, Danger,
Warning and Caution, which indicate the level of hazard, damage and also
the degree of emergency. All safety critical information should be carefully
observed at all times.
“DANGER”, “WARNING” and “CAUTION” signs are in order according to
severity (DANGER> WARNING> CAUTION).
1.3.2 Definition of “Serious injury” and “Minor injury”
“Serious injury”
This term describes injuries that result in after effects including loss of
eyesight, burns, electrical shock, fracture, poisoning, etc. and requires
long-term treatment or hospitalization.
“Minor injury”
This term describes injuries that do not need long-term treatment or
hospitalization. (Others excluded from serious injury.)
1.3 Hazards HRSE Series
1-3
1.3.3 Types of hazard labels
This symbol stands for general danger.
Hazards Inside
Hot Surfaces Inside – See Hot Surface symbol
Rotating Fan Inside – See Rotating Fan symbol (For air-cooled type)
Pressurized Sytem Inside – The product contains pressurised fluid
systems.
DO NOT operate the product without cover panels fitted.
This symbol stands for a possible risk of hot surface and burns.
The product has surfaces that can reach high temperatures during
operation. Even after the power is turned off, there can still be residual
heat in the product.
DO NOT operate the product without cover panels fitted.
DO NOT start working inside the product until the temperature has
decreased sufficiently.
This symbol stands for a possible risk of cutting fingers or hand, or
entanglement by rotating fan (For air-cooled type).
The product contains a cooling fan that rotates during operation of the
product.
The fan can start and stop intermittently and without warning.
DO NOT operate the product without cover panels fitted.
This symbol stands for a possible risk of electric shock.
The product is operated at high voltage and contains uncovered live
terminals inside.
DO NOT operate the product without cover panels fitted.
DO NOT work inside this product unless you have been trained to
do so.
The product has various potential hazards and they are marked with
warning labels. Be sure to read this section before starting any work on the
product.
Warning related to electricity
HRX-OM-R039
Chapter 1 Safety Instructions
Warning related to high temperatures
Warning related to rotating objects
Warning related to other general dangers
HRSE Series 1.3 Hazards
HRX-OM-R039
1-4
Rear
Front
Chapter 1 Safety Instructions
1.3.4 Locations of Hazard Labels
There are various warning labels on the product to show the potential
hazards.
Fig. 1.3-1 Warning label position
Fig. 1.3-2 Warning label position
1.3 Hazards HRSE Series
1-5
1.4 Other Labels
Follow the instructions below when using the product. Failure to
follow the instructions may cause an accident and injury.
(It is an example of model "HRSE012-A-10".)
Model Number
Serial Number
(SERIAL No.)
The type and quantity
of refrigerant
(REFRIGERANT)
1.4.1 Product Label
Information about the product, such as Serial No. and Model No. can be
found on the model label. This information is needed when contacting an
SMC sales distributor.
HRX-OM-R039
Chapter 1 Safety Instructions
Fig. 1.4-1 Position of product label
1.5 Safety Measures
1.5.1 Safety Instructions for Use
Read and understand this manual carefully before using the product.
Before starting maintenance of the product, be sure to lock out and tag out the
breaker of the user's power supply.
If operating the product during maintenance, be sure to inform all workers nearby.
Use only the correct tools and procedure when installing or maintaning the product.
Use personal protective equipment where specified (“1.5.2 Personal Protective
Equipment”)
Check all parts and screws are fitted correctly and securely after maintenance.
Avoid working in a drunken or sick condition, which might cause an accident.
Do not remove the panels except for the cases permitted in this manual.
Do not remove the panels during operation.
HRSE Series 1.4 Other Labels
HRX-OM-R039
1-6
Always use safety shoes, gloves and head protection when
transporting, installing or uninstalling the product.
Always use safety shoes, gloves, mask, apron and eye protection
when handling the circulating fluid.
Always use safety shoes and gloves when operating the product.
Chapter 1 Safety Instructions
1.5.2 Personal Protective Equipment
This manual specifies personal protective equipment for each work.
Transport, Installing and Uninstalling
Handling of circulating fluid
Operation
1.5 Safety Measures HRSE Series
1-7
1.6 Emergency Measures
When the protective device (i.e. fuse) inside the product operates, this thermo
chiller stops operation without disconnecting the power supply. Some parts
of the thermo chiller are still being energized. Power supply to the thermo
chiller MUST be disconnected from the user's equipment.
Disconnect the
plug from an
outlet.
Turn OFF the
breaker of the power
supply source
(power supply of the
user's equipment).
In the event of natural disaster, emergency such as fire, earthquake, injury,
etc., disconnect the power supply to this product.
1. Disconnect power supply to the product.
HRX-OM-R039
Chapter 1 Safety Instructions
Fig. 1.6-1 Shut off of facility power supply 元電源の遮断 電源供給の
Fig. 1.6-2 Disconnect power supply
HRSE Series 1.6 Emergency Measures
HRX-OM-R039
1-8
Comply with the laws and regulations in each country for the
disposal of refrigerant and compressor oil.
The release of refrigerant in to the atmosphere is banned by law.
Recover it with specific equipment and dispose of it correctly.
Only people who have sufficient knowledge and experience about
the product and its accessories are allowed to recover the
refrigerant and compressor oil.
Only maintenance personnel or qualified people are allowed to
open the cover panels of the product.
Do not mix the compressor oil with domestic waste for disposal.
Also, the disposal of the waste must only be conducted by specific
facilities that are permitted for that purpose.
Chapter 1 Safety Instructions
1.7 Waste disposal
1.7.1 Disposal of refrigerant and compressor oil
The product uses hydrofluorocarbon type refrigerant (HFC) and compressor
oil. Comply with the laws and regulations in each country for the disposal of
refrigerant and compressor oil. The type and quantity of refrigerant is
described on the 1.4.1 Product Label.
If these fluids need to be recovered, read and understand the instructions
below carefully. If there is any unclear point, contact an SMC's sales
distributor.
1.7.2 Disposal of product
The disposal of the product must be handled by a specialized industrial
waste disposal agency in accordance with local laws and regulations.
1.8 Material Safety Data Sheet (MSDS)
If the material safety data sheets of chemicals used in this product are
needed, contact an SMC's sales distributor.
Any chemicals used by the user must be accompanied by an MSDS.
1.7 Waste disposal HRSE Series
HRX-OM-R039
2-1
10A012HRSE
A Air-cooled refrigerator type
1) Cooling capacity
2) Cooling method
3) Power supply
- -
012 1000W/1200W (50/60Hz)
024 1900W/2200W (50/60Hz) *1
20 1-phase AC200V (50/60Hz)
*1 3)Power supply：-10(100V Type)can not be chosen.
-
4) Option
None
Nil
High-pressure pump
mounted
T
10 1-phase AC100V (50/60Hz)
018 1400W/1600W (50/60Hz)
23 1-phase AC230V (50/60Hz) CE
Chapter 2 Name and Function of Parts
Chapter 2 Name and Function of Parts
2.1 Part number of product
The product can be ordered with the part number configured as shown
below.
Refer to “1.4.1 Product Label” and check the part number of the product.
Fig. 2.1-1 Part number of product
HRSE Series 2.1 Part number of product
HRX-OM-R039
2-2
Operation
display panel
Lid for tank
Circulating fluid
return port
Circulating fluid
outlet
Model no.
label
Drain port
(with O-ring seal plug)
Ventilation air inlet
Ventilation air outlet
Caster with stopper
Caster
Power supply
Cable (3m)*
Handle
Operation
display panel
Lid for tank
Circulating fluid
outlet
Model no.
label
Drain port
(with O-ring seal plug)
Caster with stopper
Caster
Power supply
Cable (3m)*
Handle
Ventilation air inlet
Ventilation air outlet
Circulating fluid
return port
Chapter 2 Name and Function of Parts
2.2 Name and Function of Parts
Fig. 2.2-1 Names of each part
2.2 Name and Function of Parts HRSE Series
Fig. 2.2-2 Names of each part
* Power supply cable terminal
- 100V power supply specification: Cable is provided with a plug with ground terminal (JIS C8303 Plug for
the receptacle with dipole grounding electrodes).
- 200/230V power supply specification: The end part of all three lead wires are untreated (bare cut).
2-3
1
Operation Manual
2pcs.
(Jpn: 1pc., Eng:1pc.)
2
Fitting (for drain port)*
1pc.
Name
Function
Operation display panel
Runs and stops the product and performs settings such as the circulating
fluid temperature.
For details, refer to section ’’2.4 Operation display panel’’.
Power supply cable
For power supply of 100 V specifications, connect the plug to the outlet of
100 VAC (50/60 Hz).
For power supply of 200 V specifications, connect the plug to the breaker
(recommended size: 15 A) of the user's equipment.
Model label
Shows the part number of the product.
For details, refer to section ‘’1.4.1 Product Label’’.
Circulating fluid outlet port
The circulating fluid flows out from the outlet port.
Circulating fluid return port
The circulating fluid returns to the return port.
Drain port
This drain port to drain the circulating fluid out of the tank.
(The plug is connected to standard pump type at the time of shipment. The
ball valve is installed in the high pump head type.)
Facility water inlet
(For water-cooled type)
A facility water inlet to which the facility water is fed through piping.
The pressure of facility water should be in a range of 0.3 to 0.5MPa.
Table 2-1 Accessories list
2.3 Function of Parts
The function of parts is as follows.
Table 2-2 Function of parts
HRX-OM-R039
Chapter 2 Name and Function of Parts
HRSE Series 2.3 Function of Parts
HRX-OM-R039
2-4
No
Description
Function
Reference
page
1
Digital display
(7 segment,
4 digits)
PV
Displays the temperature and pressure of the circulating
fluid and alarm codes.
5.2
SV
Displays the set temperature of the circulating fluid and
the set values of other menus.
2
[oC ] [MPa]lamp
[oC] light is turned on when temperature is displayed on the digital
display.
[MPa] light is turned on when pressure is displayed on the digital
display.
-
3
[POWER] lamp
Turns ON when power is being supplied.
-
4
[RUN] lamp
・Lights up when the product is started and in operation. Goes off
when the product is stopped.
・Flashes during stand-by for stop (Interval 0.5 seconds).
・Flashes during independent operation of the pump (Interval
0.3 seconds).
・Flashes during anti-freezing function (At standby: Interval 2
seconds, At operation: Interval 0.3 seconds).
4.4
5
[ALARM] lamp
Flashes with buzzer when alarm occurs (Interval 0.3 seconds).
5.3
6
[RUN/STOP] key
Makes the product start or stop.
4.4
7
[MENU] key
Shifts the main menu (display screen of temperature) the other
menu (entry of set values and monitor screen).
5.1
8
[SEL] key
Changes the item in menu and enters the set value.
9
[▼] key
Decreases the set value.
-
10
[▲] key
Increases the set value.
11
[PUMP] key
When the [MENU] and [RUN/STOP] keys are held down
simultaneously, the pump starts running independently.
4.3
12
[RESET] key
Keep the [▼] and [▲] keys pressed down simultaneously. This will
stop the alarm buzzer and reset the [ALARM] lamp.
6.3
Chapter 2 Name and Function of Parts
2.4 Operation display panel
The operation panel on the front of the product controls the basic operation
of the product.
Fig. 2.4-1 Operation display panel
Table 2-3 Operation display panel
2.4 Operation display panel HRSE Series
HRX-OM-R039
3-1
Only persons who have sufficient knowledge and experience
about the product and system are allowed to transport and set up
the product.
Especially pay attention to personal safety.
Never lay the product on its side.
The compressor oil will leak in to the refrigerant piping, which may
cause early failure of the compressor.
Drain the residual fluid from the piping as much as possible to
prevent any spillage.
Chapter 3 Transport and Setting Up
Chapter 3 Transport and Setting Up
3.1 Transport
The product is heavy and has potential danger at transport. Also, to prevent
damage and breakage of the product, be sure to follow these instructions for
transport.
HRSE Series 3.1 Transport
HRX-OM-R039
3-2
Handle
Unlocking
Press
Corners
This product is heavy.
Care should be taken when the product is transported on a slope.
Chapter 3 Transport and Setting Up
3.1.1 Transportation using casters
1. Release the lock levers of the front casters.
2. Push the handles on the right/left panel or the corner of the product to move the product
to the destination.
Do not hold the product by the cap to move it. This will apply excess force to the piping of
internal parts which may lead to malfunctions such as fluid leakage.
3. To push the front or rear panel, push it by the corner. Pushing by the center of the panel
may deform the shape.Care should be taken.
Fig. 3.1-1 Transportation using casters
3.1 Transport HRSE Series
3-3
3.2 Installation
Keep the product horizontal to a rigid and flat floor which can
resist the weight of the product, and take measures to prevent the
product from tipping over. Improper installation may cause water
leakage, tipping, damage of the product or injure the operator.
Keep the ambient temperature of the product between 5 to 35oC.
Operation below 5oC may cause the compressor failure, and
operation above 35oC may cause the product to overheat and shut
down.
Power supply 200V : The operating ambient temperature is 5 to
40oC.
Do not set up the product in places possibly exposed to leakage of
flammable gas. Should any flammable gas stay around the
product, the product may cause a fire.
Do not use the product outdoors. If the product subjected to rain
or water splash it may cause electrical shock, fire or failure.
HRX-OM-R039
Chapter 3 Transport and Setting Up
3.2.1 Environment
The product must not be operated, installed, stored or transported in the
following conditions. Potential malfunction or damage to the product may
occur if these instructions are disregarded.
The product does not conform to any Clean room specifications. The pump
and ventilating fan inside the product generate particles.
Location that is outside.
Location that is exposed to water, water vapour, steam, salt water or oil.
Location that is exposed to dust or powder material.
Location that is exposed to corrosive gas, organic solvent, chemical
solution, or flammable gas (the product is not flame-proof)
Location where the ambient temperature is out of the following range:
In transportation and In storage 0 to 50°C
(with no water or circulating fluid in piping)
In operation *Power supply 100V : 5 to 35°C
*Power supply 200/230V : 5 to 40°C
Location where the ambient humidity is out of the following range or where
condensation occurs:
In transportation and storage 15 to 85%
In operation 30 to 70%
Location that is exposed to direct sunlight or heat radiation.
Location that is near heat sources and poor in ventilation.
Location that is subjected to abrupt changes in temperature.
Location that is subjected to strong electromagnetic noise (intense electric
HRSE Series 3.2 Installation
field, intense magnetic field, or surges).
Location that is subjected to static electricity, or conditions where static
electricity can discharge to the product.
HRX-OM-R039
3-4
Model
Heat
Radiated
kW
Required ventilation amount m3/min
Differential temp. of 3 oC
between inside and
outside of installation area
Differential temp. of 6 oC
between inside and
outside of installation area
HRSE012-A-
Approx. 2
40
20
HRSE018-A-
Approx. 4
70
40
HRSE024-A-20/23
Approx. 5
90
50
Do not install in a location which can be subjected to any of the
conditions in 3.2.1 Environment.
The product radiates heat from the air vent of the cooling fan.
If the product is operated with insufficient air ventilation the internal
temperature can exceed 35oC, which can cause an overload or affect
the performance and life of the product. To prevent this ensure that
suitable ventilation is available (see below).
Power supply 200/230V : 40°C
Chapter 3 Transport and Setting Up
Location that is subjected to strong high frequencies raditation
(microwaves).
Location that is subjected to potential lightning srtike.
Location at altitude of 1000m or higher (except during product storage and
transport).
Location where the product is affected by strong vibrations or impacts.
Condition that applies external force or weight causing the product to be
damaged.
Location without adequate space for maintenance as required.
3.2.2 Location (Required ventilation rate and facility water source)
Installation of multiple products
Keep sufficient space between products so that the air vented from one product will not be taken
in by other products.
Installation Area Ventilation
① Facility having a large installation area (that can vent the air naturally)
Make an air vent on a wall at a high level and another air vent on a wall at a low level, to
allow for adequate airflow.
② Facility having a small installation area (that can not vent the air naturally)
Make a forced air exhaust vent on a wall at a high level and an air vent on a wall at a low
level.
Table 3-1 Amount of radiation and required ventilation
3.2 Installation HRSE Series
3-5
3.2.3 Installation and Maintenance Space
300mm or more
500mm or more
100mm or more
The temperature of the outlet of for the ventilation of the thermo-chiller
and the panel surface may become approx. 50oC or higher. When
placing the thermo-chiller, ensure the thermo-chiller does not affect
surrounding environment.
It is recommended to keep the space around the product shown in Fig.3.2-1
For maintenance, move the thermo-chiller into a space where maintenance
work is possible.
Fig. 3.2-1 Installation space
HRX-OM-R039
Chapter 3 Transport and Setting Up
HRSE Series 3.2 Installation
HRX-OM-R039
3-6
Item
Part number
Anti-seismic brackets
HRS-TK003
Lock
For option T [High head pump]
Chapter 3 Transport and Setting Up
3.3 Installation
3.3.1 Mounting
Mount the product on a flat and stable floor with no vibrations.
Refer to’’8.2 Outline dimensions" for dimensional information of the
product.
How to mount the product
1. Move the product to the installation area.
2. After moving, lock the front casters again.
Fig. 3.3-1 Installation procedures
<Fixture>
Follow the procedure below when fixing the thermo-chiller to the floor or the mounting frame.
1. Prepare the fixing bracket shown below (Not included in the package).
2. Use M8 foundation bolts to fix the product within the dimensions below.
Fig. 3.3-2 Anti-seismic brackets installing
4 (four) M8 foundation bolts should be prepared by the customer.
3.3 Installation HRSE Series
3-7
Model
Power
supply
voltage
Power supply cable spec
Recommended earth
leakage breaker
Spec.
Size
Rated
current
Terminal
configuration
(to be onnected
to the user's
equipment)
Rated
voltage
Rated
current
Sensitivity
of leak
current
HRSE012-A-10
1-phase
100V AC
(50/60Hz)
3 cores x
14AWG
(3 cores x
2.0mm2)
(including
ground)
15A
Plug with ground
terminal
(JIS C8303 Plug
for the eceptacle
for 15A and 125 V
with dipole
grounding
electrodes)
Shared
with 100
V and
200 V
15A
15mA
or
30mA
HRSE012-A-10-T
HRSE018-A-10
HRSE018-A-10-T
HRSE012-A-20/23
1-phase
200V AC
(50/60Hz)
-23 Only
1-phase
230V AC
(50/60Hz)
3 cores x
14AWG
(3 cores x
2.0mm2)
(including
ground)
15A
Lead wire end not
treated
(Bare cut)
(L: White,
N: Black,
E: Green)
Shared
with 100
V, 200
V and
230V
15A
30mA
HRSE012-A-20/23-T
HRSE018-A-20/23
HRSE018-A-20/23-T
HRSE024-A-20/23
HRSE024-A-20/23-T
Only qualified persons are allowed to wire the product.
Be sure to shut off the user’s power supply. Wiring with the
product energized is strictly prohibitted.
The wiring must be secured to the product to prevent the external
force of cables being applied to the terminals. Incomplete wiring or
improper securing of wiring may cause electrical shock, excessive
heat and fire.
Ensure a stable power supply with no voltage surges.
Ensure that an Earth Leakage Breaker is used in the power supply
of the product. See “Table 3-2”.
Use a power supply suitable for the specifications of the product.
Be sure to connect the ground connection.
Ensure that a lock out facility is availble on the power supply.
Each product must have its own separate Earth Leakage Breaker.
Otherwise there can be a risk of electric shock or fire.
Do not modify the intenal electrical wiring of the product. Incorrect
wiring may cause electrical shock or fire. Also, modifing the
internal wiring will void the product’s warranty.
Do not connect the ground to water line, gas pipe or lightening
conductor.
3.3.2 Electrical wiring
HRX-OM-R039
Chapter 3 Transport and Setting Up
Power supply cable and Earth Leakage Breaker
Prepare the power supply shown in the following table. For the connection
between the product and power supply, use the power supply cable and
Table 3-2 Power supply cable and Earth Leakage Breaker (Recommended)
HRSE Series 3.3 Installation
earth leakage breaker shown below.
HRX-OM-R039
3-8
Cable
The electrical facilities should be installed and wired in
accordance with local laws and regulations of each country and by
a person who has knowledge and experience.
Check the power supply. Operation with voltages, capacities and
frequencies other than the specified values can cause fire and
electrical shock.
Wire with an applicable cable size and terminal. Forcibly mounting
with an unsuitable size cable may result in heat generation or fire
Crimped terminal
(Prepared by customer)
L (White)
Earth leakage
breaker
(Secondary side)
N (Black)
E (Green)
Chapter 3 Transport and Setting Up
3.3.3 Preparation and wiring of power supply cable
Preparation 【For power supply : 200/230V 】
1. Strip the sheath from the cable of the product.
2. Connect the other end of the cable to a terminal (e.g. crimped terminal) that is compatible to the
secondary side of the earth leakage breaker of the user's equipment.
Fig. 3.3-3 Power supply cable
3.3 Installation HRSE Series
HRX-OM-R039
3-9
L
N E Earth
Earth leakage
breaker
E
Grounded socket
Chapter 3 Transport and Setting Up
Connecting [For power supply : 100V, 200V and 230V]
1. Connect the plug or crimped terminal to the outlet with ground or to the secondary side
of the electrical leakage breaker and to the grounding.
2. Plug the power supply cable in to the power cable connector on the product.
Fig. 3.3-4 Wiring of power supply
HRSE Series 3.3 Installation
HRX-OM-R039
3-10
Name
Port size*1
Recommended
tightening torque
Recommended proof
pressure for piping
Circulating fluid supply
Rc1/2
28 to 30N･m
0.3MPa more
(For option T [High head pump] :
0.4MPa more)
Circulating fluid return
Rc1/2
28 to 30N･m
0.3MPa more
(For option T [High head pump] :
0.4MPa more)
Connect piping firmly. Incorrect piping might cause leakage of
supplied or drained leakage and wet surrounding area and facility.
Pay attention not to allow dust and foreign materials to enter into
water circuit etc. during connection of piping.
Hold the piping port firmly with specific wrench when tightening.
The piping should be selected with due consideraton of pressure and
temperature. Otherwise, the piping can burst in service.
Do not use the materials that rust or corrode for the circulating fluid
circuits. Using the materials that tend to rust or corrode may cause
clogs or/and leakages of the circulating fluid circuits. In case of
using these kind of materials, consider and carry out some
prevention against the rusting or corrosion by the customer side.
Do not generate a rapid change of pressure by water hammer etc.
The product and external piping might be damaged.
Circulating fluid return port
Rc1/2
Circulating fluid outlet
Rc1/2
Piping port
Circulating fluid return port
Rc1/2
Circulating fluid outlet
Rc1/2
Chapter 3 Transport and Setting Up
3.4 PIPING
Piping port size
Table 3-3 Piping port size
How to connect piping
Tighten the piping to circulating fluid outlet / return port and facility water outlet / inlet.
3.4 PIPING HRSE Series
Fig. 3.4-1 Tightening of piping
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