SMC Networks HRR024-A*-20, HRR018-A*-20, HRR012-W*-20, HRR030-A*-20, HRR018-W*-20 Operating Manual

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HRX-OM-W002-A
Thermo-chiller
HRR012-A-20- HRR018-A-20- HRR024-A-20- HRR030-A-20-
HRR012-W-20- HRR018-W-20- HRR024-W-20- HRR030-W-20-
Operation Manual
Installation Operation
Keep this manual available whenever necessary
© 2018 SMC CORPORATION All Rights Reserved
Page 2
Note: This manual is subject to possible change without prior notice.
To the users
Thank you for purchasing SMC’s Thermo chiller (hereinafter referred to as the “product”).
For safety and long life of the product, be sure to read this operation manual (hereinafter referred to as the
“manual”) and clearly understand the contents.
Be sure to read and follow all instructions noted with “Warning” or “Caution” in this manual.
This manual is intended to explain the installation and operation of the product. Only people who
understand the basic operation of the product through this manual or who perform installation and operation of or have basic knowledge about industrial machines are allowed to work on the product.
This manual and other documents attached to the product do not constitute a contract, and will not affect any existing agreements or commitments.
It is strictly prohibited to copy this manual entirely or partially for the use by a third party without prior
permission from SMC.
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HRX-OM-W002-A
Contents
Contents
Chapter 1 Safety Instructions ........................................................... 1-1
1.1 Before using the product ........................................................................................ 1-1
1.2 Reading the Manual ................................................................................................ 1-1
1.3 Hazards .................................................................................................................... 1-2
1.3.1 Level of hazards ................................................................................................................... 1-2
1.3.2 Definition of “Serious injury” and “Minor injury” .................................................................... 1-2
1.4 Product Label .......................................................................................................... 1-3
1.5 Safety Measures ...................................................................................................... 1-4
1.5.1 Safety instructions for use .................................................................................................... 1-4
1.5.2 Personal protective equipment ............................................................................................ 1-4
1.6 Emergency Measures.............................................................................................. 1-5
1.7 Waste Disposal ........................................................................................................ 1-6
1.7.1 Disposal of refrigerant and compressor oil .......................................................................... 1-6
1.7.2 Disposal of product .............................................................................................................. 1-6
1.8 Material Safety Data Sheet (MSDS) ........................................................................ 1-7
Chapter 2 Name and Function of Parts ............................................ 2-1
2.1 Model Number of Product ....................................................................................... 2-1
2.1.1 Air-cooled refrigerator type................................................................................................... 2-1
2.1.2 Water-cooled refrigerator type ............................................................................................. 2-2
2.2 Name and Function of Parts ................................................................................... 2-3
2.2.1 HRR-A-20- (Air cooled type) ........................................................................................... 2-3
2.2.2 HRR-W-20-U(Water cooled type) ................................................................................... 2-4
2.3 Function of Parts ..................................................................................................... 2-5
2.4 Operation display panel .......................................................................................... 2-6
Chapter 3 Transport and Setting Up ................................................. 3-1
3.1 Transport.................................................................................................................. 3-1
3.2 Installation ............................................................................................................... 3-2
3.2.1 Environment ......................................................................................................................... 3-2
3.2.2 Location ................................................................................................................................ 3-4
3.2.3 Installation and Maintenance Space .................................................................................... 3-6
3.3 Installation ............................................................................................................... 3-7
3.3.1 Mounting............................................................................................................................... 3-7
3.3.2 Electrical wiring .................................................................................................................... 3-8
3.3.3 Preparation and wiring of power supply cable ...................................................................3-10
3.3.4 Contact input/output communication wiring .......................................................................3-12
3.3.5 Wiring of run/stop signal input and remote signal input .....................................................3-14
3.3.6 Wiring of contact output signal ...........................................................................................3-15
3.3.7 RS-485 communication wiring ...........................................................................................3-16
3.3.8 RS-232C communication wiring .........................................................................................3-18
3.4 Piping ..................................................................................................................... 3-19
3.5 Fill of circulating fluid ........................................................................................... 3-22
HRR Series
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HRX-OM-W002-A Contents
Chapter 4 Starting the Product ......................................................... 4-1
4.1 Before Starting ......................................................................................................... 4-1
4.2 Starting and Stopping .............................................................................................. 4-2
4.2.1 Operation ............................................................................................................................. 4-2
4.2.2 Operation restart when alarm is generated ......................................................................... 4-3
4.2.3 Stopping the product ........................................................................................................... 4-5
4.3 Adjustment of bypass valve .................................................................................... 4-6
4.4 Check items after starting ................................ ....................................................... 4-6
Chapter 5 Display and Setting of Various Functions ...................... 5-1
5.1 List of Functions ...................................................................................................... 5-1
5.2 Function.................................................................................................................... 5-2
5.2.1 Key operations ..................................................................................................................... 5-2
5.3 List of parameters .................................................................................................... 5-6
5.3.1 Main Menu ........................................................................................................................... 5-6
5.3.2 Alarm display menu ............................................................................................................. 5-6
5.3.3 Notice for maintenance Menu ............................................................................................. 5-6
5.3.4 Monitor Menu ....................................................................................................................... 5-7
5.3.5 Standard setting menu ........................................................................................................ 5-8
5.3.6 Alarm Setting Menu ............................................................................................................. 5-9
5.3.7 Communication setting menu ............................................................................................ 5-10
5.3.8 Reset menu ....................................................................................................................... 5-11
5.3.9 Information Monitor Setting Menu ..................................................................................... 5-11
5.4 Basic setting mode ................................................................................................ 5-12
5.4.1 Screen configuration .......................................................................................................... 5-12
5.4.2 Main menu ......................................................................................................................... 5-12
5.4.3 Alarm display menu ........................................................................................................... 5-14
5.4.4 Notice for maintenance Menu ........................................................................................... 5-15
5.5 Advanced setting mode ......................................................................................... 5-17
5.5.1 Switch to advanced setting mode ...................................................................................... 5-17
5.5.2 Display contents of monitor menu ..................................................................................... 5-17
5.5.3 Display contents of the standard setting menu ................................................................. 5-19
5.5.4 Alarm setting menu ............................................................................................................ 5-33
5.5.5 Communication setting menu ............................................................................................ 5-45
5.5.6 Reset menu ....................................................................................................................... 5-53
5.5.7 Information Monitor Menu.................................................................................................. 5-57
5.5.8 Alarm History menu ........................................................................................................... 5-61
Chapter 6 Option ............................................................................... 6-1
6.1 Option DMElectric conductivity control function , DI water (pure water) piping
.................................................................................................................................. 6-1
6.1.1 Option DMElectric conductivity control function , DI water (pure water) piping ............... 6-1
6.2 Option MDI water (Pure water) piping ............................................................. 6-2
6.2.1 Option MDI water (Pure water) piping ............................................................................. 6-2
6.3 Option THigh-pressure pump mounted .......................................................... 6-2
HRR Series
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HRX-OM-W002-A
Contents
6.3.1 Option THigh-pressure pump mounted ............................................................................ 6-2
6.4 Option YWith feet and no Rack Mounting bracket ......................................... 6-3
6.4.1 Option YWith feet and no Rack Mounting bracket ........................................................... 6-3
6.4.2 Anti-quake bracket (Optional Accessories) .......................................................................... 6-4
Chapter 7 Alarm Notification and Troubleshooting ........................ 7-1
7.1 Alarm Notification ................................................................................................... 7-1
7.2 Alarm Buzzer Stop .................................................................................................. 7-3
7.3 Troubleshooting ...................................................................................................... 7-4
7.3.1 Alarm contents, causes, and troubleshooting ...................................................................... 7-4
Chapter 8 Control, Inspection, Exchange and Cleaning ................. 8-1
8.1 Quality Control of Circulating Fluid and Facility Water ........................................ 8-1
8.2 Inspection, exchange, cleaning .............................................................................. 8-2
8.2.1 Daily check ........................................................................................................................... 8-2
8.2.2 Monthly check ...................................................................................................................... 8-4
8.2.3 Inspection every 3 months ................................................................................................... 8-5
8.2.4 Inspection every 6 months ................................................................................................... 8-8
8.3 Stop for a Long Time ............................................................................................... 8-9
8.3.1 Discharge of the circulating fluid .......................................................................................... 8-9
8.3.2 Discharge of the facility water (Water-cooled type) ...........................................................8-12
8.4 Replacement of consumables .............................................................................. 8-14
8.4.1 Replacing Particle Filters ...................................................................................................8-14
8.4.2 Replacing the DI filter (Option DM) ....................................................................................8-14
8.5 Electrical schematic diagram ............................................................................... 8-16
Chapter 9 Documents ........................................................................ 9-1
9.1 Specifications .......................................................................................................... 9-1
9.1.1 HRR012/018/024/030-A-20-(DMTUY) ............................................................................... 9-1
9.1.2 HRR012/018/024/030-W-20-(DMT)U(Y) ............................................................................ 9-3
9.1.3 Refrigerant with GWP reference .......................................................................................... 9-5
9.1.4 Communication specification ............................................................................................... 9-5
9.2 Outline dimensions ................................ ................................................................. 9-6
9.2.1 HRR012/018-A-20- ........................................................................................................... 9-6
9.2.2 HRR012/018-W20- ........................................................................................................... 9-7
9.2.3 HRR024/030-A-20- ........................................................................................................... 9-8
9.2.4 HRR024/030-W-20- .......................................................................................................... 9-9
9.3 Flow Chart .............................................................................................................. 9-10
9.3.1 HRR‐A20 ..................................................................................................................9-10
9.3.2 HRR‐W20 .................................................................................................................9-10
9.4 Cooling capacity ..................................................................................................... 9-11
9.4.1 HRR012A/W20 ........................................................................................................... 9-11
9.4.2 HRR018A/W20 ........................................................................................................... 9-11
9.4.3 HRR024A/W20 ...........................................................................................................9-12
9.4.4 HRR030A/W20 ...........................................................................................................9-12
9.5 Heating capacity .................................................................................................... 9-13
HRR Series
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HRX-OM-W002-A Contents
9.5.1 HRR012-A/W-20,HRR018-A/W-20 .................................................................................... 9-13
9.5.2 HRR024-A/W-20,HRR030-A/W-20 .................................................................................... 9-13
9.6 Pump capacity........................................................................................................ 9-14
9.6.1 HRR012/018/024/030-A/W-20........................................................................................... 9-14
9.6.2 HRR012/018/024/030-A/W-20-T ....................................................................................... 9-14
9.6.3 HRR012/018/024/030-A/W-20-MT .................................................................................... 9-15
9.7 Required facility water flow (for water-cooled type) ............................................ 9-15
9.8 Types of Hazard Labels ......................................................................................... 9-16
9.8.1 Locations of Hazard Labels ............................................................................................... 9-16
9.9 Daily Check ............................................................................................................ 9-17
Chapter 10 Product Warranty ........................................................... 10-1
HRR Series
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1-1
Chapter 1 Safety Instructions
Before using the product, be sure to read and understand all the important actions highlighted in this manual.
This sign indicates actions that must be followed.
This sign indicates prohibited actions.
1.1 Before using the product
This chapter is intended to specifically describe the safety related
issues for handling the product. Read this before handling the product.
The product is a cooling device using circulating fluid. SMC does not
take any responsibility for any problems that may arise from using the product for other purposes.
This product is for indoor use only and not to be used outdoors  This product is not designed for a clean room. It generates dust from
the internal components such as pump and fan motor.
The product is operated at high voltage and contains components
which become hot and rotate. If a component needs to be replaced or repaired, contact a specialized vendor for parts and service.
HRX-OM-W002-A
Chapter 1 Safety Instructions
All personnel who work with or around the product should read and
understand the safety related information in this manual carefully before starting work.
The safety manager is responsible for strictly observing safety
standards, but responsibility in respect to safety standards during daily work resides with each individual operator and maintenance personnel.
Do not use the materials that rust or corrode for the circulating fluid and
facility water circuits. Using the materials that tend to rust or corrode may cause clogs or/and leakages of the circulating fluid and facility water circuits. In case of using these kind of materials, consider and carry out some prevention against the rusting or corrosion on the customer side.
This manual must be kept available to operators whenever necessary.
1.2 Reading the Manual
This manual contains symbols to help identify important actions when installing, operating or maintaining the product.
HRR Series 1.1 Before using the product
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HRX-OM-W002-A
1-2
“WARNING”: Hazard that MAY cause serious personal injury or death during
operation.
“DANGER”: Hazard that WILL cause serious personal injury or death during operation.
“CAUTION”: Hazard that MAY cause minor personal injury.
“CAUTION without exclamation symbol”: Hazard that MAY cause damage or failure
of the product, facility, devices, etc.
Chapter 1 Safety Instructions
1.3 Hazards
1.3.1 Level of hazards
The instructions given in this manual aim to assure the safe and correct operation of the product, and to prevent injury of operators or damage to the product. These instructions are grouped into three categories, Danger, Warning and Caution, which indicate the level of hazard, damage and also the degree of emergency. All safety critical information should be carefully observed at all times.
“DANGER”, “WARNING” and “CAUTION” signs are in order according to
severity (DANGER> WARNING> CAUTION).
1.3.2 Definition of “Serious injury” and “Minor injury”
“Serious injury”
This term describes injuries that result in after effects including loss of eyesight, burns, electric shock, fracture, poisoning, etc. and requires long-term treatment or hospitalization.
“Minor injury”
This term describes injuries that do not need long-term treatment or
hospitalization. (Others excluded from “Serious injury”.)
1.3 Hazards
HRR Series
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1-3
1.4 Product Label
W
R
001
Year
Symbol
Remarks
Month
Symbol
Remarks
Serial
no.
2018
W
Repeat ed from A to Zin alphab etical order
4
R
Repeated from O to Z in alphabetical order, with O for January and Z for December
2019 X 5 S 2020 Y 6
T
↓ ↓ ↓
Model number
Serial number
Type and
quantity of
refrigerant
Information about the product, such as Serial No. and Model No. can be found on the product label. This information is needed when contacting an SMC sales distributor.
HRX-OM-W002-A
Chapter 1 Safety Instructions
How to read the serial number W R 001 April 2018
Fig 1-1 Position of product label
HRR Series 1.4 Product Label
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HRX-OM-W002-A
1-4
Follow the instructions below when using the product. Failure to follow the instructions may cause an accident and injury.
Always use safety shoes, gloves and head protection when transporting, installing or uninstalling the product.
Always use safety shoes, gloves, mask, apron and eye protection when handling the circulating fluid.
Always use safety shoes and gloves when operating the product.
Chapter 1 Safety Instructions
1.5 Safety Measures
1.5.1 Safety instructions for use
Read and understand this manual carefully before using the product. Before starting maintenance of the product, be sure to lock out and tag out
the breaker of the user's power supply.
If operating the product during maintenance, be sure to inform all workers
nearby.
Use only the correct tools and procedure when installing or maintaining
the product.
Use personal protective equipment where specified (“1.5.2 Personal
protective equipment”).
Check all parts and screws are fitted correctly and securely after
maintenance.
Avoid working in a drunken or sick condition, which might cause an
accident.
Do not remove the panels except for the cases permitted in this manual. Do not remove the panels during operation. Do not handle this product by any means other than specified in this
Operation Manual; this can result in damage to the product or fire.
1.5.2 Personal protective equipment
This manual specifies personal protective equipment for each type of work.
Transport, Installing and Uninstalling
Handling of circulating fluid
Operation
1.5 Safety Measures
HRR Series
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HRX-OM-W002-A
1-5
OFF
Even when the power supply swich is turned off, some of the internal
circuits are still energized, unless the user’s power supply is shut off.
Be sure to shut off the breaker of the user’s power supply.
Chapter 1 Safety Instructions
1.6 Emergency Measures
When emergency conditions such as natural disaster, fire and earthquake, or injury occurs, turn off the power supply switch. After that, be sure to shut off the breaker of the original power supply (customer's power supply equipment).
1. Turn off the power supply switch on the front of the product to stop the operation of the
thermo-chiller.
.
Fig 1-2 Location of the switch for the power supply
2. Be sure to shut off the breaker of the facility power supply (the power supply of the
user’s machine).
Fig 1-3 Shut off of facility power supply
HRR Series 1.6 Emergency Measures
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HRX-OM-W002-A
1-6
Only maintenance personnel or qualified people are allowed to open
the cover panels of the product.
Do not mix the compressor oil with domestic waste for disposal. Also,
the disposal of the waste must only be conducted by specific facilities that are permitted for that purpose.
Comply with the laws and regulations in each country for the disposal
of refrigerant and compressor oil.
The release of refrigerant in to the atmosphere is banned by law.
Recover it with specific equipment and dispose of it correctly.
Only people who have sufficient knowledge and experience about the
product and its accessories are allowed to recover the refrigerant and compressor oil.
Chapter 1 Safety Instructions
1.7 Waste Disposal
1.7.1 Disposal of refrigerant and compressor oil
The product uses hydro fluorocarbon type refrigerant (HFC) and compressor oil. Comply with the laws and regulations in each country for the disposal of refrigerant and compressor oil. The type and quantity of refrigerant is described on the “1.4 Product Label”.
If these fluids need to be recovered, read and understand the instructions below carefully. If there is any unclear point, contact an SMC's sales distributor.
1.7.2 Disposal of product
The disposal of the product must be handled by a specialized industrial waste disposal agency in accordance with local laws and regulations.
1.7 Waste Disposal
HRR Series
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1-7
1.8 Material Safety Data Sheet (MSDS)
If the material safety data sheets of chemicals used in this product are needed, contact an SMC's sales distributor.
Any chemicals used by the user must be accompanied by an MSDS.
HRX-OM-W002-A
Chapter 1 Safety Instructions
HRR Series 1.8 Material Safety Data Sheet (MSDS)
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HRX-OM-W002-A
1-8
Chapter 1 Safety Instructions
1.8 Material Safety Data Sheet (MSDS)
HRR Series
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HRX-OM-W002-A
2-1
HRR
- - -
A
20
①Cooling capacity
012 1000W/1200W (50/60Hz)
030
024 2000W/2400W (50/60Hz)
2500W/3000W (50/60Hz)
018 1600W/1800W (50/60Hz)
②Cooling method
③Piping thread type
Null Rc
F G (Rc-G conversion fitting is included) N NPT (Rc-NPTconversion fitting is included)
⑤Option
When option D is selected,M is selected it becomes - DM. It is not possible to select only D UL-pending
④Power supply
1-phaseAC200 to 230V (50/60Hz)
A Air-cooled refrigerator type
Null None
DI water (Pure water) pipingM
Electric conductivity control
DI water (Pure water) piping
DM
High pressure pumpT
ULU
With feet and
no Rack Mounting bracket
Y
Chapter 2 Name and Function of Parts
Chapter 2 Name and Function of Parts
2.1 Model Number of Product
The product can be ordered with the model number configured as shown below. The product needs to be handled in different ways depending on the part number. Refer to “1.4 Product Label" and check the part number of the product.
2.1.1 Air-cooled refrigerator type
HRR Series 2.1 Model Number of Product
Fig 2-1 Part number of product (1/2)
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HRX-OM-W002-A
2-2
HRR
- - -
W
20
①Cooling capacity
012 1000W/1200W (50/60Hz)
030
024 2000W/2400W (50/60Hz)
2500W/3000W (50/60Hz)
018 1600W/1800W (50/60Hz)
②Cooling method
③Piping thread type
Null Rc
F G (Rc-G conversion fitting is included) N NPT (Rc-NPTconversion fitting is included)
⑤Option
* When option D is selected,M is selected it becomes - DM. It is not possible to select only D UL-pending
④Power supply
1-phaseAC200 to 230V (50/60Hz)
Water-Cooled refrigerated type is the UL standard prouduct. (UL-pending)
U
W Water-cooled refrigerator type
Null None
DI water (Pure water) pipingM
Electric conductivity control
DI water (Pure water) piping
DM
High pressure pumpT
With feet and
no Rack Mounting bracket
Y
Chapter 2 Name and Function of Parts
2.1.2 Water-cooled refrigerator type
Fig 2-2 Part number of product (2/2)
2.1 Model Number of Product HRR Series
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2-3
2.2 Name and Function of Parts
Operation manual
2 copies
(English 1 copy/
Japanese 1 copy)
Power supply connector
1 pc.
Maintenance handle for particle filter
1 pc.
Particle filter element
1 pc.
For option DM DI filter
1 pc.
For HRR-AF-20- G thread adapter set
1 set
For HRR-AN-20- NPT thread adapter set
1 set
2.2.1 HRR-A-20- (Air cooled type)
Fig 2-3 Names of the parts
Table 2-1 Accessory list
HRX-OM-W002-A
Chapter 2 Name and Function of Parts
HRR Series 2.2 Name and Function of Parts
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HRX-OM-W002-A
2-4
Operation manual
2 copies
(English 1 copy/
Japanese 1 copy)
Power supply connector
1 pc.
Maintenance handle for particle filter
1 pc.
Particle filter element
1 pc.
For option DM DI filter
1 pc.
For HRR-AF-20- G thread adapter set
1 set
For HRR-AN-20- NPT thread adapter set
1 set
Chapter 2 Name and Function of Parts
2.2.2 HRR-W-20-U(Water cooled type)
Fig 2-4 Names of the parts
Table 2-2 Accessory list
2.2 Name and Function of Parts HRR Series
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2-5
2.3 Function of Parts
Name
Name
Operation display panel
Runs and stops the product and performs settings such as the circulating fluid temperature. For details, refer to ’’2.4 Operation display panel’’.
Fluid level gauge
Indicates the circulating fluid level of the tank. For details, refer to ’’3.5 Fill
of circulating fluid’’.
Power supply switch
Shuts off the power supply to the internal eqipment of product.
Model label
Shows the part number of the product. For details, refer to ‘’1.4 Product Label’’.
Circulating fluid outlet port
The circulating fluid flows out from the outlet port.
Circulating fluid return port
The circulating fluid returns to the return port.
Drain port
Port to drain the circulating fluid out of the tank.
Power supply connector
Connect the power cable to the Power supply connector accessory, and then plug it in. For details, refer to " 3.3.3 Preparation and wiring of power supply cable ".
Communication connector
CN1,CN2
Use for contact input / output, serial communication. For details, refer to "3.3.3 Preparation and wiring of power supply
cable".
Facility water inlet
(For water-cooled type)
A facility water inlet to which the facility water is fed through piping. The pressure of facility water should be in a range of 0.3 to 0.5MPa.
Facility water outlet
(For water-cooled type)
A facility water outlet from which the facility water returns to the user’s machine through piping.
The function of parts is as follows
Table 2-3 Function of parts
HRX-OM-W002-A
Chapter 2 Name and Function of Parts
HRR Series 2.3 Function of Parts
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HRX-OM-W002-A
2-6
No
Name
Function
Reference
page
Digital display
(7 segment,
5 digits)
Displays the temperature,pressure and flow rate of the circulating fluid and the set values of other menus.
5.2
Digital display
(11 segment,
5 digits)
Displays the discharge temperature of the circulating fluid and the set values of other menus.
[oC] lamp
Lights up when temperature is displayed on the digital display.
[MPa] lamp
Lights up when pressure is displayed on the digital display part.
[LPM] lamp
Lights up when flow rate is displayed on the digital display part.
[H] lamp
Lights up when time is displayed on the digital display section.
[SEC] lamp
Lights up when seconds are displayed on the digital display section.
[RUN] lamp
Lights up when the product is started and in operation.
4
[ALM] lamp
Lights up when a fault occurs. (This product will stop.)
7
[WRN] lamp
Lights up when a warning occurs. (This product will continue operation.)
[ ] lamp
Lights up when AL.01 Tank level drop failure or AL.02 Tank level dropalarm is generated.
-
Digital display
(11 segment,
1 digits)
X is displayed when notice for maintenance is generated.
5.4.4
[RMT] amp
Lights up during remote operation by communication function.
5
[KEYLOCK] amp
Lights up when key lock setting is active.
5.5.3
RUN/STOP key
Press and hold for 1 second to start or stop.
4.2
[MENU] key
Switching of each menu and cancellation of setting values.
5
[ENT] key
Switch to setting mode and set values.
[] key
Move item upward or increase the set value.
-
[] key
Move item downward or decrease the set value.
- ⑳ [RESET] key
Reset the alarm.
7
ENT
MENU
RUN/ STOP
RESET
MPa
LPM
SEC
ALM
WRN
RUN
RMT
H
15
20
16
17
18
19
12
14
2
1
6
7
5
4
3
13
8
9
10
11
Chapter 2 Name and Function of Parts
2.4 Operation display panel
The operation panel on the front of the product controls the basic operation of the product
2-5 操作表示パネ
Table 2-4 Operation display panel
2.4 Operation display panel HRR Series
Page 21
Chapter 3 Transport and Setting Up
3-1
Only persons who have sufficient knowledge and experience about
the product and system are allowed to transport and set up the product.
Especially pay attention to personal safety.
Never lay the product on its side. The compressor oil will leak in to the refrigerant piping, which may cause early failure of the compressor.
Drain the residual fluid from the piping as much as possible to prevent
any spillage.
Chapter 3 Transport and Setting Up
3.1 Transport
The product is heavy and has potential danger at transport. Also, to prevent damage and breakage of the product, be sure to follow the instructions shown below for transport.
HRX-OM-W002-A
HRR Series 3.1 Transport
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HRX-OM-W002-A
3-2
Do not set up the product in places possibly exposed to leakage of
flammable gas. Should any flammable gas stay around the product, the product may cause a fire.
Do not use the product outdoors. If the product subjected to rain or
water splash it may cause electrical shock, fire or failure.
Keep the product upright on a rigid and flat floor which can resist the
weight of the product, and take measures to prevent the product from tipping over. Improper installation may cause water leakage, tipping, damage of the product or injure the operator.
Keep the ambient temperature of the product between 5 to 40oC.
Operation out of this ambient temperature range may cause a malfunction of the product. Operating the product in an environment temperature of 40 oC may reduce the heat discharging efficiency of the heat exchanger and the safety device may function, which stops the product operation.
The installer/end user is responsible for carrying
out an acoustic noise risk assessment on the equipment after installation and taking appropriate measures as required.
Chapter 3 Transport and Setting Up
3.2 Installation
3.2.1 Environment
The product must not be operated, installed, stored or transported in the following conditions. Potential malfunction or damage to the product may occur if these instructions are disregarded.
Location that is outside.
Location that is exposed to steam, salt water or oil.
Location that is exposed to dust or powder material.
Location that is exposed to corrosive gas, organic solvent, chemical solution,
or flammable gas. (The product is not explosion-proof.)
Location where the ambient temperature is out of the following range:
In transportation and In storage 0 to 50°C (with no water or circulating fluid in piping)
During operation 5 to 40°C
Location where the ambient humidity is out of the following range or where
condensation occurs:
Location that is exposed to direct sunlight or heat radiation.
Location that is near heat sources and poor in ventilation.
Location that is subjected to abrupt changes in temperature.
Location that is subjected to strong electromagnetic noise (intense electric
Location that is subjected to static electricity, or conditions where static
Location that is subjected to strong high frequencies raditation(microwaves).
Location that is subjected to potential lightning srtike
Location at altitude of 3000m or higher (except during product storage and
Location where the product is affected by strong vibrations or impacts.
Condition that applies external force or weight causing the product to be damaged.
Do not stack the product on top of each other.
Location without adequate space for maintenance as required
For the product installation or operation in accordance with UL standards, see below.
3.2 Installation
In transportation and storage 15 to 85% In operation 30 to 70%
field, intense magnetic field, or surges). electricity can discharge to the product.
transport). Refer to below for details.
HRR Series
Page 23
HRX-OM-W002-A
3-3
Altitude [m]
1. Max. ambient
temp. [°C]
2. Cooling capacity
correction coefficient
Less than 1000m
40
1.00
1000 m or more - Less than 1500 m
38
0.85
1500m or more - Less than 2000m
36
0.80
2000m or more - Less than 2500m
34
0.75
2500m or more - Less than 3000m
32
0.70
Chapter 3 Transport and Setting Up
Thermo-chiller installation in high altitude of 1000 meters or more
Because of lower air density, the heat radiation efficiencies of the devices in the product will be lower in the location at altitude of 1000m or higher. For this reason, the maximum ambient temperature for the thermo-chiller operation and the cooling capacity will be reduced. For product installation at a place of high altitude of 1000 meters or more, select a thermo-chiller of the applicable capacity referring to the table below.
1. Max. ambient temp.: Use the product in lower ambient temperature than the described value at each altitude.
2. Cooling capacity correction coefficient: Coefficient to calculate the cooling
capacity at each altitude
At an altitude of 1800 meters = Cooling capacity 8.4 x 0.8.
Installation/Operation in accordance with the UL standard (for the optional UL
compliant model)
For operation of the UL compliant model (available as an option, HRR*-*-20-**U) in UL compliant conditions, the product cannot be used in the environment shown below:
Environment at an altitude of 2000 meters or more
Environment at a pollution degree of 3 or more
HRR Series 3.2 Installation
Page 24
HRX-OM-W002-A
3-4
Model
Heat
radiation
(kW)
Required ventilation amount (m3/min)
Differential temp. of 3 °C between inside
and outside of
installation area
Differential temp. of 6 °C between inside
and outside of
installation area
HRR012-A-20-
Approx.2
40
20
HRR018-A-20-
Approx.4
70
40
HRR024-A-20-
Approx.5
90
50
HRR030-A-20-
Approx.6
100
60
Do not install in a location which can be subjected to any of the
conditions in 3.2.1 Environment.
The air cooled product radiates heat from the air vent of the cooling fan.
If the product is operated with insufficient air ventilation the internal temperature can exceed 40oC, which can cause and affect the performance and life of the product. To prevent this ensure that suitable ventilation is available (see below).
Chapter 3 Transport and Setting Up
3.2.2 Location
Installation of multiple products
Keep sufficient space between products so that the air vented from one
Installation at indoor site (for air cooled type)
product will not be taken in by other products.
1. For a facility having a large installation area (that can vent the air naturally): Make an air outlet on a wall at a high level and air inlet on a wall at a low level, to allow for adequate airflow.
2. For a facility having a small installation area (that can not vent the air naturally): Make a forced air exhaust vent on a wall at a high level and an air inlet on a
wall at a low level.
Table 3-1 Amount of radiation and required ventilation
3.2 Installation
HRR Series
Page 25
Chapter 3 Transport and Setting Up
3-5
Model
Heat
Radiated
kW
Facility water temp.
range
o
C
Required facility water flow rate
l/min
Facility water temprature
25
32
40
HRR012-W-20-
Approx.2
5 to 40
(Rating 25)
8
12
20
HRR018-W-20-
Approx.4
12
15
23
HRR024-W-20-
Approx.5
14
17
25
HRR030-W-20-
Approx.6
15
18
26
The water cooled product radiates heat to the facility water.
It is necessary to supply the facility water. Please prepare the facility water system that satisfies the heat radiation and the facility water specifications below.
Required facility water system (for water cooled type)
Table 3-2 Facility water source to be prepared
HRX-OM-W002-A
HRR Series 3.2 Installation
Page 26
HRX-OM-W002-A
3-6
Have an enough space for the ventilation for the product. Otherwise it may cause a lack of cooling capacity or/and stoppage of the product. Ensure there is enough space for maintenance.
The temperature of the outlet for the ventilation of the thermo-chiller and the panel surface may become approx. 50oC or higher. When placing the thermo-chiller, ensure the thermo-chiller does not affect surrounding environment.
Product front side
Product rear side
700mm or more
300mm or more
Chapter 3 Transport and Setting Up
3.2.3 Installation and Maintenance Space
It is recommended to keep the space around the product shown in Fig 3-1
Fig 3-1 Installation space(View from the side of the product)
3.2 Installation
HRR Series
Page 27
HRX-OM-W002-A
3-7
This product
Cabinet
Retaining panel etc
Chapter 3 Transport and Setting Up
3.3 Installation
3.3.1 Mounting
How to mount the product
1. When mounting the prouduct to a cabinet, use a design which shall hold the weight at
the bottom. Ensure safety with transportation test if the product is to be installed on a
transportation device such as atrailer. Mount the product using the fixing holes in the front of the product. Use M5,M6 screws (bolts) or equivalent to the fix the product.
Do not drag this product after mounting, as the feet may be damaged. (option -Y)
2. In the case of air cooling type, this product sucks air from the front and discharges it to
the back. Please do not block the suction and the discharge air. Please do not install in a sealed place. (Refer to 3.2.3 "Installation and maintenance space".)
Fig 3-1 Mounting
HRR Series 3.3 Installation
Page 28
HRX-OM-W002-A
3-8
Do not modify the internal electrical wiring of the product. Incorrect
wiring may cause electric shock or fire. Also, modifying the internal wiring will void the product’s warranty.
NEVER connect the ground to water line, gas pipe or lightning
conductor.
The installation of electrical equipment and wiring work should be
performed only by personnel with sufficient knowledge and experience.
Be sure to shut off the user’s power supply. Wiring with the product
energized is strictly prohibited.
The wiring must be conducted using cables complying with “Table
3-3” and firmly secured to the product to prevent the external force of
cables being applied to the terminals. Incomplete wiring, or improper securing of wiring, may cause electrical shock or excessive heat and fire.
Ensure a stable power supply with no voltage surges. Ensure that an earth leakage breaker is used in the power supply of
the product. See “Table 3-3”.
Use a power supply suitable for the specifications of the product.
Use a power supply of over voltage category 3 (IEC60664-1)*.
Be sure to connect the ground connection. Ensure that a lock out facility is availble on the power supply. Each product must have its own separate earth leakage breaker.
Otherwise there can be a risk of electric shock or fire.
Ensure that no harmonics are superimposed at power supply.
(Do not use inverter, etc.)
Supply a steady power supply which is not affected by surges or
distortion. In particular, if the voltage rate of increase (dv/dt) at zero crossing exceeds 40V/200μsec, it may cause malfunction.
V
dV
dt
dt
= Voltage ratio
on zero-cross point
dV
t
Voltage rise %
Time
Voltage
Chapter 3 Transport and Setting Up
3.3.2 Electrical wiring
*: For the users that purchased Option U for the product operation in the UL compliant conditions, please refer to "Installation/Operation in accordance with the UL standard" in the next page.
3.3 Installation
HRR Series
Page 29
HRX-OM-W002-A
3-9
Model
(High pump head
[Optional])
Power supply
voltage
Cable
qty.
x size
Recommended earth
leakage breaker
Rated
voltage
[V]
Rated
current
(A)
Sensitivity
of leak
current
[mA]
HRR012-A/W-20-
1-phase
200-230V AC
(50/60Hz)
3 cores x
14AWG
(3 cores x
2.0mm2) (including
ground)
200,
230
10
30
HRR018-A/W-20-
HRR024-A/W-20-
HRR030-A/W-20-
HRR012-A/W-20-T
15
30
HRR018-A/W-20-T
HRR024-A/W-20-T
HRR030-A/W-20-T
Chapter 3 Transport and Setting Up
Power supply specifications, power supply cable and earth leakage breaker
Prepare the power supply shown in the following table. For the connection between the product and power supply, use the power supply cable and earth leakage breaker shown below. An earth leakage breaker must be mounted to a position where the breaker is easily accessible and close to the thermo-chiller.
Table 3-3 Power supply cable and earth leakage breaker (Recommended)
Installation/operation in accordance with the UL standard (for the optional UL
compliant model)
For operation of the UL compliant model (available as an option, HRR--20-U) in the UL compliant conditions, the conditions shown below must be satisfied:
Use power supply of overvoltage category 2 (transient overvoltage 2500 V or less)
*1 When using a power supply in the overvoltage category 3, take measures such as mounting an isolation transformer between the product and the power supply or keep the transient overvoltage of the power supply to 2500 V or less by using a varistor, etc.
*1
HRR Series 3.3 Installation
Page 30
HRX-OM-W002-A
3-10
The electrical facilities should be installed and wired in accordance
with local laws and regulations of each country and by a person who has knowledge and experience.
Check the power supply. Operation with voltages, capacities and
frequencies other than the specified values can cause fire and electric shock.
Wire with an applicable cable size and terminal. Forcibly mounting
with an unsuitably size cable may result in heat generation or fire.
Be sure to lock out and tag out the breaker of the facility power supply (customer power supply facility) before wiring.
Be sure to connect the power supply cable from the product side first, and then connect the breaker of the facility power supply (the user’s machine power supply).
Please wear protective gloves. Use a separate outlet or earth leakage breaker. Be sure to perform grounding (earth). Failure to do so may cause malfunction or electric shock.
Chapter 3 Transport and Setting Up
3.3.3 Preparation and wiring of power supply cable
3.3 Installation
HRR Series
Page 31
HRX-OM-W002-A
3-11
Cable
Qty. x size
3cores×14AWG
3cores×2.0mm2
*including ground
To customer facilities
crimped terminal etc.
Power supply connector
N
E(Earth)
L
Power supply connector Power supply connector hole
Earth leakage breaker
Chapter 3 Transport and Setting Up
Preparation
1. Prepare the cable and individual socket or earth leakagebreaker shown in the table
below.
2. Strip the sheath from both ends of the cable.
3. Disassemble the power supply connector (supplied as an accessory) and mount one
end of the cable to the L, N and E terminals and reassemble the power supply connector.
4. Connect the other end of the cable to crimped terminals that are connectable to the
power supply facility.
Fig 3-3 Cable connection
5. Insert the power supply connector to the power supply connector socket.
6. Connect the crimped terminals to the secondary side of the earth leakage breaker and
HRR Series 3.3 Installation
grounding on the power supply facility
Fig 3-4 Power supply connector connection
Page 32
HRX-OM-W002-A
3-12
Connector specification (this product side)
Dsub 15 pin female (socket) type
Item
Specification
Contact
input
signal1,2
Insulation system
Photo coupler
Run/Stop signalExternal switch signal
Rated input
voltage
DC24V
Used input voltage
DC 21.6V to 26.4V
Rated input
current
5mA TYP
Input signal
4.7kΩ
Contact
output
signal
1,2,3
Rated load voltage
AC48V or less /DC30V or less
Signal of operating status Signal for the alarm status Signal for completion of
preparation
(TEMP READY) etc 2
Maximum load
current
AC/DC 500mAResistance
load
Minimum load
current
DC5V 10mA
DC24V output voltage
DC24V±10 500mA MAX 1
(It can not be used for inductive load.)
Be sure to lock out and tag out the breaker of the facility power supply (the users machine power supply) before wiring.
Use a connector that is specified.
The capacity of the output contact of the product is limited. If the capacity is not large enough, install a relay, etc. (to allow for larger capacity). Also, ensure that the input current of the relay is small enough in relation to the contact capacity of the product.
Chapter 3 Transport and Setting Up
3.3.4 Contact input/output communication wiring
The product has a contact input/output communication function as shown below. Connect cables referring to the applicable chapter for each function. (For details of the functions, refer to Operation Manual Communication Function.)
Run/Stop inputRemote signal input (Refer to 3.3.5 Wiring of
run/stop signal input and remote signal input”)
Output of contact output signal (Refer to “3.3.6 Wiring of contact
output signal Wiring of contact output signal”)
Use the signal cable described below for wiring of each function.
Contact Input/Output communication connector
The following connectors are used for this product as a contact input / output signal connector. Please prepare suitable mating connector cable.
Table 3-4 Contact input/output communication connector
Table 3-5 Contact input/output communication specification
*1 When using the power supply of this product, make sure that the total load current is 500 mA or
less.
*2 Refer to "3.3.6 Wiring of contact output signal"
3.3 Installation
HRR Series
Page 33
3-13
Table 3-6 Contact input/output pin number
PIN
no
Application
Division
Initial value
(Default setting)
1
DC 24V output
Output
2
DC 24V output
Output
3
DC 24V output
Output
4
Contact input signal 1
Input
None
5
COM of contact output signal 1
Output
6
COM of contact output signal 2
Output
7
COM of contact output signal 3
Output
8 None
- 9
24 COM output
Output
10
24 COM output
Output
11
COM of contact input signal
Output
12
Contact input signal 2
Input
None
13
Contact output signal 1
Output
Run status signal (N.O type)
14
Contact output signal 2
Output
Remote signal (N.O type)
15
Contact output signal 3
Output
Alarm signal (N.C type)
Internal
circuit
1kΩ
4.7kΩ
1kΩ
4.7kΩ
11
4
12
6
14
7
15
8
5
13
3
10
2
9
1
DC24V
24COM
This product Your system
DC24V output
24COM output
DC24V output
24COM output
DC24V output
MAX 0.5A
COM of contact input signal
Contact input signal 1:OFF
(Default unsetting)
Contact input signal 2:OFF
(Default unsetting)
COM of contact output signal 1
Contact output signal 1:Run status
(Default unsetting)
COM of contact output signal 2
Contact output signal 2:Remote
(Default unsetting) COM of contact output signal 3
Contact output signal :Alarm
(Default unsetting)
None
HRX-OM-W002-A
Chapter 3 Transport and Setting Up
HRR Series 3.3 Installation
Fig 3-5 Contact input/output
Page 34
HRX-OM-W002-A
3-14
8
1
15
9
Dsub 15 pin female (socket) type
Run/stop signal
Contact input/output signal connector
1
4
9
Pin No.
11
Chapter 3 Transport and Setting Up
3.3.5 Wiring of run/stop signal input and remote signal input
Run/Stop signal input and remote signal input enable the product to run/stop remotely by applying a contact signal input. This chapter illustrates examples of wiring.
To enable the run/stop signal input or remote signal input, after wiring, set the item "Contact input signal 1 function selection" in "Communication setting menu" from "OFF (initial setting value)" → to "RN .ST ".
Tips
This product has two input signals. These can be customized depending on the customer’s application.
1. Prepare a suitable connector cable.
2. Wire the contact input / output signal connector as shown below and connect it to this
product.(This wiring is an example, please refer to the instruction manual
"Communication function" for details.)
Fig 3-6 Wiring of run/stop signal input (Example)
3.3 Installation
HRR Series
Page 35
3-15
3.3.6 Wiring of contact output signal
Contact output
Content of the signal
(Default setting)
Operation
Contact output signal 1
Operation status signal output
N.O.
During operation:
Contact closed
During operation
stop:
Contact open
With power supply
cutoff:
Contact open
Contact output signal 2
Remote status signal output
N.O.
During remote
operation:
Contact closed
During
non-remote
operation:
Contact open
With power supply
cutoff:
Contact open
Contact output signal 3
Alarm status signal output
N.C
While alarm being
generated:
Contact open
While alarm not
being generated:
Contact closed
With power supply
shut off:
Contact open
Be sure to turn OFF the breaker of the facility power supply (the user's machine power supply) before wiring.
Contact output signals are the signals that output the status of this product.
Contact specification of each signal output is shown below.
Table 3-7 Signal output contact spec. at the time of shipment
HRX-OM-W002-A
Chapter 3 Transport and Setting Up
[Tips]
This product has three output signals which can be customized depending on the user’s application Signals shown below can be output. Refer to Operation Manual Communication Function for more details.
Run status signal is output Remote status signal is output External temperature control status signal is output Signal for completion of preparation (TEMP READY) is output Out of temperature range status signal is output Signal for operation stop alarm is output Signal for continuing operation alarm is output maintenance status signal is output Alarm status signal is output Pass through signal of contact input signal is output
HRR Series 3.3 Installation
Page 36
HRX-OM-W002-A
3-16
Connector specification (this product side)
Dsub 9 pin female (socket) type
RS-485 communication connector
5
1 9 6
Dsub 9 pin female (socket) type
Chapter 3 Transport and Setting Up
Selected alarm status signal output Signal for selection maintenance is output
3.3.7 RS-485 communication wiring
Serial communication RS-485, operation Start/Stop, setting and reading of circulating fluid temperature, and reading of alarm condition can be performed by remote control.
Refer to Operation Manual Communication Function for more details.
RS-485 communication connector
The following connector is used for this product as a connector for RS - 485 communication. Please prepare suitable mating connector.
Table 3-8 RS-485 communication connector
Fig 3-6 RS-485 communication connector
3.3 Installation
HRR Series
Page 37
HRX-OM-W002-A
3-17
Be sure to turn OFF the breaker of the facility power supply (the user's machine power supply) before wiring.
1
SD+
5
SG
9
SD-
SD+
SD- SG
Terminal
resistance
Master This product
(first slave)
1
SD+
5
SG
9
SD-
This product
second slave
1
SD+
5
SG
9
SD-
This product
31st slaves
Terminal
resistance120Ω
Chapter 3 Transport and Setting Up
Wiring of interface communication cable
Connecting to PC
RS-485 cannot be directly connected to a normal PC. Use an RS-232C/RS485 converter which is available on the market.
Be sure to follow the wiring procedure shown below for connecting multiple thermo-chillers. Configuration of connection
One thermo-chiller for one host computer, or multiple thermo-chillers for one host computer.(31 thermo-chillers can be connected at maximum.)
Fig 3-7 Connection of RS-485
[Tips]
Both ends of the communication connection (the end nodes) need to be connected to the host computer.
With or without the terminating resistor of this product can be set by the operation display panel. Refer to “5.5.5 Communication setting menu
HRR Series 3.3 Installation
Page 38
HRX-OM-W002-A
3-18
Connector specification (this product side)
Dsub 9 pin female (socket) type
2
3
5
RD
SD
SG
2
3
5
RD
SD
SG
Master This product
Be sure to turn OFF the breaker of the facility power supply (the user's machine power supply) before wiring.
Chapter 3 Transport and Setting Up
3.3.8 RS-232C communication wiring
Serial communication RS-232C, operation start/stop, setting and reading of circulating fluid temperature, and reading of alarm condition can be performed by remote control.
Refer to Operation Manual Communication Function for more details.
RS-232C communication connector
The following connector is used for this product as RS-232C communication connector.Please prepare suitable mating connector.
Table 3-9 RS-232C communication connector
Wiring of communication cable
Be sure to wire as shown in the figure below. Configuration
One thermo-chiller for one master.
3.3 Installation
Fig. 3-8 Connection of RS-232C
HRR Series
Page 39
3-19
3.4 Piping
Description
Port size
Recommended
tightening torque
Recommended piping
specifications
Circulating fluid outlet port
Rc1/2
28 to 30N・m
0.4M or more*2
Circulating fluid return port
Rc1/2
28 to 30N・m
0.4M or more*2
Facility water inlet port *3
Rc3/8
22 to 24N・m
1.0MPa or more (Supply puressure: 0.3 to 0.5MPa)
Facility water outlet port *3
Rc3/8
22 to 24N・m
Connect piping firmly. Incorrect piping might cause leakage of
supplied or drained fluid and wet surrounding area and facility.
Use caution not to allow dust and foreign matter to enter the water
circuit, etc. during connection of piping.
Securely connect the piping at the piping port with specific wrench
when tightening.
Incorrect piping can burst in service. Use non-corrosive material for fluid contact parts of circulating fluid
and/or facility water. Using the materials that tend to rust or corrode may cause clogging or/and leakages of the circulating fluid and facility water circuits. In case of using these kinds of materials, consider and carry out some prevention against the rusting or corrosion by the customer side.
Do not generate a rapid change of pressure by water hammer, etc.
Internal parts of the product and/or the piping may be damaged.
It is recommended to use heat insulation to reduce the heat radiation
and absorption to/from customer's piping.
Check the model number of this product in "1.4 Product Label of this manual before connecting piping. Model number: HRR0-N-20 The transition connector from Rc to NPT is enclosed as an accessory. For NPT piping, be sure to use this connector. Model number: HRR-F-20 The transition connector from Rc to G is enclosed as an accessory. For G piping, be sure to use this connector.
Piping port size
HRX-OM-W002-A
Chapter 3 Transport and Setting Up
Table 3-10 Piping port size
1 For NPT and G thread, use a conversion connector available as an accessory separately. 2 In the case of option T [High pressure pump], 1.0 MPa or more 3 For water-cooled type.
HRR Series 3.4 Piping
Page 40
HRX-OM-W002-A
3-20
[Tightening torque28 to 30Nm]
Circulating fluid return port Rc1/2
Circulating fluid outlet Rc1/2
From the outlet
To the inlet
Chapter 3 Transport and Setting Up
[Tips]
For HRR-AN-20-HRR-WN-20-
A set of thread adapters that converts the connections from Rc to NPT is enclosed as an accessory. For NPT thread, be sure to use this adapter.
For HRR-AF-20-HRR-WF-20-
A set of thread adapters that converts the connections from Rc to G is enclosed as an accessory. For G thread, be sure to use this adapter.
How to connect piping
1. Ensure that the power source and the power supply of the
Product is turned off (or the power plug is disconnected).
2. This product generates an alarm and stops running when the circulating fluid flow rate
becomes 3 LPM or less. Please make piping that flows more than 3 LPM. In addition, this product generates an alarm and stops when the circulating fluid discharge pressure becomes 0.5 MPa or more.
[Tips]
When delivered, the bypass valve of this product is in the "open" state. Adjust the bypass valve according to usage situation.
3. Connect the circulating fluid return port with the users
machine outlet.
4. Connect the circulating fluid discharge port with the users
machine inlet.
3.4 Piping
Fig. 3-9 How to connect piping (For air-cooled type)
HRR Series
Page 41
HRX-OM-W002-A
3-21
Description
Size
1
Valve
Rc1/2
2
Pressure gauge
0 to 1.0MPa
3
Pipe,hose,etc.
inside diameter Φ15 or more
Thermo-chiller
Circulating fluid
return port
Circulating fluid
outlet
Facillity water outret
(Water-cooled refrigeration)
Facillity water inlet
(Water-cooled refrigeration)
User's
equipment
1
1
1
1
1
1
2
Facility
water
branch
1
Tightening torque
Rc1/228 to 30Nm
Rc3/822 to 24Nm
To the inlet
From the outlet
From the users
water source outlet
To the users
water source inlet
Circulating fluid outlet Rc1/2
Circulating fluid Return port Rc1/2
Facility water inlet
Rc3/8
Facility water outlet
Rc3/8
Chapter 3 Transport and Setting Up
5. In case of water-cooled type, please also connect the piping of the facility water inlet
and outlet of the customer’s water source equipment.
Recommended piping circuit
Fig. 3-10 Recommended piping circuit
HRR Series 3.4 Piping
Page 42
HRX-OM-W002-A
3-22
Item
No
Remarks
Ethylene glycol aqueous solution 60%
HRZ-BR001
Please dilute to 15% with tap water and use it.
Densitometer
HRZ-BR002
-
Circulating fluid
Liquid supply
Lid
Drain port
Liquid level
Chapter 3 Transport and Setting Up
3.5 Fill of circulating fluid
1. Ensure that the power source and the power supply of the product is turned off.
2. Check the drain port is plugged to prevent the supplied circulating fluid from draining out.
3. Open the circulating fluid inlet cap by turning it counterclockwise, and fill the circulating fluid
within the range from LOW to HIGH shown on the level gauge. Use tap water which satisfies the water quality standard shown inTable 8-, or a 15% aqueous solution of ethylene glycol.
4. After filling to the specified level, turn the lid clockwise to close.
Fig. 3-11 Fill of circulating fluid
15% aqueous solution of ethylene glycol
When a 15% aqueous solution of ethylene glycol is used, prepare the ethylene glycol aqueous solution
separately. To control the concentration of the ethylene glycol aqueous solution, a concentration meter is available separately from SMC.
3.5 Fill of circulating fluid
HRR Series
Page 43
Chapter 4 Starting the Product
4-1
Only people who have sufficient knowledge and experience about the product and its accessories are allowed to start and stop the product.
Facility water quality must satisfy the quality standard shown in
8.1 Quality Control of Circulating Fluid and Facility Water and the conditions shown in 9.1 Specifications.
Chapter 4 Starting the Product
4.1 Before Starting
Check the following points before starting the product.
Installation state
Check that the product is installed horizontally.
Check that there are no heavy objects on the product, and the external
piping is not applying excessive force to the product.
Connection of cables
Check that the power, ground and signal cables (to be supplied by user)
are correctly connected.
Circulating fluid piping
Check that the circulating fluid piping is correctly connected to the inlet
and outlet.
Piping to automatic water fill port
Confirm that the piping to the automatic water fill port is correctly
connected.
Piping to overflow port
Piping must be connected to the overflow port regardless of using or not
using the automatic water fill function. Confirm that the piping to the overflow port is correctly connected.
Fluid level gauge
Confirm that the fluid level is between ‘HIGH’ and ‘LOW’ levels of the
fluid level gauge.
Facility water piping (for water cooled type)
Check that the piping is correctly connected to the facility water inlet and
outlet ports. Confirm that the facility water source is in operation.
Confirm that the facility water circuit is not closed with a valve, etc.
HRX-OM-W002-A
  
[Tips]
A water control valve is mounted inside the water cooled type thermo-chiller. For the water cooled type, facility water may not run without operating the product.
HRR Series 4.1 Before Starting
Page 44
HRX-OM-W002-A
4-2
ON
ENT
MENU
RUN/
STOP
RESET
MPa
LPM
SEC
ALM
WRN
RUN
RMT
H
Press and hold for approximately 1second.
Lighting up
MENU
RUN/ STOP
MPa
PSI
LPM
GPM
MΩ
SEC
ALM
WRN
RUN
RMT
AT
°F
EXT
H
ECO
RUN
Chapter 4 Starting the Product
4.2 Starting and Stopping
4.2.1 Operation
1. Please supply power to this product
Turn on the power switch. The operation display panel lights up. At this point, this
product is in the "Stopped" state (Please note that operation is started after the
power is turned on when the operation signal is sent in the remote setting state.)
Fig. 4-1 Power switch location
2. Set the circulating fluid temperature. When you press the "ENT" key, the set temperature (lower
part of numerical value display: green) flashes. Press the [▲] [▼] key to set the target
temperature, then press the "ENT" key to set. (Flashing ends when set.) Please refer to various setting / display.
3. Press and hold [RUN / STOP] key for 1 second. The [RUN] lamp lights up and operation starts.
When you operate for the first time after piping, the circulating fluid in the tank decreases until the circulating fluid is filled in the piping. (An alarm occurs when the liquid level falls below "LOW".) When the circulating fluid in the tank decreases, repeat "Circulating liquid supply" procedure so that the liquid level is within the range from LOW to HIGH. 30 seconds after start of operation, if the circulating fluid flow rate is less than 3 L / min, an alarm occurs and the product stops. Ensure that the circulating fluid flow rate will be 3 L / min or more. When using option T (high head pump specification), if the circulating fluid discharge pressure becomes 0.5 MPa or more, an alarm occurs and this product stops. Refer to "4.3 Adjustment of bypass valve" and make it to 0.5 MPa or less.
4.2 Starting and Stopping
Fig 4-2 Operation
HRR Series
Page 45
HRX-OM-W002-A
4-3
ENT
MENU
RUN/
STOP
RESET
MPa
LPM
SEC
ALM
WRN
RUN
RMT
H
After resetting the alarm, press and hold for approximately 1 second.
Flash
MENU
RUN/ STOP
MPa
PSI
LPM
GPM
MΩ
SEC
ALM
WRN
RUN
RMT
AT
°F
EXT
H
ECO
RUN
Chapter 4 Starting the Product
4.2.2 Operation restart when alarm is generated
This product has two types of operation depending on the alarm being generated.
The restart is different depending on the operation mode.
[ 1 ] When the following alarm occurs, this product stops.
AL01Low level in tank AL17flow rate failure AL18High circulating fluid discharge temp AL19High circulating fluid return temp. AL21High circulating fluid discharge pressure AL24Memory abnormal AL27forced a stop AL30 refrigerant circuit abnormal AL31sensor abnormal AL32 controller abnormal
After resetting the alarm (Refer to 10. How to Reset Alarms ) when resuming operations press and hold the. [RUNSTOP] key for approximately 1 second. (Refer to Chapter 7 Alarm Notification and Troubleshooting)
[ 2 ] When alarms except those shown above are generated the compressor stops, and the
circulating fluid pump continues running for a fixed time (*). At this time, the "RUN" lamp flashes. In case of resetting the alarm (Refer to 7.3 "What to do when an alarm occurs") while the pump is operating, pressing the "RUN / STOP" key once (1 second) causes the compressor to operate and the operation of the product will resume. (This operation only occurs when this function is set. For details, refer to 5.3.6 Alarm Setting Menu. )
To stop the product when only the pump is running, press and hold the [RUNSTOP] key for approximately 5 seconds. (When this operation is performed, an alarm "AL27: forced a stop " occurs.)
HRR Series 4.2 Starting and Stopping
Fig 4-3 Restart operation when an alarm occurs
Page 46
HRX-OM-W002-A
4-4
ENT
MENU
RUN/
STOP
RESET
MPa
LPM
SEC
ALM
WRN
RUN
RMT
H
Press and hold for approximately 5 second.
Flash
MENU
RUN/ STOP
MPa
PSI
LPM
GPM
MΩ
SEC
ALM
WRN
RUN
RMT
AT
°F
EXT
H
ECO
RUN
Chapter 4 Starting the Product
*The time to run the pump can be set within the range of "0 to 9999 seconds". The factory setting is "0 seconds". Therefore, when an alarm occurs, the operation is as in operation mode [1] .the operation of the pump stops and the product stops. However, if the user sets the pump operation time greater than 0s, the pump only runs until the circulating fluid discharge temperature reaches a certain value. The factory setting is set to 40
o
10
C to 45 oC. See "5.3.6 Alarm Setting Menu" for details).
4.2 Starting and Stopping
Fig 4-4 Restart operation when an alarm occurs
o
C (The cut off temperature can be set by the user within the range of
HRR Series
Page 47
4-5
Except in case of an emergency, do not turn OFF the breaker before
the thermo-chiller stops operation completely.
4.2.3 Stopping the product
ENT
MENU
RUN/
STOP
RESET
MPa
LPM
SEC
ALM
WRN
RUN
RMT
H
FlashLights off
RUN
Press and hold for approximately 1 second.
MENU
RUN/ STOP
MPa
PSI
LPM
GPM
MΩ
SEC
ALM
WRN
RUN
RMT
AT
°F
EXT
H
ECO
Press and hold the [RUN / STOP] key for 1 second.
[RUN] lamp goes out and operation stops.
*It takes about 10 seconds of operation to prepare to stop before it stops.
During the stopping preparation the [RUN] lamp flashes.
Fig 4-5 Stopping the product
HRR Series 4.2 Starting and Stopping
HRX-OM-W002-A
Chapter 4 Starting the Product
Page 48
HRX-OM-W002-A
4-6
When an Alarm is seen, after stopping the operation of this product and then turn off the power supply switch to stop the product, and turn off the breaker of the user’s power supply to isolate the product.
Bypass Valve
Close
Open
Chapter 4 Starting the Product
4.3 Adjustment of bypass valve
This product has a circulating fluid bypass valve installed. The bypass valve is opened when delivered. Adjust valve opening according to customer's usage situation.
Also, if circulating fluid temperature is not stabilized or circulating fluid temperature does not decrease, shortage of circulating fluid flow may be considered. In such a case open the valve and increase the circulating fluid flow from this product. *The circulating fluid flow indicated by this product does not include flow through the bypass. Please note that as the circulating fluid discharge pressure decreases when the valve is opened, the display flow rate of this product will decrease.
Fig 4-6 Adjustment of bypass valve
4.4 Check items after starting
Check the following items after starting the product.
Confirm that there is no leakage from the piping  Confirm that no circulating fluid is discharged from the tank drain
port.
Confirm that the circulating fluid pressure is within the specification
range.
Confirm that the fluid level shown by the fluid level gauge is within
the specification range.
4.3 Adjustment of bypass valve
HRR Series
Page 49
Chapter 5 Display and Setting of Various Functions
5-1
Read and understand this manual carefully before changing the settings.
No. Outline
Reference
page
1 Main menu
Displays the current temperature and set temperature of circulating fluid. Change circulating fluid setting temperature.
By pressing the [▲] [▼] key, circulating fluid return temperature, circulating
fluid discharge pressure, circulating fluid flow rate, electric conductivity (option D only) are displayed.
5.4.2
2 Alarm display menu
When an alarm occurs, the alarm number is displayed. Only the currently occurring alarms are displayed.
5.4.3
3 Maintenance notification menu
Notification function of maintenance time. When pump, fan, refrigerator, dustproof filter, DI filter is replaced, it is displayed.
5.4.4
4 Monitor Menu Displays the temperature of the freezing circuit, ambient temperature. 5.5.2
5 Standard setting menu
Set various setting values such as key lock, alarm buzzer sound, offset temperature, electric conductivity set value (in option D).
5.5.3
6 Alarm setting menu
It sets the vali dity / invalidity of various alarms, switches WRN (operation continuation) / FTL (operation stop), and changes the alarm set value.
5.5.4
7 Communication setting menu Set contact input / output and serial communication. 5.5.5
8 Reset menu Initialize the setting data and reset the maintenance time. 5.5.6
9 Information monitor menu
The model and program version of this product are displayed. Displays accumulated operating time, accumulated operating time of the pump, accumulated operating time of the compressor, accumulated operation time of the fan, accumulated operation time of the dust-proof filter, accumulated operation time of the DI filter this product.
5.5.7
10 Alarm history menu
The alarm number that occurred in the past and accumulated operating time when an alarm occurred are displayed. (Up to 150 records will be recorded.)
5.5.8
Item
Basic setting mode
Advanced setting mode
Chapter 5 Display and Setting of
Various Functions
5.1 List of Functions
The product can have the displays and settings shown in Table 5-1.
Table 5-1 List of functions
HRX-OM-W002-A
HRR Series 5.1 List of Functions
Page 50
HRX-OM-W002-A
5-2
MENU
Main menu
Power supply ON
Allarm number (Allarm number
maximum)
Alarm display menu
Allarm number
AL01
Allarm number
(Alarm number minimum)
AL02
ALXX
MENU
AL
XXALM
MENU
Maintenance notification number (Maintenance number
maximum)
Maintenance notification menu
Maintenance notification number
T01
Maintenance notification number (Notification number
Minimum)
TNN
/
/
/
/
ANT
MENU
T02
Basic setting mode
00
circulating fluid return temp
014
Circulating fluid outlet pressure
123
DI PV
Electric conductivity (μ S/cm)
PRESS
79
Circulating fluid flow rate
FLOW
RET TEMP
/
/
/
/
/
/
/
/
/
200
200
Circulating fluid outlet temperature Circulating fluid set temperature
Option D【Electric conductivity control function】 only
RESET
Displays only when the alam is generated.
Displays only when the maintenance notice is generated.
Chapter 5 Display and Setting of Various Functions
5.2 Function
5.2.1 Key operations
The key operation of this product is shown in Fig 5 -1 Key operation list (1/4) to Fig 5-4 Key operation list (4/4).
Fig 5-1 Key operation (1/4)
5.2 Function
HRR Series
Page 51
5-3
MENU
Maintenance notification number (Maintenance number
maximum)
Maintenance notification menu
Maintenance notification number
T01
Maintenance notification number (Notification number
Minimum)
TNN
/
/
/
/
ANT
MENU
T02
Advanced
setting
mode
To switch to 「Advanced setting mode」 press and hold 「MENU」
key for 5 seconds
MENU
MENU
Press and hold
for approximately
5 second.
Displays only when the maintenance notice is generated.
Chapter 5 Display and Setting of Various Functions
Fig 5-2 Key operation (2/4)
HRX-OM-W002-A
HRR Series 5.2 Function
Page 52
HRX-OM-W002-A
5-4
EASY mode
resetKey click sound
Electric conductivity set valve hysteresis*1
Unuse d
ON
ON
WAKE
250
DI SP
50
DI HYS
OFF
EXTMD
PUMPF
00
/
/
/
/
/
Key-lock
OFF
/
Circulating fluid temp time outside monitoring range
5
WRM
/
SET
MENU
MENU
KEY LOCK
EASY MODE
KEY CLI CK
Offset mode
OFF
/
OFSET MODE
00
/
OFSET TEMP
/
EXT OFSET
TEMP OUT OVER
DI filter maintenance time*1
Dustproof filter maintenance time *Air-coold type only
5000
FI LTT
5000
FUNUP
/
/
/
DI TI ME
050
5
WRN
HI PRS
HI PRS
HI TEM
40
LOFL
5
LOTEM
450
DI HI
ON
ON
OFF
400
Detection time of circulating fluid discharge pressure rise alarm
Changing of the flow rate decrease alarm
Setting of low flow rate alarm
Detection time of low flow rate alarm
Setting of electric conductivity increase alarm*1
Switching circulating fluid temperature drop alarm
Switching circulating fluid temperature drop alarm
Unused
Unused
Setting of circulating fluid discharge pressure rise alarm
/
/
/
/
/
/
/
/
/
/
FLT
Changing of circulating fluid discharge pressure rise alarm
/
ALST
MENU
/
MENU
HI PRS ALARM
TEMP OUTHI OUTP
TEMP OUTLO OUTP
AMB TEMP ALARM
AMB HI TEMP
Alarm setting menu
FLTR TI ME
Lower limit of circulating fluid temperature monitoring function
Circulating fluid temp monitoring start time
PUMPP
600
WRM
50
/
/
TEMP OUT TYPE
TEMP OUT START
HI PRS TI ME
LOFL ALARM
LOFL TI ME
OFF
Switching circulating fluid temperature range rising alarm
/
TEMP OUTLO ALARM
Alarm buzzer sound
ON
ALARM BUZZ
/
Unused
Pressure of lower
pressure refrigerant circuit
Pressure of higher pressu rerefrigerant circuit
000
000
/
/
ON
MENU
MENU
REF PRSHI
REF PRSLO
212
/
REF TEMP
Ambient temperature *Air-cooled type only
212
AMB TEMP
/
/
Advance setting mode
0
0
WRN
Contact input signal 2 Delay timer
Contact input signal 2 OFF Detection timer
/
/
/
I NP2 DELAY
I NP2 OVER
COMM ALARM
Changing of communication error monitoring alaarm
OFF
/
MANT ALARM
Changing of maintenance alarm
Monitor menu
Standard setting menu
Offset temperature
Electric conductivity set valve* 1
PUMPF
350
/
Unuse d
FLT
Changing of contact input signal 2 detection alarm
I NP2 ALARM
/
Switching circulating fluid temperature range rising alarm
OFF
PUMPF
/
TEMP OUTHI ALARM
0
0
INP2
INP2
Contact input signal 1Delay timer of reading
Contact input signal 1 OFF Detection timer
/
/
I NP1 DELAY
FLT
Changing of contact input signal 1 signal detection
INP1 ALARM
/
EXT CTRL
EXT HI TMP LI MI T
Upper limit of circulating fluid temperature monitoring function
400
/
TEMP OUT HI TMP
Unused
10
WAKE
Unuse d
100
/
EXT LOTMP LI MI T
EXT TI ME
/
Temperature of the compressor inlet
Basic
setting
mode
10
READY HBEND
TEMP READYband width Upper Limit
/
-10
/
READY LBRND
TEMP READY Band width Lower Limit
180
/
READY TI ME
TTEMP READY stabilization time
600
/
READY START
TTEMP READY alarm monitoring start time
5
/
TEMP OVER
TTEMP READY Time when it goes away
/
/
TEMP READY alarm
OFF
PUMPF
TEMP READY ALARM
TEMP READY alarm output added
ON
PUMPF
TEMP READY OU TP
/
100
Unused
/
AMB LOTEMP
ARN
Switch leakage alarm
WATER LEAK ALARM
/
/
I NP1 OVER
30
/
COMM TI ME
The monitoring time of communication error
0
PUMP TI ME
Time when only pump rus when alarm is generated
/
400
PUMP TEMP
Temp when only pump rus when alarm is generated
/
CTRL
dDI
/
Electric conductivity control methhod* 1
DI CTRL
Circulating fluid temperature range increases, the monitoring method of lowering alarm
RNST
WRM
TEMP OUT ALARM
/
Chapter 5 Display and Setting of Various Functions
Fig 5-3 Key operation (3/4)
5.2 Function
HRR Series
Page 53
HRX-OM-W002-A
5-5
ASC
485
OFF
PROT
TYPE
TERM
1
192
SPEED
T01
DI N1
ALT
INP1
Serialprotocol
Communication specifications
Slave address
Communication speed
RS-485terminal
Digital input signal 1 Selective Maintenance
/
/
/
/
/
/
/
/
MENU
OFF
INP2
ALT
INP2
A
INP2
A
OUT1
Digital input signal 2 operation
Digital output signal 1 operation
Digital input signal 2 function selection
Digital input signal 2 type
/
/
/
/
A
INP1
Contact inputsignal 1 operation
/
DI N2 SEL
DOUT1 TYPE
SLV ADDR
NO
MODE
Setting date reset
RST
MENU
MENU
ALL RESET
Communication setting menu
Reset menu
R T
OUT2
OUT2
AL01
OUT2
AL
OUT3
B
OUT3
AL01
OUT3
Digital output 2 selected alarm
Digital output signal 3 selected alarm
Digital output signal 2 function selection
Digital output signal 2
operation
Digital output signal 3 function selection
Digital output signal 3 operation
/
/
/
/
/
/
DOUT2 SEL
DOUT2 TYPE
DOUT3 SEL
DOUT3 TYPE
/
0
Operation time
Pump operation time
Accumulated operation time of the dust-proof filter
Accumulated operation time of the DI filter 1
DI T
0
RUNT
0
PUMPT
0
COMPT
0
FLTRT
/
/
/
/
/
Compressor operation time
0
FANT
/
Fan operation time *Air-cooled type only
I NFO
MENU
Information moniter menu
00
PGVER
Program version
/
0000
PGNO
Program number
/
/
MENU
Digital input signal 1 type
OUT1
RUN
Digital output signal 1 function selection
/
DOUT1 SEL
OUT1
AL01
Digital output signal 1 selected alarm
DI N1 SW TYPE
DI N1 CON TYPE
DI N2 SW TYPE
DI N2 CON TYPE
DOUT1 ALARM CODE
A
/
DOUT2 ALARM CODE
OUT1
T01
Digital output 2 selected maintenance
DOUT2 MANT CODE
OUT1
T01
Digital output 3 selected maintenance
DOUT3 MANT CODE
DOUT3 ALARM CODE
/
/
DOUTI MANT CODE
aAL h
nnn
Alarm history menu
MENU
AL17
Alarm (The latest)
/
OFF
DI NI
/
Digital input signal 1 function selection
hRR
018-R
Model
/
20-
DMTU
Power Options
/
Example
AL10
Alarm
/
ALNN
Alarm (The oldest)
/
*1:With electric conductivity
control function only
0
Number of times of momentary power failure
POWF
/
NO
NO
PROT
Reset of dust-proof filter operation time
DI filter Reset usage time
/
/
FLTRT RESET
DI T RESET
/
NO
PROT
Reset of pump operation time
/
PUMPT RESET
NO
PROT
Reset of compressor operation time
/
COMPT RESET
NO
PROT
Reset of fan operation time
/
FANT RESET
OFF
Forced DI solenoid valve open
DI VALVE
0000
instantaneous power failure occurrence count
DI T
/
/
/
CO
  MENU
STD
WS001
standard product/ special numbers
/
SELIAL.NO
*2 By pressing the ENT key on each alarm history screen, accumulated operating time and the number of historcases at the time of occurrence are displayed.
AL10
123
NO2
MENU
ENT
Accumulated operating time at alarm accurrence is displayed Alarm log number
COMM STUS
Chapter 5 Display and Setting of Various Functions
Fig 5-4 Key operation (4/4)
HRR Series 5.2 Function
Page 54
HRX-OM-W002-A
5-6
Upper stageWhite Lower stageGreen
TOP
screen
circulating fluid outlet temperature
(Present value)
Circulating fluid set temperature
20.0
No.1
screen
Circulating fluid return temp.
REt ⇔ tEMP
No.2
screen
Circulating fluid discharge pressure PRESS MPa MPa
No.3
screen
Circulating fluid flow FLoW LPM LPM
No.4
screen
Electric conductivity dI.PV
5.4.2
ScreenNo.
Display unit
Unit display
Initial value
(Default setting)
Reference
page
Upper stageWhite Lower stageGreen
TOP screen AL
ALM
No.1
screen
AL01 LOWLEVELFLT
No.2
screen
AL02 LOWLEVELWRN
・ ・ ・
・ ・ ・
・ ・ ・
TOP screen
Display unit
Reference
page
5.4.3
Upper stage(White) Lower stage(Green)
TOP screen MANT MENU
No.1
screen
MT01 PUMP
No.2
screen
MT04 FKTR
・ ・ ・
・ ・ ・
・ ・ ・
TOP screen
Display unit
Reference
page
5.4.4
Chapter 5 Display and Setting of Various Functions
5.3 List of parameters
The parameter list of this product is shown below.
5.3.1 Main Menu
Table 5.3-1 Main menu parameter list
Displayed when option DM (Electric conductivity control function, DI water (pure water) piping) is
selected.
5.3.2 Alarm display menu
Table 5.3-2 Alarm display menu parameter list
Displays the number of alarms currently occurring.
If an alarm has not occurred, this menu will not be displayed.
5.3.3 Notice for maintenance Menu
Table 5.3-3 Notice for maintenance Menu Parameter List
Displays the content of notice for maintenance currently occurring.
This menu will not be displayed if notice for maintenance has not occurred.
5.3 List of parameters
HRR Series
Page 55
5-7
5.3.4 Monitor Menu
Upper stage(White) Lower stage(Green)
TOP
screen
MON MENU
No.1
screen
Temperature of the compressor inlet REF⇒TEMP
No.2
screen
Ambient temperature *1 AMB⇒TEMP
No.3
screen
Pressure of higher pressure
refrigerant circuit
REF⇒PRS.HI MPa
No.4
screen
Pressure of lower pressure
refrigerant circuit
REF⇒PRS.LO MPa
ScreenNo.
Reference
page
Display unit
Unit display
5.5.2
Table 5.3-4 Monitor menu parameter list
1 Only displayed on air-cooled type.
HRX-OM-W002-A
Chapter 5 Display and Setting of Various Functions
HRR Series 5.3 List of parameters
Page 56
HRX-OM-W002-A
5-8
Initial value Select/setting range
TOP
screen
SET MENU
No.1
screen
Key-lock OFF OFF/ON KEY⇒LOCK
No.2
screen
Basi c setting mode ON OFF/ON EASY⇒MODE
No.3
screen
Key click sound ON OFF/ON KEY⇒CLICK
No.4
screen
Alarm buzzer ON OFF/ON ALARM⇒BUZZ
No.5
screen
Offset mode OFF OFF/MD1/MD2/MD3 OFSET⇒MODE
No.6
screen
Offset temperature 0.0 -20.0 to 20.0 OFSET⇒TEMP
No.7
screen
Electric conductivity control *1 Ctrl Ctrl/OPEN/CLSE DI⇒Ctrl
No.8
screen
Electric conductivity
setting value(μ S/cm)*1
25.0 5.0 to 45.0 DI.SP
No.9
screen
Electric conductivity
Hysteresi s setting value(μ S/cm)*1
5.0 2.0 to 10.0 DI.HIS
No.10
screen
Unused OFF EXT⇒Ctrl
No.11
screen
Unused 0.0 EXT⇒OFSET
No.12
screen
Unused 35.0 EXT⇒HI.TMP⇒LIMIT
No.13
screen
Unused 10.0 EXT⇒LO.TMP⇒LIMIT
No.14
screen
Unused 10 EXT⇒TIME SEC
No.15
screen
TEMP READY bandwi dth upper limit 1.0 0.1 to 9.9 READY⇒H.BAND
No.16
screen
TEMP READY bandwi dth lower limit -1.0 -0.1 to -9.9 READY⇒L.BAND
No.17
screen
TEMP READY stabi lity time 180 10 to 9999 READY⇒TIME SEC
No.18 scree
TEMP READY alarm of monitoring start time 600 0 to 9999 READY⇒STARM SEC
No.19
screen
Time TEMP R EADY remove 5 0 to 600 TEMP⇒OVER SEC
No.20
screen
Upper li mit of circulating fluid
temperature monitor
40.0 10.0 to 45.0 TEMP⇒OUT⇒HI.TMP
No.21
screen
Lower limit of circulating fluid temperature moni tor 5.0 5.0 to 40.0 TEMP⇒OUT⇒LO.TMP
No.22
screen
Monitor circulating fluid temperature
rise / drop alarm
rn.st rn.st/PW.on TEMP⇒OUT⇒ALARM
No.23
screen
Start time of ci rculating fl uid temperature monitor 600 0 to 9999 TEMP⇒OUT⇒StART SEC
No.24
screen
circulating fluid temperature monitor is outside
of the time range
5 0 to 600 TEMP⇒OUT⇒OVER SEC
No.25
screen
Dust filter replacement time*2 5000 1 to 9999 FLTR⇒TIME H
No.26
screen
DI filter replacement time*1 5000 1 to 9999 DI⇒TIME H
5.5.3
ScreenNo.
Item
Display unit
Unit
displ ay
Reference
page
Upper stage(White)
Lower stage
(Green)
Chapter 5 Display and Setting of Various Functions
5.3.5 Standard setting menu
Table 5.3-5 Standard setting menu parameter list
1 Can only be set with option DM (Electric conductivity control function, DI water (pure water)
piping).
2 Can only be set with air-cooled type.
5.3 List of parameters
HRR Series
Page 57
5-9
5.3.6 Alarm Setting Menu
Initial val ue Select/setting range
TOP
screen
AL.ST MENU
No.1
screen
Changing of 「AL09:circulating fl uid discharge pressure rise」
FLT WR N/FLT HI.PRS⇒ALARM
No.2
screen
Setting for 「AL09:circulating fluid discharge temperature rise」
0.50 0.05 to 0.50 HI.PRS MPa
No.3
screen
Detection time for 「AL09:circulating fluid discharge temperature rise」
5 0 to 60 HI.PRS⇒TIME SEC
No.4
screen
Changing of 「AL10:lower fl ow rate」 WRN OFF/WRN/FLT LO.FL⇒ALARM
No.5
screen
Setting for 「AL10:lower flow rate」 4.0 3.0 to 15.0 LO.FL LPM
No.6
screen
Detection time for 「AL10:lower flow rate」 5 0 to 600 LO.F L⇒TIME SEC
No.7
screen
Setting for 「AL12:electric conductivity control pressure rise alarm」(μ S/cm)*1
45.0 5.0 to 45.0 DI.HI
No.8
screen
Changing of 「AL.13:NOT TEMP READY alarm」 OFF OFF/WRN/FLT TEMP⇒READY⇒ALARM
No.9
screen
Output setting of 「AL.13:NOT TEMP READYalarm」 ON OFF/ON TEMP⇒READY⇒OUT.P
No.10
screen
Changing of 「AL14:circulating fl uid temperature rise」
OFF OFF/WRN/FLT TEMP⇒OUT.HI⇒ALARM
No.11
screen
output setting of 「AL14:circulating fl uid temperature rise」
ON OFF/ON TEMP⇒OUT.HI⇒OUT.P
No.12
screen
Changing of 「AL15:circulating fl uid temperature drop」 OFF OFF/WRN/FLT TEMP⇒OUT.LO⇒ALARM
No.13
screen
Output setting of 「AL15:circulating fluid temperature drop」
ON OFF/ON TEMP⇒OUT.LO⇒OUT.P
No.14
screen
Changing of 「AL11:Ambient temperature alarm」*2 OFF OFF/WRN/FLT AMB⇒TEMP⇒ALARM
No.15
screen
Upper limit of 「AL11:Ambient temperature alarm」*2 40.0 10.0 to 45.0 HI.TMP
No.16
screen
Lower limit 「AL11:AL11:Ambient temperature alarm」*2 10.0 5.0 to 40.0 LO.TMP
No.17
screen
Changing of [AL04:water leak age」 WRN OFF/WR N/FLT WATER⇒LEAK⇒ALAR M
No.18 scree
Changing of「AL25: Contact input signal 1 detection」
FLT OFF/WR N/FLT INP1⇒ALARM
No.19
screen
「AL25:Contact input si gnal 1detection」
delay timer for reading
0 0 to 300 INP1⇒DELAY SEC
No.20
screen
「AL25:Contact input si gnal 1 detection」
OFF detection timer
0 0 to 10 INP1⇒OVER SEC
No.21
screen
Changing of 「AL26:Contact input signal 2 detection」 FLT OFF/WRN/FLT INP2⇒ALARM
No.22
screen
「AL26:Contact input si gnal 2 detection」
delay timer for reading
0 0 to 300 INP2⇒DELAY SEC
No.23
screen
「AL26:Contact input si gnal 2 detection」
OFF detection timer
0 0 to 10 INP2⇒OVER SEC
No.24
screen
Changing of「AL29:Communication error alarm」 WRN OFF/WRN/FLT COMM⇒ALARM
No.25
screen
Detection time for 「AL29:Communication error alarm」 30 1 to 600 COMM⇒TIME SEC
No.26
screen
Only when the abnormality occurs time for isolated operation of the pump
0 0 to 9999 PUMP⇒TIME SEC
No.27
screen
Only when the abnormality occurs Pump only possibl e operation temperature
40.0 10.0 to 45.0 PUMP⇒TEMP
No.28
screen
Switching of notice for maintenance OFF OFF/WRN/FLT MANT⇒ALARM
5.5.4
ScreenNo.
Item
Display unit
Unit
displ ay
Reference
page
Upper stage(White)
Lower stage
(Green)
Table 5.3-6 Alarm setting menu Parameter list
HRX-OM-W002-A
Chapter 5 Display and Setting of Various Functions
1 Can only be set with option DM(Electric conductivity control function,DI water (pure water) piping). 2 Can only be set with air-cooled type.
HRR Series 5.3 List of parameters
Page 58
HRX-OM-W002-A
5-10
Initial value Select/setting range
TOP
screen
COMM MENU
No.1
screen
Serial protocol ASC ASC/RTU PROT
No.2
screen
Communication specification 485 485/232C TYPE
No.3
screen
RS-485 terminal unit OFF OFF/ON TERM
No.4
screen
Slave address 1 1 to 32 SLV ⇒ ADDR
No.5
screen
Communication speedbps 19.2 9.6/19.2 SPEED
No.6
screen
Contact input signal 1 function OFF OFF/RN.ST/RUN/SW D.IN1 ⇒ SEL
No.7
screen
Contact input signal 1 type ALT ALT/MT D.IN1 ⇒ SW ⇒ TYPE
No.8
screen
Contact input signal 1 operation
A A/B D.IN1 ⇒ CON ⇒ TYPE
No.9
screen
Contact input signal 2 function OFF OFF/STOP/SW D.IN2 ⇒ SEL
No.10
screen
Contact input signal 2 type ALT ALT/MT D.IN2 ⇒ SW ⇒ TYPE
No.11
screen
Contact input signal 2 operation
A A/B D.IN2 ⇒ CON ⇒ TYPE
No.12
screen
Contact output signal 1 function RUN 1 D.OUT1 ⇒ SEL
No.13
screen
Contact output ignal 1 operation A A/B D.OUT1 ⇒ TYPE
No.14
screen
Contact output signal 1 alarm AL.01 AL.01 to AL.32 D.OUT1 ⇒ ALARM ⇒ CODE
No.15
screen
Contact output signal 1 maintenance
MT.01 MT.01 to MT.05 D.OUT1⇒ MANT ⇒ CODE
No.16
screen
Contact output signal 2 function RMT 1 D.OUT2 ⇒ SEL
No.17
screen
Contact output signal 2 operation A A/B D.OUT2 ⇒ TYPE
No.18 scree
Contact output signal 2 alarm AL.01 AL.01 to AL.32 D.OUT2 ⇒ ALARM ⇒ CODE
No.19
screen
Contact output signal 2 maintenance
MT.01 MT.01 to MT.05 D.OUT2 ⇒ MANT ⇒ CODE
No.20
screen
Contact output signal 3 function ALM 1 D.OUT3 ⇒ SEL
No.21
screen
Contact output signal 3 operation B A/B D.OUT3 ⇒ TYPE
No.22
screen
Contact output signal 3 alarm AL.01 AL.01 to AL.32 D.OUT3 ⇒ ALARM ⇒ CODE
No.23
screen
Contact output signal 3 maintenance
MT.01 MT.01 to MT.05 D.OUT3 ⇒ MANT ⇒ CODE
5.5.5
ScreenNo.
Item
Display unit
Reference
page
Upper stage(White)
Lower stage
(Green)
Chapter 5 Display and Setting of Various Functions
5.3.7 Communication setting menu
Table 5.3-7 Communication setting menu Parameter list
1OFF/RUN/RMT/EXT.C/RDY/T.OUT/FLT/WRN/MENT/
Selectable from ALM/SW1/SW2/A.SEL/M.SEL
5.3 List of parameters
HRR Series
Page 59
HRX-OM-W002-A
5-11
Initial value Select/setting range
TOP
screen
RST MENU
No.1
screen
Set data reset NO NO/YES ALL⇒RESET
No.2
screen
Reset of pump operation time NO NO/YES PUMP.T⇒RESET
No.3
screen
Reset of compressor operation time NO NO/YES COMP.T⇒RESET
No.4
screen
Reset of fan operation time *1 NO NO/YES FAN.T⇒RESET
No.5
screen
Reset of dust-proof filter operation time *1 NO NO/YES FLTR.T⇒RESET
No.6
screen
Reset the DI filter operation time *2 NO NO/YES DI.T⇒RESET
No.7
screen
Solenoid valve for electric conductivity control Forced OPEN *2
OFF OFF/ON DI⇒VALVE
5.5.6
ScreenNo.
Item
Display unit
Reference
page
Upper stage(White)
Lower stage
(Green)
TOP
screen
MENU
No.1
screen
Model Cooling capacity / method XXX-X
No.2
screen
Model Power supply / Options -DMTUY
No.3
screen
Program number PG.NO
No.4
screen
Program version PG.VER
No.5
screen
Thermo-chiller accumulated operation time RUN.T H
No.6
screen
Accumulated operation time of pump PUMP.T H
No.7
screen
Accumulated operation time of compressor COMP.T H
No.8
screen
Accumulated operation time of fan FAN.T H
No.9
screen
Used time of dust filter 1 FLTR.T H
No.10
screen
Used time of DI filter 1 DI.T H
No.11
screen
Instantaneous power failureoccurrence count POW.F
5.5.7
Display in the range of 0~1,000,000
Display in the range of 0~1,000,000
Display in the range of 0~1,000,000
Display in the range of 0~1,000,000
Display in the range of 0~1,000,000
Display in the range of 0~1,000,000
INFO
HRR
20
Program number
Program version
Display in the range of 0~1,000,000
ScreenNo.
Item
Display unit
Unit
displ ay
Reference
page
Upper stage(White)
Lower stage
(Green)
Chapter 5 Display and Setting of Various Functions
5.3.8 Reset menu
Table 5.3-8 Reset menu parameter list
1 Can only be set with air-cooled type. 2 Can only be set with option DM (Electric conductivity control function, DI water (pure water)
piping).
5.3.9 Information Monitor Setting Menu
Table 5.3-9 Information monitor setting menu Parameter list
1 Only displayed on air-cooled type. 2 Displayed when option DM (Electric conductivity control function, DI water (pure water) piping).
HRR Series 5.3 List of parameters
Page 60
HRX-OM-W002-A
5-12
Set Temperature
Circulating fluid return temperature
Current discharge temperature
RETTEMP(alternately displayed)
Circulating fluid discharge pressure
RUN
RUN
MPa
RUN
This is the temperature of circulating fluid after the fluid returning from the user machine is mixed with fluid passing through the internal bypass.
Chapter 5 Display and Setting of Various Functions
5.4 Basic setting mode
5.4.1 Screen configuration
The screen of this product shows "basic setting mode" and " advanced setting mode". In "basic setting mode", only temperature can be set. Other settings are done in " advanced setting mode". "Basic setting mode" consists of the following menu.
Main menu Alarm display menu Notice for maintenance menu
5.4.2 Main menu
The display on the main screen is as follows.
Current discharge temperature of circulating fluid (Main menu TOP screen)
1. Turn ON the power supply switch.
Current temperature and set temperature are displayed on the digital display.
Alarm display screen (See 5.4.3) appears when an alarm is generated.
Circulating fluid temperature setting
2. Press the [ENT] key, the set temperature will blink and the set value can be changed.
Change the set temperature by pressing the [▼][▲] key.
After changing the set temperature, set it by pressing the [ENT] key.
After setting the value, blinking will end.
Circulating fluid return temperature Diaplay
3. Press the [] key.
The return temperature of the circulating fluid is displayed on the digital display.
Circulating fluid discharge pressure display
4. Press the [] key.
The discharge pressure of the circulating fluid is displayed on the digital display.
5.4 Basic setting mode
HRR Series
Page 61
Chapter 5 Display and Setting of Various Functions
5-13
Circulating fluid flow
Electric conductivity
LPM
RUN
RUN
The display flow rate does not include the circulating fluid flow rate flowing in the bypass of this product.
Circulating fluid flow display
5. Press the [] key.
The circulating fluid flow rate is displayed on the digital display.
Electric conductivity display
6. Press the [] key.
The electric conductivity is displayed on the digital display. (Only for option DM [Electric conductivity control function, DI water (pure water)
piping]) The unit is "μS / cm".
HRX-OM-W002-A
HRR Series 5.4 Basic setting mode
Page 62
HRX-OM-W002-A
5-14
Number of alarms currently occurring
Alarm code
Display alarm code
Chapter 5 Display and Setting of Various Functions
5.4.3 Alarm display menu
The alarm display menu appears when an alarm is generated. If an alarm has not occurred, this menu will not be displayed. For alarm contents, refer to Chapter 7 "Alarm notification and
troubleshooting" . If the [MENU] key is pressed while an alarm is occurring, the TOP screen of the alarm display menu is displayed. When the [MENU] key is pressed while on the TOP screen of the alarm display menu, the next menu screen is displayed.
Alarm display menu TOP screen
1. On the TOP screen of the alarm display menu, the number of alarms currently
occurring is displayed.
2. Press the [] key.
Displays the alarm numbers currently occurring in alarm number order.
3. Press the [] key.
If more than one alarm has occurred, the next alarm number is displayed.
5.4 Basic setting mode
HRR Series
Page 63
5-15
5.4.4 Notice for maintenance Menu
RUN
“X” is displayed if a maintenance notification has occurred.
No. Ge n e rati on ti m e
MT.01
Cumulative operation time: It occurs at 20,000 hours.
MT.02
Cumulative operation time: It occurs at 60,000 hours.
MT.03
Cumulative operation time: It occurs at 20,000 hours.
MT.04
Cumulative use time: It occurs at 5,000 hours. (It can be changed within the range of 1 to 9999 hour)
MT.05
Cumulative use time: It occurs at 5,000 hours. (It can be changed within the range of 1 to 9999 hour)
Notice of DI filter maintenance
Co n tents
Notice for pump maintenance
Notice for compressor maintenance
Notice for fan maintenance
Notice of dust-proof filter Maintenance
A notice for maintenance will occur when it is time to replace components such as pumps and fans. In addition, if the usable time of the dust filter and the DI filter is set beforehand, a notice for maintenance will be generated when the usage time is reached. When a notice for maintenance is generated, the notice for maintenance menu will be displayed.
If notice for maintenance has not occurred, this menu will not be displayed. If the [MENU] key is pressed while a notice for maintenance is occurring, the
notice for maintenance menu TOP screen is displayed. Press the [MENU] key while on the Notice for maintenance Menu TOP screen to switch to the next menu.
To reset a notice for maintenance, refer to "5.5.6 Reset menu". When a notice for maintenance is generated, "X" is displayed on the display
panel.
Table 5.4-1 shows the contents of the notice for maintenance number.
Table 5.4-1 Notice for maintenance list
HRX-OM-W002-A
Chapter 5 Display and Setting of Various Functions
1For air-cooled type 2Option DM [Electric conductivity control function, DI water (pure water) piping] only
HRR Series 5.4 Basic setting mode
Page 64
HRX-OM-W002-A
5-16
Notice for maintenance code
Notice for maintenance code
Chapter 5 Display and Setting of Various Functions
Notice for maintenance menu TOP screen
1. This is the TOP screen of the notice for maintenance menu.
2. Press the [] key.
Displays the notice for maintenance number currently occurring in order of maintenance
notification number.
3. Press the [] key.
If more than one notice for maintenance has occurred, the next notice for maintenance number
will be displayed.
5.4 Basic setting mode
HRR Series
Page 65
5-17
5.5 Advanced setting mode
RUN
Basic setting mode
[MENU] key
Press and hold
(5 seconds)
Advanced setting mode
Main menu TOP screen
Monitor menu TOP screen
Monitor menu TOP screen
RUN
RUN
5.5.1 Switch to advanced setting mode
Settings other than circulating fluid temperature setting are performed in " Advanced setting mode". While displaying the main menu TOP screen of "Basic setting mode" Press and hold the [MENU] key for 5 seconds to switch to "Advanced setting mode".
" Advanced setting mode" is composed of the following menu.
HRX-OM-W002-A
Chapter 5 Display and Setting of Various Functions
Monitor Menu Standard setting menu Alarm setting menu Communication setting menu Reset menu Information Monitor Menu Alarm history menu
5.5.2 Display contents of monitor menu
The following sensor values not displayed in "Main Menu" of this product are displayed.
Temperature at the inlet of the compressor Ambient temperature
Pressure of high pressure refrigerant circuit
Pressure of low pressure refrigerant circuit
Monitor menu TOP screen
1. Press and hold the [MENU] key for 5 seconds from the main menu display state to
switch to the monitor menu TOP screen.
HRR Series 5.5 Advanced setting mode
Page 66
HRX-OM-W002-A
5-18
RUN℃RUN℃RUN
Ambient temperature
RUN
MPa
Temperature at the compressor inlet.
REF TEMP (Alternately displayed)
AMBTEMP (Alternately displayed)
Pressure of high pressure refrigerant circuit
REF PRSHI (Alternately displayed)
Pressure of low pressure refrigerant circuit
REF PRSLO (Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Temperature at the compressor inlet.
2. Press the [] key. Displays temperature at the compressor inlet.
Ambient temperature
3. Press the [] key. Displays the ambient temperature (ventilated air temperature of this
product).
(Displayed only for air-cooled type.)
Pressure of high pressure refrigerant circuit
4. Press the [] key. Displays pressure of high pressure refrigerant circuit
Pressure of low pressure refrigerant circuit
5. Press the [] key. Displays pressure of low pressure refrigerant circuit
5.5 Advanced setting mode
HRR Series
Page 67
Chapter 5 Display and Setting of Various Functions
5-19
RUN
RUN
Standard setting menu TOP screen
RUN
OFFKey lock invalid / ONKey lock active
KEY LOCK (Alternately displayed)
ONEASY mode enabled / OFFEASY mode disabled
EASY MODE (Alternately displayed)
5.5.3 Display contents of the standard setting menu
Perform settings other than temperature setting.
HRX-OM-W002-A
Standard menu TOP screen
1. When the [MENU] key is pressed while the monitor menu TOP screen is displayed the
screen switches to the "Standard setting menu TOP screen".
Key-lock
2. Press the [] key. Displays key lock setting screen.
Key-lock
This function prevents changing of the setting value. Depending on the [RUN /
STOP] key operation start / stop is possible.
To activate the key lock, press the [ENT] key. "OFF" indication flashes.
If you press the [▼] key while it is flashing, it switches to the "On" display. Pressing the [ENT] key terminates the flashing and activates the key lock.
EASY mode
3. Press the [] key. Displays EASYmode setting screen.
EASY mode
EASY mode is a function that easily displays only the "Basic setting mode" that
is often used. The initial value is "EASY mode: ON". In the EASY mode, switching to "Advanced setting mode" requires pressing the [MENU] key for 5 seconds.
HRR Series 5.5 Advanced setting mode
Page 68
HRX-OM-W002-A
5-20
RUN
ONKey click sound on / OFFKey click sound off
RUN
ONAlarm buzzer sound on / OFFAlarm buzzer off
KEY CLICK (Alternately displayed)
ALARM BUZZ(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
When EASY mode set to OFF, a short press of the [MENU] key selects " Advanced setting mode" .
To disable EASY mode, press the [ENT] key. "ON" flashes. Pressing the [▼] key while flashing will switch to the "OFF" . When the [ENT] key is pressed, the flashing ends and the EASY mode is disabled.
Key click sound
4. Press the [] key. Displays key click setting screen.
Key click sound
Sets whether to hear a confirmation sound when pressing a key or not.
The initial setting has key click sound on.
To cancel the key click sound, press the [ENT] key.
"ON" indication flashes. Pressing the [▼] key while flashing will switch to "OFF". When the [ENT] key is pressed, the flashing ends and the key click sound turns OFF.
Alarm buzzer sound
5. Press the [] key. Displays alarm buzzer sound setting screen.
Alarm buzzer sound
Sets whether generate an alarm sound when an alarm occurs or not.
The initial value is set to sound an alarm buzzer.
To turn off the alarm buzzer sound, press the [ENT] key. "ON" display flashes.
Pressing the [▼] key while flashing will switch to "OFF" . When the [ENT] key is pressed, the flashing ends and the alarm buzzer sound turns OFF.
5.5 Advanced setting mode
HRR Series
Page 69
Chapter 5 Display and Setting of Various Functions
5-21
Circulating fluid display
temperature
30
Circulating fluid set
temperature
30
This produuct Your system
Serial communication
Discharge
temperature 30
Heat
radiation
1
29℃
Circulating fluid temperature 30
OFFOffset mode disabled / MD 1: Offset mode 1 /
MD 2: Offset mode 2 / MD 3: Offset mode 3
OFSET MODE (Alternately displayed)
Offset mode
6. Press the [] key. Displays offset mode setting screen.
Offset function
This function controls the circulating fluid discharge temperature with offset. Temperature offset may occur between the thermo-chiller and the customer’s device
depending on the installation environment. To correct the temperature offset, three types of offset functions are available (MODE1 to 3). The default setting of this function is “OFF”.
When communication is used
The circulating fluid temperature sent by serial communication is the circulating fluid temperature which is displayed on the thermo-chiller (the circulating fluid temperature after offset).
HRX-OM-W002-A
Example of temperature offset
The discharge temperature of the circulating fluid is 30oC, but the fluid temperature in the
customer’s device is 29
HRR Series 5.5 Advanced setting mode
o
C because of heat radiation during sending of the fluid.
Page 70
HRX-OM-W002-A
5-22
MODE
Explanation
MODE1
Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid set temperature + offset temperature. Circulating fluid temperature indicates the circulating fluid discharge temperature.
MODE2
Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid set temperature. Circulating fluid temperature indicates the circulating fluid discharge temperature + offset temperature.
MODE3
Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid set temperature + offset temperature. Circulating fluid temperature indicates the circulating fluid discharge temperature - offset temperature.
OFF
Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid temperature set value.
Circulating fluid display
temperature
31
Circulating fluid set
temperature
30
Offset temperature
1
This produuct Your system
Serial communication
Discharge
temperature 31
30℃
Circulating fluid temperature 31
Heat
radiation
1
Chapter 5 Display and Setting of Various Functions
Example of MODE 1
When the offset temperature is 1oC, the thermo-chiller controls the temperature at 31oC (circulating fluid set temperature + offset temperature.) Even if the discharge temperature is 31oC, the circulating fluid temperature is 30
o
C at the customer’s device because of 1
o
C of heat radiation during sending of the fluid. Circualting fluid display temperature and communication data is 31oC.
Example of MODE 2
When the offset temperature is -1oC, circulating fluid display temperature and the communication data is 29oC (circulating fluid discharge temperature + offset temperature), and matches the circulating fluid temperature at the customer's device.
5.5 Advanced setting mode
HRR Series
Page 71
HRX-OM-W002-A
5-23
Circulating fluid display
temperature
29
Circulating fluid set
temperature
30
Offset temperature
-1
This produuct Your system
Serial communication
Discharge
temperature 30
29℃
Circulating fluid temperature 29
Heat
radiation
1
Circulating fluid display
temperature
30
Circulating fluid set
temperature
30
Offset temperature
1
This produuct Your system
Serial communication
Discharge
temperature 31
30℃
Circulating fluid temperature 30
Heat
radiation
1
RUN
Offset temperatureSet within the range of -20.0 to 20.0°C
OFSET TEMP (Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Example of MODE 3
When the offset temperature is 1oC, the thermo-chiller controls the temperature at 31oC (circulating fluid set temperature + offset temperature) Even if the discharge temperature is 31oC, the circulating fluid temperature is 30 heat radiation during sending of the fluid. The circulating fluid display temperature and the communication data is 30oC (circulating fluid discharge temp. - offset temp.), and matches the circulating fluid temperature at the customer's device.
o
C at the customer’s device because of 1
o
C of
To switch the offset mode, press the [ENT] key. "OFF" flashes, press the [▲], [▼] key, select "OFF", "MD1", "MD2", "MD3" and confirm with [ENT] key.
Offset temperature
7. Press the [] key. Displays offset temperature setting screen.
To change the offset temperature, press the [ENT] key. "0.0" flashes,press the [▲], [▼] key to change the offset temperature. When the [ENT] key is pressed, the flashing ends and the offset temperature is fixed.
HRR Series 5.5 Advanced setting mode
Page 72
HRX-OM-W002-A
5-24
Selection item
Solenoid valve operation
CTRL
The solenoid valve opens and closes to control the conductivity.
OPEN
Solenoid valve always open
CLSE
Solenoid valve always closed
RUN
CTRLElectric conductivity control enabled (initial value)
DI CTRL (Alternately displayed)
RUN
Electric conductivity setting value Unit: μS / cm
This function controls the offset temperature to the circulating fluid
discharge temperature
Control range of the circulating fluid temperature is 10.0oC to 35.0oC.  When the circulating fluid temperature is set to 10.0oC and the offset
temperature to -20.0oC, the offset temperature is automatically adjusted to 0.0oC (0.0oF) depending on the offset mode.
Chapter 5 Display and Setting of Various Functions
Electric conductivity control method
8. Press the [] key. Displays electric conductivity control method setting screen.
* Displayed only when option DM [Electrical conductivity control function , DI water (pure water) piping] is selected. Without option DM, "8. Electrical conductivity control method", "9. Electrical conductivity set value", " 10. Electric conductivity control hysteresis " are not displayed.
Electric conductivity control method
When option DM is selected, circulating fluid flows to the DI filter via a
solenoid valve to control electric conductivity. This solenoid valve can be set to always OPEN,or always CLOSED. The factory setting is "CTRL: Electric conductivity control". By pressing the [▲], [▼] key, always OPEN, or always CLOSED can be set.
Electric conductivity setting value
9. Press the [] key. Displays electric conductivity setting value setting screen.
* Displayed only when option DM [with electric conductivity control function , DI water (pure water) piping] is selected.
5.5 Advanced setting mode
HRR Series
Page 73
Chapter 5 Display and Setting of Various Functions
5-25
RUN
Electric conductivity control hysteresis set value Unit: μS / cm
RUN
EXT CTRL(Alternately displayed)
RUN
EXT OFSET(Alternately displayed)
Unused
Unused
Electric conductivity setting value
The set value of electric conductivity can be set within the range of "5.0 to 45.0
μS / cm".The initial value is "25.0 μS / cm". When the [ENT] key is pressed, the set value flashes. Press the [▲], [▼] key to change the set value. When the [ENT] key is pressed, the flashing ends and the set value is confirmed.
Electric conductivity hysteresis
10. Press the [] key. Displays electric conductivity hysteresis setting screen.
* Displayed only when option DM [Electric conductivity control function , DI water (pure water) piping] is selected.
Electric conductivity hysteresis
The electric conductivity control hysteresis can be set within a range of "2.0 to 10.0
μS / cm" . The initial value is "5.0 μS / cm".
For the control image of electric conductivity by hysteresis, refer to "6.1 Option DM
[Electric conductivity control function , DI water (pure water) piping]. To change the setting value, press the [ENT] key. Hysteresis set value flashes,
press the [▲], [▼] key to change the set value. When the [ENT] key is pressed, the flashing ends and the set value is confirmed.
HRX-OM-W002-A
11. Press the [▼] key. Display as shown below. It is not used with this product.
12. Press the [] key. Display as shown below. It is not used with this product
HRR Series 5.5 Advanced setting mode
Page 74
HRX-OM-W002-A
5-26
RUN
Unused
RUN
EXT HITMP LIMIT(Alternately displayed)
RUN
EXT LOTMP LIMIT(Alternately displayed)
Unused
EXT TIME(Alternately displayed)
RUN
READY HBAND(Alternately displayed)
READY bandwidth upper limit (setting range :0.1 to 9.9°C)
Chapter 5 Display and Setting of Various Functions
13. Press the [] key. Display as shown below. It is not used with this product
14. Press the [] key. Display as shown below. It is not used with this product
15. Press the [] key. Display as shown below. It is not used with this product
TEMP READY bandwidth upper limit
16. Press the [] key. Displays TEMP READY bandwidth upper limit setting screen.
Signal for completion of preparation (TEMP READY)
This function sets the band width for the circulating fluid set temperature (upper/lower
temperature range) in order to notify the customer by communication that the circulating fluid temperature has reached the band range (upper/lower temperature range).
Alarms can also be assigned.Similar functions include TEMP OUT signal and NOT TEMP READY signal. Here is an example showing these relationships.
TEMP READY function setting example
[1] Circulating fluid temperature at start of operation: about 20 ° C
[2] Circulating fluid setting temperature: 15 ° C [3] "TEMP READY Bandwidth (Upper Limit)": Set to "2.0 ° C". [4] "TEMP READY Bandwidth (Lower Limit)": Set to "-2.0 ° C". [5] "TEMP READY stabilization time": set to "60 sec". [6] "TEMP READY monitoring start time": set to "30 sec". [7] "Time when TEMP READY goes off": Set to "10 sec". [8] "Switch TEMP READY alarm": Set to "WRN". [9] "TEMP READY alarm output": set to "ON". [10] "Temperature range upper limit alarm switching": set to "OFF".
5.5 Advanced setting mode
HRR Series
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RUN
READY LBAND(Alternately displayed)
TEMP READY bandwidth lower limit
(Setting range -0.1 to -9.9)
Chiller
Operation
Stop
Circulating fluid setting temperature 15.0 ° C
TEMP READY signal
ON
OFF
READY Bandwidth (upper limit) 17.0 ° C
READY Bandwidth (Lower limit) 13.0 ° C
60s
NOT TEMP READY alarm
Generation
Without
Elapsed time
30s
TEMP OUT signal (When READY output is set)
ON
OFF
Alarm manual reset
Alarm manual reset
60s
Chapter 5 Display and Setting of Various Functions
[11] "Add output of temperature range upper limit alarm": Set to "OFF". [12] "Temperature range lower limit alarm switching": Set to "OFF". [13] "Add output of temperature range lower limit alarm": Set to "OFF".
State : Start of operation "30 sec" elapsed, alarm notice as the bandwidth is not reached in
time.TEMP OUT signal ON.
State : Although it is within the bandwidth range, since the "stable time of TEMP READY" has not
elapsed, the alarm continues,TEMP OUT signal ON state continues. Statu : Stable time "60 sec" elapsed, TEMP OUT signal OFF. READY signal ON. State : Manual reset of alarm. Since the alarm cancellation condition is entered, the alarm OFF. State : Although it is out of band width, READY signal continues as "READY is out of time". State : Time when READY disappears after "30 sec" has elapsed, the READY signal OFF, alarm
report, TEMP OUT signal ON.
State : Manual reset of alarm. Since the alarm cancellation condition is not entered, the alarm ON
continues.
State : Stable time "60 sec" elapsed, TEMP OUT signal OFF. READY signal ON.
TEMP READY bandwidth lower limit
17. Press the [] key. Displays TEMP READY bandwidth lower limit setting screen.
HRR Series 5.5 Advanced setting mode
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RUN
SEC
READY TIME(Alternately displayed)
RUN
SEC
READY START(Alternately displayed)
RUN
SEC
Time TEMP READY remove (Setting range:0 to 600 sec)
TEMP OVER(Alternately displayed)
RUN
TEMP READY stability time (Setting range10 to 9999 sec)
TEMP READY alarm of monitoring start time
(Setting range0 to 9999 sec)
Maximum temperature range of temperature range monitoring function (Setting range:10.0 to 45.0℃)
TEMP OUT HITMP(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
TEMP READY stability time
18. Press the [▼] key. Displays TEMP READY stability time setting screen.
TEMP READY alarm of monitoring start time
19. Press the [▼] key. Displays TEMP READY alarm of monitoring start time setting
screen.
For the function, refer to P.5 - 25 [TEMP READY function setting example].
Time TEMP READY remove
20. Press the [▼] key. Displays Time TEMP READY remove setting screen.
For the function, refer to P.5 - 25 [TEMP READY function setting example].
Maximum temperature range of temperature range monitoring function
21. Press the [▼] key. Displays Maximum temperature range of temperature range
monitoring function setting screen.
Temperature range monitoring function
When the circulating fluid temperature rises / falls, alarms "AL 14: circulating fluid
temperature range rise" or "AL15: circulating fluid temperature drop" can occur.
A TEMP OUT signal can be generated together with the alarm
signal.Here is an example showing these relationships.
5.5 Advanced setting mode
HRR Series
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Chiller
Operation
Stop
circulating set fluid 15.0
AL.14 Increase in temperature range temperature range
Generation
Without
AL.15 Temperature range drop
Generation
Without
Elapsed time
30s
TEMP OUT flag (Increase in temperature range ·
ON
OFF
Temperature range monitoring function (lower limit10.0
Temperature range monitoring function (Upper limit) 20.0
45s
30s
45s
Alarm manual reset
Alarm manual reset
Chapter 5 Display and Setting of Various Functions
Temperature range monitoring function setting example 1
[1] Circulating fluid temperature at start of operation: about 25°C
[2] Circulating fluid set temperature15°C
[3] Temperature range monitoring function (upper limit)」: set to「20.0°C
[4]Temperature range monitoring function (lower limit)」:set to「10.0°C
[5]Monitoring of temperature range monitoring function」: Set to「rn.St」
[6]Temperature range monitoring start time」: Set to「30sec」
[7]Temperature range Time outside the monitoring rangeSet to「45sec」
[8]Output of NOT TEMP READY alarm」: Set to「OFF」
[9]Temperature range upper limit alarm switching」: Set to「WRN」
[10]Add output of temperature range upper limit alarm」: Set to「ON」
[11]Temperature range lower limit alarm switching」: Set to「WRN」
[12]Add output of temperature range lower limit alarm」:Set to「ON」
State : Operation start 30 sec elapsed, because the temperature monitoring upper and lower limits
State : Enter temperature monitoring upper and lower limit range, "TEMP OUT" output OFF. State : Manual reset of alarm, "AL.14" cancellation. State : "AL.15" warning is issued because 45 sec has elapsed since the circulating fluid
State : Temperature monitoring enters the upper and lower limit range, "TEMP OUT" output OFF. State : Since the temperature range is again within the monitoring
range, "AL.14" will not be reported and "TEMP OUT"Output OFF continues. State : AL.14 report since 45 sec has elapsed since the circulating fluid temperature deviated,
State : Since operation stopped, "TEMP OUT" output OFF.
HRR Series 5.5 Advanced setting mode
have not been reached within the time range of monitoring the temperature range "AL.14" is triggered. "TEMP OUT" output ON.
temperature deviated, because it is out of the temperature monitoring lower limit range. "TEMP OUT" output ON.
because it is outside the upper temperature monitoring range. TEMP OUT output ON.
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Chiller
Operation
Stop
Circulating fluid setting temperature 15.0 ° C
AL.14 Temperature range rise
Generation
Without
AL.15 Temperature range drop
Without
Elapsed time
TEMP OUT flag (Increase in temperature range · When lower limit output is set)When lower limit output is set)
ON
OFF
Temperature range monitoring function(Lower limit) 10.0
Temperature range monitoring function(Upper limit) 20.0
45s
30s
45s
Alarm manual reset
Generation
Alarm manual reset
Chapter 5 Display and Setting of Various Functions
State : Manual reset of alarm, "AL.14", "AL.15" cancellation as monitoring condition is not
included.
Temperature range monitoring function setting example 2
[1] Circulating fluid temperature at start of operation: about 25 [2] Circulating fluid set temperature15 [3] Temperature range monitoring function (upper limit)」: set to「20.0℃」 [4]Temperature range monitoring function (lower limit)」:set to「10.0℃」
[5]Monitoring of temperature range monitoring function」: Set toPW.on
[6] "Temperature range monitoring start time": set to "30 sec". (It is invalid in continuous
monitoring.)
[7] "Time outside the temperature range monitoring range: set to" 45 sec ". [8] "TEMP READY alarm output": set to "OFF". [9] "Temperature range upper limit alarm switching": Set to "WRN". [10] "Add output of temperature range upper limit alarm": Set to "ON". [11] "Temperature range lower limit alarm switching": set to "WRN". [12] "Add output of temperature range lower limit alarm": Set to "ON".
State : An alarm "AL.14" is issued when the chiller is activated. "TEMP OUT" output ON. State : Enter temperature monitoring upper and lower limit range, "TEMP OUT" output OFF. State : Manual reset of alarm, "AL.14" cancellation. State : "AL.15" warning is issued because 45 sec has elapsed since the circulating fluid temperature deviated, because it is out of the temperature monitoring lower limit range.
State : Temperature monitoring enters the upper and lower limit range, "TEMP OUT" output OFF.
5.5 Advanced setting mode
"TEMP OUT" output ON.
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Set value
Contents
RNST
Monitoring during operation: The function is effective only during operation.
PWON
Always Monitoring: The function is enabled even when stopped (standby state).
RUN
RUN
Monitoring of temperature range monitoring function
Low temperature limit of temperature range monitoring function
(Setting range5.0 to 40.0)
TEMP OUT LOTMP(Alternately displayed)
TEMP OUT ALARM(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
State : Since the temperature range is again within the monitoring
range, "AL.14" will not be reported and "TEMP OUT" Output OFF continues.
State : AL.14 report since 45 sec has elapsed since the circulating fluid temperature deviated,
because it is outside the upper temperature monitoring range. TEMP OUT output ON.
State : The alarm is reset manually, the temperature monitoring upper and lower limit range is out,
so "AL.14", "AL.15" warning continue. State : Since it is within the temperature monitoring upper limit range, "TEMP OUT" output OFF State : Manual reset of alarm "AL.14", "AL.15" cancellation.
Low temperature limit of temperature range monitoring function
22. Press the [▼] key. Displays Low temperature limit of temperature range monitoring
function setting screen.
For the function, refer to P.5-28 [Temperature range monitoring function setting example].
Monitoring of temperature range monitoring function
23. Press the [▼] key. Displays monitoring of temperature range monitoring function
setting screen
Please select from the following items.
For the function, refer to P.5-28 [Temperature range monitoring function setting example].
HRR Series 5.5 Advanced setting mode
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RUN
SEC
RUN
SEC
RUN
H
Dust filter replacement time
FLTR TIME(Alternately displayed)
RUN
H
DI filter replacement time
DI TIME(Alternately displayed)
Temperature range Monitor start time (setting range :0 to 9999 sec)
Time outside of temperature range
(setting range0 to 600 sec)
TEMP OUT START(Alternately displayed)
TEMP OUT OVER(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Temperature range monitor start time
24. Press the [▼] key. Displays temperature range monitor start time setting screen
After operation starts, monitoring of the temperature range starts after a set time (sec).
Refer to P.5-27, P.5-28 [Setting example of temperature range monitoring function].
Temperature range time outside monitoring range
25. Press the [▼] key. Displays time outside temperature range setting screen. When the
circulating fluid temperature falls outside the temperature range, if it enters the range again within the set time (sec) a signal will not occur.
Refer to P.5-28 [Temperature range monitoring function setting example].
Dust filter replacement time
26. Press the [▼] key. Displays dust filter replacement time setting screen.
Dust filter replacement time
The maintenance time of the dust filter can be set by the user as a reminder to clean
the filter.Maintenance notice "MT.04: Dustproof Filter Maintenance" will be generated after the set time has elapsed.For maintenance notification, refer to "5.4.4 Notice for maintenance Menu".The factory default setting is 5000 hours. The time can be set in the range of 1 to 9999 hours.
DI filter replacement time
27. Press the [▼] key. Displays DI filter replacement time setting screen.
5.5 Advanced setting mode
HRR Series
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Set value
Contents
Initial value
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
RUN
Alarm setting menu TOP screen
RUN
HIPRS ALARM(Alternately displayed)
Operation at occurrence of circulating fluid discharge pressure rise alarm
Chapter 5 Display and Setting of Various Functions
DI filter replacement time
The DI filter maintenance time can be set by the user as a reminder to replace the
filter. Notice for maintenance "MT.05: DI filter maintenance" will be generated after
the set time has elapsed. For maintenance notification, refer to "5.4.4 Notice for maintenance Menu". The factory default setting is 5000 hours. The time can be set in the range of 1 to 9999 hours.
5.5.4 Alarm setting menu
For some alarms, you can change the behavior and alarm threshold of when an alarm occurs.
Alarm setting menu TOP screen
1. When the [MENU] key is pressed while the Basic setting menu TOP screen is
displayed, "Alarm setting Menu TOP screen" is displayed.
Changing of circulating fluid discharge pressure rise alarm behaviour
2. Press the [▼] key. Displays screen for changing the chiller behaviour when the
circulating fluid discharge pressure rise alarm occurs.
The user can decide the chiller behaviour if alarm "AL 09: circulating fluid discharge pressure rise" occurs.
HRR Series 5.5 Advanced setting mode
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Set value
Contents
Initial value
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
RUN
MPa
Circulating fluid discharge pressure rise threshold
RUN
SEC
HIPRS TIME(Alternately displayed)
RUN
Operation at occurrence of low flow rate alarm
LOFL ALARM(Alternately displayed)
Detection time for circulating fluid discharge pressure rise
Chapter 5 Display and Setting of Various Functions
Setting for circulating fluid discharge pressure rise threshold
3. Press the [▼] key. Displays screen for setting the circulating fluid discharge
pressure rise threshold.
Alarm "Al 09: Circulating fluid discharge pressure rise" threshold can be changed.
Setting range0.05 to 0.50MPa(Initial value0.50MPa)
Detection time for circulating fluid discharge pressure rise
4. Press the [▼] key. Displays screen for setting the detection time of the circulating fluid
discharge pressure rise alarm .
When the circulating fluid discharge pressure is above the threshold for this set amount of time : "AL09 circulating fluid discharge pressure rise" alarm is generated. The detection time can be set in the range shown below.
Setting range0 to 60 sec(Initial value:5 sec)
Changing of low flow rate alarm behaviour
5. Press the [▼] key. Displays screen for changing the chiller behaviour when the low flow
rate alarm occurs.
Alarm: The user can decide the chiller operation if alarm "AL10 low flow rate " occurs.
5.5 Advanced setting mode
HRR Series
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RUN
LPM
Low flow rate alarm threshold
RUN
SEC
Detection time for low flow rate alarm
LOFL TIME(Alternately displayed)
RUN
RUN
Electric conductivity rise alarm threshold unit :µS/cm
TEMP READY ALARM(Alternately displayed)
Operation at occurrence of NOT TEMP READY alarm
Chapter 5 Display and Setting of Various Functions
Setting for low flow rate alarm threshold
6. Press the [▼] key. Displays screen for setting low flow rate alarm threshold.
The user can change the threshold of "AL10 low flow rate ".
Setting range3.0 to 15.0 LPM(Initial value4.0 LPM)
Detection time for low flow rate alarm
7. Press the [▼] key. Displays screen for setting the detection time of the low flow rate
alarm.
When the circulating fluid flow rate is below the threshold for this set amount of time alarm "AL10 low flow rate" is generated. The detection time can be set in the range shown below.
Setting range0 to 600 sec(Initial value:5 sec)
Setting for electric conductivity rise alarm
8. Press the [▼] key. Displays screen for setting value of electric conductivity rise alarm
threshold.
Displayed only when Option DM is selected [Electrical conductivity control function , DI water (pure water) piping].
The user can change the threshold of "AL12 electric conductivity rise."
Setting range5.0 to 45.0 µS/cm(Initial value:45.0 µS/cm)
Setting of NOT TEMP READY alarm
9. Press the [▼] key. Displays screen for changing the chiller behaviour when the NOT
TEMP READY alarm occurs.
The user can decide the chiller behaviour if alarm "AL13: NOT TEMP READY" occurs.
HRR Series 5.5 Advanced setting mode
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Set value
Contents
Initial value
OFF
Alarm is not generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
Set value
Contents
Initial value
ON
Output signal to contact output or serial communication.
OFF
No signal is output.
RUN
No alarm is generated, but a signal is output.
RUN
Output of NOT TEMP READY signal
TEMP READY OUTP(Alternately displayed)
TEMP OUTHI ALARM(Alternately displayed)
Operation at occurrence of circulating fluid temperature rise alarm
Chapter 5 Display and Setting of Various Functions
Output of NOT TEMP READY
10. Press the [▼] key. Displays screen for setting the output of the NOT TEMP READY
signal.
The user can select whether thre is an output signal when alarm "AL13 NOT TEMP READY" occurs.
Example
If the user does not want to generate an alarm, but wants a signal for contact output or serial communication when alarm "AL13: NOT TEMP READY" occurs, it can be set as follows.
Chane NOT TEMP READY alarm:OFF Output of NOT TEMP READY signal:ON
Changing of circulating fluid temperature rise
11. Press the [▼] key. Displays screen for changing the chiller behaviour when the
circulating fluid temperature rise alarm occurs.
5.5 Advanced setting mode
HRR Series
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Set value
Contents
Initial value
OFF
Alarm is not generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
Set value
Contents
Initial value
ON
Output signal to contact output or serial communication.
OFF
No signal is output.
Set value
Contents
Initial value
OFF
Alarm is not generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
RUN
RUN
Output of circulating fluid temperature rise signal
TEMP OUTHI OUTP(Alternately displayed)
TEMP OUTLO ALARM(Alternately displayed)
Operation at occurrence of circulating fluid temperature drop alarm
Chapter 5 Display and Setting of Various Functions
The user can decide the chiller behavior if alarm "AL14 circulating fluid temperature rise" occurs.
Output of circulating fluid temperature rise signal
12. Press the [▼] key. Displays screen for setting the output of circulating fluid temperature
rise signal.
The user can select whether there is an output signal when alarm "AL14 circulating fluid temperature rise" occurs.
Changing of circulating fluid temperature drop alarm behaviour
13. Press the [▼] key. Displays screen for changing the chiller behaviour when the
circulating fluid temperature drop alarm occurs.
The user can decide select the chiller behavior if alarm "AL15 circulating fluid temperature drop " occurs.
HRR Series 5.5 Advanced setting mode
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Set value
Contents
Initial value
ON
Contact output, or serial communication signal is output.
OFF
Signal is not output.
Set value
Contents
Initial value
OFF
Alarm is not generated
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
RUN
Output of the circulating fluid temperature drop alarm.
RUN
RUN
AMB HITMP (Alternately displayed)
TEMP OUTLO OUTP (Alternately displayed)
AMB TEMP ALARM (Alternately displayed)
Ambient temperature upper limit alarm
Operation of the ambient temperature alarm
Chapter 5 Display and Setting of Various Functions
Output of the circulating fluid temperature drop alarm.
14. Press the [▼] key. Displays screen for output setting of the circulating fluid temperature
drop alarm.
Output of alarm AL15: Circulating fluid temperature drop
Switching of the ambient temperature alarm
15. Press the [▼] key. Displays screen for changing the chiller behaviour when the
ambient temperature alarm occurs.
Displayed for air-cooled type only. (This item is not displayed for water-cooled type)
Operation for alarm AL11: Ambient temperature alarm can be selected.
Ambient temperature upper limit alarm
16. Press the [▼] key. Displays screen for setting the upper limit of the ambient
temperature. Displayed for air-cooled type only. (This item is not displayed for water-cooled type)
Upper limit of alarm AL11: Ambient temperature alarm can be changed.
●Setting range: 10.0 to 45.0℃ (initial value: 40.0)
5.5 Advanced setting mode
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Set value
Contents
Initial value
OFF
Alarm is not generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm Occurs.
Set value
Contents
Initial value
OFF
Alarm is not generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
RUN
AMB LOTMP (Alternately displayed)
RUN
Operation of leakage alarm
Operation of the contact input signal 1
INP1 ALARM(Alternately displayed)
WATER LERK ALARM(Alternately displayed)
Ambient temperature lower limit alarm
Chapter 5 Display and Setting of Various Functions
Ambient temperature lower limit alarm
17. Press the [▼] key. Displays screen for setting the lower limit of the ambient
temperature alarm.
Displayed for air-cooled type only. (This item is not displayed for water-cooled type)
Lower limit of alarm AL11: Ambient temperature alarm can be changed.
●Setting range: 5.0 to 40.0℃ (initial value: 10.0)
Switching of the leakage alarm
18. Press the [▼] key. Displays screen for setting the leakage alarm operation.
Operation for alarm AL04: Leakage alarm can be selected.
Switching of the contact input signal 1
19. Press the [▼] key. Displays screen for setting the operation of the Contact input signal
1.
Operation for alarm AL25: Contact input signal 1 detection can be selected.
HRR Series 5.5 Advanced setting mode
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Set value
Contents
Initial value
OFF
Alarm is not generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
SEC
SEC
INP1 DELAY(Alternately displayed)
INP1 OVER(Alternately displayed)
Operation of the contact input signal 2
INP2 ALARM(Alternately displayed)
Setting of the contact input signal 1 delay timer for reading
Contact input signal 1 set value of the OFF detection timer.
Chapter 5 Display and Setting of Various Functions
Contact input signal 1 delay timer for reading
20. Press the [▼] key. Displays screen for setting the Contact input signal 1 Delay timer
for reading.
Time for starting detection of the contact input signal 1 (sec) can be set.
Setting range: 0 to 300sec. (Initial value: 0sec.)
Contact input signal 1 OFF detection timer
21. Press the [▼] key.Displays screen for setting the OFF detection timer of Contact input
signal 1.
“Alarm AL25: Contact input signal 1 detection” is generated when the set time(sec) passed from when the contact input signal 1 is not detected.
(When the signal is not detected for the set time, the alarm is generated)
Setting range: 0 to 10sec. (Initial value: 0sec.)
Switching of the contact input signal 2
22. Press the [▼] key. Displays screen for setting the operation for the Contact input signal
2.
Operation for alarm AL26: Contact input signal 2 detection can be selected.
5.5 Advanced setting mode
HRR Series
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Set value
Contents
Initial value
OFF
Alarm is not generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
SEC
SEC
INP2DELAY(Alternately displayed)
INP2 OVER(Alternately displayed)
Operation for communication error alarm
COMM ALARM(Alternately displayed)
Setting of the contact input signal 2 delay timer for reading
Contact input signal2 set value of the OFF detection timer.
Chapter 5 Display and Setting of Various Functions
Contact input signal 2 delay timer
23. Press the [▼] key. Displays screen for setting the Contact input signal 2 detection
delay timer for reading.
Time for starting detection of the contact input signal 2 (sec) can be set.
Setting range: 0 to 300sec. (Initial value: 0sec.)
Contact input signal 2 OFF detection time
24. Press the [▼] key. Displays screen for setting the contact input signal 2 OFF detection
timer.
“Alarm AL26: Contact input signal 2 detection” is generated when the set time(sec) passed from when the contact input signal 2 is not detected. (When the signal is not detected for the set time, alarm is generated)
Setting range: 0 to 10sec. (Initial value: 0sec.)
Switching of communication error alarm
25. Press the [▼] key. Displays screen for setting the communication error alarm
operation.
Operation for alarm AL29: Communication error can be selected.
HRR Series 5.5 Advanced setting mode
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SEC
Communication error alarm detection time
COMM TIME(Alternately displayed)
SEC
Time for isolated operation of the pump
PUMP TIME(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Communication error alarm detection time
26. Press the [▼] key. Displays screen for setting the communication error alarm detection
time.
Time (sec.) to generate alarm AL29: Communication error can be changed.
Setting range: 0 to 600sec. (Initial value: 30sec.)
Time for pump to continue operation when alarm is generated.
27. Press the [▼] key. Displays screen for setting the time for the pump to continue
operation when an alarm is generated.
Setting range: 0 to 9999sec. (Initial value: 0sec.)
Continuation of the pump operation
For some alarms, the pump can continue to operate even when the alarm is
generated by setting this time. The table below shows the alarms for which isolated
pump operation is available. . . Isolated operation of the pump finishes when the one of following conditions is
satisfied.
(1) Pump operation reached the time for isolated operation when alarm is generated.
(2) Pump reached the temperature for isolated operation when alarm is generated.
5.5 Advanced setting mode
HRR Series
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PUMP TEMP(Alternately displayed)
Upper limit of the circulating fluid temperature for isolated operation of the pump
Upper line
(White)
Lower line
(Green)
AL01 Low level in tank FLT AL01 LOWLEVELFLT -
AL02 Low level in tank WRN AL02 LOWLEVEWRN -
AL04 Water leakage
WRN
1
AL04 WATER LEAK
AL09
Circulating fluid
discharge pressure rise
FLT
2
AL09 HIGH PRESS -
AL10 Flow rate decreased
WRN
1
AL10 LOWFLOWWRN
AL11
Ambient temperature is
out of the range *3
OFF
1
AL11 AMBTEMPOUT
AL12
Electric conductivity
increase *4
WRN AL12 DI ERROR -
AL13 NOT TEMP READY
OFF
1
AL13 TEMPREADY⇒ERROR
AL14
Circulating fluid
temperature increase
OFF
1
AL14 TEMPOUT.HI
AL15
Circulating fluid
temperature decrease
OFF
1
AL15 TEMPOUT.LO
AL17 Low flow rate FLT AL17 LOWFLOWFLT -
AL18
High circulating fluid
discharge temp.
FLT AL18 TEMP ⇒ FLT -
AL19
High circulating fluid
return temp.
FLT AL19 RETTEMPFLT
AL21
High circulating fluid
discharge pressure
FLT AL21 HIGHPRESSFLT -
AL24 Memory error FLT AL24 MEM ERROR
AL25 Contact input 1
FLT
1
AL25 INP1 ERROR
AL26 signal detection
FLT
1
AL26 INP2 ⇒ ERROR
AL27 Contact input 2 FLT AL27 FORCE STOP -
AL28 signal detection
OFF
1
AL28 MANT ALARM
AL29 Forced stop
WRN
1
AL29 COMM ⇒ ERROR
AL30 Notice for maintenance FLT AL30 REFERROR0000
AL31 Communication error FLT AL31 SENSERROR0000 -
AL32 Compressor circuit error FLT AL32 CTRLERROR0000 -
Alarm
no.
Alarm name
Initial value
Display
Alarms for which isolated
pump operation is
available
Chapter 5 Display and Setting of Various Functions
Table 5.5-1 List of alarms for which isolated pump operation is available
* 1 Select from OFF/ WRN/ FLT 2 Select from WRN/ FLT. * 3 Can be set only for air-cooled type. * 4 Option DM (Electric conductivity control type, de-ionized water piping type) only. Alarm is
automatically released when the electric conductivity returns within the range.
Temperature for pump to continue operation when alarm is generated.
28. Press the [▼] key. Displays screen for setting the upper limit of temperature for the
pump to continue operation when an alarm is generated.
●Setting range: 10.0 to 45.0℃ (initial value: 40.0) Refer to P.5-42 “Isolated operation of the pump” for settings.
HRR Series 5.5 Advanced setting mode
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Set value
Contents
Initial value
OFF
Alarm is not generated. Only ”X” is displayed when a notice for maintenance is generated.
WRN
Operation of this product will continue when the alarm occurs.
FLT
Operation of this product will stop when the alarm occurs.
Notice for maintenance
MANT ALARM(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Switching of the notice for maintenance
29. Press the [▼] key. Displays screen for setting the switching of the notice for
maintenance. Alarm AL28: Notice for maintenance is generated.
Operation for alarm AL28: Notice for maintenance can be selected.
5.5 Advanced setting mode
HRR Series
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Set value
Contents
Initial value
ASC
ASCII mode
RTU
RTU mode
Set value
Contents
Initial value
485
RS-485
232C
RS-232C
Communication setting menu TOP screen
Serial protocol.
Communication specification
5.5.5 Communication setting menu
Contact input and serial communication can be performed. Refer to the Operation Manual Communication Function for more details.
HRX-OM-W002-A
Chapter 5 Display and Setting of Various Functions
Communication setting menu TOP screen
1. When “MENU” key is pressed while Alarm Setting Menu TOP screen is displayed, the
display is changed to the top of “Communication setting menu”.
Serial protocol
2. Press the [▼] key. Displays screen for setting the serial protocol.
Select communication protocol.
Communication specification
3. Press the [▼] key. Displays screen for setting the communication specifications.
Select the communication specification.
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Set value
Contents
Initial value
OFF
No terminal
On
With terminal
Set value
Contents
Initial value
9.6
9600 bps
19.2
19200 bps
RS-485 terminal unit
Slave addresses.
SLV ADDR(Alternately displayed)
Communication speed
Contact input signal 1 function
DIN1 SEL(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
RS-485 terminal unit
4. Press the [▼] key. Displays screen for setting RS-485 terminal unit.
Select RS-485 terminal unit.
Slave addresses
5. Press the [▼] key. Displays screen for setting the slave address.
Sets slave address.
Setting range: 1 to 32 (Initial value: 1)
Communication speed
6. Press the [▼] key. Displays screen for setting the communication speed.
Selects the communication speed.
Contact input signal 1 Select function
7. Press the [▼] key. Displays screen for setting the function of the Contact input signal 1.
5.5 Advanced setting mode
HRR Series
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Set value
Contents
Initial value
OFF
No input signal
RNST
Run / stop signal is input
RUN
Run signal is input
SW
External switch signal input
Set value
Contents
Initial value
ALT
Alternate signal
mT
Momentary signal
Set value
Contents
Initial value
A
N.O. type
B
N.C. type
Contact input signal 1 type
Contact input signal 1 operation
Contact input signal 2 function
DIN2 SEL(Alternately displayed)
DIN1 CON TYPE(Alternately displayed)
DIN1 SW TYPE(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Displays the function for the Contact input signal 1.
Contact input signal 1 type
8. Press the [▼] key. Displays screen for setting the type of Contact input signal 1.
Displays the type of Contact input signal 1.
Contact input signal 1 Operation
9. Press the [▼] key. Displays screen for setting the operation of the Contact input signal
1.
Select the Contact input signal 1 operation.
Contact input signal 2 Select function
10. Press the [▼] key. Displays screen for setting the function of the Contact input signal 2.
HRR Series 5.5 Advanced setting mode
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Set value
Contents
Initial value
OFF
No input signal
STOP
Stop signal input
SW
External switch signal input
Set value
Contents
Initial value
ALT
Alternate signal
mT
Momentary signal
Set value
Contents
Initial value
A
N.O. type
B
N.C. type
Contact input signal 2 type
Contact input signal 2 operation
Contact output signal 1 function
DOUT1 SEL(Alternately displayed)
DIN2 CON TYPE(Alternately displayed)
DIN2 SW TYPE(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Displays the function of the Contact input signal 2.
Contact input signal 2 type
11. Press the [▼] key. Displays screen for setting the type of Contact input signal 2.
Displays the type of Contact input signal 2.
Contact input signal 2 Operation
12. Press the [▼] key. Displays screen for setting the operation of the Contact input signal
2.
Select the Contact input signal 2 operation.
Contact input signal 2 Operation
13. Press the [▼] key. Displays screen for setting the function of the Contact output signal
1.
5.5 Advanced setting mode
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Displays the function of the Contact output signal 1.
Set value
Explanation
Initial value
(Default setting)
No output signal
Operation status signal output
Remote status signal output
Unused
Ready completion (TEMP READY) signal output
TEMP OUT (temperature is out of the range) signal output
FLT (operation stop) alarm signal output
WRN (operation continue alarm) signal output
Notice for maintenance signal output
Alarm status signal output
Pass through signal of the contact input signal 1
Pass through signal of the contact input signal 2
Selected alarm status signal output
Selected notice for maintenance signal output
Set value
Contents
Initial value
A
N.O. type
B
N.C. type
DOUT TYPE(Alternately displayedd)
Contact output signal 1 operation
Contact output signal 1 selected alarm No.
DOUT1 ALARM CODE(Alternately displayed)
HRX-OM-W002-A
Chapter 5 Display and Setting of Various Functions
Contact output signal 1 Operation
14. Press the [▼] key. Displays screen for setting the operation for the Contact output
signal 1.
Select the Contact output signal 1 operation.
Contact output signal 1 Select alarm
15. Press the [▼] key. Displays screen for setting the selected alarm for the Contact output
signal 1. The alarm is valid when the “selected alarm status signal output” is active.
Select the alarm No. to be allocated to Contact output signal 1
Setting range:AL.01AL.32(Default value:AL.01)
HRR Series 5.5 Advanced setting mode
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Set value
Explanation
Initial value
(Default setting)
No output signal
Operation status signal output
Remote status signal output
Unused
Ready completion (TEMP READY) signal output
TEMP OUT (temperature is out of the range) signal output
FLT (operation stop) alarm signal output
WRN (operation continue alarm) signal output
Notice for maintenance signal output
Alarm status signal output
Pass through signal of the contact input signal 1
Pass through signal of the contact input signal 2
Selected alarm status signal output
Selected notice for maintenance signal output
Contact output signal 1 Selected maintenance alarm No.
Contact output signal 2 function
DOUT2 SEL(Alternately displayed)
DOUT1 MANT CODE(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Contact output signal 1 Select maintenance
16. Press the [▼] key. Displays screen for setting the selected maintenance for the
Contact output signal 1. The alarm is valid when the “selected maintenance status
signal output” is active.
Select the maintenance alarm No. to be allocated to Contact output signal 1.
●Setting range: MT.01 to MT.05 (Initial value: MT.01)
Contact output signal 2 Select function
17. Press the [▼] key. Displays screen for setting the function for the Contact output signal
2.
Displays the function for the Contact output signal 2.
5.5 Advanced setting mode
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Set value
Contents
Initial value
A
N.O. type
B
N.C. type
DOUT SEL(Alternately displayed)
Contact output signal 2 operation
Contact output signal 2 Selected alarm No.
Contact output signal 2 Selected maintenance alarm No.
Contact output signal 3 function
DOUT3 SEL(Alternately displayed)
DOUT2 ALARM CODE(Alternately displayed)
DOUT2 MANT CODE(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Contact output signal 2 Operation
18. Press the [▼] key. Displays screen for setting the operation of the Contact output
signal 2.
Select the Contact output signal 2 operation.
Contact output signal 2 Select alarm
19. Press the [▼] key. Displays screen for setting the selected alarm of the Contact output
signal 2.The alarm is valid when the “selected alarm status signal output” is active.
Select the alarm No. to be allocated to Contact output signal 2
●Setting range: AL.01 to AL.32 (Initial value: AL.01)
Contact output signal 2 Select maintenance
20. Press the [▼] key. Displays screen for setting the selected maintenance of the Contact
output signal 2. The alarm is valid when the “selected maintenance status signal output”
is selected.
Select the maintenance alarm No. to be allocated to Contact output signal 2.
Setting range: MT.01 to MT.05 (Initial value: MT.01)
Contact output signal 3 Select function
21. Press the [▼] key. Displays screen for setting the function of the Contact output signal
3.
HRR Series 5.5 Advanced setting mode
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Set value
Contents
Initial value
A
N.O. type
B
N.C. type
Set value
Explanation
Initial value
(Default setting)
No output signal
Operation status signal output
Remote status signal output
Unused
Ready completion (TEMP READY) signal output
TEMP OUT (temperature is out of the range) signal output
FLT (operation stop) alarm signal output
WRN (operation continue alarm) signal output
Notice for maintenance signal output
Alarm status signal output
Pass through signal of the contact input signal 1
Pass through signal of the contact input signal 2
Selected alarm status signal output
Selected notice for maintenance signal output
DOUT TYPE(Alternately displayed)
Contact output signal 3 operation
Contact output signal 3 Selected alarm No.
DOUT3 ALARM CODE(Alternately displayed)
Chapter 5 Display and Setting of Various Functions
Displays the function of the Contact output signal 3.
Contact output signal 3 Operation
22. Press the [▼] key. Displays screen for setting the operation of the Contact output
signal 3.
Contact output signal 3 operation
Contact output signal 3 Select alarm
23. Press the [▼] key. Displays screen for setting the selected alarm of Contact output
signal 3. The alarm is valid when the “selected alarm status signal output” is active.
Select the alarm No. to be allocated to Contact output signal 3
●Setting range: AL.01 to AL32 (Initial value: AL01)
5.5 Advanced setting mode
HRR Series
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