SMC Networks HEC002-A5, HEC006-A5 Operation Manual

HEC002-A
Air-cooled Thermo-con
Model No.
HEC002-A5* HEC006-A5*
A_HEC-OM-I009
Rev1.6 Apr.2018
History
HEC002-A/HEC006-A i
History
Version
Preface
Contents
Chap.1
Chap.2
Chap.3
Chap.4
Chap.5
1.0 1.1
1.1
1.1 1.2
1.2
1.2 1.2
1.2
1.2
1.2
1.3 1.3
1.3
1.4 1.4 1.4
1.4
1.5 1.5 1.5 1.5
1.5
1.6 1.6
Version
Chap.6
Chap.7
Chap.8
Chap.9
Chap.10
1.0 1.1
1.1
1.2
1.2
1.2
1.2
1.3 1.3 1.4 1.5 1.5 1.6
Record of Changes
Version
Contents
Date
1.0
First edition
Sep.2005
1.1
1.2: Change the address of R&D Center.
4.1: Add model option.
6.1: Change Accuracy related to temp(stability)
Jul.26.2006
1.2
Add HEC006-A
May.20.2008
1.3
Add caution of the heavy object. Modify supply circulating fluid and drain
Jun.30.2008
1.4
2.4: Add Disposing of product
5.2.3: Modify opening and closing of reservoir cap.
Nov.5.2014
1.5
Model No. label changed
Jan.29.2016
1.6
Add Warning and Caution label
Apr.20.2018
Preface
ii HEC002-A/HEC006-A
Preface
Thank you very much for purchasing SMC Thermo-con. (herein referred to as the “product”). This manual is describes the operation of the product. Please use this manual for efficient and long use
of this unit. Be sure to read this manual efficiently for your deep understanding of overview and safety of this unit before installation or carrying out the relevant operations of this unit. Especially, you need to follow the instructions about Danger, Warning and Caution.
Packaged items
No.
Item
Qty.
1
Product
1
2
Power supply cable
1
3
Foot (mounting bracket)
2
4
Operation Manual
1
Contents
HEC002-A/HEC006-A iii
Contents
Page
No.
1 Introduction ----------------------------------------------------------------------------- 1-1
1.1 Scope and general description of use -------------------------------------------------------------- 1-1
1.2 Operation by external communication -------------------------------------------------------------- 1-1
1.3 Contents of operation manual ------------------------------------------------------------------------ 1-2
2 Safety Instructions ------------------------------------------------------------------- 2-1
2.1 Before using the Thermo-con ------------------------------------------------------------------------- 2-1
2.1.1 Safety training ----------------------------------------------------------------------------------------------------------- 2-1
2.1.2 Identification of “Danger”, “Warning”, “Caution” and “Note” -------------------------------------------------- 2-1
2.2 Warning label and Caution label ----------------------------------------------------------------- 2-3
2.2.1 The position of attached Warning label and “Caution” label ----------------------------------------------- 2-3
2.3 Precautions for running(safety interlock) ----------------------------------------------------------- 2-4
2.3.1 Interlock list -------------------------------------------------------------------------------------------------------------- 2-5
2.4 Disposing of product ----------------------------------------------------------------------------------- 2-6
3 Caution on Installation -------------------------------------------------------------- 3-1
3.1 Environment ----------------------------------------------------------------------------------------------- 3-1
3.2 Installation -------------------------------------------------------------------------------------------------- 3-2
3.3 Mounting ---------------------------------------------------------------------------------------------------- 3-2
3.4 Piping -------------------------------------------------------------------------------------------------------- 3-3
3.5 Handling ---------------------------------------------------------------------------------------------------- 3-3
4 Unit overview --------------------------------------------------------------------------- 4-1
4.1 Method of identifying model --------------------------------------------------------------------------- 4-1
4.2 Manufacturing years method of display ------------------------------------------------------------ 4-1
4.3 Model No. label ------------------------------------------------------------------------------------------- 4-1
4.4 Appearance ------------------------------------------------------------------------------------------------ 4-2
4.5 Outline of operation -------------------------------------------------------------------------------------- 4-3
4.5.1 Electrical diagram ------------------------------------------------------------------------------------------------------ 4-3
4.5.2 Mechanical system ----------------------------------------------------------------------------------------------------- 4-3
4.6 Functions -------------------------------------------------------------------------------------------------- 4-4
4.6.1 Auto tuning --------------------------------------------------------------------------------------------------------------- 4-4
4.6.2 Offset function----------------------------------------------------------------------------------------------------------- 4-4
4.6.3 Learning control function --------------------------------------------------------------------------------------------- 4-4
4.6.4 External tune control function --------------------------------------------------------------------------------------- 4-4
4.6.5 Temperature sensor fine control function ------------------------------------------------------------------------ 4-4
4.6.6 Setting value memory function -------------------------------------------------------------------------------------- 4-4
Contents
iv HEC002-A/HEC006-A
4.6.7 Upper/Lower temperature limit alarm function ------------------------------------------------------------------ 4-7
5 Names and Functions of Components ---------------------------------------- 5-1
5.1 Side view ---------------------------------------------------------------------------------------------------- 5-1
5.1.1 HEC002 ------------------------------------------------------------------------------------------------------------------ 5-1
5.1.2 HEC006 ------------------------------------------------------------------------------------------------------------------ 5-1
5.1.3 Air Filter ------------------------------------------------------------------------------------------------------------------ 5-2
5.2 Top view ----------------------------------------------------------------------------------------------------- 5-2
5.2.1 Operation panel -------------------------------------------------------------------------------------------------------- 5-3
5.2.2 Display -------------------------------------------------------------------------------------------------------------------- 5-3
5.2.3 Reservoir Cap ---------------------------------------------------------------------------------------------------------- 5-4
5.3 Auto tuning function -------------------------------------------------------------------------------------- 5-4
6 Specifications -------------------------------------------------------------------------- 6-1
6.1 Specification table ---------------------------------------------------------------------------------------- 6-1
6.2 Performance chart ---------------------------------------------------------------------------------------- 6-2
1) Cooling capacity ------------------------------------------------------------------------------------------------------------ 6-2
2) Heating capacity ------------------------------------------------------------------------------------------------ ------------ 6-2
3) Pump capacity -------------------------------------------------------------------------------------------------------------- 6-3
7 Preparation for Operation ---------------------------------------------------------- 7-1
7.1 Preparation for circulating fluid ------------------------------------------------------------------------ 7-1
7.2 Power supply ----------------------------------------------------------------------------------------------- 7-2
7.3 Grounding --------------------------------------------------------------------------------------------------- 7-2
7.4 Supply circulating fluid and drain --------------------------------------------------------------------- 7-2
7.5 Check - repair ---------------------------------------------------------------------------------------------- 7-3
7.5.1 Daily check -------------------------------------------------------------------------------------------------------------- 7-3
7.5.2 Check after seismic vibration and impact ------------------------------------------------------------------------ 7-4
7.5.3 Repair and maintenance --------------------------------------------------------------------------------------------- 7-4
8 Operation -------------------------------------------------------------------------------- 8-1
8.1 Condition after power up -------------------------------------------------------------------------------- 8-1
8.2 How to operate -------------------------------------------------------------------------------------------- 8-1
8.3 Setting mode, Level 1 ------------------------------------------------------------------------------------ 8-2
8.3.1 How to enter and return ---------------------------------------------------------------------------------------------- 8-2
8.3.2 Available mode in Level 1 -------------------------------------------------------------------------------------------- 8-2
8.4 Setting mode, Level 2 ------------------------------------------------------------------------------------ 8-3
8.4.1 How to enter and return ---------------------------------------------------------------------------------------------- 8-3
8.4.2 Available mode in Level 2 -------------------------------------------------------------------------------------------- 8-3
Contents
HEC002-A/HEC006-A v
8.5 Setting mode, Level 3 ----------------------------------------------------------------------------------- 8-5
8.5.1 How to enter and return ----------------------------------------------------------------------------------------------- 8-5
8.5.2 Available mode in Level 3 -------------------------------------------------------------------------------------------- 8-5
8.6 Detail of setting mode level ---------------------------------------------------------------------------- 8-6
8.6.1 Setting mode, Level 1 ---------------------------------------------------------------- --------------------------------- 8-6
8.6.2 Setting mode, Level 2 ---------------------------------------------------------------- --------------------------------- 8-8
8.6.3 Setting mode, Level 3 ---------------------------------------------------------------- ------------------------------- 8-10
9 Alarm -------------------------------------------------------------------------------------- 9-1
9.1 How to Identify Alarm ----------------------------------------------------------------------------------- 9-1
9.2 Alarm indication ------------------------------------------------------------------------------------------- 9-1
9.3 How to reset alarm --------------------------------------------------------------------------------------- 9-2
9.4 Alarm code list -------------------------------------------------------------------------------------------- 9-2
9.5 Troubleshooting------------------------------------------------------------------------------------------- 9-4
10 Appendix ------------------------------------------------------------------------------ 10-1
10.1 Signal and style of connectors --------------------------------------------------------------------- 10-1
10.2 Calculation of dew point (from psychometric chart) ------------------------------------------ 10-2
10.3 Power supply cable ----------------------------------------------------------------------------------- 10-2
Figure List
Page
No.
Fig. 2-1 The position of attaching Warning label and Caution label ---------------------------------------------------- 2-3 Fig. 2-2 Detail of Warning label and Caution label -------------------------------------------------------------------------- 2-3 Fig. 3-1 Installation environment ---------------------------------------------------------------------------------------------------- 3-2 Fig. 3-2 Installation environment (when the back side has been blocked) ------------------------------------------------ 3-2 Fig. 3-3 Mounting ----------------------------------------------------------------------------------------------------------------------- 3-3 Fig. 4-1 Position of Model No. label ------------------------------------------------------------------------------------------------ 4-1 Fig. 4-2 Legend of Model No. label ------------------------------------------------------------------------------------------------- 4-1 Fig. 4-3 Outside drawings of Thermo-con -------------------------------- -------------------------------------------------------- 4-2 Fig. 4-4 Electrical diagram ------------------------------------------------------------------------------------------------------------ 4-3 Fig. 4-5 Circulating fluid circuit ------------------------------------------------------------------------------------------------ ------ 4-3 Fig. 5-1 HEC002-A --------------------------------------------------------------------------------------------------------------------- 5-1 Fig. 5-2 HEC006-A --------------------------------------------------------------------------------------------------------------------- 5-1 Fig. 5-3 Air Filter ------------------------------------------------------------------------------------------------------------------------- 5-2 Fig. 5-4 Top view ------------------------------------------------------------------------------------------------------------------------ 5-2 Fig. 5-5 Operation panel--------------------------------------------------------------------------------------------------------------- 5-3 Fig. 5-6 Display -------------------------------------------------------------------------------------------------------------------------- 5-3 Fig. 5-7 Reservoir Cap ----------------------------------------------------------------------------------------------------------------- 5-4 Fig. 6-1 Cooling capacity -------------------------------------------------------------------------------------------------------------- 6-2 Fig. 6-2 Heating capacity -------------------------------------------------------------------------------------------------------------- 6-2 Fig. 6-3 Pump capacity ---------------------------------------------------------------------------------------------------------------- 6-3 Fig. 9-1 Alarm indication in the event ERR14 arises --------------------------------------------------------------------------- 9-1 Fig. 9-2 Alarm indication in the event ERR14 arises during PB width setting input ------------------------------------- 9-1 Fig. 9-3 Alarm indication in the event temp. upper and lower limit arises ------------------------------------------------- 9-1 Fig. 10-1 Moisture air diagram ----------------------------------------------------------------------------------------------------- 10-2
Contents
vi HEC002-A/HEC006-A
Table List
Page
No.
Table 2-1 Division of DANGER, WARNING, CAUTION, and NOTE ------------------------------------------------------- 2-2 Table 2-2 Meaning of a symbol ----------------------------------------------------------------------------------------------------- 2-2 Table 2-3 Safety interlock list(Part 1) ---------------------------------------------------------------------------------------------- 2-5 Table 2-4 Safety interlock list(Part 2) ---------------------------------------------------------------------------------------------- 2-5 Table 6-1 Specifications -------------------------------------------------------------------------------------------------------------- 6-1 Table 8-1 Available mode in Level 1 ----------------------------------------------------------------------------------------------- 8-2 Table 8-2 Available mode in Level 2 ----------------------------------------------------------------------------------------------- 8-4 Table 8-3 Available mode in Level 3 ----------------------------------------------------------------------------------------------- 8-5 Table 9-1 Alarm information --------------------------------------------------------------------------------------------------------- 9-1 Table 9-2 Reset of alarm ------------------------------------------------------------------------------------------------------------- 9-2 Table 9-3 Alarm code list ------------------------------------------------------------------------------------------------------------- 9-2 Table 9-4 Troubleshooting ----------------------------------------------------------------------------------------------------------- 9-4 Table 10-1 Signal and style of connectors --------------------------------------------------------------------------------------- 10-1 Table 10-2 Power Supply Cable --------------------------------------------------------------------------------------------------- 10-2
Abbreviations
Abbreviation (The order of ABC) Meaning
AC Alternating Current AT Auto Tuning Chap. Chapter DC Direct Current EMI Electro Magnetic Interference EPDM Ethylene Propylene Diene Monomer ERR Error IEC International Electrotechnical Commission LCD Liquid Crystal Display PE (Electricity) Protective Earth PE (Material) Polyethylene PID Proportional, Integral, Differentiate PPS Polyphenylene Sulfide PV Process Value RET Return RXD Received Data SEL Select SER (No.) Serial (No.) SG Signal Ground SUS Special Use Stainless steel SV Setting Value Temp. Temperature TXD Transmitted Data WRN Warning
Introduction
HEC002-A/HEC006-A 1-1
1 Introduction
The definition and construction of operation manual are described below.
1.1 Scope and general description of use
The operation manual applies to operation method of SMC-brand Thermo-con HEC002-A and HEC006­A. Thermo-con is air-to-liquid heat exchanger to be used to control the temperature (e.g. detectors in an
X-Ray system). It aims easier understanding of operational and Installation information of the Thermo­con. Before any operation and Installation of this unit, be sure to read this operation manual carefully
and understand the contents well. This unit is Class 1 equipment with regard to the type of protection for electric shock.
1.2 Operation by external communication
It complies with communication standard RS-232C and RS-485. RS-232C can have a cable with length up to 15m. RS-485 can have a cable with length up to 500m.
The content which can be communicated is as follows.
1) Setting and reading of target temperature
2) Reading of the value detected by temperature sensor
3) Reading of warning status
4) Setting and reading of off-set value For operation by communication, it is necessary to order Communication Specifications.
<Contact>
If you have any questions or are unclear about any of the content of this manual, please contact the
following department.
SMC Corporation R&D Center Product Development Division-6 Address: 4-2-2, KINUNODAI, TSUKUBAMIRAI-SHI, IBARAKI-KEN 300-2493, JAPAN Phone:+81-297-52-6666 Fax:+81-297-20-5007 E-mail:kaihatsu_6_g3@smcjpn.co.jp
Introduction
HEC002-A/HEC006-A
1-2
1.3 Contents of operation manual
1) Chap. 1 Introduction The definition and use of operation manual are described.
2) Chap. 2 Safety Instructions Safety instruction, caution note, danger and warning, warning label and caution label and safety
interlock used in this unit are described.
3) Chap.3 Caution on Installation The precautions for setting up and mounting this unit are described.
4) Chap. 4 Unit Overview Describes the outlook of this unit and operation overview.
5) Chap. 5 Names and Functions of Components The description and function of the parts in this unit are mentioned.
6) Chap. 6 Specifications The specifications of this unit are described.
7) Chap. 7 Preparation for Operation The precautions for operation of this unit are described by each part.
8) Chap. 8 Operation The method for operation of this unit is explained.
9) Chap. 9 Alarm The alarms, which arise in this unit, are explained.
10) Chap. 10 Appendix The signal of connectors and the method for calculating dew points are described.
Safety Instructions
HEC002-A/HEC006-A 2-1
2 Safety Instructions
2.1 Before using the Thermo-con
This chapter is dedicated for your safety during interaction with the product. The product is operated at high voltage. Therefore, not only those who operate the unit, but those who are in charge of service and who work
nearby the product should read carefully and thoroughly understand descriptions related to safety in this manual before starting the work.
2.1.1 Safety training
This manual is not a general manual for safety and hygiene education that safety and hygiene tutors are supposed to conduct.
Anyone working with or near the product should be fully trained in recognition of the danger inherent to the product and the related safety countermeasures.
A manager is responsible for strict compliance to the safety standard in whole system, but individual person in charge of operation and maintenance should take responsibility for the daily work and should consider the safety of the working location and environment.
Operators and maintenance personnel responsible should ensure the safety of workshops and their environment before starting work.
Training concerning the product should take place after the sufficient training on safety. The training must not be carried without consideration to safety.
2.1.2 Identification of “Danger”, “Warning”, “Caution” and “Note”
The notifications given in this operation manual aim to assure the safe and correct operation of the product to prevent injury of operators or damage to the product. The notifications are grouped into four categories, “Danger”, “Warning”, “Caution”, and “Note”, which indicate the severity of the hazard and damage and also the degree of emergency. All notifications contain critical matter on safety, so they shall be carefully observed.
DANGER, WARNING, CAUTION and NOTE signs are in order according to severity (DANGER> WARNING> CAUTION> NOTE).
Safety Instructions
HEC002-A/HEC006-A
2-2
Table2-1 Division of DANGER, WARNING, CAUTION, and NOTE
Table2-2 Meaning of symbols
These paragraphs highlight hazards that would cause serious or even fatal injuries to workers if handled improperly or important instructions are ignored.
These paragraphs highlights hazards that might cause serious injuries to workers if the appropriate procedure is not carried out or warnings are ignored.
These paragraphs highlights hazards that might cause serious injuries to workers or might damage the unit, installed devices or products if the appropriate procedure is not carried out or cautions are ignored.
These paragraphs highlight knowledge which is recommended to be known to avoid mistakes that likely to happen during operation. Also anything that might damage the unit or performance of product for checking is described.
IEC/ISO standard
Attention, consult accompanying documents
Meaning
Caution, risk of electric shock
Symbol
IEC 348
ISO 3864, No. B.3.6
!
DANGER
!
WARNING
!
CAUTION
NOTE
Safety Instructions
HEC002-A/HEC006-A 2-3
2.2 “Warning” label and “Caution” label
This product is provided with “Warning” labels and “Caution” labels to inform the operator of hazards related to the product. Check the contents and position of all labels before starting the work.
The product shall be handled only by trained personnel only. Transportation, installation and maintenance including dangerous work shall be done by persons who have full knowledge and experience on the product and the system. Cover panels of the product shall be opened only by qualified service technicians or qualified personnel.
Read all warning and caution labels carefully and keep them in mind. Do not peel off or rub alert warning and caution labels. Confirm locations of alert warning and caution labels.
This product cannot be used for the device related to food.
If abnormal conditions, such as abnormal noise or smoke, or water leakage appeared, take the following actions:
Shut down power. Stop water radiating water supply Contact an authorised SMC dealer for repair
2.2.1 The position of attached “Warning” label and “Caution” label
Fig. 2-1 The position of attaching Warning label and Caution label
Caution label and Warning label
60mm
150mm
Fig.2-2 Detail of Warning and Caution label
for HEC002-A
for HEC006-A
Safety Instructions
HEC002-A/HEC006-A
2-4
2.3 Precautions for running (safety interlock)
This is a function to protect personnel, to restrict operation, that may cause damage to the product or facility, and to remove dangers related to safety.
This unit has several interlock functions, which activate when dangerous operation or condition occurs to stop operation and make it safe.
See “2.3.1 Interlock list” for contained function.
During operation or maintenance of the product, do not disable the interlock function of any device. Otherwise unexpected personnel injury or damage to the product may occur.
When turning on/off the power observe the procedure. Otherwise unexpected malfunction or danger may occur.
When maintaining, cleaning or in case of emergency, turn off the power source.
After identifying a problem be sure to check the cause and take necessary countermeasures before turning on the power.
When the power supply is restarted after turned off once, keep time interval at least 1sec. The restart of supply within that interval may break the unit.
Please do not use the device which generates the electromagnetic radiation such as cellular phones beside the unit. There is a possibility that the unit mis-operates.
Safety Instructions
HEC002-A/HEC006-A 2-5
2.3.1 Interlock list
Table2-3 Safety interlock list (Part 1)
No.
Description
Part
Quantity
Location
Cause
1
Overheat in Heat Exchanger
Thermostat
1
Heat
Exchanger
Detects abnormal heat in heat exchanger.
2
Switching power supply failure
Thermostat
2
Power supply Detects abnormal current, voltage or
heat.
3
Overheat in Heat Sink
Thermostat
1
Heat sink
Detects overheat in Heat Sink.
4
Low circulating fluid level
Level sensor
1
Reservoir
Detects lowering of circulating fluid level in reservoir.
5
Detection of breakage of temp. sensor
Controller internal circuit
-
Detects breakage and short circuit of temp. sensor and cables.
6
Excessive temp. increase
Controller internal circuit
-
Detects temp. input value not less than 70 C.
7
Excessive temp. decrease
Controller internal circuit
-
Detects temp. input value not more than 0 C.
8
Abnormal output (Overload)
Controller internal circuit
-
Works when temp. change is smaller than over load detection temp.(selected between 0.1 to 9.9 C) even if 100% output continues during overload detection time (selected between 0 to
99min.) When 0 is set, the alarm doesn’t
arise.
9
Low flow rate (Option)
Flow sensor
-
Detects lowering of flow rate at
0.7±0.3L/min or less.
Table2-4 Safety interlock list (Part 2)
No.
Description
Condition of unit
Indication
How to reset
1
Overheat in Heat Exchanger
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display. (ERR14)
Restart power supply
2
Switching power supply failure
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display. (ERR11)
Restart power supply
3
Overheat in Heat Sink
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display. (ERR14)
Restart power supply
4
Low circulating fluid level
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display. (ERR20)
Restart power supply
Safety Instructions
HEC002-A/HEC006-A
2-6
5
Detection of breakage of temp. sensor
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display. (ERR17)
Restart power supply
6
Excessive temp. increase
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display. (ERR12)
Restart power supply
7
Excessive temp. decrease
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display (ERR13)
Restart power supply
8
Abnormal output (Overload)
The unit continues to operate.
Error indication on display (ERR15)
Restart power supply
9
Low flow rate (Option)
Shuts off power supply to the Heat exchanger, Pump and Fan.
Error indication on display (ERR16)
Restart power supply
2.4 Disposing of product
Contact an industrial waste disposal company for disposal of the product. To minimize the risk, drain the fluid from the product when it is scrapped. If the fluid is left inside, an
accident and damage can result during transportation.
Caution on Installation
HEC002-A/HEC006-A 3-1
3 Caution on Installation
Pay special attention to the safety of all personnel when installing and transporting the product.
The product is heavy, be careful when installing or moving the product.
Only trained personnel can perform work such as installation, transportation and maintenance of the product.
3.1 Environment
The product shall be installed in an environment that meets the following requirements.
1) Where the product is not exposed to water, oil or any chemical spills.
2) Where the product is installed horizontally in a stable position .
3) Where the product is installed without interfere the suction and discharge port.
4) Where the product is not exposed to corrosive or flammable gas. (The unit is not explosion proof.)
5) Where the ambient temperature range is between 10 to 35C and the relative humidity range is between 35 to 80%. No dew condensation is allowed on the unit. Information about due condensation is shown on “10.2 Calculation of Dew Point”.
6) Where the product is not exposed to noise sources (such as discharging equipment, large relay and thyristor).
7) Where the there is enough space between power supply cable and communication cable of the product and power cables of other equipments.
8) Where the product is not exposed to strong electrical or magnetic emissions.
9) Where the power supply and ground connections can be made correctly.
10) Where the product is not exposed to materials such as silicone, which may generate harmful gas.
11) Where the product is not outdoors or in a place with the direct sunshine or heat radiation.
12) Where the product is at an altitude of more than 1000 meters.
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