SMC Networks EX600-SDN2, EX600-SDN1 Maintenance Manual

X600-TFL26GB

nstallation & Maintenance Manual

Fieldbus System - SI unit

Type EX600-SDN1 / EX600-SDN2

1. Safety Instructions

WARNING

CAUTION

6. Assembly

Do not operate the product beyond the specification range.

Do not use the product for flammable or harmful gases or liquids. Fire, malfunction, or damage to the product can result. Please confirm the specifications before use.

Do not operate the product in an environment where flammable or explosive gases may be present.

Fire or an explosion can result. The product is not designed to be explosion proof.

Do not disassemble, modify (including change of printed circuit board) or repair this product.

Injury or failure can result.

The following instructions must be followed when using the product in an interlocking circuit:

• Provide a multiple interlocking system, such as a mechanical protection system.

• Check the product regularly to ensure proper operation.

Otherwise malfunction can result, causing an accident.

The following instructions must be followed during maintenance:

• Turn off the power supply.

• Stop the air supply, exhaust the residual pressure and verify that the air is released to atmosphere before performing maintenance. Otherwise injury can result.

Do not perform operation or setting with wet hands.

There is a risk of electric shock.

Perform a proper functional check after completing maintenance.

Stop operation if the equipment does not function properly. Safety cannot be assured due to unexpected malfunction.

Provide grounding to assure the safety and noise immunity of the fieldbus system.

Individual grounding should be provided close to the product with an earth cable as short as possible.

When handling, assembling and replacing the unit:

• Do not touch any sharp metal parts of the connector or plug.

• Do not apply excessive force to the unit.

The connecting portions of the unit are firmly joined with seals.

• When joining units, take care not to get fingers caught between units.

Injury can result.

5. Names / Functions of individual Parts

No.

Part

Usage

Indication cover set screw

Loosen to open the indication cover.

5 Marker groove Groove to mount an indication marker.

Connector for unit (plug)

Conveys the signals and power supplies to the adjacent unit.

Connector (BUS IN) (plug)

Connector for FieldBus input. BUS IN and BUS OUT are connected inside the unit.

Connector (BUS OUT) (socket)

Connector for FieldBus output. BUS IN and BUS OUT are connected inside the unit.

Connector (for handheld terminal) (socket)

Connector to connect a handheld terminal.

Valve plate mounting holes

Holes for fixing the valve plate.

Valve plate mounting groove

Groove for mounting the valve plate.

Status indication LED

2 Indication cover

Open to gain access to the setting switches.

Indicates the unit status. (Refer to the “Trouble Shooting” section for further details.)

9 Joint bracket

Joint bracket to join the adjacent unit, fixed with attached screws.

Composing the unit as a manifold.

: If the unit was purchased as a manifold, the work described in this

section is not necessary.

Note

Be sure to turn off the power when carrying out the work to compose the unit as a manifold.

Connect a unit to the end plate. Digital input units, digital output units and analog units can be connected in any order.

(Tightening torque: 1.5 to 1.6 Nm)

Connection of SI unit Connect the SI unit after connecting all of the required I/O units together.

The connection procedure is the same as the previous step .

Mounting the valve plate Mount the valve plate to the manifold valve with valve fixing screws.

(Tightening torque: 0.6 to 0.7 Nm)

Connect the SI unit to the manifold valves. Insert the valve plate into the valve plate mounting groove at the side of the SI unit.

Fix using the valve plate fixing screws. (Tightening torque:0.7 to 0.8 Nm)

7. Installation

Direct mounting

When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before

mounting (Refer to the figure below), using 2xM4 screws. (Tightening

torque: 0.7 to 0.8 Nm)

Fix and tighten the end plates at one end of the unit as shown in the

figure below. (Tightening torque: 0.7 to 0.8 Nm) Fix the end plate at the valve side while referring to the operation manual of the corresponding manifold valve.

Intermediate reinforcing brace (EX600-ZMB1)

2xM4 screws (tightening torque: 0.7 to 0.8 Nm)

End plate

Manifold valve

117 0.2

90 0.2

Intermediate reinforcing brace 2xM4 screws

23.5

47xn

5.5

826

47xm

(Tolerance: 0.2 mm)

When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB2) before mounting, using 2xM4 screws. (Tightening torque: 0.7 to 0.8 Nm) Mount the end plate bracket (EX600-ZMA2) to the end plate, using 2xM4 screws. (Tightening torque: 0.7 to 0.8 Nm)

Hook the DIN rail mounting groove to the DIN rail. (See the figure below.) Press the manifold using its side hooked to the DIN rail as a fulcrum until the manifold is locked. Fix the manifold by tightening the DIN rail fixing screws of the EX600-ZMA2. (Tightening torque: 0.7 to 0.8 Nm) The tightening torque at the valve side depends on the valve type.

End plate bracket (EX600-ZMA2)

ntermediate reinforcing

race (EX600-ZMB2)

DIN rail

Fulcrum

End plate bracket (EX600-ZMA2)

Mark at cable end

Mark on the unit

Projected portion

8. Wiring

2. How to Order

3. Specifications

4. Outline dimensions(mm)

7. Installation (continued)

The M12 connector can be mated with a SPEEDCON connector.

Set the projected portion of the cable connector metal ring (plug / socket) to the mark at cable end.

Push the connector straight to insert it into the receptacle of the unit. If inserted without aligning the mark, the connector will not mate with the receptacle.

Refer to the catalogue or operation manual for this product.

Refer to the catalogue or operation manual for this product to get information about product specifications in detail.

Refer to the catalogue or operation manual for this product.

These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by label of "DANGER", "WARNING"or "CAUTION", followed by important safety information which must be carefully followed. To ensure safety of personnel and equipment the safety instructions in this manual and the product catalogue must be observed, along with other relevant safety practices.

If instructions are not followed there is a possibility of serious injury or loss of life. If instructions are not followed there is a possibility of injury or equipment damage.

In extreme conditions, there is a possible result of serious injury or loss of life.

DANGER

WARNING

CAUTION

Item Specifications

Enclosure IP67 (Combination with valve manifold)

Environment Pollution degree 2 (UL508)

Operating temperature -10 to +50 °C

Ambient humidity 35 to 85%RH (No dew condensation)

X600-TFL26GB

. Wiring (continued)

Wiring connection with handheld terminal

Refer to “Handheld Terminal Operation Manual” for the connection with the handheld terminal.

Note

Be sure to place a seal cap on any unused connectors. Placing the seal cap appropriately enables the unit to achieve IP67 protection.

BUS IN

Status indication LED (see figure below) displays the power supply status and communication status. These can be checked a

ccording to the following:

Indicator

symbol

Status

Indicator

symbol

Status

OFF Flashing Red

Red Light ON

Flashing Red and Green alternately

Green Light ON Flashing Green

9. Trouble Shooting

Indicator Status

Power for control/input is OFF.

Unit is operating normally.

Abnormal power voltage for control/input. Check the power supply and adjust or replace it.

Abnormal power voltage for output. Check the power supply and adjust or replace it.

Component failure inside SI unit. When ST(M) indicator is red, stop using the product and contact SMC.

•Valve is in short circuit or open circuit.

•Valve ON/OFF counter has exceeded the set value.

Communication error between units, or configuration memory error. Check the connection between units, or the unit configuration.

Error diagnostics detected the error of a unit other than the SI unit.

SI Unit - DeviceNet

Indicator Status

Power is OFF.

Communicating normally.

Checking node address duplication.

Critical communication error.

Check the node Address or Data Rate etc.

Connection cannot be established.

Non-critical communication error. Check the Data Rate etc.

Performing self diagnostics at start up.

Component failure inside SI unit. Stop using the product and contact SMC.

Note

Be sure to connect a termination resistor at both ends of the DeviceNetTMtrunk line.

Turn-lock mechanism

of the connector

Signal name Pin No. Wire colour

DRAIN 1 Drain

V+ 2 Red

V- 3 Black

CAN H 4 White

CAN L 5 Blue

Turn the connector clockwise. It stops when turned 1/4 turn.Turn it

further. When the connector is turned 1/2 turn from the original position, the projected portion is set at the diagonal position to the mark and the turn is completed. Check that the connector is securely locked. If the connector is turned excessively, it will become difficult to remove.

Mount the marker (EX600-ZT1) into the marker groove as required.

10. Contact

AUSTRIA (43) 2262 62280 NETHERLANDS (31) 20 531 8888 BELGIUM (32) 3 355 1464 NORWAY (47) 67 12 90 20 CZECH REP. (420) 541 424 611 POLAND (48) 22 211 9600 DENMARK (45) 7025 2900 PORTUGAL (351) 21 471 1880 FINLAND (358) 207 513513 SLOVAKIA (421) 2 444 56725 FRANCE (33) 1 6476 1000 SLOVENIA (386) 73 885 412 GERMANY (49) 6103 4020 SPAIN (34) 945 184 100 GREECE (30) 210 271 7265 SWEDEN (46) 8 603 1200 HUNGARY (36) 23 511 390 SWITZERLAND (41) 52 396 3131 IRELAND (353) 1 403 9000 UNITED KINGDOM (44) 1908 563888 ITALY (39) 02 92711

URL http://www.smcworld.com (Global) http://www.smceu.com (Europe)

SMC Networks EX600-SDN2, EX600-SDN1 Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual