SMC Networks EX510-GMJ1, EX510 Series Operation Manual

Fieldbus system

CC-Link Compatible GW unit

Operation Manual

EX510-GMJ1

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2003-2017 SMC Corporation All Rights Reserved

EX※※-OMH0014-C

Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: [phone] Fax: [phone]

URL http://www.smcworld.com

1

Table of Contents

Thank you for purchasing an SMC fieldbus system EX510
series.
Please read this manual carefully before operating the product
and make sure you understand its capabilities and limitations.
Please keep this manual handy for future reference.

OPERATOR

•This operation manual has been written for those who have
knowledge of machinery and apparatuses that use fieldbus
system and have full knowledge of assembly, operation and
maintenance of such equipment.

•Please read this operation manual carefully and understand it
before assembling, operating or providing maintenance service
to the actuator.

Safety Instructions 2

Product Summary 6

Name of Parts/ Accessories 7

Dimensions 8

Settings 9

Specifications 11

Wiring 12

Display/ Switch Setting 19

Troubleshooting 23

32

Safety Instructions

The product and this manual contain essential information to
protect users and others from possible injury and property
damage and to ensure correct handling.
Please check that you fully understand the definition of the
following messages (signs) before going on to read the text, and
always follow the instructions.
Please read the operation manual of related apparatus and
understand it before operating the actuator.

Read this manual and follow its instructions. Signal words such as
WARNING, CAUTION and NOTE, will be followed by important
safety information that must be carefully reviewed.

Indicates a potentially hazardous situation
which could result in death or serious
injury if you do not follow instructions.

Gives you helpful information.

Indicates a potentially hazardous situation
which if not avoided, may result in minor
injury or moderate injury.

Do not operate the product outside of the specifications.

Fire, malfunction, or damage to the product can result.
Verify the specifications before use.

Do not disassemble, modify (including change of printed
circuit board) or repair.

An injury or failure can result.

IMPORTANT MESSAGES

Do not operate in an atmosphere containing flammable or
explosive gases.

Fire or an explosion can result.
This product is not designed to be explosion proof.

If using the product in an interlocking circuit:

•Provide a double interlocking system, for example a
mechanical system.

•Check the product regularly for proper operation.

Otherwise malfunction can result, causing an accident.

The following instructions must be followed during
maintenance:

•Turn off the power supply.

•Stop the air supply, exhaust the residual pressure and

verify that the air is released before performing
maintenance.

Otherwise an injury can result.

After maintenance is complete, perform appropriate
functional inspections.

Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.

Provide grounding to assure the noise resistance of the
product.

Individual grounding should be provided close to the product with
a short cable.

54

Safety Instructions (continued)

Note

•When conformity to UL is required, the SI unit should be used
with a UL1310 Class 2 power supply.

Follow the instructions given below when handling your product.
Or, it will have a risk of being damaged and operating failure.

•Operate product with the specified voltage.

•Reserve a space for maintenance.

•Do not remove labels.

•Do not drop, hit or apply excessive shock to the product.

•Follow the specified tightening torque.

•Never mount a product in a location that will be used as a
foothold.

•Do not bend or apply tensile force to cables, or apply force by
placing heavy load on them.

•Connect wires and cables correctly.

•Do not connect wires while the power is on.

•Do not lay wires or cables with power line or high-voltage line in
the same wiring route.

•Verify the insulation of wiring.

•Separate power line for solenoid valves from power line for
Input and control unit.

•Take appropriate measures against noise, such as using a
noise filter, when the product is incorporated into equipment.

•Select the proper type of protection according to the
environment of operation.

•Take sufficient shielding measures when installing at the
following place.

(1) A place where noise due to static electricity is generated
(2) A place where electric field strength is high
(3) A place where there is radioactive irradiation
(4) A place near power line

•Do not use the product near by a place where electric surges
are generated.

•When a surge-generating load such as a relay or solenoid is
driven directly, use an product with a built-in surge absorbing
element.

•The product is CE marked, but not immune to lightning strikes.
Take measures against lightning strikes in the system.

•Prevent foreign matter such as remnant of wires from entering
the product to avoid failure and malfunction.

•Mount the product in a place that is not exposed to vibration or
impact.

•Do not use the product in an environment that is exposed to
temperature cycle.

•Do not expose the product to direct sunlight.

•Keep the specified ambient temperature range.

•Do not expose the product to heat radiation from a heat source
located nearby.

•Set the switches by using a sharp-pointed screwdriver etc.

•Turn off the power supply, stop the supplied air, exhaust the
residual pressure and verify the release of air before performing
maintenance.

•Perform maintenance and check regularly.

•Perform a proper functional check.

•Do not use solvents such as benzene, thinner etc. to clean the
product.

76

Product Summary

System structure

( )

( )

Power supply
for output

Power supply
for input and
controling GW

24 VDC

24 VDC

GW unit

Input unit
1 connector
2 inputs type

Input unit
1 connector
1 input type
connecting to
4 sets maximum

Branch cable
(EX510-FC )

Valve manifold
with SI unit
connecting to
4 sets maximum

Connecting to bus
at upper level
(CC-Link)

( )

( )

The system which realizes wiring saving and distributed
installation by connecting to CC-Link. The signal to CC-Link is
transmitted by GW unit, and the signal to input/output device
which is installed discretely is collected by GW unit.

Name of Parts/ Accessories

Communication
connector for
CC-Link
(1 piece)

Power supply
connector
(2 pieces)

Accessory

10

11

8

4

7

5

1

6

9

2

3

No. Parts Purpose

1

Communication
socket (BUS)

Connect to CC-Link line with an accessory
connector for CC-Link ( ). ∗

2

Power supply
socket (PWR(V))

Supplying power for output instruments such as a
solenoid valve with an accessory connector ( ). ∗

3

Power supply
socket (PWR)

Supplying power for controlling GW and for
input instruments such as a sensor with an
accessory connector

()

. ∗

4

GW unit side
branch connector
(for input)

Connecting an input unit etc. by using branch
cables (EX510-FC ).

5

GW unit side
branch connector
(for output)

Connecting SI unit (manifold valve) etc. by
using branch cables (EX510-FC ).

6 FG terminal Used for grounding
7 Mounting hole

Used when a unit is mounted with two M4 screws.

8

DIN rail mounting
slot

Used when a unit is mounted to DIN rail.

9

Display/ switch
setting part

Sets up the switch on such as LED display and
address, I/O points.

∗: For wiring method, refer to "Wring" in the "Operation Manual".