SMC Networks EX9-AC -1, EX9-AC -7, EX250-SEN1, EX9-AC002-3, EX500-AP -S User Manual
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Reduced wiring system
EX250-SEN1
Instruction Manual
EtherNet/IP™ Compatible SI Unit
URL http://www.smcworld.com
Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
EtherNet/IP™ is a trademark used under licence by ODVA.
The descriptions of products shown in this document may be used by the other companies as their trademarks.
© 2006 SMC Corporation All Rights Reserved
Contents
Thank you for purchasing the SMC reduced wiring system EX250 series.
Please read this instruction manual carefully and understand the contents before
use so that you can operate this unit safely and correctly.
Please keep this manual handy for future reference.
OPERATOR
This instruction manual has been written for those who have knowledge of
machines and equipments that use reduced wiring system as well as the
sufficient knowledge to assemble, operate, and maintain such devices.
Before performing assembly, operation and/or maintenance, please read
this manual carefully and understand the contents.
To facilitate recycling, this
manual is printed using
biodegradable soy ink, which
can easily be de-inked.
This manual is printed in the
"non-water system", which does
not output toxic liquid waste.
SAFETY ..........................................................................................................2
Product Summary............................................................................................5
SI Unit
Model Indication Method...............................................................................6
Part Names...................................................................................................6
Dimensions ...................................................................................................7
Mounting/Installation.....................................................................................7
Specifications..............................................................................................10
Wiring..........................................................................................................12
Display/Setting............................................................................................15
Input Block
Model Indication Method.............................................................................18
Part Names.................................................................................................18
Dimensions .................................................................................................19
Mounting/Installation...................................................................................19
Specifications..............................................................................................19
Wiring..........................................................................................................20
Display/Setting............................................................................................22
EX9 Series Output Block/Power Block
Model Indication Method.............................................................................23
Part Names.................................................................................................24
Dimensions .................................................................................................25
Mounting/Installation...................................................................................25
Specifications..............................................................................................25
Wiring .........................................................................................................26
Display ........................................................................................................30
Option............................................................................................................31
Troubleshooting.............................................................................................33
2 3
SAFETY
The body of unit and this manual contain the essential information for the protection of
users and others from possible injury and property damage and to ensure correct
handling.
Please check that you fully understand the definitions of the following messages
( symbols ) before going on to read the body of this manual, and always follow the
instructions.
Please also read the instruction manuals etc. of related machines and equipments and
understand the contents before use.
IMPORTANT MESSAGES
Indicates a potentially hazardous situation that could result in
death or severe injury if you do not follow instructions.
Read this manual and follow its instructions. Signal words such as WARNING,
CAUTION and NOTE will be followed by important safety information that must be
carefully reviewed.
Indicates a potentially hazardous situation that, if not avoided,
may result in minor injury or moderate injury.
Gives you helpful information.
NOTE
Do not disassemble,
modify ( including modification of printed circuit board ) or repair.
Otherwise injury or failure can result.
Do not operate beyond specification range.
Otherwise fire, malfunction or damage to the reduced wiring system can result.
Confirm the specifications before operation.
Do not operate in atmosphere of flammable/explosive/corrosive gas.
Otherwise fire, explosion or corrosion can result.
This reduced wiring system is not explosion-proof type.
For use in interlock circuit:
Provide double interlock system by adding different type of protection
( such as mechanical protection ).
Check that the interlock circuit is working normally.
Otherwise accident caused by malfunction can result.
Before performing maintenance:
Turn off power supply.
Stop air supply, exhaust compressed air in piping, and confirm the release
to atmosphere.
Otherwise injury can result.
Conduct proper functional inspection after completing maintenance.
In the case of abnormality such as unit does not work normally, stop the operation.
Otherwise safety cannot be assured due to unintended malfunction.
Provide grounding to improve safety and noise resistance of reduced wiring
system.
Provide grounding as close to the unit as possible to shorten distance for grounding.
1. UL508-compatible limited voltage/current circuit
A circuit using the secondary coil of an insulating transformer that meets following conditions
as power source.
Maximum voltage ( at no load ):30Vrms ( 42.4Vpeak ) or below
Maximum current: ( 1 ) 8A or less ( including when short-circuited )
( 2 ) When limited by the circuit protector ( such as fuse )
having the following rating.
2. UL1310-compatible Class 2 power supply unit or circuit of max. 30Vrms ( 42.4Vpeak ) or less
using a UL1585-compatible Class 2 transformer as power source. ( Class 2 circuit )
Handling precautions
Use the following UL-recognized DC power supply to combine with.
No-Load Voltage ( Vpeak ) Max. Current Rating ( A )
0 to 20 [V] 5.0
Above 20 [V] to 30 [V] 100/peak voltage
4 5
Product Summary
This system realizes reduced wiring between the input and output equipment by connecting to EtherNet/IP. EtherNet/IP and the input and output equipment communicates
through the SI Unit.
Up to 32 Inputs can be connected to the SI Unit using Input Blocks.
Up to 32 Outputs
Note)
from combined EX9 Output Blocks and Valve manifolds can be
connected to the SI Unit.
Note) The maximum output point is 24 when the Power Block is connected.
SAFETY ( continued )
Follow the instructions given below when handling your reduced wiring system.
Otherwise a damage or failure to cause a malfunction can result.
Operate the reduced wiring system at the specified voltage.
Reserve space for maintenance.
Do not remove any name plate or label.
Do not drop, hit or apply an excessive shock to the unit.
Follow the specified tightening torque.
Do not apply any excessive force to cables by repeated bending, tensioning or placing a
heavy object on the cables.
Connect wires and cables correctly.
Do not perform any wiring work while the power is on.
Do not use the reduced wiring system on the same wiring route as the power line or high
voltage line.
Confirm the insulation of wiring.
Perform the power supply wiring by dividing into two lines ---- one is for power supply for output
and the other is for power supply for input and controlling.
Take sufficient measures against noise such as noise filter when incorporating the reduced
wiring system into a machine or equipment.
Mount a Waterproof Cap on each unused M12 connector for input/output.
Take sufficient shielding measures when operating the product in any of the following places.
( 1 ) A place where noise due to static electricity etc. is generated
( 2 ) A place of high electric field strength
( 3 ) A place where exposure to radioactivity is possible
( 4 ) A place near power cable
Do not operate the product in a place where there is a source of surge.
Use a surge absorbing element built-in type to directly drive the load that generates surge
voltage such as solenoid valve.
Prevent any foreign matter such as remnant of wires from getting inside the product when
opening the station number switch protective cover.
Install the reduced wiring system in a place free from vibration and impact.
Operate the product in the specified ambient temperature range.
Do not use in a place to be affected by the radiant heat from a surrounding heat source.
Set the DIP switch by using a sharp-pointed watchmakers screwdriver etc.
Perform the maintenance regularly.
Conduct an appropriate functional inspection after completing the maintenance.
Do not use chemicals such as benzin and thinner to clean the product.
System configuration general
Solenoid valve
Output Block
(for high wattage load)
Power Block
Output Block
(for low wattage load)
SI Unit applicable to
EtherNet/IP
Input Block
End Plate
Power supply for Output Block (for high wattage load)
Connecting to bus at upper level
(EtherNet/IP)
Power supply for output/input and control
24VDC
24VDC
6 7
SI Unit Model Indication Method
Tie-rod (2 pcs.)
Accessory
Note1 : For wiring method, refer to subsection "Wiring" (page 12) in this manual.
Note2 : For display and setting method, refer to subsection "Display/Setting" (page 15) in this manual.
Dimensions ( unit : mm )
BUSBUS
PWRPWR
SOLSOL
NSNS
PWRPWR
SETTINGSSETTINGS
11
00
MSMS
-- -- -- -- --
64.459.8
63
78.9
No.
Part names Application
1
Communication
connector
Connect with EtherNet/IP line.
Note1)
2 Power supply connector
Supplies power to the solenoid valve, the Output Block, SI
Unit and the Input Block.
Note1)
3 Input Block connector Connects the Input Block.
4 Output Block connector Connects the solenoid valve, Output Block and etc.
5 Display LED display shows the SI Unit status.
Note2)
6 Switch protective cover
Display the power supply status and communication
status with PLC.
Note2)
7 Ground terminal Used for grounding.
8
MAC address
A unique MAC address of 12 hexadecimal number digits to
each SI Unit.
Tie-rod : 2 pcs.
Tie-rod : 2 pcs.
Tie-rod : 2 pcs.
EX250 series Input Block
End Plate (Input Block side)
SI Unit
EX9 series Output Block or
Power Block
Solenoid valve or
End Plate R (Output Block side)
M3 x 18 : 2 pcs.
(Hexagon socket head cap screw
(with spring washer))
Mounting/Installation
How to assemble / disassemble units.
NOTE
Hold the SI Unit and the Input / Output Block in order to have no clearance between them
while tightening the bolt.
Be sure to tighten bolt by specified tightening torque. (Tightening torque : 0.6N m)
SI Unit body
Part Names
EX250 SEN1
Communication protocol
EtherNet/IP
EN1
8 9
Mounting/Installation (continued )
Layout of the Input Block
Position the Input Block on the left side of the SI Unit.
Layout of the EX9 series Output Block / Power Block
Position the Output Block / Power Block on the right side of the SI Unit and between
the SI Unit and solenoid valve or End Plate R (on the Output Block side).
1) Output Block for high wattage load
The Output Block for high wattage load cannot be used independently.
Be sure to combine with the Power Block for use.
2) Position of Output Block for high wattage load
The Output Block for high wattage load cannot be mounted at the place nearer to
the SI Unit than the Power Block. However, that place is acceptable if the Power
Block is located between SI Unit and the Output Block for high wattage load.
3) Output Block for low wattage load
The Output Block for low wattage load cannot be mounted at the right side of the
Power Block. Mount to the place nearer to the SI Unit than the Power Block.
Position of End Plate
Be sure to connect the End Plate (on the Input Block side) at the left end of the
manifold.
When the valve is not connected, be sure to connect the End Plate R (on the
Output Block side) at the right end of the manifold.
Installation example Dimensions with solenoid valves unconnected [Unit: mm]
1 2 3 4 5 6 7 8 9 10
L 114 135 156 177 198 219 240 261 282 303
L
m
[mm]
* Each dimension shows the unit without solenoid valves connected and with an End Plate
R (on the Output Block side) connected. Standard settings of L dimensions are with 10
or less m blocks. Ask SMC sales for the setting with over 10 blocks mounted.
Refer to the individual specifications for the dimensions when the solenoid valves are
connected.
Wiring (power supply, communication, input/output) and piping are all in one direction.
Space for wiring and piping is required in that direction.
SI Unit
For high
wattage load
EX9-OEP1
SI Unit
Power
Block
EX9-PE1
For high
wattage load
EX9-OEP1
SI Unit
For high
wattage load
EX9-OEP1
For high
wattage load
EX9-OEP1
For high
wattage load
EX9-OEP1
Power
Block
EX9-PE1
Power
Block
EX9-PE1
For high
wattage load
EX9-OEP1
Power
Block
EX9-PE1
SI Unit
POWER
PWR
PWRPWR
SI Unit SI Unit
For low
wattage load
EX9-OET1
For low
wattage load
EX9-OET1
Power
Block
EX9-PE1
For low wattage load
EX9-OET1
0
1
EX250
SOLNSNS
PWR
SETTINGS
1
0
MS
0
1
0
1
The number of
Input Blocks
0
1
EX250
1
0
SOL
PWR
SETTINGS
MS
The number of
Output Blocks
0
0
1
1
66
Mounting hole for 4-M4
L = 21 x m + 93
* The number of Input Blocks + The number of Output Blocks + The number of Power Blocks : m
Thickness : 13.2
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