SMC Networks EX250-SAS3,EX250-SAS7,EX250-SAS5,EX250-SAS9 Operation Manuals

Summary of Product elements

<EX250-SAS3/-SAS5/-SAS7/-SAS9>

A
D
D

R
1

A
D
D

R
2

A
D
D

R
E
S

S
S
E

T
T
I
N

G

P
W
R

A

U
X

I
N

­E

R
R

C
O
M

­E
R
R

H
O
L
D

C
L
E
A

R

S
W

Tie rod (2 pcs.)

Accessory

1

7

5

6

4

3

A

D

D

R

1

A

D

D

R

2

A

D

D

R

E

S

S

S

E

T

T

IN

G

P

W

R

A

U

X

I

N

-

E

R

R

C

O

M

-

E

R

R

H

O

L

D

C

L

E

A

R

S

W

2

Installation

General instructions on installation and maintenance

Connect valve manifold to the SI unit.
Connectable valve manifolds are the same as for EX250 series SI unit.
Refer to the EX250 series valve manifold section in the valve catalogue for valve
manifold dimensions.

M3 hexagon screw
Tightening torque: 0.6 Nm

Tie rod
Tightening torque: 0.6 Nm

End plate SI unit Valve manihold

Addition of input block

•Remove the screws from the end plate to remove the plate.

•Mount the additional tie rods (supplied with the input block).

•Connect additional input block.

•Re-mount the end plate that was removed, and tighten the screws to the specified
tightening torque. (0.6 Nm)

Replacing the SI unit

•Remove the screws from the end plate and release the connection with the valve unit.

•Replace the SI unit. (There is no need to remove the tie rod.)

•Re-mount the input block and end plate that was removed, and tighten the screws to
the specified tightening torque. (0.6 Nm)

Precautions for maintenance
(1)Turn off the power supply completely.
(2)Check that there is no foreign matter inside the unit.
(3)Check that there is no damage and no foreign matter on the gasket.
(4)Tighten the screws to the specified torque.

If the unit is not assembled correctly, this may cause product failure due to foreign
matter such as liquid and dust which may get into the unit.

Connecting cables

S

elect the appropriate cables to mate with the connectors mounted on the SI unit.

Troubleshooting

Technical documentation giving detailed troubleshooting information can be found
on the SMC website (URL http://www.smcworld.com).

Specifications

Connected load: 24 VDC Solenoid valve with surge voltage suppressor of 1.5 W or less

(manufactured by SMC)
Current consumption of power supply for SI unit operation: 0.1 A max.
Ambient temperature for operation: 5 to 45

o

C

Ambient temperature for storage: -20 to 60

o

C

Pollution degree 3: (UL508)

Technical documentation giving detailed specification information can be found on
the SMC website (URL http://www.smcworld.com

).

Outline Dimensions

Technical documentation giving detailed outline dimensions information can be
found on the SMC website (URL http://www.smcworld.com).

Assembly and disassembly of the SI unit

NOTE

When conformity to UL is necessary the SI unit must be used with a UL1310
Class2 power supply.

Safety Instructions

Do not operate the product outside of the specifications.

Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.

Do not disassemble, modify (including changing the printed circuit board) or repair.

An injury or failure can result.

Do not operate in an atmosphere containing flammable or explosive gases.

Fire or an explosion can result.
This product is not designed to be explosion proof.

If using the product in an interlocking circuit:

•

Provide a double interlocking system, for example a mechanical system.

•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.

The following instructions must be followed during maintenance:

•Turn off the power supply.

•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.

Otherwise an injury can result.

Fieldbus device

Operation Manual

EX250 Series for AS-Interface

T

hank you for purchasing an SMC EX250 Series Fieldbus device (Hereinafter
referred to as "SI unit" ).
Please read this manual carefully before operating the product and make sure you
u

nderstand its capabilities and limitations.
Please keep this manual handy for future reference.

To obtain more detailed information about operating this product,
please refer to the SMC website (URL http://www.smcworld.com

) or

contact SMC directly.

Safety Instructions

T

hese safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"

Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.

Warning

Caution

After maintenance is complete, perform appropriate functional inspections.

Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.

C

AUTION indicates a hazard with a low level of risk which, if

not avoided, could result in minor or moderate injury.

Caution:

Warning:

Danger:

W

ARNING indicates a hazard with a medium level of risk

which, if not avoided, could result in death or serious injury.

D

ANGER indicates a hazard with a high level of risk which, if

n

ot avoided, will result in death or serious injury.

Operator

This operation manual is intended for those who have knowledge of machinery

using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenance of such equipment. Only those persons are
allowed to perform assembly, operation and maintenance.

Read and understand this operation manual carefully before assembling,

operating or providing maintenance to the product.

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2012 SMC Corporation All Rights Reserved

Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: [phone] Fax: [phone]

URL http://www.smcworld.com

Provide grounding to assure the safety and noise resistance of the Fieldbus system.

Individual grounding should be provided close to the product with a short cable.

Communication connector

Element Description

Sends or receives the communication signals via AS-Interface line.

Power supply connector for
output equipment

∗

1

Supplies power to the solenoid valve, output block, etc.

Output block connector Connects the solenoid valve or output block, etc.

Display window Displays the status of the SI unit with LEDs.

1

No.

2

4

5

∗1: Available only for EX250-SAS3/-SAS5.

S

witch cover

S

ets the address, etc. with the switch inside.

G

rounding terminal (FE)

∗

1

U

sed for grounding.

6

7

I

nput block connector

C

o

n

n

e

c

t

s

t

h

e

i

n

p

u

t

b

l

o

c

k

.

3

1

24

3

•Power supply connector for output equipment: M12 4-pin, plug

1

24

3

24 V

Description Function

Power supply for output equipment (+)

N.C. Unused

0V Power supply for output equipment (-)

1

No.

2

3

N.C. Unused4

The M12 cable, AS-i standard cable and connector for T-branch are not supplied by
S

MC.

C

ontact each manufacturer for the catalogue details etc.

W

ire the cable for AS-Interface line so that the total voltage drop is 3 V or less.

AS-i +

Description Function

AS−Interface line (+)

(

0 V)Power supply for output equipment (

-

)

AS-i -AS−Interface line (-)

1

No.

2

3

(24 V) Power supply for output equipment (+)4

•Communication connector: M12 4-pin, plug

EX250-SAS3/-SAS5

∗

: Connected inside the SI unit.

Power supply connector
for output equipment

Communication connector

Ground terminal

•

Connection example

M12 cable
Recommendation conductor cross-section: 1.5mm

2

AS-i standard cable
(BLACK CABLE)

Connector for T-branch
A

SI FK M12 Hirschmann etc.

(IEC 603526)

EX250-SAS3

AS-i standard cable
(YELLOW CABLE)

∗

1

24

3

The M12 cable, AS-i standard cable and connector for T-branch are not supplied by
SMC.
Contact each manufacturer for the catalogue details etc.
Wire the cable for AS-Interface line so that the total voltage drop is 3 V or less.

AS

-

i

+

Description Function

AS−Interface line (+)

(

0 V)

R

ESERVE

AS-i -AS−Interface line (-)

1

No.

2

3

(24 V) RESERVE4

•Communication connector: M12 4-pin, plug

EX250-SAS7/-SAS9

Communication connector

•Connection example

M12 cable
Recommendation conductor cross-section: 1.5mm

2

Connector for T-branch
ASI FK M12 Hirschmann etc.
(IEC 603526)

EX250-SAS7

AS-i standard cable
(YELLOW CABLE)

Setting

ADDRESS SETTING

SW

E

X250

ADDR2ADDR1

HOLD

CLEAR

COM

-ERRIN-ERR

A

UXPWR

SI

PWR

LED LED condition

Green LED is ON Indicates that the power supply for AS-Interface line is turned ON.

AUX Green LED is ON

Indicates that the power supply for

o

utput equipment is turned ON.

IN-ERR Red LED is ON

Indicates that an input power supply over current is detected.

∗

1

(LED is OFF at normal condition)

LED Indication

Description

COM-ERR

Red LED is ON

Red LED is flashing

Indicates a communication error.
(

LED is OFF at normal condition)

Indicates peripheral equipment error.

∗

1

(

Over current of input power, blown fuse)

EX250-SAS3/-SAS5 EX250-SAS7/-SAS9

-

(

LED is OFF at normal condition)

∗

1: EX250-SAS3/-SAS5: Input block

E

X250-SAS7/-SAS9: Input block, Output block, Solenoid valve

A

ddress setting

H

OLD/CLEAR setting
Over Current Protection setting SW
Address setting procedure via the AS-i line

To set this function, refer to SMC website (URL http://www.smcworld.com) for
more detailed information or contact us.