SMC Networks D-H7A1 User Manual

Installation and Maintenance Manual Solid State Auto-Switch Series D-H7A1, D-H7A2, D-H7BA, D-H7B, D-H7BW, D-H7NW, D-H7PW
This manual should be read in conjunction with the current product catalogue
For future reference, please keep this manual in a safe place
Safety Instructions
These safety instructions are intended to prevent a hazardous situa­tion and/or equipment damage.These instructions indicate the level of potential hazard by label of “Caution”, “Warning” or “Danger”. To ensure safety,be sure to observe ISO4414
(Note1)
, JIS B 8370
(Note2)
and other safety practices. Note 1: ISO 4414: Pneumatic fluid power – Recommendations for the application of equipment to transmission and control systems. Note 2: JIS B 8370: Pneumatic system axiom.
CAUTION : Operator error could result in injury or
equipment damage.
WARNING : Operator error could result in serious
injury or loss of life.
DANGER : In extreme conditions, there is a
possible result of serious injury or loss of life.
WARNING
1. The compatibility of pneumatic equipment is the respon­sibility of the person who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements.
2. Only trained personnel should operate pneumatically operated machinery and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.
3. Do not service machinery/equipment or attempt to remove component until safety is confirmed.
1) Inspection and maintenance of machinery/equipment should
only be performed after confirmation of safe locked-out control positions.
2) When equipment is to be removed, confirm the safety process
as mentioned above. Switch off air and electrical supplies and exhaust all residual compressed air in the system.
3) Before machinery/equipment is re-started, ensure all safety
measures to prevent sudden movement of cylinders etc. (Bleed air into the system gradually to create back-pressure, i.e. incorporate a soft-start valve).
4. Contact SMC if the product is to be used in any of the following conditions:
1) Conditions and environments beyond the given specifica-
tions, or if product is used outdoors.
2) Installations in conjunction with atomic energy, railway, air
navigation, vehicles, medical equipment, food and beverage, recreation equipment, emergency stop circuits, press applications, or safety equipment.
3) An application which has the possibility of having negative
effects on people, property, or animals, requiring special safety analysis.
CAUTION
Ensure that the air supply system is filtered to 5 micron.
1. Product specification
Model number D-H7A1 D-H7NW D-H7A2 D-H7PW D-H7B
D-H7BW
D-H7BA
Wiring style Three wire type Two wire type Output style NPN type PNP type –– Application IC, Relay, PLC 24V DC Relay, PLC Source voltage DC5·12·24V (DC4.5~28V) –– Current consumption 10mA or less –– Load voltage DC28V or less –– DC24V (DC10~28V) Load current 40mA or less 80mA or less 5~40mA or less Internal voltage drop 1.5V or less 0.8V or less 4V or less Leak current 100µA or less at DC24V 0.8mA or less at DC24V Operating time 1ms or less Operating
One colour Two colour One colour Two colour One colour Two colour
indicator lamp* Proof impact 1000m/s
2
Insulation resistance 50M or more at DC500V mega Proof voltage AC1000V for 1 minute (lead wire, between cases) Ambient temperature -10~60°C Protection structure IEC529 standard IP67, JISC0920
* One colour: Red diode lights when ON
Two colour: Operating position······Red diode lights
Optimum operating position······Green diode lights
not start. Ensure that, if using a load that can generate a surge voltage ie.Relay or Solenoid valve, a built-in surge protection circuit is installed.
If an auto-switch is to be used to generate an inter-lock signal, which requires high reliability, then instigate mechanical protection,or place another switch, double inter-lock style, together. Ensure the correct operation of this Inter-lock frequently.
Ensure, when installing this product, that enough space is available for maintenance to be carried out.
CAUTION
Do not subject this product to any form of impact damage. Do not lift an actuator,fitted with an auto-switch, by the switch lead, as stress may be applied to the inside of the switch. Ensure auto-switch mounting screw is tightened to the correct torque (see Mounting of switch bracket). Adjust the auto-switch so that the ON position coincides with the cen­tre of the operating area. If the switch is set to one side or the other of this centre position then inconsistent operation will occur.
Wiring
Do not apply repeated bending or tensile forces to the connecting wiring as this may cause disconnection. Bend radius is approximately R40mm or more. Connect the load before applying power to the switch, failure to do so may cause excess current to damage the switch. Ensure wiring is carried out correctly. Not all wiring modes have pro­tection and the switch may be damaged. Separate signal lines from power/high voltage lines to prevent 'noise'. Ensure all wiring is correctly and fully insulated.
WARNING
DO NOT USE THIS SWITCH IN AN EXPLOSIVE ATMOSPHERE. Do not use this switch in high magnetic fields, as this will damage the switch and actuator magnet. Do not use this switch in water-laden atmospheres, oil or chemical laden atmospheres.
Do not use this switch in conditions where temperatures are outside of the switch operating Spec. Protect the switch from weld spatter and accumulation of iron dust etc.
Maintenance
To avoid incorrect operation periodic maintenance should be carried out.
• Check tightness of mounting screw regularly to prevent possible movement of the switch from its set position.
• Regularly check condition of the wiring. Repair insulation damage immediately or replace the switch.
• If a red LED is showing this indicates that the switch has moved from the set position. Re-adjust the switch until the green LED is showing (this is the optimum position).
CAUTION
If detection failure occurs i.e. LED remains ON follow the faultfinding chart above (Fig 1).
For applications involving contact with water, elasticity, and welding, contact your nearest SMC Office. (See at the end of this Manual.)
If the hysteresis, between the ON and OFF position of the switch is incorrect please consult SMC.
Exterior dimensions
Basic wiring (Fig 4)
Lead wire colour in brackets indicates products complying with IEC.
Connection with PLC (sequence controller)
Depending on the PLC input specification, the output design of 3 wire type switches and 2 wire type switches differ.(See below)
PLC input specification 3 wire output type 2 wire connecting type
Sink input NPN output Sink output mode
Source input PNP output Source output mode
Mounting of switch bracket
Each actuator has a specified mounting bracket to mount the switch to the actuator.The type of bracket depends on the following:
• Type of actuator, and tube O.D. Please consult the current actuator catalogue for details.
When fitting an auto-switch for the first time please ensure that the actuator is fitted with a magnet and that the brackets are correct for the actuator type.
Appropriate tightening torque
M3 mounting screw correct tightening torque is 0.8~1.0 Nm (8.2~10.2 kgf.cm)S
Setting the switch detection position
Position the actuator at its stroke end.
Single colour display
Move the auto-switch into the centre of the operating range and ensure that the red LED is ON.
Two colour display
Move the Auto-switch into the centre of the operating range and ensure that the green LED is ON.
Detecting actuator stroke end
Refer to dimensions A & B in the actuator catalogue.
CAUTION
D-H7BA (Improved water resistant type)
Although this switch has improved properties with regard to oil and water resistance, it should not be exposed to cutting oil, which con­tains additives, high-pressure water jets or extremes of temperature.
CAUTION
In all cases do not clean with a solvent solution.
017A/ENGD-#S-TFI95GB
When you enquire about the product, please contact the following
SMC Corporation: ENGLAND Phone 01908-563888 TURKEY Phone 212-2211512 ITALY Phone 02-92711 GERMANY Phone 6103-402-0 HOLLAND Phone 020-5318888 FRANCE Phone 01-64-76-10-00 SWITZERLAND
Phone 052-34-0022 SWEDEN Phone 08-603 07 00
SPAIN Phone 945-184100 AUSTRIA Phone 02262-62-280
Phone 902-255255 IRELAND Phone 01-4501822 GREECE Phone 01-3426076 DENMARK Phone 8738-0800 FINLAND Phone 09-68 10 21 NORWAY Phone 67-12 90 20 BELGIUM Phone 03-3551464 POLAND Phone 48-22-6131847
Installation
Actuators
WARNING
To eliminate the possibility of magnetic interference between switch­es, please ensure that, when two or more actuators are used, in parallel, they are kept at least 40mm apart.
Mid-stoke position sensing
Exercise caution when attempting to detect the piston at mid-position, without stopping, as the switch detection time may be too short, particularly at relatively high actuator speeds. Detectable max. piston speed can be obtained by the following formula:
V (mm/s) = Auto switch operating range (mm)
Load operating time (m/s)
Where possible keep all wiring as short as possible.
CAUTION
If the 2-wire type solid state auto-switch has a large internal voltage drop, and leakage current is also high,it is possible that the load may not operate correctly due to incorrect load spec. Please confirm the fol-
lowing conditions before operation, and note that the internal voltage drop and leak current have a considerable influence on the serial and parallel connection of the 2-wire solid state switch.
Leak current influence
I.E Voltage generated to the load when the power is turned off.
Voltage generated = Auto-switch leak current x load resistance. If this voltage exceeds the OFF voltage of the load, it is possible that the load may stay ON. In order to match the condition of the controller-input unit and leak current, then auto-switch leak current must be less than input unit OFF current.
Internal voltage drop
Should an internal voltage drop occur, then the load supply voltage will also drop as the switch operates. (Load supply voltage = Source voltage – Internal voltage drop). When the load supply voltage becomes lower than the switch ON voltage, the load may not operate correctly.
WARNING
Incorrect load voltage
Although the switch will operate correctly, even if the load current is below the limit of the specification, the indicator light will be 'dimmed'. If the load current falls to 3mA, or lower, the operation may
Fig 1
Fig 2
Fig 3
Fig 4
Load spec. check 1 . . .ON voltage > Load voltage - Internal voltage drop Load spec. check 2 . . .OFF current > Leak current
. . .Switch output parts failure (replace)
. . .Correct wiring
. . .Replace switch 2 wires R 3 wires
. . . .Switch failure
. . . .Replace cylinder.Detectable magnet field inadequate (No magnet)
. . . .Replace PLC input board or replace switch 2 wire R3 wires
Fig 5
Fig 6
D-H7A1/H7A2/H7B
D-H7BW/H7NW/H7PW/H7BA
Autoswitch set screw
M3X0. 5x14l
Autoswitch
Autoswitch mounting band
(with bracket)
Problem
Condition
Indicator
lamp lights
2 wires/
3 wires
Source voltage or load voltage
Stay OFF
(sometimes ON)
Normal
3 wires
Normal
Normal
Normal
Normal
Abnormal
Abnormal
Abnormal
Abnormal
Stay OFF
Stay OFF
Indicator
lamp lights
Load spec.
check 1
Load spec.
check 2
Replace the
switch
2 wires/
3 wires
Stay ON
(sometimes OFF)
Normal
2 wires
Normal
Stay ON
Wiring
(output) check
A
A
A AAB
B
B
B
C
C
D
D
D
E
E
F
F
Piston moving direction
Piston moving direction
ON position
Hysteresis
Hysteresis
OFF position
29
9
ø3. 5
10. 5
4. 3
4. 6
8
8
11. 5
ø3. 4
6. 5
29
9
ø3. 5
4. 3
4. 6
8
8
11. 5
ø3. 4
6. 5
Most sensitive position
Indicator lamp
Indicator lamp
ON
OFF
Red Red
Green
Operating range
3 wire type NPN output
2 wire type (Sink output)
2 wire type (Source output)
3 wire type PNP output
Switch Load
Brown (Red)
OUT
Black (White)
DC(-)
DC(+)
Blue (Black)
Power source
Switch
Load
Brown (Red)
OUT(-)
OUT(+)
Blue (Black)
Power source
Switch
Load
Brown (Red)
OUT(-)
OUT(+)
Power source
Switch
Load
Brown (Red)
OUT
Black (White)
DC(-)
DC(+)
Blue (Black)
Blue (Black)
Power source
3 wires
2 wires
Abnormal
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