SmartWasher SW-25, SW-28 Operating Manual
v10-16
the sustainable solution
Printed On Recycled Paper
SmartWash
re
®
Ozzy
®
Operating Manual
MANUAL DE OPERACIÓN
Modelos SW-25 / SW-28
MANUEL D’UTILISATION
Modèles SW-25 / 28
Models
SW-25 SW-28
Signature Series
Parts Washer
SuperSink
Parts Washer
LEA CUIDADOSAMENTE ESTE MANUAL
DE INSTRUCCIONES EN SU TOTALIDAD,
A FIN DE ASEGURAR QUE SU NUEVO
SMARTWASHER
®
FUNCIONARÁ CON SU
MÁXIMA EFECTIVIDAD.
Manual de Operacione
SmartWash re
®
Ozzy
®
INSTRUCCIONES DE SEGURIDAD:
Cuando use su SmartWasher
®
debe observar siempre las
precauciones básicas de seguridad, incluidas las siguientes:
Lea Todas Las Instrucciones:
1.
2.
11.
10.
9.
8.
7.
6.
5.
4.
3.
12.
Se debe tener cuidado de las quemaduras,
que pueden ocurrir cuando se tocan piezas
calientes.
No haga funcionar el SmartWasher si el
cordón de alimentación eléctrica está
dañado, o ñado, hasta que lo examine una
persona experta de servicio.
No deje que el cordón de alimentación
eléctrica cuelgue sobre el borde de la mesa,
banco o cubierta, o entre en contacto con
colectores calientes o paletas móviles de
ventilador.
Si se necesita un cordón de extensión, debe
utilizarse uno con una especificación de
corriente igual o mayor que el del equipo.
Los cordones de alimentación eléctrica
diseñados para corrientes menores que las
del equipo, pueden sobrecalentarse. Se
debe cuidar la disposición del cordón, para
que no se pueda tropezar con él o tirar de
él. (La especificación mínima debe ser 15
A/110 V, o 5 A/220 V).
Desenchufe el equipo del tomacorriente
eléctrico cuando no lo use por un período
de tiempo prolongado. Nunca use el cordón
para extraer el enchufe del tomacorriente.
Sujete el enchufe y tire de él para
desconectarlo.
Para reducir el riesgo de incendio, no haga
funcionar el equipo en las cercanías de
recipientes abiertos de líquidos inflamables
(gasolina).
Al trabajar en motores de combustión
interna en funcionamiento, debe
proporcionarse una ventilación adecuada.
Mantenga su cabello, ropas sueltas, dedos
y el resto de su cuerpo lejos de las piezas
móviles.
Para reducir el riesgo de choque eléctrico,
no use el equipo sobre superficies mojadas
ni lo exponga a la lluvia.
Use el SmartWasher únicamente de la
manera descrita en este manual. Use
únicamente accesorios y piezas
recomendadas por ChemFree.
USE SIEMPRE GAFAS DE SEGURIDAD.
Las gafas de uso diario sólo tienen lentes
resistentes al impacto, y no son gafas de
seguridad.
Es una buena práctica usar guantes toda
vez que se utilicen líquidos de limpieza
industriales.
1.
2.
11.
10.
9.
8.
7.
6.
5.
4.
3.
12.
Care must be taken as burns can occur from
touching hot parts.
Do not operate SmartWasher with damaged
cord or if the equipment has been dropped or
damaged until it has been examined by a
qualified service person.
Do not let a cord hang over the edge of the
table, bench, or counter or come in contact
with hot manifolds or moving fan blades.
If an extension cord is necessary, a cord with
a current rating equal to or more than that of
the equipment should be used. Cords rated
for current lower than the equipment may
overheat. Care should be taken to arrange
the cord so that it will not be tripped over or
pulled. (Must be rated a minimum of
15A/110V (5A/220V))
Unplug equipment from electrical outlet when
not in use for an extended period of time.
Never use the cord to pull the plug from the
outlet. Grasp plug and pull to disconnect.
To reduce the risk of fire, do not operate
equipment in the vicinity of open containers
of flammable liquids (gasoline).
Adequate ventilation should be provided when
working on operating internal combustion
engines.
Keep hair, loose clothing, fingers, and all
parts of body away from moving parts.
To reduce the risk of electric shock, do not
use on wet surfaces or expose to rain.
Use SmartWasher only as described in this
manual. Use only attachments and parts
recommended by ChemFree.
ALWAYS WEAR SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are not safety glasses.
It is good practice to wear gloves whenever
using industrial cleaning fluids.
Read ALL Instructions:
PLEASE READ THIS INSTRUCTION
MANUAL CAREFULLY AND COMPLETELY
TO ENSURE THAT YOUR NEW
SMARTWASHER
®
WILL OPERATE AT ITS
MAXIMUM EFFECTIVENESS.
Operating Manual
SmartWash re
®
Ozzy
®
SAFETY INSTRUCTIONS:
When using your SmartWasher®,
basic safety precautions should
always be followed, including
the following:
Lisez TOUTES ces Instructions:
Il faut faire attention car on peut se brûler en
touchant des pièces chaudes.
Ne le faites pas fonctionner avec son cordon
secteur endommagé ou si l'équipement est
tombé ou a été abîmé, jusqu'à ce qu'il ait été
examiné par du personnel de service
qualifié.
Ne laissez pas le cordon pendre sur le
rebord d'une table ou d'un plan de travail, ni
entrer en contact avec des collecteurs
chauds ou des pales de ventilateur en
marche.
Si une extension du raccordement secteur
est nécessaire, il faut utiliser une rallonge
supportant le même courant ou plus que
celui tiré par l'équipement, sinon il y aurait
surchauffe de cette rallonge. Il faut prendre
des précautions pour que le cordon ne fasse
pas trébucher et ne soit pas tiré. La capacité
minimum doit être de 15 A sous 120 V (ou 5
A en 220 V).
Débranchez l'équipement de la prise secteur
quand il n'est pas en utilisation pendant une
période longue. Ne tirez jamais sur le cordon
pour débrancher sa prise de la fiche secteur.
Il faut saisir directement la fiche pour la
retirer.
Pour réduire le risque de départ d'incendie,
ne faites pas fonctionner l'équipement à
proximité de bidons de liquides inflammables
ouverts (comme de l'essence).
Une ventilation adéquate doit être fournie en
travaillant avec des moteurs à combustion
en fonctionnement.
Gardez la chevelure, les vêtements lâches,
les doigts et toutes les parties du corps, à
l'écart de toutes les pièces mobiles.
Pour réduire le risque de commotion
électrique, n'utilisez pas l'équipement sur
des surfaces mouillées ou en l'exposant à la
pluie.
N'utilisez le SmartWasher que de la manière
décrite dans ce manuel. N'utilisez que des
accessoires et des pièces que ChemFree
recommande.
PORTEZ EN PERMANENCE DES
LUNETTES DE SÉCURITÉ. Les simples
lunettes de vue n'ont que des verres
résistlunettes de protection.
C'est une bonne habitude que de porter des
gants pour manier des fluides de nettoyage
industriel.
1.
2.
11.
10.
9.
8.
7.
6.
5.
4.
3.
12.
Mode d’Emploi
SmartWash re
®
Ozzy
®
VEUILLEZ LIRE ATTENTIVEMENT ET
COMPLÈTEMENT CE MANUEL
D'INSTRUCTIONS POUR ASSURER
QUE VOTRE NOUVEAU
SMARTWASHER
®
FONCTIONNERA À
SON MAXIMUM D'EFFICACITÉ.
INSTRUCTIONS DE SÉCURITÉ:
Pour l'utilisation de votre
SmartWasher®, des précautions
de sécurité élémentaires
doivent toujours être prises,
incluant ce qui suit:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
address:
email:
phone:
PURCHASE LOCATION/DISTRIBUTOR?
FREE OZZYFREE OZZY T-SHIRTT-SHIRT
REGISTER AND GET A FREE T-SHIRT
contact/department:
city: state: zip:
date of purchase:
model number:
SERIAL NUMBER
company name:
HOW DID YOU HEAR ABOUT THE SMARTWASHER PRODUCTS?
tv google magazine sales representative other
DESCRIBE TYPE OF BUSINESS:
HOW MANY PARTS WASHERS DO YOU HAVE?
HOW OFTEN DO YOU USE A PARTS WASHER?
daily
weekly monthly
YES! I would like to receive e-mail notifications about new products, promotions/industry news
WARRANTY REGISTRATION CARD:
register by mail OR register online:
www.chemfree.com
T-SHIRT OZZY GRATUITT-SHIRT OZZY GRATUIT
OUI! j’accepte de recevoir par courriel des notifications sur les nouveaux produits, les
promotions spéciales et des nouvelles de l’industrie.
COMBIEN POSSÉDEZ-VOUS DE
NETTOYEURS DE PIÈCES?
DÉCRIVIZ VOTRE TYPE D’ACTIVITÉ:
ACHAT LOCATION / DISTRIBUTEUR?
COMMENT AVEZ-VOUS ENTENDU PARLER
DES PRODUITS SMARTWASHER?
tv google magazine agent commercial autre
ENREGISTREMENT DE GARANTIE:
enregistrer: www.chemfree.com
T-SHIRT OZZY GRATUIT
A QUELLE FRÉ QUENCE UTILISEZ-VOUS UNE
MACHINE À LAVER DES PIÈCES?
ENREGISTRER Et Obtenir Une T-shirt Gratuit
adresse électroniquel:
nom et titre du contact:
adresse postale:
ville: état/province: code:
téléphone:
nombre modèle:
nom de l’entreprise:
NUMÉRO DE SÉRIE
SW-
quotidiennement hebdomadairement mensuellement
CAMISETA GRATUITA DE OZZYCAMISETA GRATUITA DE OZZY
nombre/titulo de contacto:
dirección:
ciudad: estadó: código postal:
teléfono:
número de modelo:
NÚMERO DE SERIE
SW-
nombre de la compañia:
DESCRIBA SU TIPO DE NEGOCIO:
¿CUÁNTOS LAVADORES DE PIEZAS TIENE?
SÍ ! Quiero recibir notificaciones por e-mail sobre nuevos productos, promociones
especiales y noticias de la industria.
dirección de e-maill:
¿CÓMO SE ENTERÓ DE LOS PRODUCTOS SMARTWASHER?
tv google revista representante de ventas otro
REGISTRO DE GARANTÍA:
registro: www.chemfree.com
TAMAÑO DE LA CAMISETA:
CAMISETA OZZY GRATIS¡
¿CUÁN FRECUENTEMENTE UTILIZA USTED
UNA LAVADORA DE PIEZAS?
REGÍSTRESE Y Obtenga Una Camiseta Gratis
¿Lugar de compra / DISTRIBUIDOR?
diariamente semanalmente mensualmente
SW-
/ /
date d'achat:
fecha de compra:
/ /
/ /
Inscrivez-vous dans les 90 jours suivant l'achat initial et recevoir une
garantie supplémentaire de 12 mois.
T-SHIRT SIZE/CIRCLE:
FREE OZZY T-SHIRT
Register within 90 days of original purchase date and receive an
additional 12 months warranty
TAILLE DU T-SHIRT:
Regístrese antes de 90 días de su fecha de compra y reciba 12 mes
adicionales de garantía
L XL XXL OTHER ______
L XL XXL OTRO______
L XL XXL AUTRE ______
WARRANTY REGISTRATION
SmartWash re
®
Ozzy
®
ChemFree Corporation
8 Meca Way
Norcross, GA 30093-2919
ChemFree Corporation
8 Meca Way
Norcross, GA 30093-2919
REGISTRO DE GARANTÍA
ENREGISTREMENT DE GARANTIE
SmartWash re
®
Ozzy
®
ChemFree Corporation
8 Meca Way
Norcross, GA 30093-2919
ChemFree Corporation
8 Meca Way
Norcross, GA 30093-2919
SmartWash re
®
Ozzy
®
ChemFree Corporation
8 Meca Way
Norcross, GA 30093-2919
ChemFree Corporation
8 Meca Way
Norcross, GA 30093-2919
Coloque la
estampilla
aquí
Coller le
timbre ici
Place
Stamp
Here
Congratulations!
You have purchased the state-of-the-art
SmartWasher
®
. SmartWasher Parts Washing Systems
combine a powerful cleaning solution with the
bioremediating power of specially-bred Ozzy
®
microbes. Once a SmartWasher has been properly
installed and activated, it is literally ALIVE!
Your SmartWasher
®
IS safe and easy to use
USES the latest in bioremediation technology
to eliminate hazardous liquid waste
HELPS deregulate and detoxify your
workplace and reduce government paperwork
SAVES you money
¡Felicitaciones!
Usted ha comprado el sistema SmartWasher® con
tecnología de avanzada. Los sistemas de lavado de
piezas SmartWasher combinan una potente solución
limpiadora con el poder biocorrector de los microbios
Ozzy
®
desarrollados especialmente. Una vez que el
SmartWasher se ha instalado y activado correctamente, está literalmente VIVO.
Su SmartWasher
®
ES seguro y fácil de usar
UTILIZA lo más reciente en tecnología de biocorrec-
ción para eliminar residuos líquidos peligrosos
AYUDA a liberar de regulaciones y eliminar la
toxicidad de su lugar de trabajo, y a reducir el
papeleo en las oficinas del gobierno
AHORRA su dinero
El SmartWasher® está diseñado El
SmartWasher® está diseñado para eliminar en
forma segura y efectiva el aceite y la grasa de
las piezas automotrices e industriales. Reemplaza a los peligrosos limpiadores de piezas a
base de solventes por soluciones desengrasantes de base acuosa llamadas OzzyJuice®, y
trampas de partículas impregnadas con
microbios llamadas OzzyMats™. Los microbios
impregnados en la OzzyMat cobran vida en el
OzzyJuice y descomponen o ‘comen’ la grasa, el
aceite y otros contaminantes en la solución,
dejando subproductos inofensivos -dióxido de
carbono y agua- sin nada peligroso que deba
retirarse mediante un transporte. OzzyJuice es
una solución desengrasante premiada que tiene
pH neutro, no es cáustica, no es inflamable y es
biodegradable. Al actuar conjuntamente con
nuestros microbios (Ozzy
®
), estos productos
superiores ayudan a eliminar o a reducir mucho
su necesidad de desechar residuos peligrosos,
con lo que le brindan todo el rendimiento
-habitual para usted- de un limpiador de piezas
típico a base de solventes, sin ninguno de sus
riesgos y complicaciones. Usted ha tomado una
excelente decisión.
green without compromise.
SmartWash re
®
Ozzy
®
The SmartWasher® is designed to safely and
effectively remove oil and grease from
automotive and industrial parts. It replaces
hazardous solvent parts washers with
aqueous-based degreasing solutions called
OzzyJuice® and microbe impregnated
particulate traps called OzzyMats
™
. The
microbes impregnated into the OzzyMat come
to life in the OzzyJuice and break down, or
“eat”, the grease, oil and other contaminants in
the solution leaving by-products of harmless
carbon dioxide and water - leaving nothing
hazardous to haul away. OzzyJuice is an
award winning, pH neutral, non-caustic,
non-flammable and biodegradable degreasing
solution. Working in concert with our microbes
(Ozzy®) these superior products help eliminate
or greatly reduce your need to dispose of
hazardous waste, giving you all the
performance you are used to in a typical solvent
parts washer without all the hazards and
hassles. You have made a great decision.
green without compromise.
SmartWash re
®
Ozzy
®
Operating Manual
SmartWash
re
®
Ozzy
®
1
Installation and Setup:.........................
Trouble Shooting Cont.: .....................
7
Trouble Shooting: ...............................
6
Frequently Asked Questions Cont.: ..
5
Frequently Asked Questions: ............
4
Proper Use, Care And Maintenance: ..
3
Installation and Setup Cont.: ..............
2
Base Diagram, Model SW-28: .............
12
Sink Diagram, Model SW-28: ..............
11
Base Diagram, Model SW-25: .............
10
Sink Diagram, Model SW-25: ..............
9
8
Trouble Shooting Cont.: .....................
Safety Instructions: ....
inside front cover
Warranty Registration: ....
separate insert
(second page)
Table of Contents
Félicitations!
Vous avez acheté un SmartWasher® d'avant garde.
Nos systèmes SmartWasher de lavage de pièces
combinent une puissante solution de nettoyage avec
la puissance de biorestauration de notre élevage
spécial de microbes Ozzy
®
microbes. Une fois que le
SmartWasher a été correctement installé et activé, il
est littéralement VIVANT!
Votre SmartWasher
®
EST sûr et facile à utiliser
UTILISE la dernière technologie de biorestauration
pour éliminer les déchets dangereux du liquide
CONTRIBUE à libérer de la réglementation et à
réduire l'intoxication de votre lieu de travail et à
réduire les paperasses officielles
ÉCONOMISE votre argent
Le SmartWasher® est conçu pour éliminer
l'huile et la graisse sans risques et efficacement des pièces automobiles et industrielles. Il
remplace les solvants dangereux des autres
laveurs de pièces par des solutions appelées
OzzyJuice® et des tapis imprégnés de
microbes appelés OzzyMat
™
. Ces microbes
venant de l'OzzyMat s'animent dans
l'OzzyJuice et dissocient ou “mangent” la
graisse, les huiles et d'autres contaminants
dans la solution, en libérant comme
sous-produits sans danger du dioxyde de
carbone et de l'eau. Il n'y a donc rien de
dangereux à jeter à la fin. L'OzzyJuice est une
solution de dégraissage qui a été primée, son
pH est neutre et elle est ininflammable et
biodégradable. En travaillant de concert avec
nos microbes (Ozzy
®
) ces produits supérieurs
aident à éliminer ou à notablement réduire
votre besoin de mettre des déchets au rebut,
en vous procurant la performance dont vous
avez l'habitude des laveurs de pièces aux
solvants habituels, sans leurs risques et
tracas. Vous avez pris une sage décision.
green without compromise.
SmartWash re
®
Ozzy
®
Table des Matières
insert séparé
Enregistrement de garantie: ..
(deuxième page)
Instructions de sécurité: ..
intérieur de
couverture avant
Déni de responsabilité et garantie de
l'équipement: ... intérieur de couverture arrière
Installation et mise en œuvre: ....................
1
Schéma de la base de SW-28: ....................
12
Schéma de l’évier de SW-28: ......................
11
Schéma de la base de SW-25: ....................
10
Schéma de l’évier de SW-25: ......................
9
Dépannage suite: ........................................
8
Dépannage suite: ........................................
7
Dépannage: ..................................................
6
Questions souvent posées suite: ..............
5
Questions souvent posées: .......................
4
Utilisation, soins et entretien corrects: .....
3
Installation et mise en œuvre suite: ..........
2
Índice
Registro de garantía: .........
inserto separado
(segunda página)
Instrucciones de seguridad: ........
interior de
la portada
interior de la contraportada
Exención de responsabilidad y Garantía
del equipo: ..............
Instalación y preparación: ...........................
1
Diagrama de la base SW-28: ..........................
12
Diagrama del fregadero del SW-28: .............
Diagrama de la base del SW-25: ...................
10
11
Diagrama del fregadero del SW-25: ..............
9
Localización de fallas (cont.): ..................
8
Localización de fallas (cont: ....................
7
Localización de fallas: ..............................
6
Preguntas frecuentes (cont: ....................
5
Preguntas frecuentes: ..............................
4
Uso, cuidado y mantenimiento correctos: ...
3
Instalación y preparación (cont.): ...............
2
My SmartWasher® Records
OzzyMat
™
Change Calendar
Disclaimer and
Equipment Warranty:
inside back cover
Calendrier de Changement d'OzzyMat
™
Mon SmartWasher® Enregistre
Mi SmartWasher
®
Registra
Calendario de Cambio de OzzyMat
™
ChemFree Technical Support : 770-564-5580 www.chemfree.com
v-1016
the sustainable solution
Printed On Recycled Paper
SmartWash
re
®
Ozzy
®
Operating Manual
Models
SW-25 SW-28
Signature Series
Parts Washer
SuperSink
Parts Washer
PARTS WASHER OPERATION
Your SmartWasher® is almost ready to use. (The OzzyMat™, support grid and
false bottom of the sink are packed inside the sink). Visually inspect for damage
(minor scratches and scuffs are normal due to the molding process).
The SmartWasher® will weigh approximately 350/380 pounds (160/174 kg)
when it is filled with fluid. It should be installed close enough to a normal
115VAC (220VAC) ground fault circuit interrupter (GFCI) electrical outlet so
that it can be plugged in. The SmartWasher should be the only item plugged
into this circuit.
DO NOT PLUG IN BEFORE ADDING
FLUID.
Adjust the valve at the base of the nozzle to control the flow
of the fluid through the nozzle. The valve at the base of the
brush hose controls the flow of fluid through the brush. Both
outlets can be operated independently or together.
2.
1.
The pump switch is attached to a ten minute timer. Turning the
switch ON (upward position) will start fluid flowing for ten
minutes. To restart the flow, turn the switch OFF then ON
again and the flow will restart for another ten minutes.
INSTALLATION AND SETUP
The OzzyMat traps sludge and dirt as small as 50 microns. It works
effectively even when it appears dirty. At some point, however, it will
become saturated and unable to pass fluid freely and should be changed.
The FL-4 Multi-layer OzzyMat allows you the benefit of being able to peel
layers between mat changes.
OzzyMat FL-4 Maintenance
Make sure the pump is not running.
1.
Remove the False Bottom from the
sink.
2.
3.
Peel away the top layer of the
OzzyMat and wring out any excess
fluid. Then, dispose of this layer
according to your local regulations.
4.
Return the False Bottom to its proper
place.
OzzyMat
™
Change the OzzyMat every 30 days or once a
month to maintain cleaning performance.
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
ENGLISH
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
Remove the false bottom and check to make
sure the mat support grid is in the bottom of the
sink. Remove and discard packing material.
REPLACING THE OZZYMAT
Make sure the pump is not running.
1.
Remove the False Bottom from the sink.
2.
Remove the last layer of the soiled OzzyMat and set to one side
of the filter support grid.
3.
Remove a new OzzyMat from its poly bag, unfold the mat and lay
it on top of the filter support grid - white side up.
4.
Wring any excess fluid from the old mat onto the new OzzyMat. It
is important to wring used OzzyMat prior to disposal.
5.
Take the old, used OzzyMat and place into the poly bag the new
mat came in.
6.
7.
Return the False Bottom to its proper position.
Discard used OzzyMat in accordance with your local regulations.
8.
Maintain the performance and effectiveness of the
OzzyJuice by changing the OzzyMat EVERY 30 DAYS.
1
CHANGE THE OZZYMAT
the OzzyMat® needs to
be replaced every 30
days or once a month
to maintain cleaning
performance.
PARTS WASHER SETUP
Place the false bottom in position in the sink.
2.
Remove the OzzyMat
™
from its package, unfold it and lay it
on the mat support grid located in the lowest level in the
sink. Make sure to lay the OzzyMat white side up.
1.
Form the flexible nozzle to its desired shape and be sure
that the parts brush is inside the sink.
3.
At start up, carefully add 25 gallons (five) 5-gallon
containers) of OzzyJuice
®
to the SmartWasher by slowly
pouring the solution directly into the sink.
5.
Plug the unit into a 115V (220VAC) GFCI electrical outlet.
6.
The SmartWasher will take approximately four hours to
heat up to its selected optimal temperature of 105°F (+-2°)
(40°C)(+-1°) OR 115° F(+-2°) (46°C)(+-1°). This
temperature will be maintained as long as the
SmartWasher is plugged in and full of OzzyJuice. (If the
Add Fluid Light is on, the heater automatically shuts off.)
7.
4.
DO NOT PLUG UNIT IN BEFORE ADDING
OZZYJUICE.
r
®
SmartWashe
Ozzy
®
Operating Manual
False Bottom With
Drain For Sink
Multi-Layer OzzyMat
Mat Support Grid
Drain Basket 3 1/2”
4300-FBDRA-STD
4300-FBDRA-LRG
1410-MSGRD-PL
1400-DBSKT
FL-4 OzzyMat
SW25 SW28
1410-MSGRD-PL
FL-4 OzzyMat
1400-DBSKT
Drain Basket 3 1/2”
Multi-Layer OzzyMat
Mat Support Grid
False Bottom With
Drain For Sink
To help monitor and maintain the proper
fluid level, the SmartWasher is equipped
with an “Add Fluid Light”. When the “Add
Fluid” light comes on the heater in the
unit will turn off until an ENTIRE (5)
gallon container of OzzyJuice is added.
The “Add Fluid” light will shut off and the
heater will come back on once the (5)
gallon container of OzzyJuice is added to
the SmartWasher.
WATER, SOLVENT, MINERAL SPIRITS,
GASOLINE OR KEROSENE TO YOUR
SMARTWASHER.
DO NOT ADD
OZZYJUICE
®
Degreasing Solution
The SmartWasher® uses a
specially formulated fluid
which provides a combination of excellent
cleaning characteristics, safety and nutrition for the Ozzy
®
microbes. OzzyJuice® is
provided in ready-to-use containers.
Slowly pour a full container of OzzyJuice
directly into the SmartWasher sink. The
“Add Fluid” light should go out when you
have completed this process.
ADDING OZZYJUICE
®
Your SmartWasher should be plugged in 24
hours a day, 7 days a week to maintain
optimal temperature.
Depending on the OzzyJuice solution shipped
with your SmartWasher, the thermostat is
factory-set to maintain fluid temperature
between 105° F to 115° F (+/-2°) (40°C to
46°C)(+/-1°). This temperature provides the
optimum condition for effective cleaning and
activity of Ozzy microbes.
The heater will not operate when the fluid level
becomes critically low. Lift the sink and check
your fluid level. When the “Add Fluid Light”
illuminates add 1 (5) gallon container of
OzzyJuice. If, after a reasonable warm-up
period, the fluid temperature seems too hot or
too cold, please refer to the “Troubleshooting”
section on page 6, 7 and page 8.
If the temperature falls below the recommended minimum, the system will still clean,
but remediation of the hydrocarbons by the
Ozzy microbe colony will slow down. However, the microbes will not die. The Ozzy
colony will become more active when the fluid
temperature reaches the appropriate level.
TEMPERATURE SETTINGS
INSTALLATION AND CARE Cont.
CHANGE THE OZZYMAT
™
To maintain the effectiveness and performance of the
OzzyJuice change the OzzyMat once a month.
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
2
r
®
SmartWashe
Ozzy
®
Operating Manual
ENGLISH
Suggested Annual Maintenance:
Pump out the fluid into containers until the machine is
drained.
1.
Unplug the SmartWasher.
2.
Remove the sink from the base. Inspect and
remove any sludge that might have accumulated on
the bottom of the unit.
3.
Clean the base with water to remove any debris.
4.
Visually check the condition of the hoses, connectors,
etc. If everything appears to be in good working
condition, reassemble sink, change OzzyMat, and
return the OzzyJuice to the SmartWasher.
5.
Simply perform the annual maintenance described
above and then add OzzyBooster for an extra supply of
microbes to bring your fluid back into conformity. If your
fluid has developed an odor, you may also add Odor
Neutralizer.
If you fail to maintain your SmartWasher you may
still be able to save your fluid:
6.
CHANGE THE OZZYMAT
™
To maintain the effectiveness and performance of the
OzzyJuice change the OzzyMat once a month.
PROPER USE, CARE & MAINTENANCE
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
ENGLISH
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
3
r
®
SmartWashe
Ozzy
®
Operating Manual
FREQUENTLY ASKED QUESTIONS
4
Bioremediation is the use of biological agents such as
microbes or plants to break down or neutralize “hazardous substances” or “contaminants” thereby removing
dangerous chemicals from the environment. The process
of bioremediation is listed as one of the Environmental
Protection Agency’s (EPA) innovative technologies.
What is BIOREMEDIATION?
How is “Bioremediating” different from “Biodegradable”?
BIOREMEDIATION is the use of natural biological agents
such as microbes to break down or neutralize “hazardous
substances” or “contaminants”. FOR EXAMPLE: In the
SmartWasher, Ozzy(s), natural biological agents or
microbes, break down the carbon-based contaminants
(grease and oil) and turn them into harmless carbon
dioxide and water. BIODEGRADABLE means that a
substance or mixture is subject to or could be broken
down by biological agents into smaller compounds.
Who and what is Ozzy
®
?
Ozzy is the name we selected for the blend of nonpathogenic (harmless to humans) microbes in the SmartWasher system. Our microbes, Ozzy and his friends, eat
potentially harmful hydrocarbon wastes in the SmartWasher and transform these wastes into very small quantities of carbon dioxide and water. Similar types of
microbes have been used for many years in various bioremediation applications, such as oil spills, including the
Gulf of Mexico spill in 2010, and the Exxon Valdez disaster in 1989.
What happens to the grease, oil and other contaminants
in the SmartWasher?
Grease, oil and other contaminants are bioremediated in
the SmartWasher - transformed into harmless,
non-hazardous by-products such as carbon dioxide and
water. Particulate matter, such as sand, grit, dirt and paint
chips are trapped in the OzzyMat to be disposed of
properly.
How well does OzzyJuice clean?
OzzyJuice is extraordinarily powerful and cleans
extremely well. OzzyJuice is a surfactant that breaks
down the surface tension between the grease and the
part rather than dissolving it; the grease actually lifts off
the parts leaving behind clean surfaces. Note that while
OzzyJuice cleans differently than dangerous solvents or
mineral spirits, it cleans just as well.
Why doesn’t OzzyJuice damage my hands like solvents?
OzzyJuice is a pH-neutral, non-caustic, water-based
formula that will not dry, crack or irritate the skin. Solvents
are caustic and pull fat cells from the skin, possibly causing
extreme drying, redness, blisters, and other dermatological
problems.
Can I use OzzyJuice in other parts washers?
We do not recommend that OzzyJuice be used in other
parts washers. The OzzyJuice and the SmartWasher were
made to work together with variables such as specific
temperatures, compensation for foam, and so on. Also
remember, the Ozzy(s) microbes are in the OzzyMat and if
the OzzyJuice is used in another machine it will not have
the Ozzy(s) microbes to clean the fluid.
Why is the SmartWasher heated?
Two reasons: First, it keeps Ozzy eating at an optimal level
to clean the solution as quickly as possible. Secondly,
warm solution simply cleans better than cold solution. An
added benefit to warm solution: it makes it more enjoyable
to work with, especially in winter.
How often do I change the fluid (OzzyJuice)?
If you are changing your OzzyMat a minimum of once a
month, under normal use and with proper maintenance,
you should never have to change or haul away used
OzzyJuice. This is one of the biggest advantages of the
SmartWasher system. Ozzy(s) microbes clean contaminants from the fluid through the process of bioremediation.
This leaves you with clean OzzyJuice to work with day after
day.
Will OzzyJuice clean carburetors, transmissions,
aluminum, brakes and anything else in my shop?
YES. Not only is OzzyJuice effective on these parts, it will
not damage non-metal components that may be attached
to the parts being cleaned such as rubber or plastic fittings.
As with all parts cleaners, some items are going to become
cleaner at different rates than others due to the degree and
type of grime encountered.
As with all parts cleaners, excessive greases, oils and
fluids should be disposed of prior to washing parts. The
SmartWasher can handle large, tough, dirty jobs, but was
not designed to be - nor should be treated as - a waste oil
dump.
How much oil can I put into the SmartWasher at a time?
CHANGE THE OZZYMAT
™
To maintain the effectiveness and performance of the
OzzyJuice change the OzzyMat once a month.
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
4
r
®
SmartWashe
Ozzy
®
Operating Manual
ENGLISH
FREQUENTLY ASKED QUESTIONS
How do I dispose of the OzzyMat?
In many areas the OzzyMat can be disposed of in a
non-leaching, sealed manner, and disposed of as solid
waste. But it must always be disposed of in accordance
with the Federal, State and local regulations. More OzzyMat disposal information is located in the Science section
of the ChemFree website, www.chemfree.com.
Does anything kill Ozzy?
YES. Any biocides designed to kill microbes, such as
bleach and Lysol™, will kill Ozzy; chemicals that kill living
things like some strong pesticides and rat poison may be
harmful to Ozzy.
How often do I change the OzzyMat?
At least once a month. This simple act accomplishes three
things: First, it keeps trapped contaminants from reaching
inappropriate levels. Secondly, Ozzy microbes are
introduced into the SmartWasher system through the OzzyMat. Every time you change the OzzyMat you introduce
fresh Ozzy(s) to the existing microbe colony which keeps
the system working at an optimum level. Finally, changing
the OzzyMat keeps sludge from building up in the base of
the unit. If the OzzyMat is not changed regularly and
allowed to become clogged, large contaminants can flow
into the reservoir via the overflow holes in the sink, potentially causing sludge to build up.
What do I do if the OzzyMat clogs up quickly with grease?
If you are using the FL-3 Single Layer OzzyMat then you
may want to switch to the FL-4 Multi-Layer OzzyMat. The
FL-4 OzzyMat has 4 layers intended to be peeled away
weekly, which helps eliminate unnecessary clogging. If you
are using the FL-4 OzzyMat then you need to make sure
you are peeling away the individual layers on a weekly
basis. Change the entire OzzyMat on the 4th week OR
every month. Make sure to remove any excess grease,
dirt and debris from dirty parts prior to washing.
The SmartWasher is warranted against defects for one
year. For more detailed information on the warranty please
refer to your SmartWasher Operations Manual or visit our
web site, www.chemfree.com and look in the section titled
“Use And Care”.
Is there a warranty for the SmartWasher?
How quickly can Ozzy break down oil and grease?
Once activated, Ozzy and his friends are constantly eating.
Assuming the system is operating optimally (OzzyJuice
temperature between 105°F - 115°F and the OzzyMat
routinely changed a minimum of once every 30 days) the
rate at which the hydrocarbons can remediate can
approach 80% every seven days. Analyses performed on
samples of used OzzyJuice from operating SmartWasher
systems consistently show oil and grease levels in the
1,400 parts per million range. BY COMPARISON, used,
non-bioremediating, aqueous cleaners can average
over 20,000 parts per million of oil and grease.
How often do I add OzzyJuice to the SmartWasher?
The SmartWasher comes equipped with an add fluid light
which illuminates when you are low on fluid. When this
light is on simply add (1) 5 gallon container of OzzyJuice to
bring the fluid level up to normal. On average, with normal
use, you will add (1) 5 gallon container of OzzyJuice
approximately every six to eight weeks.
Can the SmartWasher overheat if the OzzyJuice gets
low?
NO. The heater is automatically de-activated when the
“Add Fluid” indicator light is illuminated. While the pump
will continue to operate, the heater will not be reactivated
until (1) entire 5 gallon box of OzzyJuice is added to the
system and the “Add Fluid” indicator light is off.
NO. Adding water will dilute the OzzyJuice, severely
impacting its performance.
Can I simply add water to the SmartWasher to adjust
the fluid level?
The SmartWasher parts washing system has been painstakingly developed to work effectively as a whole: SmartWasher, OzzyJuice and OzzyMat. Other solutions may
damage the machine or kill Ozzy, thereby eliminating the
advantages of the SmartWasher. The use of other
solutions in the SmartWasher will void the warranty.
Can I use other fluids in my SmartWasher?
CHANGE THE OZZYMAT
™
To maintain the effectiveness and performance of the
OzzyJuice change the OzzyMat once a month.
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
5
r
®
SmartWashe
Ozzy
®
Operating Manual
ENGLISH
®
Operating Manual
SmartWashe
Ozzy
®
r
TROUBLE SHOOTING
™
CHANGE THE OZZYMAT
To maintain the effectiveness and performance of the
OzzyJuice change the OzzyMat once a month.
Cold OzzyJuice Overheated OzzyJuice
Issue - COLD FLUID
IF THE SMARTWASHER IS LOW ON FLUID, THE
HEATER AUTOMATICALLY SHUTS OFF.
Check to see if the “Add Fluid” indicators are lit. There
should be approximately 11” (28 cm) of fluid in the
machine when it is low.
If the “Add Fluid” light is lit, add a full container of
OzzyJuice (the light should go out).
Allow for a reasonable warm up period and then
recheck.
Issue - OVERHEATED FLUID
If the fluid becomes extremely hot and exceeds
120°F (49°C) unplug the SmartWasher and call
customer service at 1-770-564-5580.
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
The Thermostat is factory-set to maintain the fluid
at 105° F to 115° F (+-2°) ( 40°C or 46°C (+-1°)).
OzzyJuice Discoloration Or Odor Spilled OzzyJuice
Issue - FLUID DISCOLORATION OR ODOR Issue - FLUID SPILLAGE ONTO FLOOR
OzzyJuice will cause the floor to become
slippery. Use caution when walking in or near
OzzyJuice may become dark in color due to dyes in
oils or greases removed from dirty parts. This will not
affect its cleaning power. If the fluid should develop a
strong odor, it may be contaminated and you should
call ChemFree Technical Support for assistance in
diagnosing the problem.
spilled fluid. To clean up an accidental spill of
new, unused fluid simply soak up the solution
with an absorbent material, (or wash spillage
down the nearest sanitary sewer). If the spilled
OzzyJuice has been used, you must dispose of
the spillage in accordance with local regulations.
If left to dry, the fluid will leave a tacky spot on the
floor that when wet, will again become slippery.
ENGLISH
CHECK LOCAL REGULATIONS:
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
ChemFree Technical Support : 770-564-5580 www.chemfree.com
6
TROUBLE SHOOTING
Issue - EXCESSIVE FLUID LOSS:
With “normal usage” you should have to add a five
gallon container of OzzyJuice approximately every 6 to
8 weeks. “Normal usage” means the equivalent of
several users in a 10 hour day in a standard
maintenance, repair and operation facility or several
users in a multiple bay garage facility.
CHECKING for Problems:
a.
Check the fluid temperature, If the temperature is above
120°F (49°C) the probe is not working properly.
Temperatures above 120°F (49°C) will increase the rate of
evaporation.
b.
Examine closely where the sink and base meet. Are there
any gaps? Is the base bowed? Is the sink warped? The
SmartWasher operates as a closed system; any gaps will
provide space for air to enter and condensation to escape.
c.
Is the SmartWasher “leaking”? Where is it “leaking” from?
Make sure the nozzle and brush are flowing into the sink.
If the fluid is leaking from the body of the base? The base
will need to be replaced.
d.
If none of the previous apply, this rules out any problem
with the SmartWasher itself. Make sure you and your
coworkers are aware that certain practices can cause you
to use excessive amounts of OzzyJuice.
Issue - EXCESSIVE FLUID LOSS:
Issue - EXCESSIVE OIL
DUMPED IN SYSTEM
If excessive oil is dumped into the SmartWasher, take the
following steps to remedy the situation;
Unplug the SmartWasher and lift the sink off the base.
1.
Skim excessive oil off the top of the OzzyJuice or place an
absorbent pad on top of the fluid, soak up the oil and
dispose of it in accordance with local regulations.
2.
In extreme cases, it may be necessary to replace all of the
OzzyJuice in the SmartWasher. Dispose of contaminated
OzzyJuice and OzzyMats according to local regulations.
3.
If you replace all of the OzzyJuice, rinse the base of the
SmartWasher to remove all excess oil and dirt.
4.
Once unit has been cleaned, replace the sink and add a
new OzzyMat and 25 gallons ((5) 5-gallon containers) of
new OzzyJuice.
5.
CHANGE THE OZZYMAT
™
To maintain the effectiveness and performance of the
OzzyJuice change the OzzyMat once a month.
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
7
r
®
SmartWashe
Ozzy
®
Operating Manual
ENGLISH
TROUBLE SHOOTING
CHECKING Practices:
Does the OzzyMat clog up and cause the fluid to pool up in the sink? If the fluid is
backing up in the sink and not draining through the OzzyMat properly, there will be increased
evaporation and the low fluid light may come on prematurely because the fluid is in the sink,
not in the base.
How many operators and how many hours a day are you using the SmartWasher? This
will help you determine if they have high, normal or low usage. If you have higher than normal
usage, you will have higher fluid usage.
How often, how much and when are you adding fluid? A full container of OzzyJuice should
be added immediately when the “Add Fluid Light” comes on. The system is designed to warn
users at the point at which fluid should be added. Please keep in mind that the light will remain
illuminated while fluid is low, and more fluid will be needed to reach the proper operating level.
When did you notice the change in usage? If fluid usage has been fine for a period of time
and usage has just recently increased, check to see if anything has changed recently. (New
employees, more employees, more parts being cleaned, longer hours of use, etc.)
How many hours a day do you have the pump running? The more the pump runs, the
more evaporation occurs. Never leave the pump running when the SmartWasher is not in use.
Are operators squeezing the excessive fluid out of the OzzyMat into the sink after
installing a new OzzyMat? When changing out the old OzzyMat, squeeze out any excessive
fluid.
Check the following:ISSUE - Low or No Fluid from Brush/Nozzle
Make sure SmartWasher is not low on fluid.
Hoses from the pump to the nozzle and brush could be clogged, pinched or disconnected.
Check the hoses from the pump to the nozzle making sure they are in working order.
Make sure that the valves at the base of the nozzle and brush are open. If a stronger flow
through either device is needed, turn the valve on the unused tool to the closed position.
The pump comes with a one year factory warranty. If the pump is faulty, call your local distributor or ChemFree Technical Support to order your warranty replacement. Have the serial
number of the SmartWasher unit available when calling.
Hose connections should be secure and not leaking.
ChemFree Corporation
8 Meca Way, Norcross, GA 30093
CONTACT CUSTOMER SERVICE
www.chemfree.com
800-521-7182
770-564-5533 (F)770-564-5580 (P)
U.S.A.
CHANGE THE OZZYMAT
™
To maintain the effectiveness and performance of the
OzzyJuice change the OzzyMat once a month.
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
8
r
®
SmartWashe
Ozzy
®
Operating Manual
ENGLISH
SW-25 SINK DIAGRAM
4550-NOZKT
Nozzle Kit
False Bottom With Drain For Sink
4300-FBDRA-STD
FL-4 OzzyMat
Multi-Layer OzzyMat
Mat Support Grid
1410-MSGRD-PL
Drain Basket 3 1/2”
1400-DBSKT
1609-BVALV-12
1/2” Ball Valve PVC threaded - White
4425-SKPKT
Sink Plumbing Kit
includes: tubing, hose,
clamps, tee connectors, female hose barb,
& maile hose barb)
1630-STELB-12
Street Elbow
Nipple 2”
1630-NIPPL-2
4500-BRASY-2
2’ Brush Assembly
(includes: brush,
hose & valve)
1609-BVALV-12
1/2” Ball Valve PVC threaded - White
1609-BVALV-12
1/2” ball valve PVC threaded - white
1605-ADAPT-12
1/2” NPT Connector - Grey
You may be able to dispose of your used OzzyMat as solid waste or with your other absorbent mats.
CHECK LOCAL REGULATIONS:
ChemFree Technical Support : 770-564-5580 www.chemfree.com
Change The OzzyMat Every 30 Days To Maintain Cleaning Performance
9
r
®
SmartWashe
Ozzy
®
Operating Manual
ENGLISH
Loading...