SmartPlug BM30 Installation Instructions Manual

BM30 Non-Metallic

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Tools Needed

If Needed

Remove old inlet’s four mounting screws and
remove the inlet from the boat. If the old inlet
has a rear safety enclosure, loosen the strain

Loosen the screws on the side to disconnect
the inlet from the boats internal wiring and
remove the old inlet.

relief clamp and remove.

4

5 6

5/8”

5/8”

Test your new SmartPlug for proper t and

alignment of screw holes. (On some instal-

Strip the wire insulation back 5/8”. Do not

solder the end of the wire.
lations, you may have to modify the hole in
your boat to accept the new plug). Pease
use the enclosed rear mounting gasket as
template if necessary.

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Examine the boats internal wiring. Make sure
the wire is in good condition, a clean and
bright copper color. If necessary, cut back
until the clean wire is found.

Black Inlet: Black Wire
(Hot)
White Inlet: White Wire
(Neutral)
Green Inlet: Green Wire
(Ground)

Remove plastic strain relief component from
rear of inlet and set aside. Loosen color
coded screws.
Be careful not to back off too much.
Twist bare copper wires into a tight and
straight formation. Insert the bare wires into
the corresponding color-coded terminals.

Make sure wire insulation butts up against
corresponding color coded inlet. Tighten
the screw clamp after each wire is inserted.
Make sure there is no insulation inside the
terminal clamp(s). Torque spec: 14-20lbs.

Note* If your installation requires using the

strain relief component, bend all 3 wires at

so that they can be routed out one or more
of the guides in the strain relief as shown.
Screw strain relief onto back of inlet.

Reposition the new SmartPlug inlet in the

*boat and mount with the four #10 screws (or

Insert plug into the inlet and press down on
the inlet cover.

with the four screws from the old unit).

Materials Included

A. Rear Mounting Gasket (1) B. SmartPlug Inlet (1) C. Cable Strain Relief (1)

D. Hex Key (1)