smartmotion eUrbans, e20, eCity Assembly Instructions Manual

User Manual
Classic user manual.indd 1 7/15/2016 4:57:43 PM
Contents
1. Contents of shipping carton
2. Assembly instructions
3. Safe Riding Recommendations
4. Maintenance & Adjustment
6. Do’s and Don’ts
7. Display Panel
8. Display Panel Controls
9. Frame Lock and Seat
10. Battery instructions
11. Warranty
12. Service Checklist
13. Service Record
User Manual
Congratulations for purchasing a SmartMotion electric bicycle!
Please read this guide fully BEFORE using your electric bike.
In the eUrban and eCity box you will nd the following items:
In the e20 box you will nd the following items:
1. Content of Shipping Carton
1. SmartMotion electric bicycle
2. Battery charger
3. Bottle cage
4. 2X Pedals
5. Tool kit (4mm, 5mm & 6mm allen key, 8mm/10mm spanner, 15mm spanner)
6. 2X keys for frame lock and battery lock
7. Front light
8. Front wheel quick release axle
9. Elastic strap
1. SmartMotion electric bicycle
2. Battery charger
3. Bottle cage
4. 2X Pedals
5. Tool kit (4mm, 5mm & 6mm allen key, 8mm/10mm spanner, 15mm spanner)
6. 2X keys for frame lock and battery lock
7. Elastic strap
Classic user manual.indd 2-3 7/15/2016 4:57:55 PM
To Prepare
We recommend that you familiarise yourself with the bike parts before assembling. Gather all required tools. Be sure to work in a clean, dry space with plenty of room. You might wish to lay down a tarpaulin or old blanket to protect the bike during
assembly. You may nd it helpful to stand the bike
frame on a block or sturdy box under the battery housing to work with it in an upright position. Please watch the balance when installing wheels.
1. Unpack
a. Carefully lift the electric bike out from the carton
(two people recommended for this task). Cut the nylon zip ties with suitable scissors and remove the foam protection from the bike.
b. Remove the front wheel and mudguard from the bike and put them aside. Carefully stand the bike upright, resting on its forks when installing wheels.
Your electric bike is shipped 85% assembled. Follow these steps to get it ready and safe for you to ride.
2. Assembly Instructions eCity & eUrban eCity & eUrban
Do not activate the brakes until the bike is fully assembled. Squeezing brake levers while calipers have no disc rotor between them can damage the brakes.
2. Assembly Instructions
2. Fork
a. Insert the handle bar stem into the steering
tube, turn it to align it with the forks correctly, then fasten the centre screw using the 6mm allen key to 18-20N.M. This is a quill type stem that if set too high can cause damage to your bicycle, decrease your control and cause you to fall. Make sure the Minimum-insertion mark is within the frame.
b. Loosen the handle bar angle adjusting bolt (at the pivot point of your adjustable stem) two or three turns then adjust the stem angle to the position comfortable for you. Then loosen the 2 handlebar clamp bolts and rotate the handlebar to make sure the brake lever and lcd display positions are at the correct angle, then fasten the two bolts to 17-20N.M. Finally fasten the angle adjusting bolt to 17-20N.M
Classic user manual.indd 4-5 7/15/2016 4:57:57 PM
5. Seat
Release the seat post clamp lever and set the seat post height to the position which is suitable for you to comfortably reach the ground when you are sitting on the bike, then refasten the seat post clamp. The maximum height should be within the max height markings on the seatpost.
6. Pedals
Attach the pedals to the cranks, paying attention to the “L” or “R” marked on the pedal axles. Note: the pedals have opposing threads – screw in the left pedal counterclockwise and screw in the right pedal clockwise. Install L pedal counterclockwise and the right pedal clockwise.
2. Assembly Instructions
3. Mudguard
Install the front mudguard and front light on the fork. Take off the bolt from the front fork, put the front mudguard hanger mount on the inside or outside of the fork then put the front light bracket on. Put the bolt through the fork then fasten the bolt with a 5mm allen key and 10mm spanner. Then fasten the two mudguard stays to the forks. Finally connect the light cable to the front light.
4. Power Connection
Finally connect the main cable exciting the frame near the headtube to the handlebar components cable, making sure the arrows align before pushing the connectors together.
2. Assembly Instructions eCity & eUrban eCity & eUrban
Classic user manual.indd 6-7 7/15/2016 4:58:21 PM
7. Front wheel
Assemble the front wheel quick release axle by pushing it through the hollow hub, making sure that one spring is on each side of the hub. Then screw on the end nut several turns. Next, carefully lift the bike front forks off the ground and lower the forks onto the wheel axle, being careful the disc
rotor ts correctly into the disc calipers (this job is
best with 2 people). Tighten the non-rotor side nut
nger tight and try to close the quick release lever.
Loosen or tighten the nut until it takes the correct amount of force to close the lever. It should be hard to close, but not so hard you cannot fully close it. It must fully close (as in picture) otherwise the wheel may come loose, causing serious injury. Note: if you are not well trained in cycle assembly, this procedure must be checked by a cycle technician.
2. Assembly Instructions
To Prepare
We recommend that you familiarise yourself with the bike parts before assembling. Gather all required tools. Be sure to work in a clean, dry space with plenty of room. You might wish to lay down a tarpaulin or old blanket to protect the bike during
assembly. You may nd it helpful to stand the bike
frame on a block or sturdy box under the battery housing to work with it in an upright position. Please watch the balance when installing wheels.
1. Unpack
a. Carefully lift the electric bike out from the carton
(two people recommended for this task). Cut the nylon zip ties with suitable scissors and remove the foam protection from the bike.
b. Unfold the main frame until the hinge joint is fully closed and lock it by pushing alloy lock lever until it clamps against the frame. Then rotate the plastic secondary lock down into the alloy lock lever.
The e20 electric bike is shipped folded inside the carton and 95% assembled. Follow these steps to get it ready and safe for you to ride.
2. Assembly Instructions
eCity & eUrban e20
Classic user manual.indd 8-9 7/15/2016 4:58:31 PM
2. Handlebars
a. Carefully unfold the handlebar stem post up into
its vertical position, then close the alloy lock lever against the stem post. Finally rotate the plastic safety lock ring until it enters and locks the alloy lock lever closed.
b. Adjust the handlebar horizontal rotation if need­ed by lifting up the handlebar stem quick release lever, then twist the handle bar to the correct angle and press the quick release lever down again to lock. Adjust the vertical height of handlebar using the same procedure with the quick release lever down on the mid section of the stem post.
2. Assembly Instructions
4. Seat
Release the seat post clamp lever and set the seat post height to the position which is suitable for you to comfortably reach the ground when you are sitting on the bike, then refasten the seat post clamp. The maximum height should be within the max height markings on the seatpost.
3. Pedals
Attach the foldable pedals to the cranks, paying attention to the “L” or “R” marked on the pedal axles. Install washer and screw in the L pedal counterclockwise and the right pedal clockwise. See wellgo instructions for full details.
2. Assembly Instructions
e20 e20
Classic user manual.indd 10-11 7/15/2016 4:59:14 PM
1. Please observe trafc regulations, and don’t lend your
bicycle to anyone who is unfamiliar with it. The bicycle can legally only be used on the road by a person aged 14 years or over.
2. If you are in a country where wearing a cycle helmet is not compulsory, we still strongly advise you to always wear one. If you are unfamiliar with cycling, we also advise you to attend
a cycle prociency course prior to using it, or gain advice from
your local SmartMotion dealer. Your eUrban is not a toy and should be considered a serious mode of transport.
3. As with all bicycles it is important that you stay within safe limits. If you feel you are traveling too quickly for the road conditions you probably are, so slow down! High speed will increase forces in the case of an accident and increase the possibility of injury.
4. Test your brakes prior to using the bike every time you use it and remember the bike will not stop as quickly in wet or icy conditions as it would on a dry road.
5. Check the tyres, rims, pedals, stem, cables, chain, etc for general condition regularly.
6. A rider is very difcult for motorists and pedestrians to see
at dusk, at night, or at other times of poor visibility. If you must ride under these conditions, check and be sure you comply with all local laws about night riding; follow the rules of the road. Take the following additional precautions: make sure that
your bicycle is equipped with correctly positioned and securely
mounted reectors, wear light-colored, reective clothing and or accessories (any reective device or light source that
moves will help you get the attention of approaching motorists,
pedestrians and other trafc). Make sure your clothing or
anything else you are carrying on your bicycle doesn’t obstruct
a reector or light. Ride slowly when conditions demand you to
do so.
7. Check the front and rear rim’s safety line. Replace wheel when any part of the Rim Wear Groove is not visible. It is dangerous not to do so.
8. If a rear child seat is tted, before putting your child in, read
the full safety instructions of the seat manual to check seat is installed correctly and child is fastened properly.
9. You must not leave the bike unattended or use the kickstand to stand the bike without your support when a child is in the rear seat as the bike could tip over and cause serious injury.
10. Make sure the rear suspension underside of your seat is out
of reach of your child to avoid nger injury.
11. Your bicycle must be returned to your servicing dealer or bicycle/motorcycle mechanic after one month or 200km
of riding (which ever comes rst) to re-tension the spokes. Then every six months or 1000km (which ever comes rst)
for a general service and thorough inspection. Failure to do this can void your warranty due to unnecessary wear.
3. Safe Riding Recommendations
Pre-ride Checklist
Please make sure the brake lever sequence is correct for your country before riding. In UK, NZ and Australia the left brake lever is for rear brake and the right brake is for the front brake. In all other countries it is the other way: left for front, right for rear. Check the tyres for any visible damage. Check tyre pressures are 40-60psi, and adjust if necessary.
Check for any loose nuts, bolts, or xings.
Check brake functions, cable tension, pad clearance, etc. Check all electronic functions are ok (functions detailed later in this manual).
Check the reectors are in place and the lights are
working (detailed later in manual).
Torque Settings
Check bolts are tightened according to the following
recommendations before you set off for the rst time.
a. Seat pillar clamp nut/bolt 5N.M-8N.M b. Brake cable anchor bolt 5N.M
c. Brake centre bolt 11N.M d. Seat angle clamp bolt 24N.M e. Crank axle nuts R:42N.M
L: 46N.M
f. Gear shifter nuts 4N.M g. Rear carrier nuts 8N.M h. Mudguard bracket nuts 8N.M i. Handle bar clamp nut 17-20N.M j. Quill stem bolt 19N.M k. Seat tube clamp nut 4-7N.M l. Rear wheel axle nuts 40-45N.M m. Quick release front axle. Measured torque
not typically used. Common industry practice is resistance at lever half way through swing from open to fully closed. For all other nuts, the torque depends on the nut diameter: M4 2.5-4.0N.M
M5 4.0-6.0N.M
M6 6.0-7.5N.M
Note: make sure axle nuts are always done up tight on both wheels as connections to the motor and the dropouts can be damaged due to the axle spinning.
3. Safe Riding Recommendations
Classic user manual.indd 12-13 7/15/2016 4:59:14 PM
1. Gear Adjustment
Adjust the cable tension Adjustment Bolt to align guide pulley with the centre of the cogs (setting this in gear 3 or 4 is easiest). Low adjustment: In 1st gear check and if necessary, turn the L adjustment screw so that the guide pulley moves to a position directly in line with the largest (1st gear) sprocket. High adjustment: turn the crank arm while gear shifting the derailleur to move the derailleur to the top gear position, and then check and if necessary, turn the H adjustment screw to adjust so that the guide pulley is in line with the outer line of the smallest sprocket when looking from the rear. Turn the crank arm to set the derailleur to the low position.
4. Maintenance & Adjustment
2. Lubrication
1.1 Once a month lubricate all pivot points
on your derailleur and the derailleur pulleys with suitable chain lube.
1.2 Every three months lubricate the brake lever pivots, gears and chain with suitable oil.
3. Cleaning your electric bike
Warm soapy water and a cloth can be used to clean the frame of your bike, but care must be taken not to immerse any of the electrical components; they are rainproof but cannot be immersed in water. The motor can be cleaned with a soapy cloth, but also must not be immersed in water. The battery can be cleaned with a damp cloth, then dried afterwards. Note: in salty conditions it is essential to clean and lube your bike regularly.
4. Other Maintenance
Your bicycle must be returned to your servicing dealer or bicycle/motorcycle mechanic after one
month or 200km of riding (which ever comes rst)
to re-tension the spokes. Then every six months
or 1000km (which ever comes rst) for a general
service and thorough inspection. Failure to do this can void your warranty due to unnecessary wear and tear.
Excluding the electric drive side of things, your SmartMotion bicycle is a normal bicycle, with normal components. Your dealer will be able to explain to you the general care and maintenance of the normal bicycle components. You should pop your bike in for a check-up after about a month’s use as new gear and brake cables will stretch, then every 6 months after that. The electric drive system is maintenance free and has self-diagnostic codes that will be displayed on the LCD console (detailed later in this user guide) should anything go wrong. Again, speak to your dealer should any issues arise.
4. Maintenance & Adjustment
H adjustment screw L adjustment screw Adjustment Bolt
Classic user manual.indd 14-15 7/15/2016 4:59:33 PM
5. Main Specications 5. Main Specications
BATTERY
RACK BRAKE SECURITY GEARS FRAME
HANDLE BAR
FORK MUDGUARD TYRE RIM DISPLAY PANEL
LIGHT SEAT CABLES
WARRANTY
36v15.6ah Samsung advanced lithium ion battery for NZ conditions -
superior weatherproong. USB charge port.
Heavy duty rear rack, with elastic for luggage. Tektro disc brakes, with 180mm rotors for superior stopping. Integrated frame C-lock for easy security (locks the rear wheel). Shimano 8 speed cassette 11-34 gear set, with Altus derailleur & shifter. Aluminium frame. Centre-mounted adjustable kickstand. (Also available in its 24” small version). Aluminium handle bars with adjustable headset, adjust the handlebar height for different ride styles. SR Suntour alloy suspension forks. Polypropylene guards with heavy duty stays. CST Commuter tyres, Kevlar guard, 26 X 1.9. 26” Alex DP23 with eyelets. LCD console with 5 level Pedal assist and active throttle in all modes. Adjustable max speed. USB charge port. Integrated front and rear light powered from the main battery. Velo plush comfort seat. Suspension Seatpost. Marine- rated cable plugs on all components for simple and quick servicing/replacement. 2 year warranty on battery and motor, 6 years on frame, 12 months other parts.
BATTERY
RACK BRAKE SECURITY GEARS FRAME
HANDLE BAR MUDGUARD TYRE RIM DISPLAY PANEL
LIGHT SEAT CABLES
WARRANTY
DIMENSIONS
36v15.6ah Samsung advanced lithium ion battery for NZ conditions -
superior weatherproong. USB charge port.
Heavy duty rear rack, with elastic for luggage. Tektro front and rear brakes. Integrated frame C-lock for easy security (locks the rear wheel). Shimano 8 speed cassette 11-34 gear set, with Altus derailleur & shifter. Alloy folding frame and foldable pedals. Centre-mounted adjustable kickstand. Height adjustable folding handle bars for relaxed, upright ride posture. Polypropylene guards with heavy duty stays. Kenda, Kevlar guard, 20” X 1.95. Alex DM24 rims. LCD console with 5 level Pedal assist and active throttle in all modes. Adjustable max speed. USB charge port. Integrated front and rear light powered from the main battery. Velo plush comfort seat. Marine- rated cable plugs on all components for simple and quick servicing/replacement. 2 year warranty on battery and motor, 6 years on frame, 12 months other parts. 90cm L x 62cm H x 43cm W (folded).
eCity & eUrban
e20
Classic user manual.indd 16-17 7/15/2016 4:59:34 PM
Do treat your eBike like any bicycle you would want
to last well… keep it stored somewhere secure and away from the elements.
Don’t treat your eBike as a dirt-bike! The motor and
battery are weather proof, but not water-tight. It is ok in rain, but not to ford streams, etc!
Never take your eBike on the beach as salt water
and sand will drastically shorten the lifespan of many of the ebike’s components (motor, gears, wiring connections, etc).
Note: Your warranty is void if evidence of salt, sand, or water damage are present within the compo­nents. Important: If you live very close to the sea you must keep your bike indoors when not in use. This will save you $$$ as your components will last longer.
Don’t power up the throttle while the eBike is held
stationary. Motor operation for more than a few seconds while the wheel is locked/stationary can damage the motor and controller.
Important: Your bike will arrive with the battery partially charged. You need to give it a full charge before ANY use. Smartmotion batteries have been precondition-cycled, so no need to do 3 full deep discharges as for some other brands. Just charge and go... then just top your battery up after each use (lithium batteries prefer shallow discharge). Then give your battery a complete discharge and full charge every 3 months or so to keep the cells well balanced.
Note: The LCD battery display bars will dip under full load (on hills, etc). This is normal as running voltage drops under high load. To get an accurate battery reading, wait about 10 sec after the motor is not in use. The 8 step capacity lights on the battery will give you a more accurate idea (button on top rear of battery – more info later in manual).
Do take extra care on the road as you will be
travelling faster than you normally do on a bike and your bike is now power-assisted, so will behave differently.
6. Do’s and Don’ts 6. Do’s and Don’ts
Don’t let others ride your eBike unless you have
properly explained safe and appropriate use to them.
Don’t attempt to open the motor or battery should
your system malfunction. This will void the warran­ty. Return it to the store you purchased it from. Do make sure your charger has free air movement around it as it will get quite warm.
Don’t use your charger outdoors. It is for indoor use
only.
Do top up your battery whenever possible. Lithium
batteries actually prefer shallow discharge (the exact opposite of older types of batteries that have memory effects). Keeping your battery topped up between rides will prolong the life of your battery and give you more power too, as a full battery is better on the hills.
Do disconnect your battery from the charger when it
is charged. Leaving it connected permanently when not in use will shorten cell life.
Never leave a fully discharged battery uncharged
for more than a week… you will shorten the lifes­pan of your battery the longer you leave it in a fully
discharged state.
Don’t leave your battery for more than 3 months
without top-up charging it.
Note: A battery left for more than 3 months at a low voltage may suffer cell damage. This will not be covered under your warranty. It is to your advantage to properly look after your battery as it is the most expensive part of your ebike!
Important: Though the risk of battery re with
charging Samsung or Panasonic 18650 cells is considerably lower than cheaper, unbranded cells (online data suggests about one in 40 million for the cells we use - i.e., you are more likely to get struck by lightening), it is still possible. Treat any charging lithium battery (including SmartMotion) as
a potential re risk (yes, this includes cellphones,
computers too). If charging your battery while it is still docked into the bike simply make sure the bike (includes charger) is not on or leaning against
a ammable surface. Same for charging battery
off the bike, make sure the battery and charger is
placed on a re-rated surface (concrete oor, steel
bench or shelf, etc).
Classic user manual.indd 18-19 7/15/2016 4:59:38 PM
PAS
ODO
BMS
V
KM
KM/H
7. Display Panel
Lights
When the lights are off the bike icon remains black.
Pedal Assist
Displays the pedal assist level. Depending what country you are in, your throttle will have different functionalities. In EU and Australasia, It will work to 6kph unassisted, then only function above that if you are pedaling. In other countries it will be fully active whether you are pedaling or not. If the bike is turned on, always be careful when mounting the bike that you do not twist the throttle, as the bike can accelerate away from you and cause injury. Note: your brake levers have sensors that will automatically cut motor power when you use the brakes and restore it when you release the brake levers.
Power Meter
Shows a scale of the amount of power your bike is consuming
Odometer
Displays the total distance the bike has travelled.
7. Display Panel
Power Output
The battery’s running voltage is displayed on the screen. The voltage will drop while the battery is under load (motor running).
Battery Indicator
When the battery is full all ve battery segments
show. When the battery is very low, no segments will show and the outside edge of the battery
frame will ash.
Speedometer
Large display of your speed.
Classic user manual.indd 20-21 7/15/2016 4:59:41 PM
Reset Trip Meter
Hold for 3 seconds to enter settings interface. Choose option 1, click to reset the trip meter. Hold for 1 second to save and exit.
Your display is easily controlled with 4 buttons located on your handlebars.
Power On/Off
Press to start the display and power up the bike. To turn off, press and hold the ON/OFF for 3 seconds
Note: the display will power off after 5 minutes without use.
Pedal Assist
Pedal Assist is controlled with the buttons. Touch to turn the assist up, and touch to turn it down. The power ranges from 0~5. You will notice that after one turn of the pedals the motor will start working, assisting you to ride the bike by adding
8. Display Panel Controls
SET
power to the rear wheel. This is the standard or pedelec mode. To continue using the pedelec mode you must keep turning the pedals; if you stop the motor will stop and the bike will slow to a halt. If you start pedalling again after one turn the motor will start again. Depending what country you are in, your throttle will have different functionalities. In EU and Australasia, it will work to 6kph unassisted, then only function above that if you are pedalling. In other countries it will be fully active whether you are pedalling or not. If the bike is turned on, always be careful when mounting the bike that you do not twist the throttle, as the bike can accelerate away from you and cause injury. Note: your brake levers have sensors that will automatically cut motor power when you use the brakes and restore it when you release the brake levers.
8. Display Panel Controls
Walk Mode
Press and hold down for 2 seconds to enter into the mode of power assist walk. The bike will go on at a uniform speed of 6km/h and display 6km on the screen.
Information Display
Press to switch the display information. The order is: Riding time, ODO,Trip
Turning Lights On/Off
With the display on, press to turn on the bicycle lights (and the lcd backlight). The light symbol also shows on screen. Press again to turn off the bicycle lights.
Note: do not hold as the display will turn off.
SET
Set Operations
Hold for 3 seconds to enter setting interface. Press (don’t hold) to scroll through menu options. Press or to adjust the parameters. Hold for 1 second to save and quit.
SET
SET
SET
SET
SET
Classic user manual.indd 22-23 7/15/2016 4:59:43 PM
Error Code Display
If there is something wrong with the electronic control system, the display will show the error code automatically (see below for codes). Should you receive an error code, contact your local dealer for advice.
【33【CURRENT ABNORMAL 【34【THROTTLE ABNORMAL 【35【MOTOR ABNORMAL 【36【HALL ABNORMAL 【37【TEMPERATURE ABNORMAL 【38【CONTROLLER COMMUNICATION ERROR 【39【LOW VOLTAGE 【09【COMMUNICATION DISPLAY RECEIVING ERROR
Before contacting service center check all plugs for
loose connections.
8. Display Panel Controls
USB Output Charging
Hold and for 2 seconds and the USB symbol lights to detail that the user can now charge phone, etc, via the USB output port which is on the underside of the lcd, under a rubber waterproof plug. Make sure the plug is reinstalled after charging.
SET
SET
Wheel Size
Select the suitable value to ensure the accuracy of display about speed and mileage.
KPH and MPH
Select MPH or KMH for the speed and mileage, display will be the currently selected units display. Press or to select parameter, hold for 1 second to save and exit.
9. Frame lock and Seatpost
Frame Lock
The SmartMotion eUrban has been upgraded with an integrated frame lock. Your new bike will come with a set of keys for the battery lock and a set of keys for the frame lock. Make sure you keep a master key from each in a safe place so you can always get more copies made.
Suspension Seatpost
The SmartMotion comes with a suspension seatpost. For optimum performance you need to set the preload so when your weight is fully on the seat the spring is depressed about 30­40%. Test the travel, then, if you need to adjust, remove the seatpost and, with a 5mm allen key, screw the shock up into the seatpost to increase spring pressure, or back down to reduce it. Your dealer can also set this up for you.
The bike has been tted with a quick release
seatpost collar to facilitate changing the riding position. It is important that the nut on the collar is tightened so the post will not move in the bike frame. Make this adjustment with the quick release lever in the open position. Adjust the seat to the correct height and close the lever. When you sit on the saddle there should be no vertical movement at all in the seat post below the suspension.
Classic user manual.indd 24-25 7/15/2016 4:59:57 PM
10. Battery Instructions
10. Battery Instructions
Battery Removal
To remove the battery, insert the key into the lock on the front left side of battery rack and turn the key, then pull the battery (using the underside
nger groove) to slide it out the back of the rack.
Note: the lock is not automatic, so key is required to reload the battery… simply slide it back in until it locks, making sure you are correctly on the slide rail
rst.
10. Battery Instructions
Power On/Off
On the centre rear of the battery is the power on/off button. When pushed in, the led inside the button will light, indicating the battery output power is live. It is good practice to turn the battery off when leaving your bike (press the button so it clicks out, and the red led fades). This also makes your bike safer as cannot be turned on from the handlebar console.
Note: if you leave the battery on, but do not use the bike, it will enter sleep mode after several hours and power down (red light will go out). To reactivate the battery, push the button to ‘click it out’, then push again to click it back in again, and the led will light up, indicating the battery is live again. Note: when charging the battery off the bike, always turn the power off before redocking to the bike (if battery power is on there will be a spark as the terminal reconnects to the bike, which causes damage to the battery socket and reduces conductivity).
Connections
All ebike components (throttle, brake sensors, controller, etc) on the SmartMotion bikes have isolating marine-rated plugs, so, should you damage a component, replacement is easy. Take the bike to your local dealer and they will order a replacement pair
Charging your Battery
You can charge the battery on or off the bike. The charge terminal is on the front of the battery. Plug the charger into the wall and switch on. Turn on the battery then lift the rubber cap and plug in your charger. The charge light on the charger will show red, and turn green when the battery is fully charged.
Plugging a live charger into the battery while it is
turned off can create a spark.
Note: be careful to properly reinstall the rubber cap before re-using your bike.
Classic user manual.indd 26-27 7/15/2016 5:00:19 PM
USB Charging Port
The SmartMotion battery has been updated with a USB 2.0 charging port. Use this to charge your phones and other USB devices. It has a 1.0 amp max output. Important: the rubber cap for the USB
2.0 terminal MUST be properly reinstalled after USB charging, otherwise moisture can get inside the battery and damage the inner components. Warranty is void if evidence of water ingress via USB port is present.
Capacity
You can check the capacity of your battery by pushing the capacity button on the top rear of the battery.
Precondition: The power button was already turned on ( Red LED was lit as the picture shows ).
10. Battery Instructions 11. Warranty
Warranty
Your SmartMotion bike is covered by the following extensive Warranty
Battery
2 years (warranted to still supply at least 60% of rated capacity after 2 years)
Motor
2 years
Frame
6 years (frame structural integrity – not including gen­eral wear and tear)
Other Components
1 year (not including consumables; cables, tyres, hand­grips) Only use genuine replacement parts available through your local dealer.
Exceptions to Warranty
1. Damage resulting from misuse, not maintaining the bicycle, or not following the guidelines within this user guide. Accidental or deliberate damage.
2. Failure to meet the six-monthly service schedule.
3. Damage due to private repair or alteration by user or unauthorized service centre.
4. Failure to produce invoice or proof of purchase.
5. Failure to meet the six-monthly/1000km service schedule.
Important: Though the risk of battery re with
charging Samsung or Panasonic 18650 cells is considerably lower than cheaper, unbranded cells (online data suggests about one in 40 million for the cells we use - i.e., you are more likely to get struck by lightening), it is still possible. Treat any charging lithium battery (including SmartMotion) as
a potential re risk (yes, this includes cellphones,
computers too). If charging your battery while it is still docked into the bike simply make sure the bike (includes charger) is not on or leaning against
a ammable surface. Same for charging battery
off the bike, make sure the battery and charger is
placed on a re-rated surface (concrete oor, steel
bench or shelf, etc).
Classic user manual.indd 28-29 7/15/2016 5:00:39 PM
12. Service Checklist
Check for damage Adjust and Tension
Lubricate
Frame & Fork
Rims
Cables & connections
Spokes*
Gears
Seat
Reectors & Lights
Handlebars, Stem, Grips
Brakes
Cranks & Bottom Bracket
Wheel Axles
All Fasteners
Chain
Derailleur
Seatpost
*Spokes to be tensioned to 130Nm
Model:
Serial Numbers:
Dealer:
Purchase Date:
6 Weeks/200km
Date:
Shop:
Mechanic:
6 Months
Date:
Shop:
Mechanic:
24 Months
Date:
Shop:
Mechanic:
12 Months
Date:
Shop:
Mechanic:
13. Service Record
Classic user manual.indd 30-31 7/15/2016 5:00:39 PM
www.smartmotionbikes.com
Classic user manual.indd 32 7/15/2016 5:00:39 PM
Loading...