SmartMat Mat 100W, Mat 150W, Mat 200W Installation Manual

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Electric Underfloor Heating
INSTALLATION MANUAL
Mat 10 0w/150w/200w
Before you begin installing, read through these instructions
carefully and check that you have all the components required.
www.smartmat.co.uk
LIFETIME
WARRANTY
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Introduction
Important notes, please read carefully before proceeding with installation
The SmartMat brand
Thank you for choosing the SmartMat underoor heating mat from our range of electric underoor heating solutions.
The SmartMat range has been manufactured to surpass all current industry standards and comes with a lifetime warranty.
SmartMat underoor heating mat
The SmartMat underoor heating mat has a self­adhesive bre glass backing mesh with an ultra-thin twin conductor 3mm heating cable pre attached, ensuring minimal increase to the existing oor height. The function of the matting system is to provide a warm oor.
Superior product design ensures a speedy installation with an even heat across the complete oor surface, whilst allowing unlimited adjustment of the heating element to suit irregular formats.
The SmartMat matting system is available in three output types:
Tools needed for installation
You will require the following items to install and test the oor warming systems.
• Tape measure, drawing pad and pencil
• Utility knife, scissors
• Cable strippers, screw driver
• Resistance tester (multimeter), insulation resistance tester
You will also need the appropriate tools and materials to install your nished oor surface; these will probably include products like self-levelling compound, insulated backer board, notched tile trowel and various other tools and materials for your
specic project.
Dos & Don’ts
Do
Carefully read this instruction manual before starting your installation and follow the testing procedure on page 7. Throughout your installation:
• Take time to plan your mat layout considering all obstacles e.g. kitchen cupboards, bathroom sinks etc. Ensure the mat will fit before laying.
• Use flexible tile adhesives and grouting materials.
• Ensure the floor sensor thermostat is inserted within the flexible tube provided and installed between two heating elements, with the floor end of the flexible tube effectively sealed (to ensure easy removal of floor sensor if required after installation). See page 3.
• Maintain a minimum of 50mm between the heating element runs.
• Take care not to damage the heating element and cold tail whilst tiling.
• Ensure all the orange heating element is covered with a flexible self-levelling compound or flexible tile adhesive.
• Make certain there are no air gaps underneath tiled areas or between heating element runs.
• Ensure the floor surface is prepared correctly before installation. See note on page 4.
• When using more than one mat from a single supply, cold tails must be connected in parallel.
Don’t
• Cut or shorten the orange heating cable.
• Cross or touch the orange heating cables together. Switch on your under floor heating system for a minimum of 7 days after tiling to allow correct curing of tile adhesives and grouts.
• Connect the heating element to the power supply whilst still rolled up.
• Leave rolled up surplus sections of mat under kitchen units or bath spaces.
• Commence installation of your floor surface before testing your mat. See page 7.
• Tile over damaged or twisted cables.
• Install under kitchen units or permanent fixtures such as baths
100 watts per m
(for use with timber oor substrates e.g. plywood etc).
150 watts per m
(for use with concrete oor substrates e.g. sand cement screed, insulated backer boards etc).
200 watts per m
(for use where a higher wattage output is required e.g. conservatory).
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Electrical Requirements
100 watt/150 watt/200 watt
Please follow these instructions carefully. If you require assistance prior to or during your installation please call our helpline on 01473 559077
Electrical requirements
Before installing the SmartMat you should make allowance for the electrical connections.
The SmartMat system requires a mains voltage 230/240V and must be connected in accordance
with the current IEE regulations and building regulations part ‘P’ approved document.
For areas up to 30m (SmartMat 100w), areas up to 20m (SmartMat 150w) or areas up to 15m
(SmartMat 200w) power connection can be provided through a 13A switched spur outlet/ combined RCD spur outlet.
For areas larger than the above, a dedicated circuit should be installed from the local consumer unit.
If you are required to switch greater electrical load than 15A, a suitably sized thermostat or electrical contactor MUST BE INSTALLED. If in doubt please call our helpline on 01473 559077.
It is a requirement that all SmartMat systems are protected by a 30ma RCD earth trip either at the consumer unit or by a combined RCD spur outlet.
Contents of SmartMat Underoor Mat
A
E
C
D B
Important Note
When designing your electrical installation, you should always consult an electrician regarding your requirements.
Important Note
When installing in a bathroom or other wet areas the thermostat must be located outside Zone 2 (0.6m from any wet appliance, e.g. shower, sink etc) or outside the wet area, ideally on the opposite face of the wall. The SmartMat must be earth bonded in accordance with current IEE regulations.
• Heating mat
• Sensor tube
• Installation instructions
• Warranty This manual contains all the
information you will
need about the
SmartMat underoor heating mat.
Please take time to study the information thoroughly
before you
attempt to install this product.
A Heating element
B Fibreglass backing mesh
C Factory made cold tail joint
D Cold tail power lead
E End termination joint
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Installation Instructions
100 watt/150 watt/200 watt
Step 1
Draw a layout of your room including all obstacles e.g. toilet, sink etc, (use the oor plan grid on page 10) then determine the required oor area to be heated. Decide a suitable position for the thermostat (start point) then sketch the proposed SmartMat layout to ensure the heated area is completely covered whilst using all of your mat (see
mat planner notes on page 6).
Step 2
Directly below the electrical connection point install a 10mm exible tube (provided with each SmartMat) –
you may have to channel a groove to allow the exible tube to remain ush with the existing oor. The oor sensing probe is to be installed into the exible tube to monitor the oor temperature. Ensure the tube is installed to allow easy replacement of the sensor probe (in case the sensor fails) and positioned between two heating elements.
The exible tube in the oor should be sealed to prevent adhesive or self-levelling compound entering the tube.
Ensure your SmartMat is correctly sized before you unpack the product. Call 01473 559077 if you have any questions.
Note
The oor should now be prepared ready for the SmartMat installation.
All loose particles should be removed and the oor thoroughly cleaned and treated with any proprietary sealants as normally required for your nished oor.
If your existing oor has a bitumen or asphalt surface, it must either be removed or covered with a thin exible self-levelling compound, tile backer board or water resistant timber.
If you are installing insulated tile backing boards, do so in accordance with the manufacturer’s instructions.
Now check the resistance of the mat (see page 7 for details)
Steps 3 & 4
Remove the plastic outer cover from the SmartMat. Position at the start of your matting plan with
the cold tail (power cable) at the electrical connection and positioned in to a low level electrical back box.
Ensure the separate thermostat oor sensor cable is inserted into the pre-installed 10mm exible tube and returned to the low level electrical back box.
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