SmartLine RMA803 Quick Start Guide

SmartLine RMA803 Fieldbus Remote Indicator Assembly Quick Start Installation Guide
34-ST-25-52, Revision 4, March 2020
This document provides descriptions and procedures for the Quick Installation of Honeywell’s family of SmartLine Remote Indicator.
For full details refer to the man uals listed below for protocols , us er Interface (HMI) operation, Install atio n, configuration, calib ra ti on , maintenance, parts, and safety and approvals etc. including options
Copyrights, Notices and Trademarks.
Copyright 2020 by Honeywell Revision 4, March 2020
Trademarks SmartLine, RMA are U.S. registered trademarks of Honeywell Inc.
FOUNDATION™ is a trademark of the Fieldbus Foundatio n

Documentation

To access complete documentation, including language variants, scan the QR code below using your smart phone/device or QR code scanner.
Go to the APP store for your free Smartphone QR scanner
Or you can follow the URL to access the online SmartLine HUB page. The HUB page will contain direct links to open SmartLine product
documentation.
URL QR Code
https://hwll.co/SmartLineHUB
Table of Contents
Documentation ........................................................................................ 1
Installation and Startup ........................................................................... 1
Installation Site Evaluation .......................................................... 1
Display Installation Precautions................................................... 1
Mounting Remote Indicator ......................................................... 1
Mounting Dimensions ............................................................................. 2
Bracket Mounting ......................................................................... 2
Wiring a Remote Indicator ...................................................................... 2
Wiring Procedure ......................................................................... 2
Fieldbus Network Wiring .............................................................. 2
Lightning Protection ..................................................................... 2
Supply Voltage Limiting Requirements .................................................. 2
Explosion-Proof Conduit Seal ................................................................. 2
Write Protect Jumper on Fo un dati on Fieldbus (FF) ............................... 3
Configuration Guid e ................................................................................ 3
Appendix A. PRODUCT CERTIFICATIONS .......................................... 3
A1 European Directive Information (CE Mark) ........................... 3
Figure 1: Typical Bracket Mounted Installations ..................................... 1
Figure 2: Pipe Mounting Bracket Secured to a Horizontal or Vertical
Pipe ......................................................................................................... 2
Figure 3: Two Position FF Terminal Block .............................................. 2
Figure 4: Fieldbus Write Protect ............................................................. 3

Installation and Startup

Installation Site Evaluation

Evaluate the site selected for the Remote Indicator installation with respect to the process system design specifications and Honeywell’s published performance characteristics for your particular model. Some parameters that you may want to include in your site evaluation are:
Environmental Conditions:

Display Installation Precautions

Temperature extremes can affect display quality. The display can go blank if the temperature is belo w -20°C; however, this is only a temporary condition. The display will again be readable when temperatures return to within operable limits. The display update rate may increase at cold tempera tu re extremes, but as with readability, normal updating resumes when temperatures are within limits for full operability.

Mounting Remote Indicator

Summary Remote Indicator models can be attached to a two-inch (50 millimeter)
vertical or horizontal pipe using Honey well ’s opt io nal pip e mou nti n g bra ck et . Honeywell’s optional wall mounting bracket is also shown below.
Figure 1 shows typical bracket-mounted installations.
o Ambient Temperature o Relative Humidity
Potential Noise Sources:
o Radio Frequency Interference (RFI) o Electromagnetic Interference (EMI)
Vibration Sources
o Pumps o Motorized System Devices (e.g., pumps) o Valve Cavitation
Process Parameters
o Temperature o Maximum Pressure Rating
Figure 1: Typical Bracket Mounted Installations
RMA803 Fieldbus Quick Start Guide 1

Mounting Dimensions

Refer to Honeywell drawing number 50094836 for detailed electronic housing dimensions. Refer to Honeywell drawing numbers 50095917 for detailed pipe mounting dimensions and 50095918 for detailed wall mounting dimensions. Abbreviated overall dimensions are also shown on the Specification Sheets for the Remote Indicator models. This section assumes that the mounting dimensions have already been taken into account and the mounting area can accommodate the Remote Indicator.

Bracket Mounting

If you are using an optional bracket, start with Step 1.
1. Align the two mounting holes in the Remote Indicator with the two slots in the mounting bracket and assemble the (2) M8 hex cap screws, (2) lockwashers and (2) flat washers provided. Rotate Remote Indicator assembly to the desired position and torque the M8 hex cap screws to 27,0 Nm/20,0 Lb-ft maximum.
Pipe Mount Option: Refer to Figure 2
2. Position the bracket on a 2-inch (50.8 mm) horizontal or vertical pipe, and install a “U” bolt around the pipe and through the holes in the bracket. Secure the bracket with the nuts, flat washers and lock washers provided.
3. Wall Mount Option: Position the bracket on the mounting surface at the desired location and secure the bracket to the mounting surface using the appropriate hardware (Wall mounting hardware requirements to be determined and supplied by the end user)

Wiring a Remote Indicator

Overview
The Remote Indicator is designed to operate as part of a Fieldbus Network. Loop wiring is connected to the Remote Indicator by simply attaching the loop wires to the terminals on the Remote Indicator terminal block in the Electronics Housing shown in Figure
3. Connect the Loop Power wiring shield to earth ground only at the power supply end.
Figure 3: Two Position FF Terminal Block
As shown in Figure 5, each Remote Indicator has an internal ground terminal. Optionally, a ground terminal is also on the outside of the Electronics Housing. While it is not necessary to ground the Remote Indicator for proper operation, doing so tends to minimize the possible effects of noise on the output signal and affords protection against lightning and static discharge. An optional lightning terminal block can be installed in place of the non­lightning terminal block for Remote Indicators that will be installed in an area that is highly susceptible to lightning strikes. For this to be effective the instrument case must be connected to earth ground.
ATTENTION Wiring must comply with local codes, regulations and ordinances.
Grounding may be required to meet various approval body certifications, for example CE conformity. Refer to Appendix A of this document for details.
Figure 2: Pipe Mounting Bracket Secured to a Horizontal or Vertical Pipe

Wiring Procedure

1. See Figure 3, above, for parts locations. Loosen the end cap lock using a 1.5 mm Allen wrench.
2. Remove the end cap cover from the terminal block end of the Electronics Housing.
3. Feed loop power leads through one end of the conduit entrances on either side of the Electronics Housing. The Remote Indicator accepts up to 16 AWG wire.
4. Plug the unused conduit entrance with a conduit plug appropriate for the environment.
5. Feed both loop powered leads through the Ferrite core, 32301350-001, and then back around and through a second time.
6. Connect both loop power leads to the loop terminals. Torque terminal screws to 0,6 N.m (5.3 lbf.in) to 0.8 N.m (7.0 lbf.in). Note. The remote Indicator is not polarity-sensitive.
7. Replace the end cap and secure it in place being careful not to damage the ferrite core or wires.

Fieldbus Network Wiring

For Fieldbus network wiring concepts, see application notes such as Relcom Inc. Fieldbus Wiring Guide.

Lightning Protection

If your Remote Indicator includes the optional lightning protection, connect a wire from the Earth Ground Clamp (see Figure 3) to Earth Ground to make the protection effective. Use a size 8 AWG or (8.37mm2) bare or green covered wire for this connection.

Explosion-Proof Conduit Seal

WARNING
When installed as explosion proof in a Division 1 Hazardous Location, keep covers tight while the Remote Indicator is energized. Disconnect power to the Remote Indicator in the non­hazardous area prior to removing end caps for service.
When installed as non-incendive equipment in a Division 2 hazardous location, disconnect power to the Remote Indicator in the non-hazardous area, or determine that the location is non­hazardous before disconnecting or connecting the Remote Indicator wires.
Remote Indicator installed as explosion proof in Class I, Division 1, Group A Hazardous (classified) locations in accordance with ANSI/NFPA 70, the US National Electrical Code, with 1/2 inch conduit do not require an explosion-proof seal for installation. If 3/4 inch conduit is used, a LISTED explosion proof seal must be installed in the conduit, within 18 inches (457.2 mm) of the Remote Indicator.

Supply Voltage Limiting Requirements

If your Remote Indicator complies with the ATEX 4 directive for self-declared approval per 94/9EC, the power supply has to include a voltage-limiting device. Voltage must be limited such that it does not exceed 9 to 32 V DC. Consult the process design system documentation for specifics.
ATTENTION FF power Supply along with the Terminators has to be used.
2 RMA803 Fieldbus Quick Start Guide

Write Protect Jumper on Foundation Fieldbus (FF)

ATTENTION:
WARNING! PERSONAL INJURY: Risk of electrical shock.
Failure to comply with these instructions could result in death or
Step
Action
Turn OFF Remote indicator power.
Electronics side of the Transmitter housing.
Module and pull it off.
behavior (Protected or Unprotected). See Figure 4 for jumper
On Foundation Fieldbus Remote Indicator there is no Failsafe jumper selection but there is a Write Protect jumper.
The bottom jumper sets the Write Protect. The default setting is OFF (Un-protected). When set to the On (Protected) position, Changed configuration parameters cannot be
written to the transmitter. When set to the OFF (Un-protected) position, Changed configuration parameters can be
written to the transmitter.
precautions for handling electrostatic sensitive devices.
Disconnect power before proceeding. HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
Electrostatic Discharge (ESD) hazards. Observe

Configuration Guide

Table 1 shows the Advanced Display Configuration. Use these tables to configure the transmitter.
Level 1 Level 2 Level 3
<Exit>
Diagnostics
Table 1 – Advanced Display Configuration
n/a n/a
Critical Non-Critical
For details go to the Diagnostics Menu table.
1 2
3
4 5
6
Loosen the end-cap lock, and unscrew the end cap from the
If applicable, carefully depress the tabs on the sides of the Display
Set the Write Protect jumper (Bottom jumper) to the desired
Screw on the end cap and tighten the end-cap lock. Turn ON Remote Indicator power.
Image Description
Fieldbus SIM Mode = OFF Write Protect = OFF (Not Protected)
Fieldbus SIM Mode = OFF Write Protect = ON (Protected)
Fieldbus SIM Mode = ON Write Protect = OFF (Not Protected)
Figure 4: Fieldbus Write Protect
Display Setup
Information
:
LCD Contrast Common Setup Screen 1 Screen 2 … Screen 8
Display Elec Module Model Options
For details go to the Display Setup Menu table.
Note that the Advanced Display supports the configuration of up to 8 different screens.
For details go to the Information Menu table.

Appendix A. PRODUCT CERTIFICATIONS

A1 European Directive Information (CE Mark)

RMA800 SmartLine Remote Indicator Series EU Declaration of conformity (Document #32302406), can be downloaded here: EU Declaration
RMA803 Fieldbus Quick Start Guide 3
A2. Hazardous Locations Certifications
MSG
CODE
AGENCY
TYPE OF PROTECTION
Electrical Parameters
Ambient Temperature
Explosion proof:
Class I, Divis ion 1, Groups A, B, C, D; T6. .T4
Class 2, Zone 21, A Ex tb IIIC T 95oC IP66 Db
Intrinsically Safe:
Class I Zone 0 AEx ia IIC T4 Ga
Non-Incendive
Class I Zone 2 AEx nA IIC T4 Gc
Enclosure: Type 4X/ IP66/ IP67
Standards: FM 3600: 2018; FM 3611: 2018 ; ANSI/ UL 60079-0: 2013; ANSI/
FM 3810: 2018;
FM 3616: 2011
Explosion proof:
Class I, Divis ion
Dust Ignition Pro of:
Class II, I II, Division 1, Groups E, F, G ; T4 Class I Zone 1 Ex d b IIC T4 Gb Ex db IIC T4 Gb Zone 21 Ex tb III C T 95 Ex tb IIIC T 95oC Db
Intrinsically Safe:
Ex ia IIC T4 Ga
Non-Incendive
Ex nA IIC T4 Gc
Enclosure:
Standards: CSA C22.2 No. 0: 2015; C SA C22.2 No. 30: 2016; CSA C22. 2
UL 12.27.01: 2017; A NSI/UL 50E: 2015
Flame-proof and Dust:
II 2 D Ex tb IIIC T 95oC Db
Intrinsically Safe:
Non-Incendive
Enclosure: Type IP66/ IP67
ALL
ALL
STANDARDS: EN 60079-0 : 2012+A11: 2013;
EN 60079-7: 2015;
Flame-proof:
Ex tb IIIC T 95oC Db
Intrinsically Safe:
Ex ia IIC T4 Ga
-50oC to 70oC
Non-Incendive
Ex ec IIC T4 Gc
Enclosure: IP66/ IP67
ALL
ALL
STANDARDS: IEC 60079-0: 2011; IEC 60079-1: 2014; IEC 60079-11: 2011; IEC 60079- 7: 2015; IEC 60079-31: 2014
Flame-proof:
T6: -20oC to 65oC
Intrinsically Safe:
Ex ic IIC T4 Gc
Non-Incendive
Ex ec IIC T4 Gc
Enclosure: IP66/ IP67
ALL
ALL
STANDARDS: IEC 60079-0: 2011; IEC 60079-1: 2014; IEC 60079-11: 2011; IEC 60079- 7: 2006; IEC 60079-31: 2013
Flame-proof:
T6: -20oC to 65oC
Intrinsically Safe: STANDARDS: IEC 60079-0: 2011; IEC 60079-1: 2014;
IEC 60079-11: 2011; IEC 60079- 7: 2006; IEC 60079-31: 2013
A
FM
Approvals
(USA)
Dust Ignition Pro of:
Class II, I II, Division 1, Groups E, F, G ; T4 Class 1, Zone 1 , AEx d IIC T4 Gb
Class I, II , III, Division 1, Groups A, B, C,D, E, F, G; T4
TM
Class I, Divis ion 2, Groups A, B, C, D; T4
T6: -50ºC to +65ºC
Note 1
T4, T5: -50 ºC to
85ºC
Note 2 -50 ºC t o 70ºC
Note 1 -50 ºC t o 85ºC
ALL ALL
UL 60079-1: 2015; FM 3610: 2018; ANSI/ UL 60079-11: 2014; ANSI/ UL 60079-15: 2013; ANSI/ UL 60079-31 : 2015; FM C lass 3615: 2018;
CSA 14.2689056
1, Groups A, B, C, D ;T6..T4
o
C Db
T6: -50ºC to
Note 1
+65ºC
T4, T5: -50 ºC to
85ºC
B
CSA-
Canada
C ATEX
D IECEx
No. 94-M91; CSA C22. 2 No. 25: 2017; CSA C22.2 No. 6101 0-1: 2017; CSA-C22.2No.157: 2016; C22.2 No. 213: 2017; C22.2 No. CSA 60079-0:2015; C22.2 No. 60079-1: 2 016; C22.2 No. 60079-11: 2014;C22.2 No. 600 79-15: 2016; C22.2 No. 60079-31: 2015; ANSI/ ISA12.12.01 -2017; ANSI/ ISA 61010-1: 2016; ANSI/ UL 60079-0: 2013; ANSI/ UL 6007 9-1: 2015; ANSI/ UL 60079-11: 2014; ANSI/ UL 60079-15: 2013; ANSI / UL 60079-31: 2015; FM 3600: 2011; F M 3615: 2006; FM Class 3616: 2011; ANSI/ UL 913: 2015; UL 916: 2015; ANSI/
II 2 G Ex db IIC T6..T4 Gb
II 1 G Ex ia IIC T4 Ga
II 3 G Ex ec IIC T4 Gc
Note 1
Note 2 -50oC to 70oC
Note 1 -50oC to 85oC
EN 60079-1: 2014; EN 60079-11: 2012; EN 60079 -31: 2014;
Ex db IIC T6..T4 Gb
Note 1
Note 2
Note 1 -50oC to 70oC
T6: -50ºC to +65ºC
T4, T5: -50 ºC to 85ºC
T6: -50ºC to +65ºC
T4, T5: -50 ºC to 85ºC
B CSA-Canada
CSA 14.2689056 Class I, II , III, Division 1, Groups A, B, C, D, E, F, G; T4
CSA 14.2689056 Class I, Divis ion 2, Groups A, B, C, D; T4 Class I Zone 2 Ex n A IIC T4 Gc
Ex db IIC T6..T5 Gb
CCoE/
P
PESO
Notes
1. Operating Parameters:
Voltage= 12 to 42 V Current= 25 mA
2. Intrinsically Safe Entity Parameters
For details see Control Drawing, 50089981.
Ex ia IIC T4 Ga
Enclosure: IP66/ IP67 ALL ALL
Type 4X/ IP66/ IP67
Note 2 -50oC to 70oC
Note 1 -50oC to 85oC
ALL ALL
Note 1
T5: -20oC to 85oC
Note 2 -20oC to 70oC
E SAEx
Ex db IIC T6..T5 Gb Ex tb IIIC T 95oC Db
Ex ia IIC T4 Ga
T95oC,
Note 1
T5: -20oC to 85oC
Note 2 -20oC to 70oC
Note 1 --20oC to 85oC
A4. Marking ATEX D irective
a. General
The following information is provided as part of the labeling of the Remote Indicator:
Name and Address of the manufacturer
The serial number of the Remote Indicator is located on the Meter Body
data-plate. The first two digits of the serial number identify the year (02) and the second two digits identify the week of the year (23); for example, 0223xxxxxxxx indicates that the product was manufactured in 2002, in the 23rd week.
b. Apparatus Marked with Multiple Types of Protection
The user must determine the type of protection required for installation the equipment. The user shall then check the box [ ] adjacent to the type of protection used on the equipment certification nameplate. Once a type of protection has been checked on the nameplate, the equipment shall not then be reinstalled using any of the other certification types.
c. WARNINGS and Cautions
Non-Incendive / Non-Sparking (Division 2 and Zone 2 Environments):
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS
WARNING – DO NOT OPEN WHEN ENERGIZED WARNING – OPEN CIRCUIT BEFORE REMOVING COVER
MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2
Intrinsically Safe (Divisions 1, Zone 1 and Zone 2 Environments):
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY. WARNING – DO NOT OPEN WHEN AN EXPLOSIVE GAS ATMOSPHERE IS PRESENT.
Explosion-Proof (Division 1 and Zone 1 Environments):
WARNING – DO NOT OPEN WHEN AN EXPLOSIVE GAS ATMOSPHERE IS PRESENT. WARNING – DO NOT OPEN WHEN ENERGIZED “OPEN CIRCUIT BEFORE REMOVING COVER”
Flameproof (Division 1 and Zone 1 Environments):
WARNING – DO NOT OPEN WHEN ENERGIZED
General Requirements / Increased Safety (Zone 1):
All Protective Measures:
WARNING: FOR CONNECTION IN AMBIENTS ABOVE 60oC USE WIRE RATED 105oC
4 RMA803 Fieldbus Quick Start Guide
A.3 Conditions of Use” for Ex Equipment”, Hazardous Location Equipment or “Schedule of Limitations”:
a. Consult the manufacturer for dimensional information on the flameproof
joints for repair.
b. Painted surface of the RMA 800 series may store electrostatic charge and
become a source of ignition in applications with a low relative humidity less than approximately30% relative humidity where the painted surface is relatively free of surface contamination such as dirt, dust or oil. Cleaning of the painted surface should only be done with a damp cloth.
c. The ambient temperature range, maximum process temperature and
applicable temperature class of the equipment is as follows:
RMA801: T4 for -50˚C < Ta < 85˚C RMA803: T4 for -20˚C < Ta < 70˚C
d. The RMA800 series enclosure contains aluminum and is considered to
present a potential risk of ignition by impact or friction. Care must be considered during installation and use to prevent impact or friction to avoid impact.
e. If a charge-generating mechanism is present, the exposed metallic part on
the enclosure is capable of storing a level of electrostatic charge that could become incendive for IIC gases. Therefore, the user/installer shall implement precautions to prevent the buildup of electrostatic charge, e.g. earthing the metallic part. This is particularly important if the equipment is installed in a zone 0 location.
f. On installation, the RMA800 series shall be provided with supply transient
protection external to the apparatus such that the voltage at the supply terminals of the RMA800 series does not exceed 140% of the voltage rating of the equipment.
A.4 Control Drawing
RMA803 Fieldbus Quick Start Guide 5
34-ST-25-52, Rev. 4 2020 Honeywell International Inc.
ASIA PACIFIC (TAC) hfs-tac-support@honeywell.com
9015
EMEA, Phone: + 80012026455 or +44 (0)1202645583. FAX: +44 (0) 1344 655554 or (TAC) hfs-tac-support@honeywell.com
accurate and reliable as of this printing. However, we assume no responsibility for its use
Sales and Service
For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one of the offices below.
Australia Honeywell Limited, Phone: +(61) 7-3846 1255, FAX: +(61) 7-3840 6481 Toll Free 1300-36-39-36, Toll Free Fax: 1300-36-04-70 China – PRC – Shanghai, Honeywell China Inc. Phone: (86-21) 5257-4568, Fax: (86-21) 6237-2826
Singapore, Honeywell Pte Ltd. Phone: +(65) 6580 3278. Fax: +(65) 6445-3033 South Korea, Honeywell Korea Co Ltd. Phone:+(822)799 6114. Fax:+(822) 792
Email: (Sales) sc-cp-apps-salespa62@honeywell.com
AMERICAS, Honeywell Process Solutions, Phone: 1-800-423-9883,
or 1-215/641-3610. (TAC) hfs-tac-support@honeywell.com. Sales 1-800-343-0228. Email: (Sales) FP-Sales-Apps@honeywell.com
Knowledge Base search engine http://bit.ly/2N5Vldi
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be
While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.
For more information To learn more about SmartLine Devices, visit www.honeywellprocess.com Or contact your Honeywell Account Manager
Process Solutions Honeywell
1250 W Sam Houston Pkwy S Houston, TX 77042
Honeywell Control Systems Ltd Honeywell House, Skimped Hill Lane Bracknell, England, RG12 1EB
Shanghai City Centre, 100 Jungi Road Shanghai, China 20061
www.honeywellprocess.com
March 2020
Loading...