SmartLift SL 608 User Manual
US SL 608 Outdoor High Lifter - 01/2018
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User manual
Model/type: SL 608 OUTDOOR High Lifter - 1.63 hp
N.A. Christensensvej 39, DK-7900 Nykøbing Mors
Tlf.: +45 97 72 29 11 E-mail: smart@smartlift.dk
www.smartlift.dk
© 2006 Copyright. www.smartlift.dk
US SL 608 Outdoor High Lifter - 01/2018
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Table of Contents:
Introduction 3
EU Declaration of Conformity 4
General Description 5
Transport/Handling/Putting into Operation/Storage 6
Technical Data, Safety Rules 7
Overview/ - General Description 8
Operation for Vacuum function 10
Control for arm and yoke 10
Important Operation (vacuum & electric functions) 11
Electric Functions 11
Charger & Battery Case 12
View of Vacuum system (top and bottom of machine) 13
Control Box 14
Switches and Alarms 14
Control Panel for arm and yoke 15
Manual extension 16
Extra movement in tip function 17
Load Diagram 18
Stop-Down Troubleshooting of SmartLift 21
Information and manual charger 31
Wiring Diagrams 32
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Introduction
Congratulations on your new SmartLift 608 OUTDOOR High Lifter.
Smartlift has been designed and constructed so as to safeguard product users
against accidents as far as at all possible.
Unfortunately, certain functions in a machine cannot be safeguarded. This is why
safety rules have been prepared by way of warnings in this instruction.
Read these safety rules on the following pages before putting your Smartlift into
operation, and imagine how you may, in your daily use of the machine, ensure that
warnings and safety rules will be adhered to.
Yours Sincerely,
Nicolai T. Jørgensen
Smartlift A/S
N.A. Christensensvej 39
DK-7900 Nykøbing Mors
Telephone +45 9772 2911
E-mail : smart@smartlift.dk
www.smartlift.dk
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EU Declaration of Conformity
Manufacturer
SmartLift A/S
N.A. Christensensvej 39
DK - 7900 Nykøbing Mors
Hereby declares that:
The machine/system: Lift
Model/type: SL 608 OUTDOOR High Lifter - 1.63 hp
Serial No.:
Year/Month: 2018
has been made in conformity with Council directive
- Machine directive 2006/42EC
- Low voltage directive 2006/95/EC + 2014/35/EU
- EMC directive 2014/30/EU
The following standards have been applied:
DS/EN ISO 12100-1:2005 (Machine Safety – Basic concepts)
DS/EN ISO 12100-2:2005 (Machine Safety – Basic concepts)
DS/EN 1050:1997 (Principles of Risk Assessment)
DS/EN 294 (Machine Safety – Danger Areas and Safe Distances)
DS/EN 1757-1:2001 (Lift with walking operator)
DS/EN 13155/A1:2005 (Cranes – Safety – not fastened lift devices for loading) paragraph 7
“Information for use”
DS/EN 60204-32:2001 (Electric equipment on machines part 32 : Provisions for lifting machines)
Date: Signature:
____________ ____________________________________
Nicolai T. Jørgensen, Director
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General Description
Pos.no.
Product
Number
Vacuum
1
Pump 007
2
2
Suction Cup diam. 15.75 “
4 3 Check Valve ½", vacuum
1
4
Replacement rubber t/suction cup
1 5 Slide Valve w/lock, vacuum
1
6
Vacuummeter diam.63 ¼", stainless
1
10
Hose Set
1
11
Hose Coupling
2
12
Spiral Hoses
2
13
Vacuum Guard
1
15
Alarm Light, Vacuum
1
16
Acoustic alarm, Vacuum
1
17
Line Filter
1
19
Stainless Spring
4
20
Clamp MRX.80 P-M10-25
6
21
Actuator – Tilting function LA 36
1
22
Actuator – Side Change
1
23
Actuator – Telescopic Arm
1
24
Actuator – Lift Arm LA 36
2
Power Supply
25
Battery 105a
2
26
Charger Blue Power Charger IP65
1
Wheels
27
Wheel, driving wheel
2
27a
Wheel, dual wheels
30
Supporting Wheel
2
24 V
31
Safety Switch/Telemecanique
1
32
Control Panel
1
33
Emergency Stop
1
34
Control, Lift Arm
1
35
Control, Telescopic Arrm/Tilt
1
36
Control, Side Change
1
37
CE Connector
1
38
Ermax Main Switch 24 V
1
39
Fuse 60 Amperes Control
Various
40
Lock Split
1
41
Lift Eye
1
44
Handle
3
45
Weight Blocks 1.18”
12
46
Supporting Leg
2
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Drive
47
Motor 1200 W/24 V
1
47a
On/OFF Switch for Drive Motor
1
47b
Fuse 100 Amperes for drive engine
1
47c
Fuse 10 Amperes Motor controller
1
48
Regulating Lever
1
49
Curtis Motor Control
1
50
Safety Clamp
1
51
Safety Switch
1
52
Forward and Back Switch
1
53
Protective Cap for forward and back switch
1
Transport/Handling
SmartLift is for indoor and outdoor use. Do not expose the machine to heavy rain and snow.
Prior to transport, switch off all electronics on main switch (pos. 38).
SmartLift to be fastened securely in truck/trailer for transport and protected against direct rain
and snow.
Lifting by crane or similar: Always lift SmartLift in lift eye intended for this purpose (pos. 41).
NEVER lift under SmartLift with forks (fork-lift truck and similar)
Putting into Operation
Prior to putting into operation, insert vacuum hoses, and charge battery fully. The operator must
have read the user manual and make sure that all security issues are respected. The user manual
must always be at hand by the machine.
Storage
Always switch off your SmartLift on the main switch (pos. 38), before storage.
SmartLift should be kept in a dry place.
Batteries should always be fully charged.
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Technical Data
Total Height
60,24 in
Total Width
33 in
Total Length
90 in
Net Weight
1296 lb
Weight Blocks
62.8 lb x 12 units = 754 lb
Total Weight incl. 12 weight blocks
2050 lb
24 V DC
Charger 110V 60Hz 14A – CE plug
Safety Rules (Pages 9, 11, 14)
Daily Use
Your Smart LIFT may only be used by persons who have been given qualified training in the
operation of this machine and its safety functions.
Before use, user should check that there are no loose objects on the machine since this would
entail breakdown and danger risks.
WARNING! Vacuum!
Working at the machine will entail danger if the various safety
devices, pressure gauge (pos. 6), and acoustic alarm (pos. 16) are
faulty.
Work may not be lifted until the light and acoustic alarms (pos.15,
pos. 16) have stopped.
Do NOT lift moist or greasy work by the suction cups.
WARNING! Risk of overturning!
This machine MUST stand on a horizontal, firm, and stable base,
with its supporting legs (pos. 46) unfolded.
WARNING!
Prior to using the lift yoke, check that nut and lock split have been securely
fastened.
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WARNING! Explosion Danger!
This machine may NOT be used in ATEX area.
(Explosion danger environment).
DANGER!
Staying under the lifted work is strictly prohibited.
PROHIBITED!
May NOT be used for person lifting.
User manual
The operator must have read the user manual and make sure that all security issues are respected.
The user manual must always be at hand by the machine.
Overview/ - General Description (pages 8, 9, 11, 14)
41 – Lift eye
Vacuum chamber
45 – Counter weights
46 – Supporting legs
with wheels (30)
25 – Battery case,
battery 105A
24- Actuator lifting arm
12 – Spiral hoses
2- Suction pads Ø 15.75 in
4 piece
23- Actuator telescoping
© 2006 Copyright. www.smartlift.dk
Telescopic arm
21 – Actuator tilting function
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IMPORTANT!!!!!!
THE SUPPORTING LEGS MUST ALWAYS BE UNFOLDED
WHEN DRIVING OFF ROAD TO PREVENT THE MACHINE
FROM TIPPING OVER.
2 circuit vacuum security system
51 – Safety switch for back
function
48+52 – Regulation handle with
forward/back switch
Switch for fast and slow
drive
5- Slide valve with lock
32 – Control panel for actuator in
holder
37- CE connector for battery
charger
26 – Battery charger
Load diagram
5 – Slide valve with lock for
activation and deactivation of
vacuum suction 2 circuit system
Protection screen for motor
controller and actuator for side
shift
10 – Hose set
12 – Spiral hoses 2 circuits
ON/OFF function for driving
engine
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk
US SL 608 Outdoor High Lifter - 01/2018
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Operation of VACUUM function: (page 13)
This function (pos. 5) will switch vacuum on and off. The vacuum pump is controlled
by a vacustat. The pumps have been programmed to stop at -0,62.
The vacuum function is operated by the slide valve and safety pin on top of the
telescopic arm (pos. 5). To activate vacuum, push the slide valve forward (pos. 5). To
release vacuum, pull the safety pin to the left and pull the slide valve backwards.
Control Panel (pos. 32) for arm and yoke: (pages 8, 9, 15)
Users should make a point of reading the function description below, so as to
become familiar with the functioning of the machine.
Smart LIFT is operated manually. This machine generally has four functions which
may be operated individually.
UP/DOWN function:
This function will make the arm move either up or down. The movement is made via
the actuators, (pos. 24).
TILTING function:
This function will make the work turn round. The movement is made by actuator,
(pos. 21).
TELESCOPIC ARM function:
The movement is made via actuator, placed under the lift arm, (pos. 23).
SIDE DISPLACEMENT function:
This movement is performed via actuator, placed between the two front wheels.
(pos. 22).
For max. stability at transport of sucked work, the
suction cups are to be centred and adapted to the
transport work chosen. Operation of yoke with
sucked work should always be conducted with
caution
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Electric functions: (pages 9, 11, 14)
STOP/EMERGENCY STOP function:
The emergency stop button ( pos. 33) is placed on the actual control panel. This
button will switch off actuators as well as drive motor.
MAIN SWITCH:
(Pos. 38) Placed on the outside of the battery. Turn handle to switch off all electric
functions.
DRIVE MOTOR, (pos. 47):
The drive motor is activated by an on/off switch (pos. 47a).
Then turn the regulating lever (pos. 48).
FORWARD AND BACK function, (pos. 52):
Toggle switch forward and back
SAFETY function, (pos. 51):
Activating the safety switch will stop the car, and the car will move forward.
Vacuum meter & safety switch
6 – Vakuummeter two (reading
on both pressure gauges to range
between -0,6 and -0,7)
31 – Overload safety switch
© 2006 Copyright. www.smartlift.dk
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