Smart Lift SL 380 MIDI User Manual
User Manual
N.A. Christensensvej 39, DK-7900 Nykøbing Mors
© 2006 Copyright. www.smartlift.dk
US SL 380 MIDI 03-2016
Model/type: SL 380 MIDI – 0.95 hp
Tlf.: +45 97 72 29 11 Fax: +45 97 72 39 11
E-mail:
smart@smartlift.dk; www.smartlift.dk
1
Table of Contents:
Table of Contents 2
Introduction 3
EU Declaration of Conformity 4
General Description 5
Transport/Handling/Putting into Operation/Storage 6
Technical Data, Safety Rules 7
Overview/ - General Description 8
Operation for Vacuum function 10
Control for arm and yoke 10
Important Operation (vacuum & electric functions) 11
Electric Functions 11
Charger & Battery Case 12
View of Vacuum system (top and bottom of machine) 13
Control Box 14
Switches and Alarms 14
Control Panel for arm and yoke 15
Load Diagram 16
Stop-Down Troubleshooting of SmartLIFT 17 - 26
Information and manual charger 27
Wiring Diagrams 29-31
US SL 380 MIDI 03-2016
2
US SL 380 MIDI 03-2016
Introduction
Congratulations on your new SL 380 MIDI.
Smart Lift has been designed and constructed so as to safeguard product users
against accidents as far as at all possible.
Unfortunately, certain functions in a machine cannot be safeguarded. This is why
safety rules have been prepared by way of warnings in this instruction.
Read these safety rules on the following pages before putting your Smart LIFT into
operation, and imagine how you may, in your daily use of the machine, ensure that
warnings and safety rules will be adhered to.
Yours Sincerely,
Nicolai T. Jørgensen
Smartlift A/S
N.A. Christensensvej 3 9
DK - 7900 Nykøbing Mors
Telephone: +45 9772 2911
E-mail : smart @smartlift.dk
www.smartlift.dk
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US SL 380 MIDI 03-2016
EU Declaration of Conformity
Manufacturer
Smartlift A/S
N.A. Christensensvej 39
DK - 7900 Nykøbing Mors
Hereby declares that:
The machine/system: Lift
Model/type: SL 380 MIDI – 0.95 hp
Serial No.:
Year/Month: 2016
has been made in conformity with Council directive
- Machine directive 2006/42EC
- Low voltage directive 2006/95/EC + 2014/35/EU
- EMC directive 2014/30/EU
The following standards have been applied:
DS/EN ISO 12100 (Safety of machinery - General principles for design -- Risk assessment and risk reduction)
DS/EN ISO 14121-2 (Safety of machinery - Risk assessment -- Part 2: Practical guidance and examples of
methods)
DS/EN ISO 13857 (Safety of machinery - Safety distances to prevent hazard zones being reached by upper and
lower limbs)
DS/EN ISO 13849-1 (Safety of machinery - Safety-related parts of control systems - Part 1: General principles for
design)
DS/EN 13155+A2 (Cranes - Safety - Non-fixed load lifting attachments)
DS/EN ISO 3691-1 (Industrial trucks - Safety requirements and verification - Part 1: Self-propelled industrial
trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks)
DS/EN ISO 3691-5:2015 (Industrial trucks - Safety requirements and verification - Part 5: Pedestrian-propelled
trucks)
DS/EN 60204-32 (Safety of machinery - Electrical equipment of machines - Part 32: Requirements for hoisting
machines)
DS/EN ISO 13856-3 (Safety of machinery - Pressure-sensitive protective devices - Part 3: General principles for
design and testing of pressure-sensitive bumpers, plates, wires and similar devices)
Date: Signature:
____________ ____________________________________
Nicolai T. Jørgensen, Director
4
General Description/List of Spare Parts
Pos.no.
Product
Number
Vacuum
1
Pump 007
2
2
Suction Cup diam. 11.8 "
4
4
Replacement rubber t/suction cup
1 5 Slide Valve w/lock, vacuum
1
6
Vacuummeter diam.63 ¼", stainless
1
11
Hose Coupling
2
12
Spiral Hoses
2
13
Vacuum Guard
1
16
Acoustic alarm, Vacuum
1
19
Stainless Spring
4
21
Actuator – Tilting function LA 36
1
22
Actuator – Side Change
1
23
Actuator – Telescopic Arm
1
Power Supply
25
Battery 62 AK/Battery Case
2
26
Charger CTEK MULTI
1
Wheels
24 V
31
Safety Switch/Telemecanique
1
32
Control Panel
1
33
Emergency Stop
1
34
Control, Lift Arm
1
36
Control, Side Change
1
37
CE Connector
1
38
Ermax Main Switch 24 V
1
Various
41
Lift Eye
1
44
Handle
3
45
Weight Blocks 1.18 in
11
46
Supporting Leg
2
3 Check Valve ½", vacuum 1
10 Hose Set 1
15 Alarm Light, Vacuum 1
17 Line Filter 1
20 Clamp MRX.80 P-M10-25 6
US SL 380 MIDI 03-2016
24 Actuator – Lift Arm LA 36 2
27 Wheel, EK-MASSIV 2
30 Supporting Wheel 2
35 Control, Telescopic Arrm/Tilt 1
39 Fuse 30 Amperes Control
40 Lock Split 1
42 Lock Fitting, transport frame 1
5
US SL 380 MIDI 03-2016
47
47a
On/OFF Switch for Drive Motor
1
47b
Fuse 80 Amperes Motor
1
50
Safety Clamp
1
51
Safety Switch
1
Drive
Motor 0.95 hp /24 V 1
48 Regulating Lever 1
49 Curtis Motor Control 1
52 Forward and Back Switch 1
53 Protective Cap for forward and back switch 1
Transport/Handling
Smart Lift is for indoor use.
Prior to transport, switch off all electronics on main switch (pos. 38).
Smart Lift to be fastened securely in truck/trailer for transport and protected against rain and
snow.
Lifting by crane or similar: Always lift Smart Lift in lift eye intended for this purpose (pos. 41).
NEVER lift under Smart LIFT by forks (truck and similar)
For transport on the transport frame, Smart Lift must always be fastened in the lock fitting (pos.
42).
Do not expose to rain and snow
Putting into Operation
Prior to putting into operation, insert vacuum hoses, and charge battery fully.
If the yoke has been dismantled, be aware that the washer is placed between the castle nut and
the yoke.
Storage
Always switch off your Smart Lift on the main switch (pos. 38), before storage.
Smart Lift should be kept in a dry place. Moisture may affect the machine functionality.
Batteries should always be fully charged.
6
Technical Data
Total Height
53.15 in
Total Width
2559 in
Total Length
91.34 in
Net Weight
824 lb
Weight Blocks
39.3 lb x 11 units = 432 lb
Total Weight incl. 11 weight blocks
1256 lb
24 V DC
Charger 230 V – CE connector
US SL 380 MIDI 03-2016
Safety Rules ( Pages 9, 11, 14)
Daily Use
Your Smart LIFT may only be used by persons who have been given qualified training in the
operation of this machine and its safety functions.
Before use, user should check that there are no loose objects on the machine since this would
entail breakdown and danger risks.
WARNING! Vacuum!
Working at the machine will entail danger if the various safety
devices, pressure gauge (pos. 6), and acoustic alarm (pos. 16) are
faulty.
Work may not be lifted until the light and acoustic alarms (pos.15,
pos. 16) have stopped.
Do NOT lift moist or greasy work by the suction cups.
WARNING! Risk of overturning!
This machine MUST stand on a horizontal, firm, and stable base,
with its supporting legs (pos. 46) unfolded.
WARNING!
Prior to using the lift yoke, check that nut and lock split have been securely
fastened.
Always see that weight blocks (pos. 45) have been locked using lock split (pos. 40).
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US SL 380 MIDI 03-2016
Telescopic Arm
21 – Actuator tilting function
2- Suction Cups diam.
Vacuum Chamber
25 – Battery Case ,
12 – Spiral Hoses
46 – Supporting Leg with
wheels (30)
41 – Lift Eye
50 – Safety Clamp
24- Actuator lifting arm
27-WheeEK - MASSIV
WARNING! Explosion Danger!
This machine may NOT be used in ATEX area. (Explosion danger
environment).
DANGER!
Staying under the lifted work is strictly prohibited.
PROHIBITED!
May NOT be used for person lifting.
Overview/ - General Description (pages 8, 9, 11, 14)
11.8 in
Battery 62 AK
8
US SL 380 MIDI 03-2016
2-circuit vacuum safety system
5 – Slide Valve w/lock
32 – Control Panel in holder
5- Slide Valve w/lock, Vacuum
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk
31- Overload safety breaker
6 – Two vacuummeters. One for
ON/OFF Switch
Switch for high and low speed
(turtle/rabbit)
48 + 52 - Regulating lever,
12 – Spiral Hoses 2
each vacuum circuit
Forward/back
10 – Hose Set
vacuum circuits
51 – Safety Switch for back
function
for activation and
deactivation of vacuum
suction 2-circuit system
26 – Battery Charger
37- CE Connector for
battery charger
9
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