Installation Manual STR7202 TAG3 & SFM7704 TAG1
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STR7202 2-Side Trimmer & SFM7704 Square Fold Module
2-SIDE TRIMMER STR7202
SQUARE FOLD MODULE SFM7704
INSTALLATION MANUAL
&
Installation Manual STR7202 TAG3 & SFM7704 TAG1
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STR7202 2-Side Trimmer & SFM7704 Square Fold Module
About this manual
Machines have much in common but there are differences because they can be mirrored, have different
colours or additional options. Therefore the machine on the pictures in this manual may be different.
This machine must be installed by a qualified technician.
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STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Contents
TITLE PAGE
ABOUT THIS MANUAL .................................................................................................................................... 2
CONTENTS
1.
SAFETY .................................................................................................................................................. 4
2.
GENERAL .............................................................................................................................................. 5
3.
BASIC INFORMATION .......................................................................................................................... 6
4.
INSTALLATION ...................................................................................................................................... 7
4.1
REQUIREMENTS .......................................................................................................................................... 7
4.1.1 Tools
4.1.2 Parts (Supplied)
PREPARING CANON BOOKLET TRIMMER C1 & D1 ........................................................................................ 8
4.2
PREPARING THE STR ............................................................................................................................... 10
4.3
PREPARING THE SFM ............................................................................................................................... 13
4.4
PREPARING THE BELT STACKER ................................................................................................................ 14
4.5
MECHANICAL INSTALLATION ...................................................................................................................... 15
4.6
4.6.1 STR behind Canon Booklet Trimmer C1/D1
4.6.2 SFM behind STR
4.6.3. Belt Stacker on STR
4.6.4. Belt Stacker on SFM
ELECTRICAL INSTALLATION ........................................................................................................................ 23
4.7
4.7.1 Tapping STR Transformer
4.7.2 Tapping SFM Transformer
4.7.3 Connecting STR to Canon Booklet Trimmer C1
4.7.4 Installing Start/Stop Interface in Canon Booklet Trimmer D1
4.7.5 Connecting STR to Canon Booklet Trimmer D1
4.7.6 Connecting SFM to STR
4.7.7 Connecting Belt Stacker to STR
4.7.8 Connecting Belt Stacker to SFM
SECURING CABLES IN STR & SFM ............................................................................................................ 35
4.8
FINALIZING INSTALLATION .......................................................................................................................... 36
4.9
4.9.1 With Canon Booklet Trimmer C1
4.9.2 With Canon Booklet Trimmer D1
4.9.3 Belt Stacker Outfeed Cover setting
4.9.4 STR on External Power
....................................................................................................................................................... 3
.................................................................................................................................................. 7
................................................................................................................................. 7
................................................................................... 15
............................................................................................................................. 19
....................................................................................................................... 21
...................................................................................................................... 22
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............................................................................. 30
................................................................................................................. 31
...................................................................................................... 33
..................................................................................................... 34
..................................................................................................... 36
..................................................................................................... 37
................................................................................................. 38
................................................................................................................... 39
5.
SYSTEM SETUP .................................................................................................................................. 40
5.1
SYSTEM SETUP ........................................................................................................................................ 40
LANGUAGE ............................................................................................................................................... 41
5.2
THICKNESS DETECTION SETUP ................................................................................................................. 42
5.3
JOB TESTING ...................................................................................................................................... 44
6.
7.
TECHNICAL INFORMATION ............................................................................................................... 45
7.1
STR7202 2-SIDE TRIMMER ...................................................................................................................... 45
SFM7704 SQUARE FOLD MODULE ............................................................................................................ 47
7.2
Installation Manual STR7202 TAG3 & SFM7704 TAG1
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Contents
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
1. Safety
Carefully read the Safety Instruction Document (DBCH-0512-0000-V000) before installing,
operating or servicing your equipment.
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Contents
Centre Offset:
15mm
Centre Offset:
-15mm
Centre Offset:
0mm
33,5mm Waste
3,5mm Waste
18,5mm Waste
3,5mm Waste
Finished Size:
260.0mm
Infeed Size:
297.0mm
18,5mm Waste
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
2. General
With the addition of the 2-S ide T r immer STR to the SDD product range, a cost eff ective f ull-bleed s olutio n is
available which has a sm all f ootprint and is eas il y to operate. T his m achine is de signe d with high r eliab ilit y in
mind resulting in cost effective operation due to long production with minimal service requirements.
The 2-Side T rimm er, further referred to as STR, is us ed for tr imm ing the bleed of f a booklet. Booklets w ith a
maximum thicknes s of 5 mm can be trimmed from 2mm to 35mm on each short edge of the booklet, to a
minimum of 200mm and a maximum of 320mm finished size. It is also possible to trim asymmetrical.
Operating the STR and adjusting the trim settings is achieved via the User Interface (UI) on the STR.
In the schedule below some results are shown which are possibl e with the STR by using a different Cent re
Offset (symmetrical or asymmetrical):
33,5mm Waste
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Contents
No.
Description
1.
Top Cover STR
2.
Trim Waste Bin
3.
Operator Side (Left)
4.
User Interface (UI)
5.
Power switch (inside)
6.
Top Cover SFM7704
7.
Square Fold Module SFM7704 (Option)
8.
Belt Stacker
Front
Rear
Left
Right
Top
2
5
8
1
3
4
6
7
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
3. Basic information
Study the picture below to become familiar with the main components.
Orientation is based on the paper flow direction.
Bottom
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Contents
Description
Wrench 7mm
Wrench 24mm
Allen key 5mm
Cutting plier
Screwdriver PZ1
Software Loading Cable
Description
Qty
Tie wrap 16cm (small)
10
Label Disconnects only BLT7202 230VAC 50Hz
1
Label Disconnects only BLT7202 120VAC 60Hz
1
Label Disconnects only SFM7704 230VAC 50Hz
1
Label Disconnects only SFM7704 120VAC 60Hz
1
Taptite hex flange screw M4x8
2
Washer M4 (Toothed)
2
Additional Interface Cable for Canon Booklet Trimmer C1
1
Start/Stop Interface Cable for Canon Booklet Trimmer D1
1
Power Cord EU
1
Power Cord US
1
Power Cord GB
1
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation
4.1 Requirements
4.1.1 Tools
4.1.2 Parts (Supplied)
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Contents
Step
Action
Remarks
1.
Disconnect Canon Belt Sta ck er .
Disconnect Belt Stacker from Booklet Trimmer[A] (Fig.
4.2.1).
2.
Remove Canon Belt Stacker .
Remove bolts [B] on both sides (Fig. 4.2.2), lift off Belt
Stacker and set unit aside.
3.
Remove two Booklet Guides [C].
(Fig. 4.2.3).
4.
Remove Sensor Reflection Plate
[D].
Remove from inside (Fig. 4.2.3 & 4.2.4).
C D D B A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.2 Preparing Canon Booklet Tri m mer C1 & D1
Fig. 4.2.1 Fig. 4.2.2
Fig. 4.2.3 Fig. 4.2.4
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Contents
Step
Action
Remarks
5.
Remove two Plastic Bolts [E].
(Fig. 4.2.5)
E
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.2 Preparing Canon Booklet Trimmer C1 & D1 (continued)
Fig. 4.2.5
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Contents
Step
Action
Remarks
1.
Loosen Upper Covers.
Open Top Cover, loosen Hex Bolts [A] and close Top
Cover (Fig. 4.3.1).
remove Cover (Fig. 4.3.2).
grounding wire and remove Cover (Fig. 4.3.3).
4.
Remove Lower Right Cover.
Loosen and remove 6x M4 Hexagon bolts [B] and remove
Cover (Fig. 4.3.4).
B
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.3 Preparing the STR
Fig. 4.3.1 Fig. 4.3.2
Fig. 4.3.3 Fig. 4.3.4
2. Remove Upper Right Cover. Slightly lift Right Cover, disconnect grounding wire and
3. Remove Upper Left Cover. Slightly lift User Interface and Left Cover, disconnect
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Contents
Step
Action
Remarks
3.
Loosen Upper Nuts.
Loosen nut [C] on the left and right front wheel (Fig. 4.3.5
4.
Adjust STR Infeed Height.
Adjust STR Infeed Height by turning wheelnut [D] on both
front wheels (Fig. 4.3.5 & 4.3.6).
5.
Set STR Height
Initially set height to approximately 86 cm (Fig. 4.3.7).
D
C
≈ 86cm
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.3 Preparing the STR (continued)
Fig. 4.3.5 Fig. 4.3.6
Fig. 4.3.7
& 4.3.6).
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Contents
Step
Action
Remarks
6.
Mount Inside Connection Pl ate.
At the Infeed Side open Waste Bin and mount Inside
through Connection Plate [E] (Fig. 4.3.8 & 4.3.9).
4.3.11).
Inside - left
Inside - right
Outside - right
Outside - left
E
G
F
I H F
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.3 Preparing the STR (continued)
Fig. 4.3.8 Fig. 4.3.9
Fig. 4.3.10 Fig. 4.3.11
Connection Plate by placing Bolt [F] with washer [G]
7. Mount Outside Connection
Plate.
At the Outfeed Side mount Connection Plate [H] by
placing it with washers [I] over Bolts [F] (Fig. 4.3.10 &
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Contents
Step
Action
Remarks
1.
Loosen Upper Nuts
Loosen Upper Nuts [B] of all wheel bolts (Fig. 4.4.1).
them (Fig. 4.4.2).
3.
Remove Covers
Lift the Covers s lightly up, swing from the top outward
and remove both from the machine (Fig. 4.4.3 & 4.4.4).
A
B
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.4 Preparing the SFM
Fig. 4.4.1 Fig. 4.4.2
Fig. 4.4.3 Fig. 4.4.4
2. Loosen Covers Open Top Cover and loosen bolts [B] but do not remove
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Contents
Step
Action
Remarks
1.
Unpacking Belt Stacker
(Fig. 4.5.1)
2.
Remove tiewraps
Remove the tiewraps (A) with a cutting plier. (Fig. 4.5.2)
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.5 Preparing the Belt Stacker
Fig. 4.5.1 Fig. 4.5.2
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Contents
Step
Action
Remarks
and align units as per following steps.
slot (Fig. 4.6.2).
3.
Adjust STR height.
If necessary adjust STR height as per 4.3 Preparing STR
STR
C1/D1
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation
4.6.1 STR behind Canon Booklet Trimmer C1/D1
Fig. 4.6.1
Fig. 4.6.2
1. Positioning STR. Position STR behind Canon Booklet Trimmer (Fig. 4.6.1)
2. Horizontal alignment Horizontally align the lower edge of the STR Infeed slot
on the lower edge of the Canon Booklet Trimmer Outfeed
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Contents
Step
Action
Remarks
4.
Vertical alignment
Vertically center align the STR Infeed slot and Canon
Booklet Trimmer Outfeed slot.
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation (continued)
4.6.1 STR behind Canon Booklet Trimmer C1/D1 (continued)
Fig. 4.6.3 Fig. 4.6.4
Fig. 4.6.5
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Contents
Step
Action
Remarks
5.
Align Booklet Guide.
Booklet Guide [A] (Fig. 4.6.6) should not touch STR
below the roller (Fig. 4.6.8. & 4.6.9).
6.
Adjust STR height.
If necessary adjust STR height as per 4.3 Preparing STR
A
A
B
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation (continued)
4.6.1 STR behind Canon Booklet Trimmer C1/D1 (continued)
B
Fig. 4.6.6 Fig. 4.6.7
Fig. 4.6.8 Fig. 4.6.9
Upper Infeed Roller [B] (Fig. 4.6.7) but be 2 to 5 mm
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Contents
Step
Action
Remarks
gently fastening Bolts [C] two or three turns (Fig. 4.6.10).
8.
Check Height.
Check Booklet Guide position and that STR is level left to
4.3 Preparing STR.
9.
Level STR.
Check that STR is level front to rear. If necessary adjust
STR height taking care not to change height on front.
10.
Set Height.
Tighten the Upper nuts [D] (Fig. 4.6.13) to set height.
C
E
D
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation (continued)
4.6.1 STR behind Canon Booklet Trimmer C1/D1 (continued)
Fig. 4.6.10 Fig. 4.6.11
Fig. 4.6.12 Fig. 4.6.13
7. Connect Units Open Waste Bin and connect STR to Canon Finisher by
right. If necessary adjust STR height with bolts [E] as per
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Contents
Step
Action
Remarks
1.
Positioning SFM
Open the SFM Top cover and lower the Locking Bracket [A]
behind the STR (Fig. 4.6.14).
2.
Adjust height SFM
Adjust the height of the SFM by turning all wheel bolts [C]
(Fig. 4.6.16).
3.
Check Fitting
Make sure the Positioning Studs [D] of the STR fit in the
C D B
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation (continued)
4.6.2 SFM behind STR
Fig. 4.6.14 Fig. 4.6.15
Fig. 4.6.16 Fig. 4.6.17
by loosening Hex Nuts [B] (Fig. 4.6.15) and position the SFM
Locking Bracket of the SFM (Fig. 4.6.17).
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Contents
Step
Action
Remarks
5.
Setting the SFM parallel to
Make sure that the SFM is parallel to the STR. If necessary,
E
C
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation (continued)
4.6.2. SFM behind STR (continued)
Fig. 4.6.18 Fig. 4.6.19
4. Check height SFM. The top cover of the SFM is at the same height as the STR
and both units are level (Fig. 4.6.18)
the STR.
6. Tighten Upper Nuts When the height of the SFM is correct, tighten the Upper Nuts
adjust the SFM by turning nuts (C) on the outfeed side wheels
of the SFM (Fig. 4.6.18 & 4.6.19).
[E] (Fig. 4.6.19).
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Contents
Step
Action
Remarks
1.
Mount Belt Stacker.
Mount the Belt Stacker on the Studs (A) and [B] on the
STR Upper Outfeed cover (Fig. 4.6.20 & 4.6.21)
(Fig.4.6.21)
A C C
B
B
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation (continued)
4.6.3. Belt Stacker on STR
Fig. 4.6.20 Fig. 4.6.21
4 Secure Belt Stack er . Secure the Belt Stacker with a Taptite (C) and a Washer
M4 at the Right side underneath the Belt Stacker
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Contents
Step
Action
Remarks
side of the SFM (Fig. 4.6.22)
(Fig.4.6.23 & 4.6.24)
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.6 Mechanical Installation (continued)
4.6.4. Belt Stacker on SFM
Fig. 4.6.22 Fig. 4.6.23 Fig. 4.6.24
B
1. Mount Belt Stacker Mount the Belt Stacker on the Studs (A) on the Outfeed
2. Secure Belt Stack er Secure the Belt Stacker with two Taptite (B) and two
Washers M4 at the lower side of the Belt Stacker
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Step.
Action
Remarks
Fig.4.7.1 shows a transformer tapped for 230V. Check to
which terminal wire [A] KS1-1YL is connected (Fig. 4.7.2).
If required, connect wire to the appropriate line voltage
terminal. (Fig. 4.7.2)
Disconnect label for appropriate line voltage should be placed
on the right front side. Replace if required. (Fig. 4.7.3)
Attach Disconnect SFM label for appropriate line voltage on
the right rear side. (Fig. 4.7.4)
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrica l Installatio n
• The STR and SFM should only be connected to an approved electrical system which is rated at a
maximum of 16A and protected by circuit breakers
• Make sure the STR and SFM power cords are disconnected from a power source.
4.7.1 Tapping STR Transformer
Fig.4.7.1 Fig.4.7.2
Fig.4.7.3 Fig.4.7.4
1. Check terminal setting.
2. Set correct line voltage
3. Disconnect STR-only label
4. Disconnect SFM-only label
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Contents
Step.
Action
Remarks
Fig.4.7.5 shows a transformer tapped for 230V.Check to which
terminal wire KS1-1YL [A] is connected (Fig. 4.7.6).
If required, connect lead to the appropriate line voltage
terminal. (Fig. 4.7.6)
Disconnect label for the appropriate line voltage should be
placed on the right side. Replace if required. (Fig. 4.7.7)
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrical Insta lla tion (continued)
4.7.2 Tapping SFM Transformer
Fig.4.7.5 Fig.4.7.6
Fig. 4.7.7
1. Check terminal setting.
2. Set correct line voltage
3. Disconnect label
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Contents
Step
Action
Remarks
1.
Connect Additional Interface
Cable to C1.
Connect Male connector of Additional Interface Cable to
Canon Booklet Trimmer [A] (Fig. 4.7.8).
2.
Connect Additional Interface
Cable to Canon Belt Stacker.
Connect Female connector on Additional Interface cable
to Canon Belt Stacker cable [B]. (Fig. 4.7.8)
the STR and connect in socket U1 at [C] (Fig. 4.7.9).
4.
Connect Additional Interface
Lead the Start/Stop Interface Cable through the slot on
connector in socket J13 [D] (Fig. 4.7.10).
B A D
C
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrical Insta lla tion (continued)
4.7.3 Connecting STR to Canon Booklet Trimmer C1
Fig. 4.7.8
Fig. Fig. 4.7.9 4.7.10
3. Connect Power Cable Lead Power Cable through slot on front right side into
Cable to STR.
the front right side into the STR and connect the sub-D
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Contents
Step
Action
Remarks
1.
Remove Cover from Rear Cover.
(Fig. 4.7.11).
2.
Remove Rear Cover.
Remove 7 bolts on top, left and bottom side (Fig. 4.7.12)
and remove cover.
3.
Set Dip Switch.
Locate DIP switch DSW1 (Fig. 4.7.13) and set #5 of
DSW1 to ‘ON’ (Fig. 4.7.14).
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrical Insta lla tion (continued)
4.7.4 Installing Start/Stop Interface in Canon Booklet Trimmer D1
Fig. 4.7.11 Fig. 4.7.12
Fig. 4.7.13 Fig. 4.7.14
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Contents
Step
Action
Remarks
4.
Install Start/Stop Interface
- Remove Connector [A] from CON12 on PCB (Fig. 4.7.15).
- Plug Connector [A] in [CON4] (Fig. 4.7.16).
5.
Install Start/Stop Interface
- Remove Connector [B] from CON13 on PCB (Fig. 4.7.17).
- Plug Connector [B] in [CON2] (Fig. 4.7.18).
CON3
A
A
B
B
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrical Insta lla tion (continued)
4.7.4 Installing Start/Stop Interface in Canon D1 (continued)
Fig. 4.7.15 Fig. 4.7.16
Fig. 4.7.17 Fig. 4.7.18
Cable, part 1.
Cable, part 2.
- Install [CON3] in CON12 on PCB (Fig. 4.7.16).
- Install [CON1] in CON13 on PCB (Fig. 4.7.18).
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Contents
Step
Action
Remarks
6.
Install Start/Stop Interface
Cable, part 3.
Connect [J5] to [P5] (Fig. 4.7.19).
7.
Secure Start/Stop Interface
Wrap as marked in Fig. 4.7.21.
#2.
J5
P5
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrical Insta lla tion (continued)
4.7.4 Installing Start/Stop Interface in Canon D1 (continued)
Fig. 4.7.19 Fig. 4.7.20
Fig. 4.7.21 Fig. 4.7.22
Cables.
8. Mount D1 Rear Cover. Lead out Interface cable via aperture in Rear Cover (Fig.
4.7.22) and mount cover back in place by reversing 4.7.3
• Bundle and Secure multi-core cable with Tie Wraps
as marked in Fig. 4.7.20.
• Attach Grey cable in clamps and fasten with Tie
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Contents
Step
Action
Remarks
10.
Mount Replacement cover
Place Grommet of Interface Cable in slot in Cover and
4.7.23.)
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrical Insta lla tion (continued)
4.7.4 Installing Start/Stop Interface in Canon D1 (continued)
Fig. 4.7.23
mount Replacement Cover on the D1 Rear Cover (Fig.
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Contents
Step
Action
Remarks
1.
Connect Power Cable
Lead the Power cable through the slot on the front right
4.7.24).
connector in socket J13 [B] (Fig. 4.7.25).
A
B
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrica l Installatio n (continued)
4.7.5 Connecting STR to Canon Booklet Trimmer D1
Fig. 4.7.24 Fig. 4.7.25
2. Connect Start/Stop Interface
Cable.
side into the STR and connect in socket U1 at [A] (Fig.
Lead the Start/Stop Interface Cable through the slot on
the front right side into the STR and connect the sub-D
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Contents
Step
Action
Remarks
1.
Move XCan Terminator Plug
Move XCan Terminator [A] from STR (Fig. 4.7.26) to
SFM [B] (Fig. 4.7.27).
2.
Connect Communication Cable
Connect Communications Cable [C] (Fig. 4.7.28) in STR
4.7.29).
A
B
C
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrica l Installatio n (continued)
4.7.6 Connecting SFM to STR
Fig. 4.7.26 Fig. 4.7.27
Fig. 4.7.28 Fig. 4.7.29
and lead the cable into the SFM and connect [D] (Fig.
D
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Contents
Step
Action
Remarks
3.
Connect Power Cable in STR.
Connect the Power Cable [E] in the STR (Fig. 4.7.30).
connect at [F]. (Fig. 4.7.30)
E
F
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrica l Installatio n (continued)
4.7.6 Connecting SFM to STR (continued)
Fig. 4.7.30
4. Connect Power Cable in SFM. Lead the Power Cable from the STR into the SFM and
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Contents
Step
Action
Remarks
5.
Connect Belt Stacker
Communication Cable.
Connect the Communication cable of the Belt Stacker to
J12 (A) on the STR (Fig. 4.7.31)
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrica l Installatio n (continued)
4.7.7 Connecting Belt Stacker to STR
Fig. 4.7.31
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Contents
Step
Action
Remarks
1.
Connect Belt Stack e r
Connect the Communication cable of the Belt Stacker to
4.7.33).
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.7 Electrica l Installatio n (continued)
4.7.8 Connecting Belt Stacker to SFM
Fig .4.7.32 Fig. 4.7.33
Communication Cable.
the receptacle on the STR or SFM (Fig. 4.7.32 & Fig.
-x-
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Contents
Step
Action
Remarks
1.
Secure Power and Start/Stop
Interface cable.
Secure the Power and Start/Stop Interface cable with a
tie wrap at [A] (Fig. 4.8.1)
2.
Secure Start/Stop Interface cable.
Secure the Start/Stop Interface cable with a tie wrap at
[B] (Fig. 4.8.1)
3.
Secure Communication cable.
Secure the Communication cable(s) with tiewraps at
cut-outs [C]. (Fig. 4.8.2)
4.
Secure Power cable and
Secure the Power and Communication cable in the
SFM at [E] (Fig. 4.8.4).
A
B
C
E
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.8 Securing cables in STR & SFM
Fig. 4.8.1 Fig. 4.8.2
D
Fig. 4.8.3 Fig. 4.8.4
Communication cable.
STR with a tiewrap at cut-out [D] (Fig. 4.8.3) and in the
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Contents
Step
Action
Remarks
1.
Locking SFM.
Open the SFM Top Cover and pull the Docking Bracket
upwards in the outer slot [A] of the Stud. (Fig. 4.9.1).
4.9.2).
3.
Place and secure Covers.
Reverse the procedure on page 10 and pa ge 13 to place
4.
Mount Canon Belt Stacker.
Mount Canon Belt Stacker on Studs [C] on Right Cover of
STR (Fig. 4.9.3 & Fig. 4.9.4)
A
B
C
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.9 Finalizing Installation
4.9.1 With Canon Booklet Trimmer C1
Fig. 4.9.1 Fig. 4.9.2
Fig. 4.9.3 Fig. 4.9.4
2. Secure Docking Bracket. Secure the Docking Bracket by tightening nuts [B] (Fig.
back and secure Covers on the STR and SFM.
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Contents
Step
Action
Remarks
1.
Locking SFM.
Open the SFM Top Cover and pull the Docking Bracket
upwards in the outer slot [A] of the Stud. (Fig. 4.9.5).
2.
Secure Docking Bracket.
Secure the Docking Bracket by tightening nuts [B] (Fig.
4.9.6).
3.
Place and secure Covers.
Reverse the procedure on page 10 and pa ge 13 to place
back and secure Covers on the STR and SFM.
B
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.9 Finalizing Installation (continued)
4.9.2 With Canon Booklet Trimmer D1
A
Fig. 4.9.5 Fig. 4.9.6
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Contents
Step
Action
Remarks
4.9.8).
2.
Loosen Nuts
Loosen the Nuts on both Excenters (Fig. 4.9.9).
3.
Adjust Excenters.
Turn Excenter so slot is horizontal (Fig. 4.9.10).
4.
Close Outfeed Cover
Close Outfeed Cover (Fig.4.9.11).
A
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.9 Finalizing Installation (continued)
4.9.3 Belt Stacker Outfeed Cover setting
Fig. 4.9.7 Fig. 4.9.8
Fig. 4.9.9 Fig. 4.9.10
Fig.4.9.11
1. Lift Belt Stacker Outfeed Cover Lift Outfeed Cover and locate Excenters (Fig. 4.9.7 &
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Contents
Step
Action
Remarks
1.
Open Top Cover.
2.
Check Power Switch
Make sure the STR power Switch is OFF.(4.9.12).
3.
Close Top Cover.
4.
STR on External Power.
Plug the Power Cord into an approved Power
Outlet.(4.9.13).
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
4. Installation (continued)
4.9 Finalizing Installation (continued)
4.9.4 STR on External Power
Fig.4.9.12 Fig.4.9.13
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Contents
Step
Action
Remarks
1.
Open the STR Top cover.
2.
Turn on the STR.
Make sure STR Trim Waste Bin Drawer is closed
3.
Close the STR Top cover.
4.
Enter [Admin] menu
Press the [Admin] button when [Ready] is displayed in
the top left corner (Fig. 5.1.1).
5.
Enter [System Setup] menu
Use the ‘▲ / ▼ buttons’ to select [System Setup] and
press the [Enter] button. (Fig. 5.1.2).
6.
Select [System Setup].
Select the correct System Setup with ‘►‘as per the units
(Fig. 5.1.4).
7.
System restarts.
System restarts.
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
5. System Setup
5.1 System Setup
Fig. 5.1.1 Fig. 5.1.2
Fig. 5.1.3 Fig. 5.1.4
installed (2/4 or 4/4) (Fig. 5.1.3). Press [Enter] to confirm
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Contents
Step
Action
Remarks
1.
Enter ‘Admin’ menu
Press the [Admin] button (Fig. 5.2.1)
2.
Enter ‘Language:’ menu
Use the ‘▲ / ▼ buttons’ to select [Language:] and press
the [Enter] button. (Fig. 5.2.2)
3.
Select Language
Use the ‘▲ / ▼ buttons’ to select the correct Language
4.
Press [Return] to return to the Main Menu.
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
5. System Setup (continued)
5.2 Language
Fig. 5.2.1 Fig. 5.2.2
Fig. 5.2.3
(Fig. 5.2.3). Press [Enter] to confirm.
Press
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Contents
Value 1
Value 2
Value 3
Booklet too thick! not trimmed
display
Booklet too thick (STR003)
outside the machine
Booklet too thick (STR108)
the machine)
Step
Action
Remarks
1.
Enter [Admin] menu.
Press the [Admin] button when [Ready] is displayed in the top left
corner (Fig. 5.3.1).
2.
Select [Service] menu.
Use the ‘▲ / ▼ buttons’ to select [Service] and press [Enter] (Fig.
5.3.2.).
3.
Enter [Service] menu.
Follow 0n-screen instructions to enter [Service Access Code] (Fig.
5.3.3). Press [Enter] to enter Service Menu.
4.
Select [NVM] setting.
Use the ‘▲ / ▼ buttons’ to select [NVM] and press [Enter] (Fig.
5.3.4).
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
5. System Setup (continued)
5.3 Thickness Detection Setup
NVM ‘Stop if booklet too thick’ is a value set to warn the Operator that a booklet is to thick to trim.
There are 3 different warning settings as follows:
(NO STOP: only message in UI
SOFT STOP: booklet transported
(HARD STOP: booklet still inside
Fig.5.3.1 Fig.5.3.2
Fig. 5.3.3 Fig. 5.3.4
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Contents
Step
Action
Remarks
6.
Select [Booklet too thick] setting.
Use the ‘▲ / ▼ buttons’ to select NVM no. 6 [Stop if
Booklet too thick] and press [Change] (Fig. 5.3.5).
7.
Enter Booklet too thick warning
value.
Enter [New Value(Dec):] 1, 2 or 3 with + / - buttons and
press [OK] to confirm (Fig. 5.3.6).
8.
Return to Main Menu.
Press twice (Fig. 5.3.7) to return to the Main
Menu.
9.
System restarts.
System restarts.
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
5. System Setup (continued)
5.3 Thickness Detection Setup (continued)
Fig. 5.3.5 Fig. 5.3.6
Fig. 5.3.7
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STR7202 2-Side Trimmer & SFM7704 Square Fold Module
6. Job Testing
Refer to the Operator manual to run a job for testing purposes.
Refer to the Service Manual in case of errors when running a (test)job.
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Contents
Capabilities:
Compatibility:
Canon Booklet Trimmer C1/D1
Physical:
Operational
On Pallet in box
Width
700 mm
800 mm
Depth
600 mm
1200 mm
Weight
~ 216 Kg
~ 283 Kg
Booklet
Before trimming:
Bypass:
Trimmed:
Minimum booklet height (Z):
204 mm
150 mm
200 mm
Maximum booklet height (Z):
340 mm
320 mm
320 mm
to 320 mm or less.
Minimum booklet width (X):
50 mm
Maximum booklet width (X):
245 mm
Maximum Booklet Thickness:
5 mm
Trimming size (min-max)
2 mm – 35 mm each side
A-symmetrical trim (min-max)
±15 mm
top/bottom (minimal)
Paper Weight (min-max)
60 g/m2 - 300 g/m2
n booklets from about 20 sheets or more, always use coversheets
the booklet.
Technical:
Speed
1800 booklets/hour
Noise Level (max)
70 dB
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
7. Technical Information
7.1 STR7202 2-Side Tri mmer
Height
1300 mm 1570 mm
Note:
Booklet Staple Clearance from
Note:
Booklet heights between 320 mm and 340 mm must be trimmed back
40 mm
O
from 120 g/m2 or higher to prevent possible deviations (like crinkles) on
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Contents
Electrical:
Power Source;
External
50Hz:
220/230V, 2.0A
60Hz:
220/230V, 2.0A
60Hz:
100/110/120/127V, 4.0A
Note:
The 2-Side Trimmer together with Square Fold Module only to be
connected to an approved electrical system which is rated at a
maximum of 16A and protected by circuit breakers.
Environmental:
Temperature Range:
+15 - 30 °C
Humidity Range:
30% - 60% RH
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
7. Technical Information (continued)
7.1 STR7202 2-Side Tri mmer (continued)
(upon request)
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Contents
Capabilities:
Compatibility:
Online:
STR7202
Physical:
Operational
On Pallet in box
Height
1300mm
720mm
Width
600mm
800mm
Length
Weight
~ 65 Kg
~ 100Kg
Booklet:
Width
Length
Min. - Max. paper size:
from 2-Side Trimmer
Paper Weight (min-max)
Technical:
Speed
Noise Level (max)
70dB
Electrical:
Power source:
from 2 Side Trimmer
Environmental:
Temperature Range
+17 to 32°C
Humidity Range
30% – 65% RH
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
7. Technical Information (continued)
7.2 SFM7704 Square Fold Module
360 mm 1200mm
A4
A3
60 g/m2 - 300 g/m2
1800 booklets/hour
1800 booklets/hour
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Your Partner in Short Term, Turnkey Solutions.
oducts mentioned in this brochure are claimed as trademarks or registered trademarks of
SDD Productions B.V.
Your Partner in Short Term, Turnkey Solutions.
SDD B.V.
Your Partner in Turnkey Solutions.
. Illustrations and specifications do not necessaril y apply to the standard
version of machines in all local markets. Technical specifications subject to change without prior
re are claimed as trademarks or registered tradem arks of
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
© December 2007 SDD. Illustrations and specifications do not necessarily apply to the standard
©March 2010 SDD Productions B.V. Illustrations and specifications do not necessarily apply to the
© September 2012 SDD B.V
version of machines in all local markets. Technical specifications subject to change without prior
standard version of machines in all local markets. Technical specifications subject to change without
notice. All pr
prior notice. All products mentioned in this brochure are claimed as trademarks or registered
notice. All products mentioned in this brochu
trademarks of their respective companies.
their respective companies.
their respective companies.
Brinkerweg 5
Brinkerweg 5
8166 GD Emst
8166 GD Emst
The Netherlands
The Netherlands
Phone: +31 (0) 578 662 662
Phone: +31 (0) 578 662 662
Fax: +31 (0) 578 662 666
Fax: +31 (0) 578 662 666
www.sdd.nl
www.sdd.nl
info@sdd.nl
info@sdd.nl
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