Smart AFT660 Operating Manual

Copyright 1998 by SMART Devices Inc.
5945 Peachtree Corners East
Norcross, GA 30071-1337
Table of Contents
AFT660 AFTERBURNER
SECTION 1 INTRODUCTION .......................... 2
SECTION 2 INSTALLATION .................................... 3
SECTION 3 OPERATING INSTRUCTIONS ....... 4
SECTION 6 SCHEMATICS .................................... 10
AFT660PnP AFTERBURNER W/ DIGITAL PLUG 'N PLAY
SECTION 7 INTRODUCTION .......................... 14
SECTION 8 INSTALLATION .................................... 15
SECTION 9 OPERATING INSTRUCTIONS ....... 17
SECTION 10 SCHEMATICS ................................... 18
SMART products are designed to deliver unsurpassed quality in workmanship and performance. The following information gives detailed instructions on the installation and operation of the SMART AFT660 processor. We strongly encourage new owners of the AFT660 to thoroughly read this entire manual be­fore placing their new SMART product into service. This will ensure that the AFT660 will be operated properly to give the superior performance that it was designed to deliver.
For service or installation assistance, please call our Technical Support Department between the hours of
8 a.m-5 p.m. E.S.T., Mon.-Fri.
1-800-45-SMART
LIMITED WARRANTY: SMART products and accessories are warranted against malfunction or failure due to de­fects in workmanship or materials for a period of one year from the date of shipment. If a problem occurs during the warranty period, the unit will be repaired, or replaced at our option, without charge for materials or labor. If air freight is requested by the dealer, the difference between air and surface charges will be billed to the dealer. This limited warranty does not cover products that have been abused, altered, modified, or operated in other than specified condi­tions. Prior factory approval is required on all returns. Returned equipment or defective parts must be shipped freight prepaid to us by the dealer or customer.
Our limited warranty does not cover damages resulting from accident, misuse or abuse, lack of responsible care, or failures not attributable to manufacturing defects, except as provided herein. SMART Devices, Inc. makes no war­ranties, express or implied, including warranties of merchantability or fitness for a particular purpose.
RETURN POLICY: Factory authorization MUST be obtained before returning any product. A 15% restocking charge will be issued on unused equipment (in original box) that is returned for credit. Credit is issued to the dealers ac­count. The credit may be used against future purchases and no cash transactions are offered. All returns must be shipped freight prepaid by the dealer. Equipment returned without a factory RA (Return Authorization) will be re­fused.
AFT660 Afterburner & AFT660PnP Digital Plug 'N Play
Installation and Operation Manual
AFT660 Afterburner
For Digital Systems
Introduction
Many theatres added digital sound in order to present the best available format, but found that their present power amplifiers and speakers were not up to the job of handling the increased sound levels without distortion during the most dynamic portions of the movie. In­creased dynamic capability means the sound difference between average dialog levels and the maximum action sequence can be extremely wide. You cannot simply add a digital player to an existing sound system with­out closely studying the capability of the amplifiers and speakers to reproduce the increased sound levels. Most existing cinema stereo systems were designed to ad­equately handle the maximum levels of optical stereo.
With louder sounds created by more channels and more dynamic range, more sound pressure is produced. This can cause annoying “sound bleed through” to ad­jacent auditoriums through common air conditioning ducts, passageways, a common ceiling and thin walls.
A common complaint from audiences about digital sound systems is that the sound is too loud. Our hear­ing is most sensitive to mid-range frequencies. Louder mid-range sounds appear to be sharp or piercing in proportion to the bass frequencies. A skilled recording artist can fix this in the mix by re-equalizing the track during loud sequences to minimize the subjective harsh sound. Unfortunately, you cannot control the content of the soundtrack you receive. An operator who is re­sponsible for 12 booths cannot run to a single booth and turn it down every few minutes. Often, what hap­pens is the sound level is set to compensate for the loudest parts of the movie and the dialog is then hard to hear.
The chart below shows how the sound pressure is con­trolled when the threshold is reached. The actual threshold point is set by the installer in the auditorium. Some theatres would require a lower threshold level than others. The end result is that a normal dialog level can be achieved consistently and the loud passages are controlled automatically. The AFT660 is installed be­tween the output of any digital player and the rest of the system. Convenient plug in cables make the instal­lation quick and easy. The product only occupies 1 3/ 4” of rack space. An emergency bypass switch on the front of the product will hard wire the digital player around the AFT660 so that it won’t cause a failure to the digital system.
If the system amplifiers and auditorium speakers are not quite big enough, the AFT660 will control the amount of power that is fed to them. A reduced sound level means less complaints from patrons and less sound bleed through to other auditoriums. The action of the limiters has been carefully shaped so that you cannot hear the product working. The resulting sound would appear to be similar to a good optical SR print. However, all the other sterling attributes of the digital recording are preserved, such as extended fidelity, no soundtrack noise and low distortion.
The Model AFT660 AFTERBURNER from SMART solves all of these problems. The AFT660 is an auto­matic 6-channel threshold limiter that “burns off” the top dynamic range of the soundtrack. Unlike simple compressors or peak limiters, this circuit does not affect the sound dynamics until the threshold (which is ad­justable) has been reached. All louder sounds are then reduced by a 2:1 ratio above the threshold. The AFT660 is extra sensitive to the mid-range frequencies that our ears are most sensitive to. The stage and surround channels track together to keep the channels balanced whenever one of the channels reaches its threshold. The subwoofer’s threshold level is set separately from the other channels.
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INSTALLATION AND OPERATION
A large button on the front of the product allows the op­erator to select the mode of operation. If the digital soundtrack you receive is well recorded and well bal­anced, then do nothing. The signals will pass through the AFT660 without being altered. However, if you re­ceive a screamer, the operator can push the ENABLE button and the automatic level control kicks in. No spe­cial training of the staff is required.
Installation
Inputs and Outputs
The output of the digital decorder should feed directly into the input of the AFT660 for the unit to operate properly. However, if desired, the AFT660 can be in­stalled after the processor so that the AFT660 can moni­tor the levels of both optical and digital prints using the Afterburner Breakout board (Part #0660A390). See the Afterburner Breakout board section of the Setting the Threshold Levels instructions.
See section 5 for configuration diagrams for various types of systems.
If the AFT660 is installed into an existing digital sound system, it will not effect any calibration settings that were made previously. Only the threshold levels of the AFT660 need to be adjusted.
The AFT660 has two inputs, both of which are con­nected together in parallel. One input is a female DB25 connector, and the other is a header pin connector. Both will accept the outputs of any six channel digital decoder. Only one input will be used and the choice will depend on the other equipment used (see hookup diagrams). Smart offers adapter cables to mate any digital decoder to the AFT660. See the illustrations at the end of the manual for specific hookup instructions.
The AFT660 has two outputs, both of which are con­nected together in parallel. One output is a male DB25 connector, and the other is a header pin connector. Only one output will be used. The output from the AFT660 will mate with the rest of the sound system. On SMART processors, this will be the digital inputs on the processor. See the illustrations at the end of the manual for specific hookup instructions.
Setting The Threshold Levels
There are two threshold levels on the AFT660 that need to be set after hooking the unit into the sound system. One is the threshold level for the five main channels (Left, Center, Right, Left Surround & Right Surround). The other is the threshold level for the Subwoofer chan-
nel. The threshold level trimpots are located at the rear of the unit. Two single-turn pots allow the user to set the threshold level. Turning the pot clockwise in­creases the threshold level. In other words, a louder sound passage is required to reach the threshold level. Turning the pot counterclockwise has the reverse effect. Once a sound passage exceeds the threshold level, the AFT660 compresses the audio above the threshold level at a 2:1 ratio. This means that for every 2 dB increase in sound pressure level above the threshold, the AFT660 allows only a 1 dB increase. The instructions below will outline a procedure for setting the threshold level at what we believe is an optimum setting. However, the end user is free to lower or raise the threshold level from this setting to accommodate their particular situation.
DTS: The DTS digital decoder is supplied with a test disc titled “DTS 6-track Setup Disc.” This disc is a con­venient item for setting the AFT660 threshold levels. The test disc has 50 tracks with different test signals for the various channels. One test is “Pink Noise @ Refer­ence Level (85 dB SPL).” The Left, Center and Right channels have different tracks for this test:
Track #37 — Left Pink Noise @ Reference Level (85 dB SPL) Track #39 — Center Pink Noise @ Reference Level (85 dB SPL) Track #41 — Right Pink Noise @ Reference Level (85 dB SPL)
Put the test disc in the DTS and adjust the rotary dials for track #37. This is the Left channel pink noise test. Make sure that the engage light on the front of the AFT660 is on, indicating that the AFT660 is “active.” If not, then press the Engage button to activate the AFT660 (the light on the Engage button will illuminate). With the Pink Noise playing, adjust the MAIN thresh­old control until the red LED just above the pot illumi­nates. Turn the rotary dials on the DTS for both Center and Right Pink Noise (see above). Make certain that the LED above the threshold pot illuminates while these channels are playing Pink Noise. Make any minor ad­justment to the MAIN threshold pot so that all three tests illuminate the red LED
Adjusting Subwoofer threshold level: Set the rotary di­als on the DTS to track #42. This is Sub-Bass Pink Noise @ Reference Level (85 dB SPL). With the Pink Noise playing, adjust the SUB threshold control until the red LED just above the pot illuminates.
These adjustments set the AFT660 to activate its 2:1 compression when the sound pressure level in the au­ditorium reaches 85 dB. As stated before, the end user may wish to set the threshold level to a higher or lower
3
AFT660 Afterburner & AFT660PnP Digital Plug 'N Play
setting depending on their requirements.
Other Digital Decoders:
If there is a pink noise source available for the system, play it through the Left channel. Set the system so that 85 dB SPL is measured in the auditorium while the Af­terburner is DISENGAGED. Engage the Afterburner, and adjust the MAIN threshold level so that the red LED just about the pot just comeson. Confirm that the LED stays on when pink noise is played through Cen­ter and Right channels also.
Play the pink noise through the subwoofer channel at 85 dB SPL in the auditorium, again engage the After­burner and set the SUB threshold level so that the red LED just above the pot just stays on.
If no calibration sound material is available, then set­ting the threshold levels for other digital decoders will require playing a digital print and setting the threshold levels by ear. Wait for a sound passage that has some strong dialog. Set the MAIN threshold level so that the red LED just above the pot blinks during these pas­sages. Verify that during loud action scenes the red LED illuminates. For the SUB threshold adjustment, wait for a sound passage with a strong amount of subwoofer material. Adjust the SUB threshold level so that the red LED above the pot just illuminates.
Using the Afterburner Breakout board:
When using the Afterburner AFTER a processor to com­press optical and digital soundtracks, it is possible to set the thresholds using either a digital OR optical Pink Noise track, and then following the instructions in the Other Digital Decoders section above.
cuitry in the AFT660. In the event that the AFT660 has failed, this switch can be turned off which will force the audio channels to be “hard bypassed” around the AFT660.
Engage Button
This button on the front panel turns the compression circuitry on and off in the AFT660. When the red LED on the button is illuminated, the compression circuitry is activated. This is the normal power-up state for the AFT660.
Processing LED
When this LED on the front panel illuminates, the au­dio level coming into the AFT660 has surpassed the threshold level, and the compression action on the high end of the audio material is taking place. This LED should only illuminate on hard or loud passages. If it is never illuminating or is on all the time, then the thresh­old levels may not be set properly (see Installation In­structions). This LED will illuminate whenever the Subwoofer or one of the five main channels (Left, Cen­ter, Right, Left Surround or Right Surround) exceeds the threshold level.
Pinout Configuration
Input DB25: Input Header:
Left: Pin 1 Left: Pin 2 Center: Pin 3 Center: Pin 14 Right: Pin 5 Right: Pin 8 Left Surround: Pin 6 Left Surround: Pin 4 Right Surround: Pin 7 Right Surround: Pin 3 Subwoofer: Pin 8 Subwoofer: Pin 10 GND: Pin 14-25 GND: Pin 1 Mono: Pin 9 Mono: Pin 19 Music: Pin 10 Music: Pin 13 Stereo A: Pin 11 Stereo A: Pin 20 Digital: Pin 12 Digital: Pin 18 SR/Optical: Pin 13 SR/Optical: Pin 17
-15 VDC: Pin 11 +15 VDC: Pin 12
Note: When either of the red LED’s above the threshold pots illuminate, the red PROCESSING LED on the front of the AFT660 will also illuminate, indicating that the AFT660 is compressing the top end of the sound mate­rial.
Operating Instructions
Red Bypass/Power Switch
This switch located on the front panel applies power to the unit and routes the audio channels through the cir-
4
Output DB25: Output Header:
Left: Pin 1 Left: Pin 2 Center: Pin 3 Center: Pin 14 Right: Pin 5 Right: Pin 8 Left Surround: Pin 6 Left Surround: Pin 4 Right Surround: Pin 7 Right Surround: Pin 3 Subwoofer: Pin 8 Subwoofer: Pin 10 GND: Pin 14-25 Mono: Pin 9 Music: Pin 10 Stereo A: Pin 11 Digital: Pin 12 SR/Optical: Pin 13
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