SMAR TT303 Operation, Maintenance & Instruction Manual

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TT303

PROFIBUS PA TEMPERATURE

TRANSMITTER

OPERATION & MAINTENANCE INSTRUCTIONS MANUAL

TT303

VERSION 3

APR / 15

T T 3 0 3 M E

web: www.smar.com/contactus.asp

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Specifications and information are subject to change without notice.

Up-to-date address information is available on our website.

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Introduction

III

INTRODUCTION

The TT303 is from the first generation of Profibus PA devices. It is a transmitter mainly intended for measurement of temperature using RTDs or thermocouples, but can also accept other sensors with resistance or mV output such as: pyrometers, load cells, resistance position indicators, etc. The digital technology used in the TT303 enables a single model to accept several types of sensors, an easy interface between the field and the control room and several others features that considerably reduces the installation, operation and maintenance costs.

The digital technology used in the TT303 enables the choice of several types of transfer functions, an easy interface between the field and the control room and several interesting features that considerably reduce the installation, operation and maintenance costs. The TT303 is part of Smar's complete 303 line of Profibus-PA devices.

Some of the advantages of bi-directional digital communications are known from existing smart transmitter protocols: Higher accuracy, multi-variable access, remote configuration and diagnostics, and multi-dropping of several devices on a single pair of wires.

The system controls variable sampling, algorithm execution and communication so as to optimize the usage of the network, not loosing time. Thus, high closed loop performance is achieved.

Using Profibus technology, with its capability to interconnect several devices, very large control schemes can be constructed. In order too be user friendly the function block concept was introduced.

The TT303, like the rest of the 303 family, has some Function Blocks built in, like Analog Input. The need for implementation of Fieldbus in small as well as large systems was considered when

developing the entire 303 line of Profibus-PA devices. They have common features and can configured locally using a magnetic tool, eliminating the need for a configuration tool or console in many basic applications.

Now, thanks to Fieldbus, the transmitter accepts two channels, i.e., two measurements. This reduces the cost per channel. Other function blocks are also available. They allow flexibility in control strategy implementation.

Get the best result of the TT303 by carefully reading these instructions.

WARNING

In case of using Simatic PDM as the configuration and parameterization tool, Smar recommends that the user does not apply the option "Download to Device". This function can improperly configure the field device. Smar recommends that user make the use of the option "Download to PG / PC" and then selecting the Device Menu, use the menus of the transducer, function and display blocks acting specifically, according to each menu and method for reading and writing.

TT303 – Operation and Maintenance Instruction Manual

Waiver of responsibility

The contents of this manual abides by the hardware and software used on the current equipment version. Eventually there may occur divergencies between this manual and the equipment. The information from this document are periodically reviewed and the necessary or identified corrections will be included in the following editions. Suggestions for their improvement are welcome.

Warning

For more objectivity and clarity, this manual does not contain all the detailed information on the product and, in addition, it does not cover every possible mounting, operation or maintenance cases.

Before installing and utilizing the equipment, check if the model of the acquired equipment complies with the technical requirements for the application. This checking is the user’s responsibility.

If the user needs more information, or on the event of specific problems not specified or treated in this manual, the information should be sought from Smar. Furthermore, the user recognizes that the contents of this manual by no means modify past or present agreements, confirmation or judicial relationship, in whole or in part.

All of Smar’s obligation result from the purchasing agreement signed between the parties, which includes the complete and sole valid warranty term. Contractual clauses related to the warranty are not limited nor extended by virtue of the technical information contained in this manual.

Only qualified personnel are allowed to participate in the activities of mounting, electrical connection, startup and maintenance of the equipment. Qualified personnel are understood to be the persons familiar with the mounting, electrical connection, startup and operation of the equipment or other similar apparatus that are technically fit for their work. Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures, legal provisions and regulations for the mounting and operation of electrical installations, as well as with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased safety and instrumented safety systems, among others.

The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since their utilization may cause severe bodily harm and/or material damages.

The field equipment referred to in this manual, when acquired for classified or hazardous areas, has its certification void when having its parts replaced or interchanged without functional and approval tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying that the equipment in its entirety meets the applicable standards and regulations. The same is true when converting the equipment of a communication protocol to another. In this case, it is necessary sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are different and the user is responsible for their correct use.

Always respect the instructions provided in the Manual. Smar is not responsible for any losses and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to know and apply the safety practices in his country.

WARNING

This Manual is compatible with version 3.XX, where 3 note software version and XX software release. The indication 3.XX means that this manual is compatible with any release of software version 3.

Table of Contents

TABLE OF CONTENTS

SECTION 1 - INSTALLATION ................................................................................................. 1.1

GENERAL ........................................................................................................................................................................ 1.1

MOUNTING ..................................................................................................................................................................... 1.1

NETWORK WIRING ........................................................................................................................................................ 1.1

SENSOR WIRING ........................................................................................................................................................... 1.4

TOPOLOGY AND NETWORK CONFIGURATION .......................................................................................................... 1.6

INTRINSIC SAFETY BARRIER ....................................................................................................................................... 1.7

JUMPER CONFIGURATION ........................................................................................................................................... 1.7

POWER SUPPLY ............................................................................................................................................................ 1.7

INSTALLATION IN HAZARDOUS AREAS ...................................................................................................................... 1.8

EXPLOSION/FLAME PROOF ......................................................................................................................................... 1.8

INTRINSICALLY SAFE .................................................................................................................................................... 1.8

SECTION 2 - OPERATION ...................................................................................................... 2.1

FUNCTIONAL DESCRIPTION - HARDWARE ................................................................................................................. 2.1

TEMPERATURE SENSORS ............................................................................................................................................ 2.2

THE DISPLAY .................................................................................................................................................................. 2.5

MONITORING .................................................................................................................................................................. 2.5

ALARM ............................................................................................................................................................................. 2.6

SECTION 3 - CONFIGURATION ............................................................................................. 3.1

TRANSDUCER BLOCK .................................................................................................................................................... 3.1

HOW TO CONFIGURE A TRANSDUCER BLOCK .......................................................................................................... 3.1

FUNCTIONAL DIAGRAM OF THE TEMPERATURE TRANSDUCER BLOCK ................................................................ 3.2

TEMPERATURE TRANSDUCER BLOCK GENERAL PARAMETER DESCRIPTION ..................................................... 3.2

TEMPERATURE TRANSDUCER BLOCK GENERAL PARAMETER ATTRIBUTES ....................................................... 3.5

TT303 - CYCLIC CONFIGURATION ................................................................................................................................ 3.6

SENSOR TRANSDUCER NUMBER .............................................................................................................................. 3.10

JUMPER CONFIGURATION .......................................................................................................................................... 3.11

HOW TO CONNECT TWO SENSORS ........................................................................................................................... 3.12

COMPENSATION OF LINE RESISTANCE FOR RTD DOUBLE SENSOR OR OHM SENSOR .................................... 3.12

COMPENSATION OF COLD JUNCTION ....................................................................................................................... 3.12

CALIBRATION IN TT303 BY THE USER ....................................................................................................................... 3.12

HOW TO CONFIGURE THE ANALOG INPUT BLOCK .................................................................................................. 3.14

PROGRAMMING USING LOCAL ADJUSTMENT .......................................................................................................... 3.17

LOCAL ADJUSTMENT TREE - QUICK GUIDE .............................................................................................................. 3.19

J1 JUMPER CONNECTIONS ......................................................................................................................................... 3.20

W1 JUMPER CONNECTIONS ....................................................................................................................................... 3.20

LOCAL PROGRAMMING TREE ................................................................................................ ..................................... 3.20

TRANSDUCER DISPLAY – CONFIGURATION ............................................................................................................. 3.22

DISPLAY TRANSDUCER BLOCK .................................................................................................................................. 3.23

DEFINITION OF PARAMETERS AND VALUES ............................................................................................................ 3.24

SECTION 4 - MAINTENANCE PROCEDURES ....................................................................... 4.1

TROUBLESHOOTING ...................................................................................................................................................... 4.1

DISASSEMBLY PROCEDURE ......................................................................................................................................... 4.2

SENSOR .......................................................................................................................................................................................... 4.2

ELECTRONIC CIRCUITS ................................................................................................................................................................. 4.2

REASSEMBLE PROCEDURE .......................................................................................................................................... 4.2

INTERCHANGEABILITY .................................................................................................................................................. 4.2

RETURNING MATERIALS ............................................................................................................................................... 4.3

SECTION 5 - TECHNICAL CHARACTERISTIC ...................................................................... 5.1

ORDERING CODE ........................................................................................................................................................... 5.4

APPENDIX A - CERTIFICATIONS INFORMATION ................................................................ A.1

EUROPEAN DIRECTIVE INFORMATION ........................................................................................................................ A.1

HAZARDOUS LOCATIONS CERTIFICATIONS ............................................................................................................... A.1

NORTH AMERICAN CERTIFICATIONS ........................................................................................................................................... A.1

SOUTH AMERICAN CERTIFICATIONS ........................................................................................................................................... A.1

TT303 – Operation and Maintenance Instruction Manual

EUROPEAN CERTIFICATIONS ................................................................................................................................ ....................... A.2

ASIA CERTIFICATION ..................................................................................................................................................................... A.2

IDENTIFICATION PLATE AND CONTROL DRAWING .................................................................................................... A.2

IDENTIFICATION PLATE ................................................................................................................................................................. A.2

CONTROL DRAWING ...................................................................................................................................................................... A.5

APPENDIX B – SRF – SERVICE REQUEST FORM ............................................................... B.1

Installation Flowchart

VII

Installation Flowchart

Yes

Was the transmitter

configured on the bench

to match the application?

Configure the range and unit

(AI block)

Simule the value(s)

of the work range in the sensor(s)

conection terminal(s)

mV or Ohm

Start

Yes

Configure the

1 and

3 - Configuration)

sensor and its

connections (Section

Section

Configure the measuring type

(differantial, dual, backup, or single)

Configure the Damping (AI block)

(Section 3 - Configuration)

Configure the LCD reading (Section 3 - Configuration)

See manual

(Section 5 - Maintenance)

Is the reading correct?

Check the area classification

and its practices.

Install the transmitter preferably

on weather- protected areas.

Install the transmitter

(mechanically and electrically)

according to the application after

checking the best position for the LCD

(Section 5 - Maintenance)

Power the transmitter properly.

Is the transmitter

reading correct?

Do lower and upper trimTrim

Did you correct the

transmitter reading?

TT303 – Operation and Maintenance Instruction Manual

VIII

Section 1

General

Mounting

Network Wiring

INSTALLATION

The overall accuracy of temperature and other measurements depends on several variables. Although the transmitter has an outstanding performance, proper installation is essential in order to maximize its performance.

Among all factors which may affect transmitter accuracy, environmental conditions are the most difficult to control. There are, however, ways of reducing the effects of temperature, humidity and vibration.

Locating the transmitter in areas protected from extreme environmental changes can minimize temperature fluctuation effects.

In warm environments, the transmitter should be installed in such a way as to avoid, as much as possible, direct exposure to the sun. Installation close to lines and vessels subjected to high temperatures should also be avoided. For temperature measurements, sensors with cooling-neck can be used or the sensor can be mounted separately from the transmitter housing.

Use of sunshades or heat shields to protect the transmitter from external heat sources should be considered.

Humidity is fatal for electronic circuits. In areas subjected to high relative humidity, the O-rings for the electronic housing covers must be correctly placed and the covers must be completely closed by tightening them by hand until you feel the O-rings being compressed. Do not use tools to close the covers. Removal of the electronics cover in the field should be reduced to the minimum necessary, since each time it is removed, the circuits are exposed to humidity. The electronic circuit is protected by a humidity proof coating, but frequent exposure to humidity may affect the protection provided. It is also important to keep the covers tightened in place. Every time they are removed, the threads are exposed to corrosion, as painting cannot protect these parts. Code-approved sealing methods should be employed on conduit entering the transmitter.

Connecting the sensor as close to the transmitter as possible and using proper wires (See Section 2

- Operation), can decrease measurement error.

The transmitter may be mounted in two basic ways:

 Separated from the sensor, using optional mounting brackets.  Mounted on the sensor assembly.

It can be mounted in several different positions using the bracket, as shown in Figure 1.3. As shown in Figure 1.3 one of the conduit inlets for electrical connection is used to mount the sensor integral to the temperature transmitter.

For better visibility, the digital display may be rotated in steps of 90º (see Figure 4.1).

Access the terminal block by removing the Electrical Connection Cover. This cover can be locked closed by the cover locking screw (See Figure 1.1).To release the cover, rotate the locking screw clockwise.

1.1

TT303 – Operation and Maintenance Instruction Manual

COVER LOCKING SCREW

WARNING

Do not connect the Fieldbus network wires to the sensor terminals. (Terminals 1, 2, 3 and 4).

ALLOW 150 MM MINIMUM FOR LOCAL ZERO AND SPAN ADJUSTMENT WITH MAGNETIC TOOL.

COMMUNICATIONS TERMINAL

PLUG

CONDUIT CONNECTION

MOUNTING

BRACKET

PIPE 2"

PLUG

WALL OR

PANEL MOUNTING

FOR WALL MOUNTING

2 EXPANSION ANCHOR 2 HEXAGON SCREW -

3/16”X70

2 BOLT AND NUTS - 1/4”X30

NOT INCLUDED

FOR PANEL MOUNTING

POWER SUPPLY AND COMMUNICATION (FIELDBUS NETWORK)

TERMINALS

AUXILIARY

COMMUNICATION

TERMINALS

GROUND TERMINALS

1 2 3

COMM

Figure 1.1 - Cover Locking

Cable access to wiring connections are obtained by one of the two conduit outlets. Conduit threads should be sealed by means of code-approved sealing methods. The unused outlet connection should be plugged accordingly.

The wiring block has screws on which fork or ring type terminals can be fastened (see Figure 1.2).

Figure 1.2 - Ground Terminals

For convenience, there are three ground terminals: one inside the cover and two externally, located close to the conduit entries.

Figure 1.3 - Dimensional Drawing and Mounting Positions

1.2

Installation

NOTE

Please refer to the General Installation, Operation and Maintenance Procedures Manual for more details.

WIRES

NOTE

Avoid routing sensor wiring close to power cables or switching equipment.

The TT303 uses the 31.25-kbit/s, voltage mode option for the physical signaling. All other devices on the same bus must use the same signaling. All devices are connected in parallel along the same pair of wires.

Various types of Fieldbus devices may be connected on the same bus. The TT303 is powered via the bus. The limit for such devices is according to the DP/PA coupler limitations for one bus for nonintrinsically safe requirement.

In hazardous areas, the number of devices may be limited intrinsically safe restrictions, according to the DP/PA coupler and barriers limitations.

The TT303 is protected against reverse polarity, and can withstand ±35 VDC without damage, but it will not operate when in reverse polarity.

Use of twisted pair cables is recommended. It is also recommended to ground shield of shielded cables at one end only. The non-grounded end must be carefully isolated.

The Figure 1.4 shows the correct installation of the conduit, in order to avoid penetration of water, or other substance, which may cause malfunctioning of the equipment.

Sensor Wiring

Figure 1.4 - Conduit Installation Diagram

The TT303 accepts up to two sensors and may operate in one of three modes:

 Single channel single sensor measurement;  Dual channel dual sensor measurement;  Single channel dual sensor differential measurement;  Single channel dual sensor backup measurement;

In accordance with connection and sensor types, the terminal blocks shall be wired as shown on the figure 1.5.

1.3

TT303 – Operation and Maintenance Instruction Manual

2 - WIRE RTD OR OHM INPUT

4 - WIRE RTD OR OHM INPUT

DUAL OR DIFFERENTIAL

RTD OR OHM INPUT

DUAL OR DIFFERENTIAL

THERMOCOUPLE OR

MILLIVOLT INPUT

THERMOCOUPLE

INPUT

MILLIVOLT INPUT

3 - WIRE RTD OR OHM INPUT

1 2 3 4

1 2 3 4 1 2 3 4 1 2 3 4

1 2 3 4

1 2

DUAL OR DIFFERENCTIAL

RTD AND TC INPUT

3 41 2 3 4

10 M

DUAL OR DIFFERENTIAL

1 2

10 M

3 4

Figure 1.5 - Sensor Wiring

1.4

JUNCTION

BOX

SHIELD

SPUR

SPUR SPUR

TERMINATOR

Analog

Ground

+-+

Analog

Ground

+ - +

JUNCTION

BOX

TERMINATOR

COUPLER

Topology and Network Configuration

Bus topology (see Figures 1.6 and 1.7) are supported. Both types have a trunk cable with two terminations. The devices are connected to the trunk via spurs. The spurs may be integrated in the device giving zero spur length. A spur may connect more than one device, depending on the length. Active couplers may be used to extend spur length.

Active repeaters may be used to extend the trunk length. The total cable length, including spurs, between any two devices in the Fieldbus should not exceed

1900 m. The connection of couplers should be kept less than 15 per 250 m. In following figures the

DP/PA link depends on the application needs.

Installation

Figure 1.6 - Bus Topology

Figure 1.7 - Tree Topology

1.5

TT303 – Operation and Maintenance Instruction Manual

This jumper enables the simulation mode parameter in the AI block.

This jumper enables the local adjustment programming tree.

Intrinsic Safety Barrier

When the Fieldbus is in an area requiring intrinsic safety, a barrier must be inserted on the trunk between the power supply and the DP/PA coupler, when it is Non-Ex type.

Use of DF47 is recommended.

Jumper Configuration

In order to work properly, the jumpers J1 and W1 located in the TT303 main board must be correctly configured (See Table 1.1).

Power Supply

The TT303 receives power from the bus via the signal wiring. The power supply may come from a separate unit or from another device such as a controller or DCS.

The voltage should be between 9 to 32 Vdc for non-intrinsic safe applications. A special requirement applies to the power supply used in an intrinsically safe bus and depends on

the type of barrier used. Use of PS302 is recommended as power supply.

Table 1.1 - Description of the Jumpers

1.6

WARNING

Explosions could result in death or serious injury, besides financial damage. Installation of this transmitter in explosive areas must be carried out in accordance with the local standards and the protection type adopted .Before continuing the installation make sure the certificate parameters are in accordance with the classified area where the equipment will be installed.

The instrument modification or parts replacement supplied by other than authorized representative of Smar is prohibited and will void the certification.

The transmitters are marked with options of the protection type. The certification is valid only when the protection type is indicated by the user. Once a particular type of protection is selected, any other type of protection can not be used.

WARNING

Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands. In Explosion-Proof installations the cable entries must be connected or closed using metal cable

gland and metal blanking plug, both with at least IP66 and Ex-d certification. The standard plugs provided by Smar are certified according to CEPEL certificate. If the plug

needs to be replaced, a certified plug must be used. The electrical connection with NPT thread must use waterproofing sealant. A non-hardening

silicone sealant is recommended. For NEMKO ATEX certificate please to follow the installation guidelines in hazardous locations

below: Group II Category 2G, Ex d, Group IIC, Temperature Class T6, EPL Gb U = 28VDC Ambient Temperature: -20 to 60ºC for T6 Environmental Protection: IP66/687 or IP66W/687W The electrical connection available are ½ - 14NPT and M20x1,5.

Cable entries must be connected or closed using metal cable gland and metal blanking plug, both with at least IP66 and Ex-d certification or any appropriate ATEX approved metal cable gland and metal blanking plug. Do not remove the transmitter covers when power is ON.

WARNING

In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity parameters and applicable installation procedures must be observed.

To protect the application the transmitter must be connected to a barrier. Match the parameters between barrier and the equipment (Consider the cable parameters). Associated apparatus ground bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be smaller than Co and Lo of the associated Apparatus.

It is not recommended to remove the transmitter cover when the power is ON.

Installation in Hazardous Areas

Explosion/Flame Proof

Installation

Intrinsically Safe

1.7

TT303 – Operation and Maintenance Instruction Manual

1.8

Section 2

OPERATION

The TT303 accepts signals from mV generators such as thermocouples or resistive sensors such as RTDs. The criterion is that the signal is within the range of the input. For mV, the range is -50 to 500 mV and for resistance, 0-2000 Ohm.

Functional Description - Hardware

The function of each block is described below.

Figure 2.1 - TT303 Block Diagram

MUX Multiplexer

The MUX multiplexes the sensor terminals to the signal conditioning section ensuring that the voltages are measured between the correct terminals.

Signal Conditioner

Its function is to apply the correct gain to the input signals to make them suit the A/D - converter.

A/D Converter

The A/D converts the input signal to a digital format for the CPU.

Signal Isolation

Its function is to isolate the control and data signal between the input and the CPU.

(CPU) Central Processing Unit, RAM, PROM and EEPROM

The CPU is the intelligent portion of the transmitter, being responsible for the management and operation of measurement, block execution, self-diagnostics and communication. The program is stored in a PROM. For temporary storage of data there is a RAM. The data in the RAM is lost if the power is switched off. However there is a nonvolatile EEPROM where data that must be retained is stored. Examples, of such data are trim, calibration, block configuration and identification data.

Communication Controller

It monitors line activity, modulates and demodulates communication signals and inserts and deletes start and end delimiters.

2.1

TT303 – Operation and Maintenance Instruction Manual

Power Supply

Takes power of the loop-line to power the transmitter circuitry.

Power Isolation

Just like the signals to and from the input section, the power to the input section must be isolated. Isolation is achieved by converting the DC supply into a high frequency AC supply and galvanically separating it using a transformer.

Display Controller

Receives data from the CPU informing which segments of the Liquid Crystal Display, should be turned on.

Local Adjustment

There are two switches that are magnetically activated. They can be activated by the magnetic tool without mechanical or electrical contact.

Figure 2.2 - LCD Indicator

Temperature Sensors

The TT303, as previously explained, accepts several types of sensors. The TT303 is specially designed for temperature measurement using thermocouples or Resistive Temperature Detectors (RTDs).

Some basic concepts about these sensors are presented below.

Thermocouples

Thermocouples are constructed with two wires made from different metals or alloys joined at one end, called measuring junction or "hot junction". The measuring junction should be placed at the point of measurement. The other end of the thermocouple is open and connected to the temperature transmitter. This point is called reference junction or cold junction.

For most applications, the Seebeck effect is sufficient to explain thermocouple behavior as following:

How the Thermocouple Works (Seebeck Effect)

When there is a temperature difference along a metal wire, a small electric potential, unique to every alloy, will occur. This phenomenon is called Seebeck effect. When two wires of dissimilar metals are joined at one end, and left open at the other, a temperature difference between the two ends will result in a voltage since the potentials generated by the dissimilar materials are different and do not cancel each other out. Now, two important things must be noted. First: the voltage generated by the thermocouple is proportional to the difference between the measuring-junction and the cold junction temperatures.

2.2

Operation

NOTE

Use thermocouple wires or appropriate extension wires all the way from sensor to transmitter.

TRANSMITTER

2,1

3,4

RTD

Therefore the temperature at the reference junction must be added to the temperature derived from the thermocouple output, in order to find the temperature measured. This is called cold junction compensation, and is done automatically by the TT303, which has a temperature sensor at the sensor terminals for this purpose. Secondly, if the thermocouple wires are not used, all the way to the terminals of the transmitter (e.g., copper wire is used from sensor-head or marshaling box) will form new junctions with additional Seebeck effects. It will be created and ruin the measurement in most cases, since the cold-junction compensation will be done at the wrong point.

The relation between the measuring junction temperature and the generated millivoltage is tabulated in thermocouple calibration tables for standardized thermocouple types, the reference temperature being 0C.

Standardized thermocouples that are commercially used, whose tables are stored in the memory of the TT303, are the following:

 NBS (B, E, J, K, N, R, S & T)  DIN (L & U)

Resistive Temperature Detectors (RTDs)

Resistance Temperature Detectors, most commonly known as RTD’s, are based on the principle that the resistance of metal increases as its temperature increases. Standardized RTDs, whose tables are stored in the memory of the TT303, are the following:

 JIS [1604-81] (Pt50 & Pt100)  IEC, DIN, JIS [1604-89] (Pt50, Pt100 & Pt500)  GE (Cu10)  DIN (Ni120)

For correct measurement of RTD temperature, it is necessary to eliminate the effect of the resistance of the wires connecting the sensor to the measuring circuit. In some industrial applications, these wires may be hundreds of meters long. This is particularly important at locations where the ambient temperature changes constantly.

The TT303 permits a 2-wire connection that may cause measuring errors, depending on the length of connection wires and on the temperature to which they are exposed. (see Figure 2.3).

In a 2-wire connection, the voltage V2 is proportional to the RTD resistance plus the resistance of the wires.

V2 = [RTD + 2 x R] x I

Figure 2.3 - Two-Wire Connection

In order to avoid the resistance effect of the connection wires, it is recommended to use a 3-wire connection (see Figure 2.4) or a 4-wire connection (see Figure 2.5).

In a 3-wire connection, terminal 3 is a high impedance input. Thus, no current flows through that wire and no voltage drop is caused. The voltage V2-V1 is independent of the wire resistances since they will be cancelled, and is directly proportional to the RTD resistance alone.

2.3

TT303 – Operation and Maintenance Instruction Manual

TRANSMITTER

2,1

RTD

TRANSMITTER

1,3

RTD2

RTD1

V2-V1 = [RTD + R] x I - R x I = RTD x I

Figure 2.4 - Three – Wire Connection

In a 4-wire connection, terminals 2 and 3 are high impedance inputs. Thus, no current flows through those wires and no voltage drop is caused. The resistance of the other two wires is not of interest, since there is no measurement registered on them. Hence the voltage V2 is directly proportional to the RTD resistance.

(V2 = RTD x I)

Figure 2.5 - Four - Wire Connection

A differential or dual channel connection is similar to the two-wire connection and gives the same problem (See Figure 2.6). The resistance of the wires will be measured and do not cancel each other out in a temperature measurement, since linearization will affect them differently.

2.4

Figure 2.6 - Differential or Dual Connection

* PID IS OPTIONAL

Fix

F(t)

PID

F(x)

min

ACK

INDICATES THAT THE DISPLAYED ALARM HAS NOT YET BEEN ACKNOWLEDGED

INDICATES ACTIVE SPECIAL SENSOR LINEARIZATION

( NOT USED ON TT301 )

VARIABLE FIELD

UNIT PERCENT

UNIT MINUTES

UNIT AND FUNCTION FIELD

INDICATES THAT THE PROCESS VARIABLE IS NOW DISPLAYED

INDICATES ACTIVE MULTIDROP MODE

INDICATES ACTIVE

SETPOINT GENERATOR *

INDICATE PID

CONTROLLER MODE *

INDICATES ACTIVE

CONSTANT OUTPUT MODE

INDICATES CONTROLLER

IN AUTOMATIC *

INDICATES CONTROLLER

IN MANUAL *

INDICATES POSSIBILITY

TO ADJUST / CHANGE

VARIABLE / MODE

INDICATES THAT

THE SETPOINT

The Display

Operation

The digital indicator is able to display one or two variables which are user selectable. When two variables are chosen, the display will alternate between the two with an interval of 3 seconds.

The different fields and status indicators are explained in Figure 2.7.

Monitoring

Figure 2.7 – Typical Monitoring Mode Display

During normal operation, the TT303 is in the monitoring mode. In this mode, indication alternates between the primary and secondary variable as configured in DISPLAY. See Figure 2.8.

The display indicates engineering units, values and parameters simultaneously with most status indicators. The monitoring mode is interrupted in two situations:

 User performs complete local adjustment.  An alarm is activated.

Figure 2.7 – Display

2.5

TT303 – Operation and Maintenance Instruction Manual

ALARM 1

ALARM 2

Alarm

The two alarms are software alarms and have no contacts available on the transmitter. The alarms are acknowledged by using the Local Adjustment or the Configurator, which can view and configure alarms as well - see further Section III. During an alarm, the display will indicate which alarm has been activated and if it has been acknowledged or not.

The transmitter display also indicates the alarms status as shown in Figure 2.9. AL H means High Alarm, AL L means Low Alarm and ALO indicates Burnout failure. The ACK

indicates that the alarm has not yet been acknowledged. When the alarm condition disappears, the "ACK" is switched off and the display returns to

monitoring mode. For further information on alarm configuration, see Section III - Programming Using Terminal.

Figure 2.9 – Typical Alarm Condition Display

2.6

Section 3

CONFIGURATION

This section describes the characteristics of the blocks in the TT303. They follow the Profibus PA specifications, but in terms of transducer blocks, the input transducer block and display, they have some special features on top of this.

The TT303 contains two input transducer blocks, one resource block, one display transducer block. For explanation and details of function blocks, see the “Function Blocks Instruction Manual”. The 303 Smar family is integrated in Profibus View, from Smar and in the Simatic PDM, from

Siemens. It is possible to integrate any 303 Smar device into any configuration to ol for Profibus PA devices. It is necessary to provide a Device Description or Drive acc ording to the configuration too l. In this manual is taken several examples using Profibus View or Simatic PDM.

In order to assure correct values in the offline configuration, first run “Download to PG/PC” option to assure valid values. After, run the Menu Device option to configur e the required parameters using the related menus.

In offline configuration, it is not advisable to use the “Download to Device” option. This function can misconfigure the equipment.

Transducer Block

Transducer block insulates function blocks from the specific I/O hardware, such as sensors, actuators. Transducer block controls access to I/O through manufacturer specific implementation. This permits the transducer block to execute as frequently as nec essary to obtain good data from sensors without burdening the function blocks that uses the data. It also insulates the function block from the manufacturer specific characteristics of certain hardware.

By accessing the hardware, the transducer block can get data from I/O or passing control data to it. The connection between Transducer block and Function block is called channel. T hese blocks can exchange data from its interface.

Normally, transducer blocks perform functions, such as linearization, characterization, temperature compensation, control and exchange data to hardware.

How to Configure a Transducer Block

The transducer block has an algorithm, a set of contained p arameters, it means, yo u are not able t o link these parameters to other blocks and publish the link via communication, and a channel connecting it to a function block.

The algorithm describes the behavior of the transducer as a data transfer function between the I/O hardware and other function block. The set of contained parameters defi nes the user interface to the transducer block. They can be divided into Standard and Manufacturer Specific.

The standard parameters will be present for such class of device, as pressure, temperature, actuator, etc., whatever is the manufacturer. Oppositely, the manufacturers specific ones are defined only for its manufacturer. As common manufacturer specific parameters, we have calibration settings, material information, linearization curve, etc.

When you perform a standard routine such as calibration, you are conducted step by step by a method. The method is generally defined as guideline to help the user to make c ommon tasks. The Configuration Tool identifies each method associated to the parameters and enables the i nterface to it.

NOTE

3.1

TT303 – Operation and Maintenance Instruction Manual

Functional Diagram of the Temperature Transducer Block

Transducer BlockProcess Transducer Block AI FB(’s)

R.J.

Input

Input 1

Input 2

INPUT_RANGE, SENSOR_CONNECTION, COMP_WIRE1/2

RJ_TEMP

RJ_TYPE

R.J. Comp.

LIN

1 2 EXTERNAL_RJ_VALUE

Linearization

LIN

TAB_...

LIN

Arithmetic

BIAS_1

SECONDARY_VALUE_1

PRIMARY_VALUE

SECONDARY_VALUE_2

BIAS_2

SENSOR_MEAS_TYPELIN_TYPE,

Figure 3.1 – Functional Diafram of the Temperature Block

Temperature Transducer Block General Parameter Description

Temperature Transducer Block General Parameter Description formatted: font: Not Bold, English (U.S.)

PARAMETER DESCRIPTION

BIAS_1 BIAS_2

INPUT_FAULT_GEN

INPUT_FAULT_1

Bias that can be algebraically added to process value of channel 1. The unit of BIAS_1 is the PRIMARY_VALUE_UNI T. Bias that can be algebraically added to process value of channel 2. The unit of BIAS_2 is the PRIMARY_VALUE_UNI T. Input malfunction: Diagnosis object for errors that concerns all values 0 = device OK

Bit: 0 = Rj error 1 = Hardware error 2 – 4 = reserved 5 – 7 = manufacturer specific Byte: 0x00: status ok; 0x80: hardware failure Input malfunction: Diagnosis object for errors that concern SV_1 0 = Input OK

Bit: 0 = underrange 1 = overrange 2 = lead breakage 3 = short circuit 4 – 5 = reserved 6 – 7 = manufacturer specific Byte: 0x00: input ok; 0

x8800:: sseennssoorr ffaaiilluurree

3.2

INPUT_FAULT_2

INPUT_RANGE

LIN_TYPE

PARAMETER DESCRIPTION

Input malfunction: Diagnosis object for errors that concern SV_2 0 = Input OK Bit and byte definition see INPUT_FAULT_1

Electrical input ran ge and mode. The ranges are manufacturer specific but range n is smaller than range n+1 if more than one range is supported for one input mode (e.g. range1=0...400 INPUT_RANGE is equal for channel 1 and 2.

Defined codes (other codes are reserv ed): 0 = mV range 1 => mV22

1 = mV range 2 => mV100

2 = mV range 3=> mV500 : 9 = mV range 10 128 =

: 137 =  range 10 192 = mA range 1 193 = mA range 2 : 201 = mA range 10 240 = manufacturer specific : 249 = manufacturer specific 250 = not used 251 = none 252 = unknown 253 = special

Remark: When using codes 240..249 (manufacturer specific) interchangeability is not possible. Select the type of sensor (Code) for Thermocouples, Rtd, Pyrometers or linear.

101 = RTD Pt50 a=0.003850 (IEC 751, DIN 43760, JIS C1604-97, BS1904) 102 = RTD Pt100 a=0.003850 (IEC 751, DIN 43760, JIS C1604-97, BS1904) 104 = RTD Pt500 a=0.003850 (IEC 751, DIN 43760, JIS C1604-97, BS1904) 107 = RTD Pt50 a=0.003916 (JIS C1604-81) 108 = RTD Pt100 a=0.003916 (JIS C1604-81) 120 = RTD Ni120 a=0.006720 (Edison curve #7) 121 = TC Type E, Ni10Cr-Cu45Ni (IEC584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 128 = TC Type B, Pt30Rh-Pt6Rh (IEC 584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 133 = TC Type J, Fe-Cu45Ni (IEC 584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 134 = TC Type K, Ni10Cr-Ni5 (IEC 584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 135 = TC Type N, Ni14CrSi-NiSi (IEC 584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 136 = TC Type R, Pt13Rh-Pt (IEC 584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 137 = TC Type S, Pt10Rh-Pt (IEC 584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 138 = TC Type T, Cu-Cu45Ni (IEC 584, NIST MN 175, DIN 43710, BS 4937, ANSI MC96.1, JIS C1602, NF C42-321) 139 = TC Type L, Fe-CuNi (DIN 43710) 140 = TC Type U, Cu-CuNi (DIN 43710) 145 to 239 reserved

Manufacturer specific : 240 Cu10 GE, Edison #15

241 Ohm 100 242 Ohm 400 243 Ohm 2000 244 mV22 245 mV100 246 mV500 : 249 Manufacturer specific 250 Not used 251 None 252 Unknown 253 Special

 range 1 = > Ohm 100

129 =  range 2 = > Ohm 400 130 =  range 3 = > Ohm 2000

Configuration

, range2=0...4k).

3.3

TT303 – Operation and Maintenance Instruction Manual

PARAMETER DESCRIPTION

Physical lower limit function of sensor (e.g. Pt 100 = -200°C) and input range. In the case of multichannel

LOWER_SENSOR_LIMIT

PRIMARY_VALUE

PRIMARY_VALUE_UNIT

SECONDARY_VALUE_1 (SV_1) SECONDARY_VALUE_2 (SV_2)

SENSOR_MEAS_TYPE

UPPER_SENSOR_LIMIT

COMP_WIRE1 Value in OHM to compensate line resistance when the thermoresistance 1 is connected with 2 or 3 wires. COMP_WIRE2 Value in OHM to compensate line resistance when the thermoresistance 2 is connected with 2 or 3 wires.

SENSOR_CONNECTION

PRIMARY_VALUE_RANGE

CAL_POINT_HI

CAL_POINT_LO

CAL_MIN_SPAN

CAL_UNIT

SENSOR_RANGE SENSOR_SN The sensor serial number.

SECONDARY_VALUE The secondary value related to the sensor . SECONDARY_UNIT The engineering units to be used with the secondary value related to the sensor. MODULE_SN Indicates the number of the module.

SECONDARY_VALUE_ACTION

TWO_WIRES_COMPENSATION SENSOR_TRANSDUCER_NUMBER Selects the Transducer 1 or 2.

FACTORY_DIGITAL_INPUTS Reads the digital inputs. FACTORY_GAIN_REFERENCE Calibration point for Ohm and mV sensors. FACTORY_TERMINAL_REFERENCE Calibration point for the Borne Resistance .

BACKUP_RESTORE

measurements (e.g. differential measurement) the meaning of LOWER_SENSOR_LIMIT is the limit of one channel not the calculated limit of both channels. The unit of LOWER_SENSOR_LIMIT is the PRIMARY_VALUE_UNIT. Process value, function of SECONDARY_VALUE_1/2. The unit of PRIMARY_VALUE is the PRIMARY_VALUE_ UNIT. Show the unit code of the PRIMARY_VALUE and other values. The unit is select using PRIMARY_VALUE_RANGE parameter. Set of unit codes: 1000: K (Kelvin) 1001: °C (degree Celsius) 1002: °F (degree Fahrenheit) 1003: Rk (Rankine) 1281:  (Ohm) 1243: mV (milivolt) Process value connected to the channel 1 corrected by BIAS_1. The unit of SECONDARY_VALUE_1 is the PRIMARY_VALUE_UNIT. Process value connected to the channel 2 corrected by BIAS_2. The unit of SECONDARY_VALUE_2 is the PRIMARY_VALUE_UNIT. Mathematical function to calculate PRIMARY_VALUE (PV). Defined codes:

128: PV = SV_1 - SV_2 Difference manufacturer specific:

220: = Backup 230: = Process Temperature Physical upper limit function of sensor (e.g. Pt 100 = 850°C) and input range. In the case of multichannel measurements (e.g. differential me asurement) the meaning of UPPER_SENSOR_LIMIT is the limit of one channel not the calculated limit of both channels. The unit of UPPER_SENSOR_LIMIT is the PRIMARY_VALUE_UNIT.

Connection to the sensor, select for 2, 3 and 4 wires connection. Defined codes: 0 = 2 wires 1 = 3 wires 2 = 4 wires 3 = 2 dual wires The high and low range limits values, the engineering units and the number of digits to the right of the decimal to be used to display the primary value. This parameter contains the highest calibrated value. For calibration of the high limit point you give the high measurement value (temperature) to the sensor and transfer this point as HIGH to the transmitter. Unit derives from CAL_UNIT. This parameter contains the lowest calibrated value. For calibration of the low limit point you give the low measurement value (temperature) to the sensor an d tran sfer this point as LOW to the transmitter. Unit derives from CAL_UNIT. This parameter contains the minimum calibration span value allowed. This minimum span information is necessary to ensure that when calibration is done, the two calibrated points (high and low) are not too close together. Unit derives from CAL_UNIT. The unit for calibration process:

{1000, "Kelvin"}, {1001, "Celsius"}, {1002, "Fahrenheit"}, {1003, "Rankie"} {1243, "mV"} {1281, "Ohm"} The high and low range limits values, the engineering units and the number of digits to the right of the decimal to be used to describe the operating limits for the sensor.

Allows to enable and to disable the cold junction. {0, "Disable"}, {1, "Enable"} Allows the compensation of line resistance for double RTD or Ohm sensors. {0, "Disable"}, {1, "Enable"}

This parameter allows to save and to restore data according to factory and user calibration procedures. It has the following options:

3.4

Configuration

PARAMETER DESCRIPTION

1, "Factory Cal Restore", 2, "Last Cal Restore", 3, "Default Data Restore", 11, "Factory Cal Backup", 12, "Last Cal Backup", 14, "Shut-Down Data Backup", 0, "None". Indicates the condition of calibration process according to: {16, "Default value set"},

XD_ERROR

{22, "Applied process out of range"}, {26, "Invalid configuration for request"}, {27, "Excess correction"}, {28, "Calibration failed"}

EEPROM_FLAG This parameter is used to indicate EEPROM saving process. MAIN_BOARD_SN This is the main board serial number. ORDERING_CODE Indicates information about the sensor and control from production factory.

Table 3.1 - Parameter Description

Temperature Transducer Block General Parameter Attributes

Relative

Index

... Standard Parameter see General Requirements General Parameter for Temperature Transducer Block

8 PRIMARY_VALUE simple DS-33 D 5 r C/a M 1

9 PRIMARY_VALUE_UNIT simple Unsigned 16 S 2 r,w C/a 2 M 10 SECONDARY_VALUE_1 simple DS-33 D 5 r C/a M 11 SECONDARY_VALUE_2 simple DS-33 D 5 r C/a O 12 SENSOR_MEAS_TYPE simple unsigned 8 S 1 r,w C/a 3 M 13 INPUT_RANGE simple unsigned 8 S 1 r,w C/a 4 M 14 LIN_TYPE See General Requirements. 1 M 19 BIAS_1 simple Float S 4 r,w C/a 0.0 5 M 20 BIAS_2 simple Float S 4 r,w C/a 0.0 O 21 UPPER_SENSOR_LIMIT simple Float N 4 r C/a M 22 LOWER_SENSOR_LIMIT simple Float N 4 r C/a M 24 INPUT_FAULT_GEN simple unsigned 8 D 1 r C/a M 1 25 INPUT_FAULT_1 simple unsigned 8 D 1 r C/a M 1 26 INPUT_FAULT_2 simple unsigned 8 D 1 r C/a O

27-35 Not used

36 SENSOR_CONNECTION simple unsigned 8 S 1 r,w C/a 7 M 37 COMP_WIRE1 simple Float S 4 r,w C/a 0.0 8 M 38 COMP_WIRE2 simple Float S 4 r,w C/a 0.0 O

39 – 61 Not used

62 PRIMARY_VALUE_RANGE record DS-36 S 11 r,w C/a 63 CAL_POINT_HI simple Float S 4 r,w C/a 850.0 64 CAL_POINT_LO simple Float S 4 r,w C/a -200.0 65 CAL_MIN_SPAN simple Float S 4 r C/a 10.0 66 CAL_UNIT simple Unsigned 16 S 2 r,w C/a 1001 67 SENSOR_RANGE record DS-36 N 11 r C/a 68 SENSOR_SN simple Unsigned 32 S 4 r,w C/a 69 SECONDARY_VALUE simple DS-33 D 5 r C/a 70 SECONDARY_VALUE_UNIT simple Unsigned 16 S 2 r,w C/a 1001

Parameter Name

Object

type

Data type Store Size Access

Param. Usage/

Type of

Transport

Default

Value

Download

Order

Mandatory

Optional

(Class)

View

3.5

TT303 – Operation and Maintenance Instruction Manual

Relative

Index

71 MODULE_SN simple Unsigned 32 S 4 r,w C/a 72 SECONDARY_VALUE_ ACTION simple Unsigned 8 S 1 r,w C/a 73 TWO_WIRES_COMPENSA-TION simple Unsigned 8 S 1 r,w C/a 74 SENSOR_TRANSDUCER_

75 FACTORY_DIGITAL_INPUTS simple Float N 4 r,w C/a 76 FACTORY_GAIN_ REFERENCE simple Unsigned 8 S 1 r,w C/a 77 FACTORY_BORNE_

78 BACKUP_RESTORE simple Unsigned 8 S 1 r,w C/a 79 XD_ERROR simple Unsigned 8 D 1 r C/a 80 MAIN_BOARD_SN simple Unsigned 32 S 4 r,w C/a 81 EEPROM_FLAG simple Unsigned 8 D 1 r C/a 82 ORDERING_CODE simple Unsigned 8 S 50 r,w C/a

Parameter Name

NUMBER

REFERENCE

Object

type

simple Unsigned 8 S 1 r,w C/a

Data type Store Size Access

Param. Usage/

Type of

Transport

Default

Value

Download

Order

Mandatory

Optional

(Class)

View

Table 3.2 - General Parameter for Temperature Transducer Block

TT303 - Cyclic Configuration

The PROFIBUS-DP and PROFIBUS-PA protocols have mechanisms against communication failures between the slave device and the net work master. For example, during initialization, these mechanisms are used to check these possible errors. After powering up the field devic e (slave), it can cyclically exchange information with the class 1 master, if the parameterization for the slave is correct. This information is obtained using the GSD files (supplied by the device manufacturer, it contains their descriptions). Through the commands below, the master executes all initialization process with the PROFIBUS-PA device:

 Get_Cfg: uploads the slave configuration on the master and checks network configuration;  Set_Prm: writes to the slave parameters and executes the parameterization network;  Set_Cfg: configures the slaves according to its outputs and inputs;  Get_Cfg: another command, where the master checks the slave configuration.

All these services are based on the information obta ined from slave gsd files. The GSD file from TT303 shows details such as, hardware and software revision, device bus timing and information about cyclic data exchange. TT303 has 1 functional block: AI.

Most PROFIBUS configuration tools use two directories where the different manufacturers’ GSD’s and BITMAPS files are stored. The GSD’s and BITMAPS for Smar devices can be obtained through the website: (https://www.smar.com), on the ‘download’ link.

The following example shows the necessary steps to integrate the TT303 on a Profibus system. These steps are valid for the entire 303 line of Smar devices:

 Copy the TT303 gsd file to the research directory of the PROFIBUS configur ation tool, usually

called GSD;

 Copy the TT303 bitmap file to the research directory of the PROFIBUS configur ation tool usuall y

called BMP;

 After choosing the master, def ine the baud rate for the net work. Do not forget that couplers may

work with the following baud rate: 45.45 kbits/s (Siemens model), 93.75 kbits/s (P+F model) and 12 Mbits/s (P+F, SK2 model). The IM157 device link (Siemens model) may work up to 12 Mbits/s;

3.6

The device was created as TT303.

Here, you can see all blocks instantiated.

As you can see the Transducer and Display are treated as special type of Function Blocks, called Transducer Blocks.

Configuration

 Add the TT303 and specify its physical bus address;  Choose the cyclic configuration via parameterization using the gsd file that depends on the

application, as detailed previously. For every AI (Analog Input) block, the TT303 provides the process variable to the master in 5 bytes value, being the first four according to float point data type and the fifth byte is the status that brings the measure quality of this information;

 It allows activating the condition of watchdog, which the device goes to a fail safe condition,

when a loss of communication is detected with the master.

Configuration softwares like Profibus View from Smar or Simatic PDM (Process Device Manager) from Siemens can configure many parameters of the Input Transducer block. See the figures 3.2 and 3.3.

Figura 3.2 – Profibus View – Function and Transducers Block

3.7

TT303 – Operation and Maintenance Instruction Manual

Figure 3.3 – PDM Simatic - Function and Transducers Blocks

Use this menu:

- To change the device address;

- To make the up/download of parameters;

- To configure the Transducer Blocks, Analog Blocks and Display Block;

- To calibrate the transmitter;

- To make the reset by software, to protect the device against writing and to simulate the value from transducer block to analog block;

- To save and restore data calibration. To make the configuration of Transducer Block, we need to select the Transducer 1 block on the main menu.

3.8

The user can select the Measured type: T1-T2, Process Temperature or

Backu

The user can set the sensor transducer number.

Please, select sensor type according to the application and the connection type.

Configuration

This parameter selects the type of sensor connection. The options here will depend on Sensor Type chosen as described above.

After selecting the desired option, this key should be pressed.

Figure 3.4 - Profibus View - Transducer Basic Settings

The user can configure the Transducer Block, accordin g to the selected Measure Type (when you have selected "Process Temperature", it means that you will have two sensors, two transducer blocks and two analog input blocks). Please, select the parameters according to your application.

Figure 3.5 – PDM Simatic - Offline Configuration - Transducer Basic Settings

3.9

TT303 – Operation and Maintenance Instruction Manual

It is possible to configure connection and sensor type by means of parameters SENSOR_TYPE and SENSOR_CONNECTION. The connection and sensor types available are listed in the t ables Table

3.6 and Table 3.7. Using the "Advanced Settings" window, the user can set the scaling and unit for the output value

according to the Transducer Block Diagram, bias of chann els and set the cold junction and 2- wires compensation according to his application.

The user can configure the scale an unit for the output value.

The user can configure the bias of channels.

The user can set the cold junction and the 2-wires compensation.

Figure 3.6 – Profibus View - Transducer Advanced Settings

Figure 3.7 – PDM Simatic - Offline Configuration - Transducer Advanced Settings

Sensor Transducer Number

The Sensor Transducer Number associates the sensor to the transducer. It can be set to channe l one up to channel two, in case of dual sensor.

3.10

Jumper Configuration

In order to work properly, the jumpers J1 and J3 located in the TT303 main board must be correctly configured.

J1 is responsible to enable the AI block simulate mode. W1 is responsable to enable the local adjustment.

There are no 3 or 4 wire connections for mile-voltage sensors.

Configuration

NOTE

SENSOR_TYPE

Pt 100 IEC Pt 100 JIS Pt 500 IEC Ni 120 DIN Cu 10 CE Pt 50 IEC Pt 50 JIS Ohm 100 Ohm 400 Ohm 2,000 TC B NBS TC E NBS TC J NBS TC K NBS TC N NBS TC R NBS TC S NBS TC T NBS TC L DIN TC U DIN mV 22 mV 100 mV 500

Table 3.3 - Sensor Type Table

CONNECTION

DOUBLE TWO WIRE TWO WIRE THREE WIRE FOUR WIRE

Table 3.4 - Type of Connection Table

3.11

TT303 – Operation and Maintenance Instruction Manual

How to Connect Two Sensors

Transmitter series TT303 are capable of operating simultaneously with two sensors, using two transducer blocks, if necessary. Configuration types in two sensors operation are as follows:

Differential – In this case there is only one transducer. Transducer output is the difference bet ween the readout of sensor 1 (between terminals 3 and 4) and the readout of sensor 2 (between terminals 2 and 4).

Backup - In this case there is only one transducer. If the first sensor (connected between terminals 3 and 4) opens, the second sensor (connected between terminals 2 and 4) will supply the signal to the transducer.

Process Temperature - In this case there are t wo transducers. Each s ensor provides a signa l to its respective transducer. In this case, please select the sensor connection to “2 dual wires ".

In order to be able to operate with sensors in the backup or differential modes, the user shall actuate parameter MEASURED_TYPE. In order to operate with double sensors, the user shall actuate parameter SENSOR_CONNECTION. Please see figure 3.4 e 3.5.

Compensation of Line Resistance for RTD Double Sensor or Ohm Sensor

TT303 allows connecting two sensors but it is possi ble just using 2 wires and this can cause an error due to the absence of compensation of line resistance. T o minimize this error, there is the TWO_WIRES_COMPENSATION parameter that enables the calculation of line resistance.

To make the compensation it is necessary to set RTD or Ohm with 2 dual wires in the LIN_TYPE parameter (relative index 14) and then make a short circuit between 1 and 3 terminals. After that it is necessary to make a short circuit between 3 and 4 terminals (in the wires in the sensor location).Then enable the TWO_WIRES_COMPENSATION parameter (relative index 73). After that, verify the PRIMARY_VALUE parameter.

Repeat the same procedure for the second transducer, keeping the s hort circuit between 1 and 3 terminals, but making a short circuit between 2 and 4 terminals. Please see figure 3.6 e 3.7.

Compensation of Cold Junction

TT303 allows the compensation of cold junction when the user select "Enable" according to the Figure 3.6 e 3.7.

Calibration in TT303 by the User

The electronics of TT303 is very stable in time, not requiring further calibrations after manufacturer’s calibration. However, should the client decide to use his r eference to calibrate the TT303 (which is not recommendable), this may be done by means of parameters CAL_POINT_LO and CAL_POINT_HI. When trim is performed, always use two points as reference; never consider onl y one point as a reference. Using Profibus View or the Simatic PDM, the calibration is done selecting at the main menu "Calibration - Transducer TRD1-Lower/Upper" or menu Calibration Transducer TRD2-Lower/Upper".

3.12

Configuration

The user can select lower or upper calibration.

The user can see the lower sensor limit and the actual calibrated point. The user just needs to inform the desired point.

The user can see the measured temperature

The user can verify the calibration operation result.

and its status.

Figure 3.8 – Profibus View - Lower Calibration Procedures

If the user to select the upper page (UPPER):

Figure 3.9 – PDM Simatic - Lower Calibration Procedure

3.13

TT303 – Operation and Maintenance Instruction Manual

The user can see the upper sensor limit and the actual calibrated point. The use just needs to inform the desired

The user can verify the calibration o

eration result.

The user can see the measured temperature and its status.

Figure 3.10 – Profibus View - Upper Calibration Procedures

Every time the sensor is altered, TRIM values are reset. In the case of TC it is necessary to disable the cold junction compensation before starting calibration procedures. Trim is not available for TT using two sensors.

How to Configure the Analog Input Block

The Analog Input block takes the input data from the Transducer block, selected by channel number, and makes it available to other function blocks at its output. The transducer bloc k provides the input unit of the Analog Input, and when the unit is changed in the transduc er, the PV_SCALE unit is changed too. Optionally, a filter may be applied in the process value signal, whose time constant is PV_FTIME. Considering a step change to the input, this is the time in seconds to the PV reaches 63.2% of the final value. If the PV_FTIME value is zero, the fi lter is disabled. For more details, please, see the Function Blocks Specifications. To configure the Analog Input Block, please, select the Analog Input Block, in the main menu. Select the analog block according to the application. Using this window, the user can configure the block mode operation, selects the channel, scales and unit for input and output value and the damping.

3.14

Figure 3.11 – PDM Simatic - Upper Calibration Procedure

NOTE

Configuration

The user can set the block mode operation.

The user can select PV, Sec

Value 1 or Scale of input value. The unit comes from the

Sec Value 2

for the

channel.

parameter. transducer block.

Scales and unit for the output value.

The user can set the PV damping value.

Figure 3.12 – Profibus View - Basic Settings for Analog Input Block

Figure 3.13 – PDM Simatic - Basic Settings for Analog Input Block

Selecting the page "Advanced Settings", the user can configure the conditions for alarms and warnings, as well the fail safe condition. Please, see the window:

3.15

TT303 – Operation and Maintenance Instruction Manual

The user can set Alarm/Warning limits.

The fail safe conditions.

Figure 3.14 – Profibus View - Advanced Settings for Analog Input Block

3.16

Figure 3.15 – PDM Simatic - Advanced Settings for Analog Input Block

Configuration

The user can set the mode block operation.

The user can monitor the output parameter and verify the current state alarm.

Figure 3.16 – Profibus View - Analog Input Block

Figure 3.17 – PDM Simatic - Online Configuration for Analog Input Block

Programming Using Local Adjustment

The local adjustment is completely configured by Profibus View or Simatic PDM or any other configuration tool. It means that the user can select the best options to fit his application. From

factory, it is configured with the options to set the Upper and Lower trim, for monitoring the input transducer output and check the Tag. Normally, the transmitter is much better configured by configuratinon tool, but the local functionality of the LCD permits an easy and fast action on certain parameters, since it does not rely on communication and network wiring connections. Among the possibilities by Local Adjustment, the following options can be emphasized: Mode Block, Outputs Monitoring, Tag Visualization and Tuning Parameters Setting.

3.17

TT303 – Operation and Maintenance Instruction Manual

User´s interface is also described very detailed on the "General Installation, Operation and Maintenance Procedures Manual". Please take a detailed look at this manua l in the chapter related to "Programming Using Local Adjustment". The resources on this transducer display are very signifcant, and all of the Series 303 field devices from SMAR has the sa me methodology to handle with it. So, since the user has learned once, he is capable to handle all kind of field devices from SMAR. This Local Adjustment is a suggestion only. The user may choose his preferred configuration via configuration toll, simply setting the display block).

The positioner has two holes for magnetic switches, located u nder the identification plate. These magnetic switches are activeted by a magnetic tool.

This magnetic tool enables adjustment of the most important parameters of the blocks. It also enables pre-configuration of the communication.

The jumper W1 on top of the main circuit board must be i n place and the positioner must be fitted with digital display for access to the local adjustment. Without dis play, the local adjustment is not possible.

Figure 3.18 - Local Adjustment Holes

Table 3.5 shows the actions on the Z and S holes on the TT303 when Local Adjustment is enable d.

HOLE ACTION

Z S

Inicializes and rotates through the available functions. Selects the function shown in the display.

Table 3.5 - Purpose of the holes on the Housing

3.18

Local Adjustment Tree - Quick Guide

UPDT

Configuration

Magnetic Tool

Zero Hole

TGGL

ITEM

Span Hole

PRMT

PHY

3) HOW TO CONFIGURE A BLOCK PARAMETER

1) Browse until CONF option, select LCD2;

2) Browse until BLOCK select the block that will be configured;

3) Browse until PRMT and set the relative index of the parameter;

4) Browse until ITEM and set the sub index ( if applicable );

5) Browse until UPDT, insert magnetic screw driver in Zero Hole;

6) Reenter in Local Adjustment, br owse until LCD2, now the

parameter is available to change;

7) Repeat above steps for all the parameters to be configured.

TRD

LCD1

LCD2

TOT

LCD3

LCD4

LCD5

LCD6

CONF BLOCK

Insert magnetic

SEC2

LCD6

2) HOW TO BROWSE AND

1) HOW TO ACCESS LOCAL ADJUSTMENT TREE

Local Adjustment tree – Quick Guide

SELECT MENU OPTIONS

Browse:

Follow Steps:

screw driver in zero hole

and hold.

Select:

screw driver in span hole

and hold.

VARIABLES

LOWER UPPER SEC1

LOWER UPPER SECV1 SECV2 ADDR

SEC2

PV%

18 31 12 11 29

PVAL

1) Insert magnetic screw driver in zero hole;

2) Wait 3 seconds;

3) Insert magnetics screw driver in span hole;

4) Wait 3 seconds, then MD will appear on display.

P_VAL

TIP: DISPLAY SWITCHING BETWEEN 2

Follow Steps:

1) Browse until TGGL;

2) Select 2;

3) Configure LCD 2 with the desired parameter.

With TOGGLE 6

LCD1 LCD2 LCD3 LCD4 LCD5

• CONF: option where it is possible to select the LCD to configure. Six options are available: from LCD1 up to LCD6;

• BLOCK: option where the user must select the function block that he desires to configure;

“Unit Index” and “Decimal Poin t ” ;

• TGGL (Toggle): switches from 1 up to 6 configured parameters on the display. If TGGL is equal to 2, for example, the display will switch between LCD1 and LCD2;

• PRMT: number correspondent to the relative index of the desired parameter into the chosen function block;

• ITEM: configure this option when a selected parameter has sub items to be configured, for example, the OUT_SCALE para meter is compounded by “EU at 100%”, “EU at 0%”,

• UPDT: refreshes the display when one of the LCDs are configured.Finalize display configuration by setting "UPDT", after choosing the configuration for the local adjustment.

3.19

TT303 – Operation and Maintenance Instruction Manual

J1 Jumper Connections

If J1 (see figure 3.14) is connected to ON, then simulation mode in the AI block is enabled.

W1 Jumper Connections

If W1 is connected to ON, the local adjustment programming tree is enabled and then important block parameters can be adjusted and communication can be pre-configured via local adjustment.

Local Programming Tree

In order to start the local adjustment, place the magnetic tool in orifice Z and wait until letters MD are displayed.

OFF

LOC

MAIN BOARD

Figure 3.19 - J1 and W1 Jumpers

Place the magnetic tool in orifice S and wait during 5 seconds.

3.20

Figure 3.20 - Step 1 - TT303

Configuration

Remove the magnetic tool from orifice S.

Insert the magnetic tool in orifice S once more and LOC ADJ should be displayed.

Figure 3.21 - Step 2 - TT303

Place the magnetic tool in orifice Z. In case this is the first configuration, the option shown on the display is the TAG with its corresponding mnemonic configured by the CONFIGURATION TOOL. Otherwise, the option shown on the display will be the one configured in the prior operation. By keeping the tool inserted in this orifice, the local adjustment menu will rotate.

In this option the first variable (P_VAL) is showed with its respective value (if you to want that it keep static, put the tool in S orifice and stay there.

Figure 3.22 - Step 3 - TT303

In order to range the lower value(lower), simply insert the magnetic tool in orifice S as soon as LOWER is shown on the display. An arrow pointing upward () increments the valve and an arrow pointing downward () decrements the value. In order to increment the value, keep the tool insert in S up to set the value desired.

In order to decrement the lower value, place the magnetic tool in orifice Z to shift the arrow to the downward position and then, by inserting and keeping the tool in orifice S, it is possible to decrement the lower value.

Figure 3.23 - Step 4 - TT303

3.21

TT303 – Operation and Maintenance Instruction Manual

In order to range the upper value(upper), simply insert the magnetic tool in orifice S as soon as upper is shown on the display. An arrow pointing upward () increment the value and an arrow pointing downward () decrements the value. In order to increment the value, keep the tool insert in S up to set the value desired.

Figure 3.24 – Step 5 - TT303

a) In order to change the address value, simply take off the magnetic tool from orifice Z as soon as ADDR is shown on the display. An arrow pointing upward () increments the address and an arrow pointing downward () decrements the address. In order to increment the address, insert the tool in S up to set the value desired.

ADDR ADDR

Figure 3.25 - Step 6 - TT303

Transducer Display – Configuration

Using the Profibus View or Simatic PDM is possible to configure the Displa y Transducer block. As the name described it is a transducer due the interfacing of its block with the LCD hardware.

The Transducer Display is treated as a normal block by any configuration tool. It means, this block has some parameters and those ones can be configured according to customer's needs.

The customer can choose up to six parameters to be shown at LCD display; they can be parameters just for monitoring purpose or for acting locally in the field devices by using a m agnetic tool. The seventh parameter is used to access the physical device address. The user can change this address according to his application. To access and configure the Display Block, please, select "Device OnLine Configuration - Display Block", in the main menu:

In order to decrement the upper value, place the magnetic tool in orifice Z to shift the arrow to the downward position an then, by insetting and keeping the tool in orifice S, it is possible to decrement the upper value.

In order to decrement the address value, place the magnetic tool in orifice Z to shift the arrow to the downward position and then, by inserting and keeping the tool in orifice S, it is possible to decrement the address value.

3.22

Configuration

Display Transducer Block

The local adjustment is completely configured by Profibus View or Simatic PDM. It means, the user can select the best options to fit his application. From factory, it is configured with the options to set the Upper and Lower trim, for monitoring the input transducer output and check the Tag. Normally, the transmitter is much better configured by Profibus View or Simatic PDM, but the local functionality of the LCD permits an easy and fast ac tion on certain p arameters, since it does not rel y on communication and network wiring connections. Among the possibilities by Local Adjustment, the following options can be emphasized: Mode block, Outputs monitoring, Tag visualization and Tuning Parameters setting.

Figure 3.26 – Profibus View - Display Block

Figure 3.27 – PDM Simatic - Display Block

3.23

TT303 – Operation and Maintenance Instruction Manual

The interface between the user is described very detailed on the "General Installation, Operation and Maintenance Procedures Manual". Please take a detailed look at this manual i n the chapter related to "Programming Using Local Adjustment". The resources on this transducer display are very signifcant, and all of the Series 303 field devices from SMAR have the same methodology to handle with it. So, since the user has learned once, he is capable to handle all kind of field devices from SMAR.

All function blocks and transducers defined according Profibus PA have a description of their features written by the Device Description Language.

This feature permits those third parties configuration tools enabled by Device Description Service technology can interpret these features and make them accessible to configure. The Function Blocks and Transducers of Series 303 have been defined rigorously according the Profibus PA specifications in order to be interoperable to other parties.

In order to enable the local adjustment using the magnetic tool, it is necessary to previ ously prepar e the parameters related with this operation via System Configuration.

There are six groups of parameters, which may be pre-co nfigured by the user in order to able, a possible configuration by means of the local adjustment. As an example, let’s suppose that you don’t want to show some parameters; in this case, simply select "None" in th e parameter, "Select Block Type". Doing this, the device will not take the parameters related (indexed) to its Block as a valid parameter.

Definition of Parameters and Values

Select Block Type

This is the type of the block where the parameter is located. The user can choose: Transducer Block, Analog Input Block, Totalizer Block, Physical Block or None.

Select/Set Parameter Type/Index

This is the index related to the parameter to be actuated or viewed (0, 1, 2…). For each block there are some pre-defined indexes. Refer to the Function Blocks Manual to kno w the desired indexes and then just enter the desired index.

Set Mnemonic

This is the mnemonic for the parameter identification (it accepts a maximum of 16 ch aracters in the alphanumeric field of the display). Choose the mnemonic, preferably with no more than 5 characters because, this way, it will not be necessary to rotate it on the display.

Set Decimal Step

It is the increment and decrement in decimal units when the parameter is Float or Float Status value, or integer, when the parameter is in whole units.

Set Decimal Point Place This is the number of digits after the decimal point (0 to 3 decimal digits).

Set Access Permission

The access allows the user to read, in the case of the “Monitoring” option, and to write when "Action" option is selected, then the display will show the increment and decrement arrows.

Set Alpha Numerical

These parameters include two options: value and mnemonic . In option va lue, it is possi ble to displ a y data both in the alphanumeric and in the numeric fields; this way, in the case of a data higher than 10000, it will be shown in the alphanumeric field.

In the mnemonic option, the display may show the data in the numeric field and the mnemonic in the alphanumeric field.

For devices where the software version is higher or equal to 1.10, please see the "Programming Using Local Adjustment ", on this manual.

In case you wish to visualize a certain tag, choos e for the index relative equa l to "tag". To configur e other parameters just select "LCD-II" up to "LCD-VI" windows:

3.24

Configuration

The option "Write" should be selected in order to execute the upgrade of local adjustment programming tree.

After its step all the parameters selected will be shown on the LCD display.

Figure 3.28 – Profibus View - Parameters for Local Adjustment Configuration

The window "Local Address Change" allo ws the user "enable/disable" the access to changing th e physical device address.

Figure 3.29 – PDM Simatic - Parameters for Local Adjustment Configuration

3.25

TT303 – Operation and Maintenance Instruction Manual

When the option “enable” is selected, the user can change the physical device address

Figure 3.30 – Profibus View - Parameters for Local Adjustment Configuration

Figure 3.31 – PDM Simatic - Parameters for Local Adjustment Configuration

When the user enter into the local adjustment and rotate the param eters using the magnetic tool, after escaping to normal operation, e.g, the monitoring, if the parameter when the mag netic tool is removed has "Access Permission equal to "monitoring", then this last parameter will be sho wn at the LCD.

Always on the LCD interface will be sho wn two param eters at the sam e time, s witching bet ween t he configured parameter at the LCD-II and the last monitoring parameter. If the user does not want to show two parameters at the same time, it is only necessary to opt for "none" when configure the LCD-II:

3.26

Configuration

Selecting "None", only the last chosen monitoring parameter will be shown at LCD.

Figure 3.32 – Profibus View - Parameters for Local Adjustment Configuration

Figure 3.33 – PDM Simatic - Parameters for Local Adjustment Configuration

The user can select the "Mode Block" parameter at the LCD. In this case is necessary to select the index equal to "Mode Block":

3.27

TT303 – Operation and Maintenance Instruction Manual

With this option, the Mode Block parameter is shown at the LCD.

Figure 3.34 – Profibus View - Parameters for Local Adjustment Configuration

Figure 3.35 – PDM Simatic - Parameters for Local Adjustment Configuration

3.28

Cyclical Diagnosis

Configuration

Via cyclic communication is possible to verify diagnostics from the TT303 usin g the Profibus Master Class 1 or even via acyclic communication via Master Class 2. T he Profibus-PA devices provi de up to 4 standard diagnoses bytes via Physcial Block (s ee figure 3.36 and 3.37) and when the most significant bit of the fourth Byte is "1", the diagnose will extend the information in more 6 bytes. These Diagnosis bytes can also be monitored via cyclic tools.

Figure 3.36 – Cyclical Diagnosis

Figure 3.37 – Cyclic Diagnosis mapping for 4 bytes of Physical Block

Unit_Diag_bit is described in the GSD file Profibus-PA device. See below a description part of a GSD file for the 4 bytes and more detail:

;----------- Description of device related diagnosis: --------------------;

Unit_Diag_Bit(16) = "Error appears" Unit_Diag_Bit(17) = "Error disappears" ; ;Byte 01 Unit_Diag_Bit(24) = "Hardware failure electronics" Unit_Diag_Bit(25) = "Not used 25" Unit_Diag_Bit(26) = "Not used 26" Unit_Diag_Bit(27) = "Electronic temperature too high" Unit_Diag_Bit(28) = "Memory error" Unit_Diag_Bit(29) = "Measurement failure" Unit_Diag_Bit(30) = "Not used 30" Unit_Diag_Bit(31) = "Not used 31"

;Byte 02 Unit_Diag_Bit(32) = "Not used 32" Unit_Diag_Bit(33) = "Not used 33" Unit_Diag_Bit(34) = "Configuration invalid"

3.29

TT303 – Operation and Maintenance Instruction Manual

Unit_Diag_Bit(35) = "Restart" Unit_Diag_Bit(36) = "Coldstart" Unit_Diag_Bit(37) = "Maintenance required" Unit_Diag_Bit(38) = "Not used 38" Unit_Diag_Bit(39) = "Ident_Number violation"

;Byte 03 Unit_Diag_Bit(40) = "Not used 40" Unit_Diag_Bit(41) = "Not used 41" Unit_Diag_Bit(42) = "Not used 42" Unit_Diag_Bit(43) = "Not used 43" Unit_Diag_Bit(44) = "Not used 44" Unit_Diag_Bit(45) = "Not used 45" Unit_Diag_Bit(46) = "Not used 46" Unit_Diag_Bit(47) = "Not used 47"

;byte 04 Unit_Diag_Bit(48) = "Not used 48" Unit_Diag_Bit(49) = "Not used 49" Unit_Diag_Bit(50) = "Not used 50" Unit_Diag_Bit(51) = "Not used 51" Unit_Diag_Bit(52) = "Not used 52" Unit_Diag_Bit(53) = "Not used 53" Unit_Diag_Bit(54) = "Not used 54" Unit_Diag_Bit(55) = "Extension Available"

;Byte 05 TRD 01 Block & PHY Block Unit_Diag_Bit(56) = "Sensor failure" Unit_Diag_Bit(57) = "Secondary Value (body device temperature) is in failure" Unit_Diag_Bit(58) = "Primary Value Type is Backup-sensor and the Backup-Sensor is active" Unit_Diag_Bit(59) = "Not used 59" Unit_Diag_Bit(60) = "Not used 60" Unit_Diag_Bit(61) = "Not used 61" Unit_Diag_Bit(62) = "Calibration Error - Check XD_ERROR parameter for TRD 1 or TRD 2" Unit_Diag_Bit(63) = "Device is writing lock"

;byte 06 AI_1 Block Unit_Diag_Bit(64) = "Simulation Active in AI 1 Block" Unit_Diag_Bit(65) = "Fail Safe Active in AI 1 Block" Unit_Diag_Bit(66) = "AI 1 Block in Out of Service" Unit_Diag_Bit(67) = "AI 1 Block Output out of High limit" Unit_Diag_Bit(68) = "AI 1 Block Output out of Low limit" Unit_Diag_Bit(69) = "Not used 69" Unit_Diag_Bit(70) = "Not used 70" Unit_Diag_Bit(71) = "Not used 71"

;byte 07 AI_2 Block Unit_Diag_Bit(72) = "Simulation Active in AI 2 Block" Unit_Diag_Bit(73) = "Fail Safe Active in AI 2 Block" Unit_Diag_Bit(74) = "AI 2 Block in Out of Service" Unit_Diag_Bit(75) = "AI 2 Block Output out of High limit" Unit_Diag_Bit(76) = "AI 2 Block Output out of Low limit" Unit_Diag_Bit(77) = "Not used 77" Unit_Diag_Bit(78) = "Not used 78" Unit_Diag_Bit(79) = "Not used 79"

;byte 08 Unit_Diag_Bit(80) = "Sensor 1 Failure" Unit_Diag_Bit(81) = "Sensor 2 Failure" Unit_Diag_Bit(82) = "Sensor 1 failed and PV comes from Sensor 2" Unit_Diag_Bit(83) = "Not used 83" Unit_Diag_Bit(84) = "Not used 84" Unit_Diag_Bit(85) = "Not used 85"

3.30

Configuration

Unit_Diag_Bit(86) = "Not used 86" Unit_Diag_Bit(87) = "Not used 87"

;byte 09 Unit_Diag_Bit(88) = "Not used 88" Unit_Diag_Bit(89) = "Not used 89" Unit_Diag_Bit(90) = "Not used 90" Unit_Diag_Bit(91) = "Not used 91" Unit_Diag_Bit(92) = "Not used 92" Unit_Diag_Bit(93) = "Not used 93" Unit_Diag_Bit(94) = "Not used 94" Unit_Diag_Bit(95) = "Not used 95"

;byte 10 Unit_Diag_Bit(96) = "Not used 96" Unit_Diag_Bit(97) = "Not used 97" Unit_Diag_Bit(98) = "Not used 98" Unit_Diag_Bit(99) = "Not used 99" Unit_Diag_Bit(100) = "Not used 100" Unit_Diag_Bit(101) = "Not used 101" Unit_Diag_Bit(102) = "Not used 102" Unit_Diag_Bit(103) = "Not used 103"

NOTE

If the FIX flag is active on LCD, the TT303 is configured to "Profile Specific" mode. When in "Manufacturer Specific" mode, the Identifier Number is 0x089A. Once the Identifier_Number_Selector is changed from "Profile Specific" to "Manufacturer Specific" or vice-versa, one must wait 5 seconds while is saved. Then, turn the TT303 off and turn it on again. So, the Identifier Number is updated to the communication level. If the equipment is in "Profile Specific" and using the GSD file Identifier Number equals 0x089A, the acyclic communication will work with the tools based on EDDL, FDT/DTM, but no cyclic communication with the Profibus-DP master.

3.31

TT303 – Operation and Maintenance Instruction Manual

3.32

Section 4

SYMPTOM

PROBABLE SOURCE OF PROBLEM

NO COMMUNICATION

 Transmitter Connections Check wiring polarity and continuity. Check for shorts or ground loops. Check if the power supply connector is connected to main board. Check if the shield is not used as a conductor. It should be grounded at one end only.

 Power Supply

Check power supply output. The voltage must be between 9 - 32 VDC at the TT303 terminals. Noise and ripple should be within the following limits:

a) 16 mV peak to peak from 7.8 to 39 KHz. b) 2 V peak to peak from 47 to 63 Hz for non-intrinsic safety applications and 0.2 V for intrinsic safety applications. c) 1.6 V peak to peak from 3.9 MHz to 125 MHz.

 Network Connection Check that the topology is correct and all devices are connected in parallel. Check that two Terminators are OK and correctly positioned. Check that the coupler connections are OK and correctly positioned. Check that the Terminators are according to the specifications. Check length of trunk and spurs. Check spacing between couplers.

 Network Configuration

Make sure that device address is configured correctly.

 Electronic Circuit Failure

Check the main board for defect by replacing it with a spare one.

INCORRECT READING

 Transmitter Connections

Check for intermittent short circuits, open circuits and grounding problems. Check if the sensor is correctly connected to the TT303 terminal block. Check if the sensor signal is reaching the TT303 terminal block by measuring it with a multimeter at the transmitter- end. For mV and thermocouples test can be done with connected and disconnected to the transmitter.

 Noise, Oscillation Adjust damping Check grounding of the transmitters housing, extra important for mV and thermocouple input. Check the terminal block for moisture. Check that the shielding of the wires between sensor/transmitter and transmitter/panel is grounded

only in one end.

 Sensor Check the sensor operation; it shall be within its characteristics. Check sensor type; it shall be the type and standard that the TT303 has been configured to. Check if process is within the range of the sensor and the TT303.

INCORRECT READING

 Electronic Circuit Failure Check the integrity of circuit replacing it with a spare one.

 Transmitter Configuration Check if the sensor and wires configuration are correct.

Troubleshooting

MAINTENANCE PROCEDURES

SMAR TT303 transmitters are extensively tested and inspected before delivery to the end user.

Nevertheless, during their design and development, consideration was given to the possibility of repairs being made by the end user, if necessary.

In general, it is recommended that end users do not try to repair printed circuit boards. Spare circuit boards may be ordered from SMAR whenever necessary.

Table 4.1 - Messages of Errors and Potential Cause

4.1

TT303 - Operation and Maintenance Instruction Manual

WARNING

The boards have CMOS components, which may be damaged by electrostatic discharges. Observe correct procedures for handling CMOS components. It is also recommended to store the circuit boards in electrostatic-proof cases.

Disassembly Procedure

Refer to Figure 4.2. Make sure to disconnect the power supply before disassembling the transmitter.

Sensor

If the sensor is mounted on the transmitter, first disconnect the wires in order to prevent the wires from breaking. To access the terminal block, first loosen the cover locking screw on the side marked “Field Terminals”, then unscrew the cover.

Electronic Circuits

The main board (5) and input board (7) are matched pairs and must be changed together and not mixed with others. To remove the circuit boards (5 and 7) and display (4), first loosen the cover locking (8) on the side not marked “Field Terminals” then unscrew the cover (1).

Loosen the two screws (3) that anchors the display and the main circuit board. Gently pull out the display, and then the main board (5). To remove the input board (7), first unscrew the two screws (6) that anchors it to the housing (9), gently pull out the board.

Reassemble Procedure

 Put input board (7) into housing (9).  Anchor input board with its screws (6).  Put main board (5) into the housing, ensuring all inter connecting pins are connected.  Put display (4) into the housing, observing the four mounting positions (See Figure 4.1 -

Four Possible Positions of the Display) “_” should point in the direction desired as UP.

 Anchors main board and display with their screws (3).  Fit the cover (1) and lock it using the locking screw (8).

Figure 4.1 - Four Possible Positions of the Display

Interchangeability

The Main and Input boards must be kept together because of the calibration data that is stored in the main board EEPROM. In the case of one board being faulty, both must be replaced.

4.2

NOTE

For aluminium housing there is an insert in the position 13. This insert is used to improve the grounding.

ACCESSORIES

ORDERING

CODE

DESCRIPTION

SD1

Magnetic Tool for Local Adjustment

PS302

Power Supply

BT302

Terminator

FDI302

Field Device Interface

DF47

Intrinsic Safety Barrier

DF48

Fieldbus Repeater

Returning Materials

Maintenance Procedures

Should it become necessary to return the transmitter to SMAR, simply contact your local agent or SMAR office, informing the defective instrument’s serial number, and return it to our factory.

In order to expedite analysis and solution of the problem, the defective item should be returned with a description of the failure observed, with as many details as possible. Other information concerning the instruments operation, such as service and process conditions are also helpful.

Figure 4.2 - Exploded View

Table 4.2 - Accessories

4.3

TT303 - Operation and Maintenance Instruction Manual

SPARE PARTS LIST

DESCRIPTION OF PARTS

POSITION

CODE

CATEGORY

(NOTE 1)

HOUSING, Aluminum (NOTE 2)

. ½ - 14 NPT

400-0298

. M20 x 1.5

400-0299

. PG 13.5 DIN

400-0300

HOUSING, 316 SS (NOTE 2)

. ½ - 14 NPT

400-0301

. M20 x 1.5

400-0302

. PG 13.5 DIN

400-0303

COVER (INCLUDES O'RING)

. Aluminum

1 and 15

204-0102

. 316 SS

1 and 15

204-0105

COVER WITH WINDOW FOR INDICATION (INCLUDES O’RING)

. Aluminum

204-0103

. 316 SS

204-0106

COVER LOCKING SCREW

204-0120

EXTERNAL GROUND SCREW

204-0124

IDENTIFICATION PLATE FIXING SCREW

204-0116

DIGITAL INDICATOR

214-0108

TERMINAL INSULATOR

314-0123

MAIN INPUT CIRCUIT BOARD ASSEMBLY

5 and 7

400-0304

O’RINGS (NOTE 3)

. Cover, Buna-N

204-0122

TERMINAL HOLDING SCREW.

. Housing in Aluminum

304-0119

. Housing in 316 Stainless Steel

204-0119

MAIN BOARD SCREW HOUSING IN ALUMINUM

. Units with indicator

304-0118

. Units without indicator

304-0117

MAIN BOARD SCREW HOUSING IN 316 STAINLESS STEEL

. Units with indicator

204-0118

. Units without indicator

204-0117

INPUT BOARD SCREW

. Housing in Aluminum

314-0125

. Housing in 316 Stainless Steel

214-0125

MOUNTING BRACKET FOR 2” PIPE MOUNTING (NOTE 4)

. Carbon Steel

214-0801

. Stainless Steel 316

214-0802

. Carbon Steel bolts, nuts, washers and U-clamp in Stainless Steel

214-0803

LOCAL ADJUSTMENT PROTECTION CAP

204-0114

4.4

Table 4.3 - Spare Part List

Maintenance Procedures

NOTE

1. For category A, it is recommended keep, in stock, 25 parts installed for each set, and for category B, 50.

2. It includes Terminal holder insulator, bolts (cover lock, grounding and terminal holder insulator) and identification plate without certification.

3. 0-Rings are packaged in packs of 12 units. Including U-clamp, nuts, bolts and washers.

4.5

TT303 - Operation and Maintenance Instruction Manual

4.6

Section 5

Functional Specifications

Inputs

See table 5.1, 5.2, 5.3 and 5.4

Output and Communication Protoco

Digital only. Complies with IEC 61158-2: 2000 (H1): 31.25 kbit/s voltage mode, bus powered.

Power Supply / Current Consumption

Bus powered: 9 - 32 Vdc. Quiescent current consumption: 12 mA.

Indicator

4 1/2 -digit numerical and 5-character alphanumerical LCD indicator (optional).

Hazardous Area Certifications

Intrinsic Safety (FM, CSA, NEMKO, EXAM, CEPEL, NEPSI), Explosion Proof (FM, CSA, NEMKO, CEPEL), Dust Ignition Proof (FM), Non-incendive (FM), FISCO (FM, CSA, NEMKO, EXAM, CEPEL, NEPSI) and FNICO (FM, CSA, NEMKO, EXAM, CEPEL)

European Directive Information

Authorized representative in European Community

Smar Gmbh-Rheingaustrasse 9-55545 Bad Kreuzanach

ATEX Directive (94/9/EC) – Equipment and protective systems intended for use in potentially explosive atmospheres

This product was certified according European Standards at NEMKO and EXAM (former DMT). The certified body for manufacturing quality assessment is EXAM (number 0158).

LVD Directive 2006/95/EC – Electrical Equipment designed for use within certain voltage limits

According the LVD directive Annex II the equipment under ATEX “Electrical equipment for use in an explosive

atmosphere” directive are excluded from scope from this directive.

Zero and Span Adjustments

No interactive, via digital communication.

Failure Alarm (Diagnostics)

For sensor or circuit failures, status is sent to output parameters. Detailed diagnostics are available in the contained parameters.

Temperature Limits

Ambient: Storage: Display:

-40 ºC to 85 ºC

-40 ºC to 120 ºC

-20 ºC to 80 ºC

-40 ºC to 85 ºC

(-40 ºF to 185 ºF) (-40 ºF to 248 ºF) (-4 ºF to 176 ºF) (-40 ºF to 185 ºF)

(Without damage)

Turn-on Time

Performs within specifications in less than 10 seconds after power is applied to the transmitter.

Configuration

Basic configuration may be done using the local adjustment magnetic tool if device is fitted with display. Complete configuration is possible using configuration tools such as Syscon302 (System Configuration Tool), AMSTM, FieldCareTM and HHT375. TT303 can be configured using Profibus View or Simatic PDM.

Humidity Limits

0 to 100% RH

Damping Adjustment

User configurable from 0 to 32 seconds (via digital communication).

Performance Specifications

Accuracy

See tables 1, 2 and 3

Temperature Effect

For a 10 ºC variation: mV (-6 to 22 mV), TC (NBS: B, R, S,T): ± 0.03% of the input milivoltage or 0.002 mV whichever is greater;

mV (-10 to 100 mV), TC (NBS: E, J, K, N; DIN: L, U): ± 0.03% of the input milivoltage or 0.01 mV whichever is greater; mV (-50 to 500 mV): ± 0.03% of the input milivoltage or 0.05 mV whichever is greater;

Ohms (0 to 100Ω), RTD (GE: Cu10): ± 0.03% of the input resistence or 0.01Ω whichever is greater;

Ohms (0 to 400Ω), RTD (DIN: Ni120; IEC: Pt50, Pt100; JIS: Pt50, Pt100): ± 0.03% of the input resistence or 0.04Ω

whichever is greater; Ohms (0 to 2000Ω), RTD (IEC: Pt500): ± 0.03% of the input resistence or 0.2Ω whichever is greater;

TC: cold-junction compensation rejection 60:1 (Reference: 25.0 ± 0.3 °C).

Power Supply Effect

± 0.005% of calibrated span per volt

Electrical Connection

1/2 - 14 NPT M20 X 1.5 PG 13.5 DIN 1/2 - 14 NPT X 3/4 NPT (AI 316) - with adapter 1/2 - 14 NPT X 3/4 BSP (AI 316) - with adapter 1/2 - 14 NPT X 1/2 BSP (AI 316) - with adapter

Note: Explosion proof approvals do not apply to adapter,

only to transmitter.

Mounting

Can be attached directly to the sensor. With an optional bracket can be installed on a 2" pipe or fixed on a wall or panel.

Physical Specifications

Approximate Weights

Sem display e braçadeira de montagem: 0,80 kg Somar para o display: 0,13 kg Somar para a braçadeira de montagem: 0,60 kg

TECHNICAL CHARACTERISTIC

5.1

TT303 – Operation and Maintenance Instruction Manual

Physical Specifications

Control Functions Characteristics (Optional)

PHY, TRD, DSP e AI

2, 3 or 4 wires

SENSOR

TYPE

RANGE °C

RANGE °F

MINIMUM

SPAN °C

°C DIGITAL

ACCURACY*

RTD

Cu10

-20

250

-4

482

± 1.0

Ni120

DIN

-50

270

-58

518 5

± 0.1

Pt50

IEC

-200

850

-328

1562

± 0.25

Pt100

IEC

-200

850

-328

1562

± 0.2

Pt500

IEC

-200

450

-328

842

± 0.2

Pt1000

IEC

-200

300

-328

572

± 0.2

Pt50

JIS

-200

600

-328

1112

± 0.25

Pt100

JIS

-200

600

-328

1112

± 0.25

THERMOCOUPLE

NBS

100

1800

212

3272

± 0.5**

NBS

-100

1000

-148

1832

± 0.2

NBS

-150

750

-238

1382

± 0.3 K NBS

-200

1350

-328

2462

± 0.6

NBS

-100

1300

-148

2372

± 0.5

NBS 0 to

1750

3182

± 0.4 S NBS 0 to

1750

3182

± 0.4

NBS

-200

400

-328

752

± 0.15

DIN

-200

900

-328

1652

± 0.35

DIN

-200

600

-328

1112

± 0.5

Table 5.1 - 2, 3 or 4 wires Sensor Characteristics

* Accuracy of value read on display and accessed by communication. The 4-20 mA accuracy is the digital accuracy ±0.03% ** Not applicable for the first 20% of the range (up to 440 °C).

5.2

Technical Characteristics

DIFFERENTIAL

SENSOR

TYPE

RANGE °C

RANGE °F

MINIMUM

SPAN °C

°C DIGITAL

ACCURACY*

RTD

Cu10

-270

270

-486

486

± 2.0

Ni120

DIN

-320

320

-576

576 5

± 0.5

Pt50

IEC

-1050

1050

-1890

1890

± 1.0

Pt100

IEC

-1050

1050

-1890

1890

± 1.0

Pt500

IEC

Pt1000

IEC

Pt50

JIS

-800

800

-1440

1440

± 1.0

Pt100

JIS

-800

800

-1440

1440

± 1.5

THERMOCOUPLE

NBS

-1700

1700

-3060

3060

± 1.0**

NBS

-1100

1100

-1980

1980

± 1.0

NBS

-900

900

-1620

1620

± 0.6 K NBS

-1550

1550

-2790

2790

± 1.2

NBS

-1400

1400

-2520

2520

± 1.0

NBS

-1750

1750

-3150

3150

± 2.0 S NBS

-1750

1750

-3150

3150

± 2.0

NBS

-600

600

-1080

1080

± 0.8

DIN

-1100

1100

-1980

1980

± 0.7 U DIN

-800

800

-1440

1440

± 2.5

SENSOR

RANGE

MINIMUM SPAN mV

*DIGITAL

ACCURACY %

SENSOR

RANGE

Ohm

MINIMUM

SPAN Ohm

*DIGITAL

ACCURACY %

-6 to 22

0.40

± 0.02% or ± 2 µV

Ohm

0 or 100

± 0.02% or ± 0.01 Ohm

-10 to 100

2.00

± 0.02% or ± 10 µV

0 or 400

± 0.02% or ± 0.04 Ohm

-50 to 500

10.00

± 0.02% or ± 50 µV

0 or 2000

± 0.02% or ± 0.20 Ohm

mV DIF.

-28 to 28

0.40

± 0.10% or ± 10 µV

Ohm DIF.

-100 or 100

± 0.08% or ± 0.04 Ohm

-110 to 110

2.00

± 0.10% or ± 50 µV

-400 or 400

± 0.1% or ± 0.20 Ohm

Table 5.2 - Differential Sensor Characteristics

* Accuracy of value read on display and accessed by communication. ** Not applicable for the first 20% of the range (up to 440 °C).

Table 5.3 - mV Sensor Characteristics Table 5.4 - Ohm Sensor Characteristics

* Accuracy of value read on display and accessed by communication. The 4-20 mA accuracy is the digital accuracy ±0.03% ** Not applicable for the first 20% of the range (up to 440 °C). NA Not applicable.

5.3

TT303 – Operation and Maintenance Instruction Manual

MODEL

TEMPERATURE TRANSMITTER

COD.

Local Indicator

Without Indicator

With Digital Indicator

COD.

Mounting Bracket

0 1

Without Bracket Carbon Steel Bracket

2 7

316 SST Bracket Carbon Steel Bracket with 316 SST Fasteners

Flat, 304 SST bracket and 316 SST accessories

COD.

Electrical Connections

0 1 2

1/2 - 14 NPT (3) 1/2 - 14 NPT X 3/4 NPT (316 SST) - With adapter (4) 1/2 - 14 NPT X 3/4 BSP (316 SST) - With adapter (2)

3 A B

1/2 - 14 NPT X 1/2 BSP (316 SST) - With adapter (2)

M20 x 1.5 (5)

Pg 13.5 DIN (6)

According to user´s notes

COD.

Housing Material (8) (9)

H0 H1 H2

Aluminum (IP/TYPE)

316 SST (IP/TYPE)

Aluminum for saline atmosphere (IPW/TYPEX) (10)

H3 H4

316 SST for saline atmosphere (IPW/TYPEX) (10)

Copper Free Alunimium for saline atmosphere (IPW/TYPEX) (10)

COD.

Identification Plate

FM: XP, IS, NI, DI

CSA: XP, IS, NI, DI

I4 I5

EXAM (DMT): Ex-ia; NEMKO: Ex-d

CEPEL: Ex-d, Ex-ia

Without Certification

EXAM (DMT): Group I, M1 Ex-ia

NEPSI: Ex-ia

COD.

Tag Plate (7)

J0 J1

With tag, when specified (Default)

Blank

According to user's notes

COD.

Sensor Connection

L2 L3 L4

2-wire

3-wire

4-wire

LD LB

Differential

Double 2-wire

Backup

COD.

P0 P3 P4

Gray Munsell N 6,5 Polyester (Default) Black Polyester White Epoxy

P5 P8 P9

Yellow Polyester Without Painting Safety Blue Epoxy – Electrostatic Painting

Safety Blue Polyester Electrostatic Painting

COD.

Sensor Type

T1 T2 T3 T4 T5 T6 T7 T8 T9

Cu10 - GE

Ni120 - DIN

PT50 - IEC

PT100 - IEC

PT500 - IEC

PT50 - JIS

PT100 - JIS

2K OHM

400 OHM

TA TB TC TD TE

TF TG TH TK

Thermocouple type B - NBS Thermocouple type E - NBS Thermocouple type J - NBS Thermocouple type K - NBS Thermocouple type N - NBS Thermocouple type R - NBS Thermocouple type S - NBS Thermocouple type T - NBS Thermocouple type L - DIN

TP TN TO TQ TR TS TT TU

Thermocouple type U - DIN 100 OHM Special OHM 22 mV 100 mV 500 mV Special Mv RTD PT1000 – IEC

TT303 1 2 0 H1

NOTE

(1) Values limited to 4 1/2 digits; units limited to 5 characters.

(2) Explosion proof approvals do not apply to adapter, only to transmitter. (3) Certified for use in hazardous locations (CEPEL, CSA, FM, NEPSI, NEMKO, EXAM). (4) Certified for use in hazardous locations (CEPEL, CSA, FM).

(5) Certified for use in hazardous locations (CEPEL, FM, NEPSI, NEMKO, EXAM).

(6) Certified for use in hazardous locations (CEPEL, NEPSI, NEMKO, EXAM). (7) Rectangular plate in 316 SST. (8) IPX8 tested in 10 meters of water column for 24 hours. (9) Ingress Protection:

Product

CEPEL

NEMKO / EXAM

CSA

NEPSI

TT300

IP66/68W

Type 4X/6(6P)

Type 4X

IP67

(10) IPW/TYPE testes for 200 hours according to NBR 8094 / ASTM B 117 standard.

Ordering Code

5.4

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CERTIFICATIONS INFORMATION

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Consult www.smar.com for the EC declarations of conformity for all applicable European directives and certificates.

ATEX Directive (94/9/EC) – “Electrical equipment and protective system intended for use in potential explosive atmospheres”

The EC-Type Examination Certificate had been released by Nemko AS (CE0470) and/or DEKRA EXAM GmbH (CE0158), according to European Standards. The certification body for Production Quality Assurance Notification (QAN) and IECEx Quality Assessment Report (QAR) is Nemko AS (CE0470).

LVD Directive 2006/95/EC – “Electrical Equipment designed for use within certain voltage limits”

According the LVD directive Annex II, electrical equipment for use in an explosive atmosphere is outside the scope of this directive. According to IEC standard: IEC 61010-1:2010 - Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements.

EMC Directive 2004/108/EC - “Electromagnetic Compatibility”

The equipment is in compliance with the directive and EMC test was performed according to IEC standards: IEC61326-1:2005 and IEC61326-2-3:2006.

To comply with the EMC directive the installation must follow these special conditions:

 Use shielded, twisted-pair cable for powering the instrument and signal wiring.  Keep the shield insulated at the instrument side, connecting the other one to the ground.

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Ex Standards:

IEC 60079-0 General Requirements IEC 60079-1 Flameproof Enclosures “d” IEC 60079-11 Intrinsic Safety “i” IEC 60079-26 Equipment with equipment protection level (EPL) Ga IEC 60529 Classification of degrees of protection provided by enclosures (IP Code)

Customer responsibility:

IEC 60079-10 Classification of Hazardous Areas IEC 60079-14 Electrical installation design, selection and erection IEC 60079-17 Electrical Installations, Inspections and Maintenance

Warning:

Explosions could result in death or serious injury, besides financial damage. Installation of this instrument in an explosive environment must be in accordance with the national standards and according to the local environmental protection method. Before proceeding with the installation match the certificate parameters according to the environmental classification.

General Notes: Maintenance and Repair

The instrument modification or replaced parts supplied by any other supplier than authorized representative of Smar Equipamentos Industriais Ltda is prohibited and will void the Certification.

Marking Label

Once a device labeled with multiple approval types is installed, do not reinstall it using any other approval types. Scratch off or mark unused approval types on the approval label.

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For Ex-i protection application

- Connect the instrument to a proper intrinsically safe barrier.

- Check the intrinsically safe parameters involving the barrier, equipment including the cable and connections.

- Associated apparatus ground bus shall be insulated from panels and mounting enclosures.

- When using shielded cable, isolate the not grounded cable end.

- Cable capacitance and inductance plus C Apparatus.

For Ex-d protection application

- Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands.

- In an Explosion-Proof/Flame-Proof installation, do not remove the instrument housing covers when powered on.

- Electrical Connection

In Explosion-Proof installations the cable entries must be connected through conduit with sealed unit or closed using metal cable gland or closed using metal blanking plug, all with at least IP66 and Ex-d certification. For enclosure with saline environment protection (W) and ingress protection (IP) applications, all NPT thread parts must apply a proper water-proof sealant (a non-hardening silicone group sealant is recommended).

For Ex-d and Ex-i protection application

- The transmitter has a double protection. In this case the transmitter shall be fitted with appropriate certified cable entries Ex-d and the electric circuit supplied by a certified diode safety barrier as specified for the protection Ex-ia.

Environmental Protection

- Enclosure Types (Type X): Supplementary letter X meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: NEMA 250).

- Ingress protection (IP W): Supplementary letter W meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: IEC60529).

- Ingress protection (IP x8): Second numeral meaning continuous immersion in water under special condition defined as default by Smar the following: 1 Bar pressure during 24hours. (Ref: IEC60529).

and Li must be smaller than Co and Lo of the Associated

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CSA (Canadian Standards Association)

Class 2258 02 – Process Control Equipment – For Hazardous Locations (CSA1110996)

Class I, Division 1, Groups B, C and D Class II, Division 1, Groups E, F and G Class III, Division 1 Class I, Division 2, Groups A, B, C and D Class II, Division 2, Groups E, F and G Class III

Class 2258 03 – Process Control Equipment – Intrinsically Safe and Non-Incendive Systems – For Hazardous Locations

(CSA 1110996) Class I, Division 2, Groups A, B, C and D

Model TT303 Series Temperature Transmitters, supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; non-incendive with Fieldbus/FNICO Entity parameters at terminals "+"and "-" of: Vmax =24V, Imax =570 mA, Pmax = 9,98 W, Ci = 5 nF, Li = 0; having output terminals (“1, 2, 3 & 4") with output Entity parameters of: Voc = 8.25V, Isc = 85.6 mA, Ca = 5.5 uF, La = 4,8 mH; when connected as per Smar Installation drawing 102A0553; T Code T3C @ Max Ambient 40 Deg C.

Class 2258 04 – Process Control Equipment – Intrinsically Safe Entity – For Hazardous Locations (CSA1110996) Ex ia - Class I, Division 1, Groups A, B, C and D Ex ia - Class II, Division 1, Groups E, F and G Ex ia - Class III, Division 1

Model TT303 Series Temperature Transmitters, supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; intrinsically safe with Fieldbus/FISCO Entity parameters at terminals "+"and "-" of:

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Vmax =24V, Imax =380 mA, Pmax = 5.32 W, Ci = 5 nF, Li = 0; having output terminals (A1, 2, 3 & 4") with entity parameters of: Voc = 8.25V, Isc = 85.6 mA, Ca = 5.5 uF, La = 4,8 mH; when connected as per SMAR Installation drawing 102A0553; T Code T3C @ Max Ambient 40 Deg C. Note: Only models with stainless steel external fittings are Certified as Type 4X.

Special conditions for safe use:

Temperature Class T3C Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)

FM Approvals (Factory Mutual)

Intrinsic Safety (FM 3006959)

IS Class I, Division 1, Groups A, B, C and D IS Class II, Division 1, Groups E, F and G IS Class III, Division 1

Explosion Proof (FM 3006959) XP Class I, Division 1, Groups A, B, C and D

Dust Ignition Proof (FM 4Y3A4.AX) DIP Class II, Division 1, Groups E, F and G DIP Class III, Division 1

Non Incendive (FM 3006959) NI Class I, Division 2, Groups A, B, C and D

Environmental Protection (FM 3006959) Option: Type 4X/6/6P or Type 4/6/6P

Special conditions for safe use: Entity Parameters Fieldbus Power Supply Input (report 3015629): Vmax = 24 Vdc, Imax = 250 mA, Pi = 1.2 W, Ci = 5 nF, Li = 12 uH Vmax = 16 Vdc, Imax = 250 mA, Pi = 2 W, Ci = 5 nF, Li = 12 uH Temperature Class: T4 Maximum Ambient Temperature: 60ºC (-20 to 60 ºC)

NEMKO (Norges Elektriske MaterielKontroll)

Explosion Proof (NEMKO 13 ATEX 1570X)

Group II, Category 2 G, Ex d, Group IIC, Temperature Class T6, EPL Gb

Ambient Temperature: -20 ºC to +60 ºC

Environmental Protection (NEMKO 03ATEX1570X) Options: IP66/68W or IP66/68

Special conditions for safe use:

Repairs of the flameproof joints must be made in compliance with the structural specifications provided by the manufacturer. Repairs must not be made on the basis of values specified in tables 1 and 2 of EN/IEC 60079-1.

The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2012 General Requirements EN 60079-1:2007 Flameproof Enclosures “d”

EXAM (BBG Prüf - und Zertifizier GmbH)

Intrinsic Safety (DMT 00ATEX E 061)

Group I, Category M2, Ex ia, Group I, EPL Mb Group II, Category 2 G, Ex ia, Group IIC, Temperature Class T4/T5/T6, EPL Gb

Supply circuit for the connection to an intrinsically safe FISCO fieldbus-circuit: Ui = 24 Vdc, Ii = 380 mA, Pi = 5.32 W, Ci ≤ 5 nF, Li = Neg Parameters of the supply circuit comply with FISCO model according to Annex G EN60079-11:2012, replacing EN 6007927:2008.

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2 wire/3 wire/4 wire measuring circuit in type of protection Ex ia I / II C for the connection to intrinsically safe thermocouples or resistance temperature indicators: Uo = 6.5 Vdc, Io = 20 mA, Po = 30 mW, Ci ≤ 300 nF, Li = Neg, Co ≤ 700 nF, Li ≤ 20 mH The 2 wire/3 wire/4 wire measuring circuit is galvanically separated from the fieldbus circuit.

Ambient Temperature: -40ºC ≤ Ta ≤ +60ºC

The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2012 + A11:2013 General Requirements EN 60079-11:2012 Intrinsic Safety “i”

CEPEL (Centro de Pesquisa de Energia Elétrica)

Intrinsic Safety (CEPEL 96.0076X)

Ex ia, Group IIC, Temperature Class T4/T5, EPL Ga

Entity Parameters: Pi = 5.32W, Ui = 30V, Ii = 380mA, Ci = 5,0nF, Li = Neg

Ambient Temperature:

-20 to 65 ºC for T4

-20 to 50 ºC for T5

Explosion Proof (CEPEL 97.0089) Ex d, Group IIC, Temperature Class T6, EPL Gb

Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)

Environmental Protection (CEPEL 96.0076X AND CEPEL 97.0089) Options: IP66/68W or IP66/68

Special conditions for safe use:

The certificate number ends with the letter "X" to indicate that for the version of Temperature Transmitter model TT303 equipped with housing made of aluminum alloy, only can be installed in "Zone 0" if is excluded the risk of occurs impact or friction between the housing and iron/steel itens.

The Essential Health and Safety Requirements are assured by compliance with:

ABNT NBR IEC 60079-0:2008 General Requirements ABNT NBR IEC 60079-1:2009 Flameproof Enclosures “d” ABNT NBR IEC 60079-11:2009 Intrinsic Safety “i” ABNT NBR IEC 60079-26:2008 Equipment with equipment protection level (EPL) Ga IEC 60079-27:2008 Fieldbus intrinsically safe concept (FISCO) ABNT NBR IEC 60529:2009 Classification of degrees of protection provided by enclosures (IP Code)

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CSA (Canadian Standards Association)

FM Approvals (Factory Mutual)

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NEMKO (Norges Elektriske MaterielKontroll) / EXAM (BBG Prüf - und Zertifizier GmbH)

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CEPEL (Centro de Pesquisa de Energia Elétrica)

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Canadian Standards Association (CSA)

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Factory Mutual (FM)

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Appendix B

SRF–SERVICE REQUEST FORM

Proposal No.:

Company:

Unit:

Receipt of

Remittance:

Warranty

Yes ( ) Purchase Order:

No ( )

COMMERCIAL CONTACT

TECHNICAL CONTACT

Full name:

Position:

Phone: Extension:

Fax:

Email:

EQUIPMENT DATA / TEMPERATURE SENSOR

Model:

TT301 ( )

TT302 ( )

TT303 ( )

TT400SIS ( )

TT411 ( )

TT421 ( )

Serial Number:

Sensor Type and Connection:

Measurement type:

( ) Double Sensor ( ) Average between Sensors

( ) Differential ( ) Backup ( ) Single

INFORMATION AND DESCRIPTION OF THE FAILURE

Environment Temperature (ºC)

Work Temperature (ºC)

Calibration Range

Min:

Max:

Min :

Max:

Min:

Max:

Operation Time:

Failure Data:

IMPORTANT COMMENTS ABOUT EQUIPMENT APPLICATION AND PROCESS

(Please, inform more details about the application, installation, etc.).

FAILURE DESCRIPTION OR BAD OPERATION

(Please, describe the behavior of the fail, if it is repetitive, how it exactly happens, and so on.)

NOTES

For warranty or non-warranty repair, please contact your representative.

Further information about address and contacts can be found on www.smar.com/contactus.asp.

B.1

Service Request Form

B.2

SMAR TT303 Operation, Maintenance & Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual