SMAR ld301 Operation And Maintenance Instruction Manual

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OPERA TION AND MAINTENANCE INSTRUCTION / MANUAL

Intelligent Pressure Transmitter

With Control Capability

SEP / 12

LD301

ERSION 6

LD301ME

smar

Specifi cations and inf or m ation are subject to change withou t notice.

Up-to-date address information is available on our website.

web: www.sm ar.com/contactus.asp

www.smar.com

Introduction

INTRODUCTION

LD301 is a smart pressure transmitter for differential, absolute, gauge, level and flow

measurements. It is based on a field-proven capacitive sen sor that provides reliable operation and high performance. The digital technology used in LD301 enables the choice of several types of transfer functions, an easy interface between the field a nd the control room and several interesting features that considerably reduce installation, operation and maintenance costs.

Besides all the functions offered by other smart transmitters, LD301offers the following functions:

 

 TABLE - the pressure s ignal is linearly customized according to a 16-point table, enabling, e.g.,

level-to-volume conversion of a horizontal cylindrical tank.

 CONTROLLER - the Process Variable is compared to a set point. The deviation acts on the

output signal according to an optional PID algorithm.

 PID OUTPUT CHARACTERIZATION - the PID output signal (MV) follows a curve that is

determined by 16 points, which can be freely configured

 BIDIRECTIONAL FLOW FUNCTION - used to measure the flow in the piping in both directions.

 LOCAL ADJUSTMENT - not Only for Lower and Upper value, but input/output function,

operation mode, indication, set point, PID parameters (optional) as well.

 PASSWORD - three levels for different functions.  OPERATION COUNTER - shows the number of changes in each function.  TOTALIZATION - flow totalization in volume or mass.  USER-UNIT - indication in engineering unit of the property actually measured, e.g., level,

flow or volume.

 WRITE-PROTECT - via hardware

Get the best results of the LD301 by carefully reading these instructions. Smar pressure transmitters are protected by U.S. patents 6,433,791 and 6,621,443.

)( P - used for trapezoidal weirs in open channel flow measurement.

)( P - used for V-notch weirs in open channel flow measurement.

III

LD301 – Operation and Maintenance Instruction Manual

This manual is compatible with version 6.XX, where 6 notes soft ware version and XX software release. The indication 6.XX means that this manual is compatible with any release of versio n 6 software

To ensure that our products are safe and without risk to health, the manual must be read carefully before proceeding and warning labels on packages must be observed. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the Operation and Maintenance Instruction Manual.

Waiver of responsibility

The contents of this manual abides by the hardware and software used on the current equipmen version. Eventually there may occur divergencies between this manual and the equipment. The information from this document are periodically r eviewed and th e necessar y or identified c orrections will be included in the following editions. Suggestions for their improvement are welcome.

Warning

For more objectivity and clarity, this manual does not contain all the detailed information on the product and, in addition, it does not cover every possible mounting, operation or maintenance cases.

Before installing and utilizing the equipment, check if the model of the acquired equipme nt complies with the technical requirements for the application. This checking is the user’s resp onsibility.

If the user needs more information, or on the event of specific problems not specifie d or treated in this manual, the information should be sought from Smar. Furthermore, the user recogn izes that the contents of this manual by no means modify past or present agreements, confirmation or judicial relationship, in whole or in part.

All of Smar’s obligation result from the purchasing agreement signed between the parties, which includes the complete and sole valid warrant y term. Contractual clauses r elated to the warrant y are not limited nor extended by virtue of the technical information contained in this manual.

Only qualified personnel are allowed to participate i n the activities of mounting, electrical connection, startup and maintenance of the equipment. Qualif ied personnel are understood to be the persons familiar with the mounting, electrical connection, startup and operation of the equi pment or othe similar apparatus that are technically fit for their work. Smar provides spec ific training to instruct and qualify such professionals. However, each country must compl y wit h the local safety procedures, legal provisions and regulations for the mounting and operation of electrical installations , as well as with the laws and regulations on classified areas, such as intrinsic safet y, explosi on proo f, increased safety and instrumented safety systems, among others.

The user is responsible for the incorrect or inadequate h andling of equipments run with pneumati or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since thei utilization may cause severe bodily harm and/or material damages.

The field equipment referred to in this manual, when acquired for classified or hazardous areas, has its certification void when having its parts replace d or interchanged without functional and approval tests by Smar or any of Smar authorized dealers, which are the competent compa nies for certifying that the equipment in its entirety meets the applic able standards and regulations. The s ame is true when converting the equipment of a communication protocol to another. In this case, it i s necessar sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are different and the user is responsible for their correct use.

Always respect the instructions provided in the Manual. Smar is not responsible for any losses and/or damages resulting from the inadequate use of its equipments. It is the user’s respo nsibilit y to know and apply the safety practices in his country.

NOTE

WARNING

Table of Contents

TABLE OF CONTENTS

SECTION 1 - INSTALLATION ..................................................................................................................... 1.1

GENERAL .................................................................................................................................................................. 1.1

MOUNTING ............................................................................................................................................................... 1.1

ELECTRONIC HOUSING .......................................................................................................................................... 1.9

WIRING ................................................................................................................................................................... 1.10

LOOP CONNECTIONS ........................................................................................................................................... 1.11

INSTALLATION IN HAZARDOUS AREAS.............................................................................................................. 1.13

EXPLOSION/FLAME PROOF ................................................................................................................................. 1.13

INTRINSICALLY SAFE............................................................................................................................................ 1.13

SECTION 2 - OPERATION .......................................................................................................................... 2.1

FUNCTIONAL DESCRIPTION - SENSOR................................................................................................................ 2.1

FUNCTIONAL DESCRIPTION - HARDWARE .......................................................................................................... 2.2

FUNCTIONAL DESCRIPTION - SOFTWARE .......................................................................................................... 2.3

THE DISPLAY ........................................................................................................................................................... 2.6

SECTION 3 - CONFIGURATION ................................................................................................................. 3.1

CONFIGURATION FEATURES ................................................................................................................................ 3.5

MANUFACTURING DATA AND IDENTIFICATION .................................................................................................. 3.5

PRIMARY VARIABLE TRIM - PRESSURE ............................................................................................................... 3.6

PRIMARY VARIABLE CURRENT TRIM ................................................................................................................... 3.7

TRANSMITTER ADJUSTMENT TO THE WORKING RANGE ................................................................................. 3.7

ENGINEERING UNIT SELECTION ........................................................................................................................... 3.8

TRANSFER FUNCTION FOR FLOW MEASUREMENT .......................................................................................... 3.9

TABLE POINTS ....................................................................................................................................................... 3.11

TOTALIZATION CONFIGURATION ........................................................................................................................ 3.11

PID CONTROLLER CONFIGURATION .................................................................................................................. 3.12

EQUIPMENT CONFIGURATION ............................................................................................................................ 3.13

EQUIPMENT MAINTENANCE ................................................................................................................................ 3.15

SECTION 4 - PROGRAMMING USING LOCAL ADJUSTMENT ................................................................ 4.1

THE MAGNETIC TOOL ............................................................................................................................................. 4.1

SIMPLE LOCAL ADJUST .......................................................................................................................................... 4.2

ZERO AND SPAN RERANGING .............................................................................................................................. 4.3

COMPLETE LOCAL ADJUSTMENT ......................................................................................................................... 4.3

LOCAL PROGRAMMING TREE ............................................................................................................................... 4.3

OPERATION [OPER] ................................................................................................................................................ 4.4

TUNING [TUNE] ........................................................................................................................................................ 4.6

CONFIGURATION [CONF] ....................................................................................................................................... 4.8

RANGE (RANGE) ...................................................................................................................................................... 4.9

FUNCTION (FUNCT) ............................................................................................................................................... 4.12

OPERATION MODE (MODE) ................................................................................................................................. 4.12

TOTALIZATION [TOTAL] ........................................................................................................................................ 4.13

TOTALIZATION BRANCH (TOTAL) ........................................................................................................................ 4.13

PRESSURE TRIM [TRIM] ....................................................................................................................................... 4.14

ESCAPE LOCAL ADJUSTMENT [ESC].................................................................................................................. 4.15

SECTION 5 - MAINTENANCE ..................................................................................................................... 5.1

GENERAL .................................................................................................................................................................. 5.1

DIAGNOSTIC USING CONFIGURATION TOOL ...................................................................................................... 5.1

ERROR MESSAGES ................................................................................................................................................. 5.1

DIAGNOSTIC VIA TRANSMITTER ........................................................................................................................... 5.2

DISASSEMBLY PROCEDURE ................................................................................................................................. 5.4

SENSOR .................................................................................................................................................................................. 5.4

ELECTRONIC CIRCUIT ........................................................................................................................................................... 5.4

REASSEMBLY PROCEDURE .................................................................................................................................. 5.6

LD301 – Operation and Maintenance Instruction Manual

SENSOR .................................................................................................................................................................................. 5.6

ELECTRONIC CIRCUIT ........................................................................................................................................................... 5.7

INTERCHANGEABILITY ........................................................................................................................................... 5.8

RETURNING MATERIALS ........................................................................................................................................ 5.8

SMAR INSULATOR KIT .......................................................................................................................................... 5.10

SMAR INSULATOR KIT MOUNTING ..................................................................................................................... 5.10

APPLICATION WITH HALAR .................................................................................................................................. 5.14

TECHNICAL SPECIFICATION .............................................................................................................................................. 5.14

PERFORMANCE SPECIFICATION ....................................................................................................................................... 5.14

TPE – TOTAL PROBABLE ERROR (SOFTWARE) ................................................................................................ 5.14

ORDERING CODE FOR THE SENSOR ................................................................................................................. 5.15

HART® SPECIAL UNITS ........................................................................................................................................ 5.20

SECTION 6 - TECHNICAL CHARACTERISTICS ....................................................................................... 6.1

ORDERING CODE .................................................................................................................................................... 6.6

OPTIONAL ITEMS ..................................................................................................................................................... 6.7

OPTIONAL ITEMS ..................................................................................................................................................... 6.9

OPTIONAL ITEMS ................................................................................................................................................... 6.12

APPENDIX A - CERTIFICATIONS INFORMATION ................................................................................... A.1

EUROPEAN DIRECTIVE INFORMATION ................................................................................................................ A.1

OTHERS APPROVALS ............................................................................................................................................. A.1

SANITARY APPROVAL .......................................................................................................................................................... A.1

MARINE APPROVAL .............................................................................................................................................................. A.1

FMEDA REPORT: ................................................................................................................................................................... A.1

HAZARDOUS LOCATIONS CERTIFICATIONS ....................................................................................................... A.1

NORTH AMERICAN CERTIFICATIONS ................................................................................................................................. A.1

EUROPEAN CERTIFICATIONS ............................................................................................................................................. A.2

SOUTH AMERICA CERTIFICATION ...................................................................................................................................... A.3

ASIA CERTIFICATION ............................................................................................................................................................ A.3

IDENTIFICATION PLATE AND CONTROL DRAWING ............................................................................................ A.3

IDENTIFICATION PLATE ....................................................................................................................................................... A.3

CONTROL DRAWING ............................................................................................................................................................ A.7

APPENDIX B – SRF – SERVICE REQUEST FORM .................................................................................. B.1

APPENDIX C – SMAR WARRANTY CERTIFICATE ................................................................................. C.1

Transmitter General View

TRANSMITTER GENERAL VIEW

The LD301 uses a hig hly pr oven technique for pressure measuring by capacitance reading. The block diagram of the LD301 HART

4 - 20mA

pressure transmitter is shown below.

Zero/Span Local

Adjustment

HT3012

- D/A Converter

- HART Modem

- LCD Controller

- Mathematical Co-processor

Process Unit

- Range

- Special Functions

- PID

- Output Controller

- Communication Protocol

- HART

- Advanced Diagnostic

- Firmware Update

Digital Reading

Isolator

Digital

Sensor

Ceramics

EEPROM with Sensor Data

Temperature Data

Resonant Oscillator

Sensor Diaphragm (1)

Isolating Diaphragm (2)

Glass

Metalized Surface (4)

Filling Fluid (3)

In the cell center is the sensor diaphragm (1). This diaphragm flexes in response to the different pressures applied on the LOW and HIGH sides of the cell (PL and PH). These pressures are directly applied on the isolator diaphragms (2), whose function is t o isolate the sensor process and supply high resistance against corrosion caused by process fluids. The pressure is transmitted directly to the sensor diaphragm through the filling fluid (3) and causes its deflection. The sensor dia phragm is a mobile electrode whose two metal surfaces (4) are stab le electrodes. A deflection on the sensor diaphragm is read by the capacitance variation between both stable and mobile electrodes.

The resonance oscillator reads the capacitance variations between the mobile and the stable boards and generates a pressure output equivalent to the detected capacitance variation. This pressure value is informed in compliance with the transmitter communication protocol. As the conversion process does not involve an A/D converter, any errors or deviations are eliminated during the process. Temperature compensation is done by a sensor, which combine d with a precision sensor, results in high accuracy and range. The process variable, as well as the diagnostic monitoring and information, are supplied by the digital communication protocol. The LD301 is available in the HART communication protocol.

Read carefully these instructions for better use of the LD301.

VII

LD301 – Operation and Maintenance Instruction Manual

nstallation Flowchart

Start

Was the transmitter

configured on the bench

to match the application?

Configure the transmitter

(Section 1 and 3)

Configure the measuring range

to 0% (4mA) and 100%

(20mA) (Section 3)

Configure the Fail-Safe

value (Section 3)

Configure the Damping (Section 3)

Configure the LCD reading

(Section 3)

Apply the pressure

Is the reading correct?

Yes

Install the transmitter on the field

following the instructions below.

Install the transmitter preferably

on weather- protected areas.

Check the area classification

and its practices

Install the transmitter (mechanically

and electrically) according to the

application after checking the best

position for the LCD (Section 5)

Power the transmitter properly.

See manual

(Section 5) - Maintenance

Yes

Is the impulse line wett leg?

Is the transmitter reading correct?

Apply the Zero Trim

Did you correct the

transmitter reading?

VIII

Section 1

General

Mounting

INSTALLATION

NOTE

The installation carried out in hazardous areas should follow the recommendations of the IEC 60079-14 standard.

The overall accuracy of a flow, level, or pressure measurement depends on several variables. Although the transmitter has an outstanding performance, proper installation is essential to maximize its efficiency.

Among all factors, which may affect transmitter accuracy, environmental conditions are the most difficult to control. There are, however, ways of reducing the effects of temperature, humidity and vibration.

The LD301 has a built-in temperature sensor to compensate for temperature variations. At the factory, each transmitter is submitted to a temperature cycle, and the characteristics under different temperatures are recorded in the transmitter memory. At the field, this feature minimizes the temperature variation effect.

Putting the transmitter in areas protected from extreme environmental changes can minimize temperature fluctuation effects.

In warm environments, the transmitter should be installed to avoid, as much as possible, direct exposure to the sun. Installation close to lines and vessels subjected to high temperatures should also be avoided. Use longer sections of impulse piping between tap and transmitter whenever the process fluid is at hig h temperatures. Use of sunshades or heat shields to protect the transmitter from external heat sources should be considered, if necessary.

Proper winterization (freeze protection) should be employed to prevent freezing within the measuring chamber, since this will result in an inoperative transmitter and could even damage the cell.

Although the transmitter is virtually insensitive to vibration, installation close to pumps, turbines or other vibrating equipment should be avoided.

The transmitter has been designed to be both rugged and lightweight at the same time. This makes its mounting easier. The mounting positions are shown in Figure 1.1.

Existing standards for the manifolds have also been considered, and standard designs fits perfectly to the transmitter flanges.

Should the process fluid contain solids in suspension, install valves or rod-out fittings regularly to clean out the pipes. The pipes should be internally cleaned by using steam or compressed air, or by draining the line with the process fluid, before such lines are connected to the transmitter (blow-down).

NOTE

When installing or storing the level transmitter, the diaphragm must be protected to avoid scratchingdenting or perforation of its surface. The process flange of the level transmitters can be rotated 45º. To do this just loosen the two screws (Figure 1.1) and rotate the flange. Do not take the screws out. There is a label (Figure 1.1) on the transmitter with these instructions.

1.1

LD301 – Operation and Maintenance Instruction Manual

Figure 1.1 (a) – Dimensional Drawing and Mounting Position - Differential, Flow, Gage, Absolute and High Static Pressure

Transmitters with Mounting Bracket

1.2

Installation

Figure 1.1 (b) – Dimensional Drawing and Mounting Position - Flanged Pressure Transmitter with Integral Flange

1.3

LD301 – Operation and Maintenance Instruction Manual

Figure 1.1 (c) – Dimensional Drawing and Mounting Position - Flanged Pressure Transmitter with Slip-on Flange

1.4

Installation

Figure 1.1 (d) – Dimensional Drawing and Mounting Position - Flanged Pressure Transmitter with Housing

1.5

LD301 – Operation and Maintenance Instruction Manual

Figure 1.1 (e) – Dimensional Drawing and Mounting Position - Sanitary Transmitter without Extension

1.6

Installation

Figure 1.1 (f) – Dimensional Drawing and Mounting Position - Sanitary Transmitter with Extension

1.7

LD301 – Operation and Maintenance Instruction Manual

WALL OR PANEL MOUNTING

(See Section 5 – spare parts list for mounting brackets available)

Figure 1.2 – Drawing of LD301 Mounted on the Panel or Wall

Observe operating safety rules during wiring, draining or blow-down.

WARNING

Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals.

Process leaks could result in death or serious injury.

Do not attempt to loosen or remove flange bolts while the transmitter is in service.

Replacement equipment or spare parts not appro ved by Smar could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Smar as spare parts.

Some examples of installation, illustrating the transmitter position in relation to the taps, are shown in Figure 1.3. The pressure taps location and the relative positions of the transmitter are indicated in Table

1.1.

Process Fluid Location of Location of LD301 in Relation to the Taps

Gas Top or Side Above the Taps Liquid Side Below the Taps or at the Piping Centerline Steam Side Below the Taps using Sealing (Condensate) Pots

Table 1.1 - Location of Pressure Taps

NOTE

For liquids, condensates, wet vapors and gases the impulse lines must be bent on the ratio 1:10 to prevent bubbles from accumulating;

The transmitter and its impulse lines must be tightly fixed; If necessary, install the condensate and mud pots; Use manifold valves to facilitate maintenance and adjustments.

1.8

Installation

Electronic Housing

Figure 1.3 – Position of the Transmitter and Taps

NOTE

The transmitters are calibrated in the vertical position and a different mounting position displaces the zero point. Consequently, the indicator will indicate a different value from the applied pressure. In these conditions, it is recommended to do the zero pressure trim. The zero trim compensates the final assembly position and its performance, when the transmitter is in its final position. When the zero trim is executed, make sure the equalization valve is open and the wet leg levels are correct.

For the absolute pressure transmitter, the assembly effects correction should be done using the Lower trim, due to the fact that the absolute zero is the reference for these transmitters, so there is no need for a zero value for the Lower trim.

DIAPHRAGM SENSOR

HEAD OF THE FLUID

DIAPHRAGM SENSOR

SENSOR IN THE VERTICAL POSITION

SENSOR IN THE HORIZONTAL POSITION

Humidity is fatal to electronic circuits. In areas subjected to high relative humidity, the O-rings for the electronic housing covers must be correctly placed and the covers must be completely closed by tighten them by hand until you feel the O-rings being compressed. Do not use tools to close the covers. Removal of the electronics cover in the field should be reduced to the minimum necessary, since each time it is removed; the circuits are exposed to the humidity.

The electronic circuit is protected by a humidity proof coating, but frequent exposures to humidity may affect the protection provided. It is also important to keep the covers tightened in place. Every time they are removed, the threads are exposed to corrosion, since painting cannot protect these parts. Sealing methods should be employed on conduit entering the transmitter. The unused outlet connection should be properly plugged.

WARNING

The unused cable entries should be plugged and sealed accordingly to avoid humidity entering, which can cause the loss of the product’s warranty.

1.9

LD301 – Operation and Maintenance Instruction Manual

The electronic housing can be rotated to adjust the digital display on a better position. To rotate it, loose the Housing Rotation Set Screw, see Figure 1.4 (a). To prevent humidity entering, the electric housing and the sensor joint must have a minimum of 6 fully engaged threads. The provided joint allows 1 extra turn to adjust the position of the display window by rotating the housing clockwise. If the thread reaches the end before the desired position, then rotate the housing counterclockwise, but not more than one thread turn. Transmitters have a stopper that restricts housing rotation to one turn. See Section 5, Figure 5.2.

(a) (b)

Figure 1.4 - Cover Locking and Housing Rotating Set Screw (a) Electronic Board Side

Wiring

To access the wiring block, loosen the cover locking screw to release the cover. See Figure 1.4 (b). Test and Communication terminals allow, respectively, to measure the current in the 4 - 20 mA loop,

without opening the circuit, and also to communicate with the transmitter. The “Test Terminals” must b e used to measure the current. The “COMM” terminal must be used for HART communication. The terminal block has screws where fork or ring-type terminals can be fastened. See Figure 1.5.

COVER LOCKING SCREW

(b) Terminal Connection Side

POWER SUPPLY

TERMINALS

AND HART

OPTIONAL GROUND

TERMINAL

COMUNICATIONS

The LD301 is protected against reverse polarity.

BUS

TERMINALS

TEST

COMM

LOCK

Figure 1.5 – Terminal Block

INTERNAL GROUND

TERMINAL

GROUND TERMINA

TEST

TERMINALS

For convenience there are three ground terminals: one inside the cover and two external, located close to the conduit inlets.

Use of twisted pair (22 AWG or greater than) cables is recommended. For sites with high electromagnetic levels (EMI above 10 V/m) shield conductors are recommended.

Avoid routing signal wiring near to power cables or switching equipment. The Figure 1.6 shows the correct conduit installation, to avoid penetration of water or other substance,

which may cause equipment malfunction.

1.10

Loop Connections

Installation

WIRES

CORRECT

INCORRECT

Figure 1.6 - Conduit Installation

Figures 1.7 and 1.8 show LD301’s wiring diagrams to work as transmitter and controller, respectively. Figure 1.9 shows the LD301’s wiring diagrams to work in the multi-drop netwo rk. Note that a maximum

of 15 transmitters can be connected on the same line and that they should be connected in parallel. Take care to the power supply as well, when many transmitters are connected on the same line. The current through the 250 Ohm resistor will be high causing a high voltage drop. Therefore make sure that the power supply voltage is sufficient.

The Hand-Held Terminal can be connected to the communication terminals of the transmitter or at any point of the signal line by using the alligator clips. It is also recommended to ground the shield of shielded cables at only one end. The ungrounded end must be carefully isolated. On multi-drop connections, the circuit loop integrity must be assured, with special care to prevent short-circuit between the circuit loop and the housing.

NOTE

For HART transmitters to operate in multi-drop mode each transmitter must be configured with a different identity Device ID. In addition, if the transmitter identification mode on the loop is done through the Command 0 address, the HART address must also be different. If it is done through the (Command 11) Tag the Tags must be similar.

Figure 1.7 - Wiring Diagram for the LD301 Working as a Transmitter

1.11

LD301 – Operation and Maintenance Instruction Manual

Figure 1.8 - Wiring Diagram for the LD301 Working as a Contro ller

Figure 1.9 - Wiring Diagram for the LD301 in Multidrop Configuration

NOTE

Make sure that the transmitter is operating within the operating area as shown on the load curve (Figure 1.10). Communication requires a minimum load of 250 Ohm and voltage equal to 17 Vdc.

1.12

Figure 1.10 – Load Limitation

Installation in Hazardous Areas

Explosions could result in death or serious injury, besides financial damage. Installation of this transmitter in explosive areas must be carried out in accordanc e with the local standards and the protection type adopted .Before continuing the installation make sure the certificate parameters are I n accordance with the classified area where the equipment will be installed.

The instrument modification or parts replacement supplied by other than authorized representative of Smar is prohibited and will void the certification.

The transmitters are marked with options of the protection type. The certification is valid only when the protection type is indicated by the user. Once a particular type of protection is selected, any other type of protection can not be used.

The electronic housing and the sensor installed in hazardous areas must have a minimum of 6 fully engaged threads. Lock the housing using the locking screw (Figure 1.4).

The cover must be tighten with at least 8 turns to avoid the penetration of humidity or corrosive gases. The cover must be tighten until it touches the housing. Then, tighten more 1/3 turn (120) to guarantee the sealing. Lock the covers using the locking screw (Figure 1.4).

Consult the Appendix A for further information about certification.

Explosion/Flame Proof

In Explosion-Proof installations the cable entries must be connected or closed using metal cable gland and metal blanking plug, both with at least IP66 and Ex-d certification.

As the transmitter is non-ignition capable under normal conditions, the statement “Seal not Required” could be applied for Explosion Proof Version. (CSA Certification).

The standard plugs provided by Smar are certified according to the standards at FM, CSA and CEPEL. If the plug needs to be replaced, a certified plug must be used.

The electrical connection with NPT thread must use waterproofing sealant. A non-hardening silicone sealant is recommended.

Do not remove the transmitter covers when power is ON.

Intrinsically Safe

In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity para meters and applicable installation procedures must be observed.

To protect the application the transmitter must be connected to a barrier. Match the parameters between barrier and the equipment (Consider the cable parameters). Associated apparatus ground bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to insulate the end not grounded. Cable capacitance and inductance plus C Co and Lo of the associated Apparatus.

For free access to the Hart bus in the explosive environment, ensure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Use only Ex Hart communicator approved according to the type of protection Ex-i (IS) or Ex-n (NI).

It is not recommended to remove the transmitter cover when the power is ON.

WARNING

Installation

and Li must be smaller than

1.13

LD301 – Operation and Maintenance Instruction Manual

1.14

Section 2

CAPACITORS HIGH AND LOW

AC∈

CHCL

∆

−

=∆

and

∈

OPERATION

Functional Description - Sensor

The LD301 Series Intelligent Pressure Transmitters use capacitive sensors (capacitive cells) as pressure sensing elements, as shown in Figure 2.1.

SENSOR DIAPHRAGM POSITION, WHEN P1=P2

Where,

P1 and P2 are the pressures in chambers H and L. CH = capacitance between the fixed plate on P1 side and the sensing diaphragm. CL = capacitance between the fixed plate on the P2 side and the sensing diaphragm. d = distance between CH and CL fixed plates.

∆d = sensing diaphragm's deflection due to the differential pressure ∆P = P1 - P2. Knowing that the capacitance of a capacitor with flat, parallel plates may be ex pressed as a function of

plate area (A) and distance (d) between the plates as:

Where,

∈= dielectric constant of the medium between the capacitor's plates.

Should CH and CL be considered as capacitances of flat and parallel plates with identical areas, then:

However, should the differential pressure (∆P) apply to the capacitive cell not deflect the sensing diaphragm beyond d/4, it is possible to assume ∆P as proportional to ∆d, that is:

∆+

)2/(

Figure 2.1 – Capacitive Cell

∈

)2/(

∆−

SENSOR DIAPHRAGM

P2P1

FIXED PLATES OF THE

∆P is proportional ∆d.

By developing the expression (CL - CH)/(CL + CH), it follo ws that:

As the distance (d) between the fixed plates CH and CL is constant, it is possible to conclude that the expression (CL - CH)/(CL + C H) is proportional to ∆d and, therefor e, to the differential pressure to be measured.

2.1

LD301 – Operation and Maintenance Instruction Manual

HART

4-20 mA

HT3012

SENSOR

DIGITAL READING

SULATOR

IN/OUT

OUTPUT CONDITIONER

HART MODEM

D/A

CONVERTER

MATH

COPROCESSOR

DISPLAY

CONTROLLER

PROCESSING UNIT

RANGES

SPECIAL FUNCTIONS

PID

OUTPUT CONTROL

SERIAL COMUNICATION

PROTOCOL HART

LOCAL ADJUSTMENTS

ZERO / SPAN

DIGITAL

DISPLAY

ELECTRONIC CONVERTER

CONVERTER

TEMPERATURE

ELECTRONIC CONVERTER

PRESSURE

SENSOR

MAIN BOARD

Thus it is possible to conclude that the capacitive cell is a pressure sensor formed by two capacitors whose capacitances vary according to the applied differential pressure.

Functional Description - Hardware

Refer to the block diagram Figure 2.2. The function of each block is described below.

Oscillator

This oscillator generates a frequency as a function of sensor capacitance.

Signal Isolator

The Control signals from the CPU are transferred through optical couplers, and the signal from the oscillator is transferred through a transformer.

Central Processing Unit (CPU) and PROM

The CPU is the intelligent portion of the transmitter, being responsible for the management and operation of all other blocks, linearization and communication.

The program is stored in an external PROM. For temporary storage of data the CPU has an internal RAM. The data in the RAM is lost, if the power is switched off, although the CPU also has an internal nonvolatile EEPROM where data that must be retained is stored. Examples of such data are: calibration, configuration and identification data.

EEPROM

Another EEPROM is located within the sensor assembly. It contains data pertaining to the sensor's characteristics at different pressures and temp erat ures. Th is characterization is done for each sensor at the factory.

D/A Converter

It converts the digital data from the CPU to an analog signal with 14-bits resolution.

Output

It controls the current in the line feeding the transmitters. It acts as a variable resistive load whose value depends on the voltage from the D/A converter.

Modem

This system provides the data exchanged between the serve-master digital communications. The transmitter demodulates information from the current line, and after treating it adequately, modulates over the line the answer to be sent. A "1" is represented by 1200 Hz and "0" by 2200 Hz . Th e fr equen cy signal is symmetrical and does not affect the DC-level of the 4-20 mA signal.

2.2

Figure 2.2 – LD301 Block Diagram Hardware

Power Supply

Power shall be supplied to the transmitter circuit using the signal line (2-w ire system). The transmitter quiescent consumption is 3.6 mA; during operation, consumption may be as h igh as 21 mA, depen ding on the measurement and sensor status.

The LD301 in the transmitter mode shows failure indication at 3.6 mA if configured for low signal failure; at 21 mA, if configured for high signal failure; 3.8 mA in the case of low saturation; 20.5 mA in the case of high saturation and measurements proportional to the applied p ressu re i n the ran ge be twee n 3.8 mA and 20.5 mA. 4 mA corresponds to 0% of the working range and 20 mA to100 % of the working range.

Power Supply Isolation The sensor power supply is isolated from the main circuit by this module.

Display Controller

It receives the data from the CPU and actives the LCD segments. It also activates the back plane and the control signals for each segment.

Local Adjustment

Two switches on the main board are magnetically activated by inserting the magnetic tool.

Functional Description - Software

Refer to the block diagram Figure 2.3. The function of each block is described below.

Digital Filter

The digital filter is a low pass filter with an adjustable time constant. It is used to smooth noisy signals. The Damping value is the time required for the output reaching 63.2% for a step input of 100%. This value (in seconds) may be freely configured by the user.

Factory Characterization

The actual pressure from the capacitance and temperature readouts obtained from the sensor can be calculated by using the factory characterization data stored in the sensor EEPROM.

User Linearization

The characterization TRIM points P1 - P5 can be used to complement the transmitter original characterization.

Pressure Trim

The values obtained by Zero Pressure TRIM and Upper Pressure TRIM may correct here the transmitter for long term drift or the shift in zero or upper pressure reading due to installation or over pressure.

Ranging

It used to set the pressure values corresponding to the 4 and 20 mA output. In transmitter mod e the LOWER-VALUE is the point corresponding to 4 mA, and the UPPER-VALUE is the point corresponding to 20 mA. In PID mode the LOWER-VALUE corresponds to MV = 0% and the UPPER-VALUE corresponds to MV = 100%, where, MV is the Manipulated Variable.

Function

Depending on the application, the transmitter output or controller PV may have the following characteristics according to the applied pressure: Linear (for pressure, differential pressure and level measurement); Square-root (for flow measurement with differential pressure pr oducers) and Square- root of the Third and Fifth power (for flow measurements in open channels). The function is selected with FUNCTION.

Points Table

This block relates the output (4-20 mA or Process Variable) to the input (a pplie d pre ssure) according to a look-up table from 2 to 16 points. The output is calculated by the interpolation of these points. The points are given in the function "TABLE POINTS" in percent of the range (X output (Y measurement it can be used to correct varying Reynolds numbers.

Setpoint

Is the desired value in the process variable when the controller is activated. The operator in the \CONTR\INDIC option adjusts it.

). It may be used to linearize, e.g., a level measurement to volume or mass. In flow

Operation

) and in percent of the

2.3

LD301 – Operation and Maintenance Instruction Manual

PID

First, the error is calculated: PV-SP (DIRECT ACTION) or SP-PV (REVERSE ACTION), then the M V (manipulated value) is calculated, according to the algorithm of the PID. The PID output signal may follow a user-determined curve, in up to 16 configurable points. If the table is enabled, there will be a display indication with the F(X) character

Auto/Manual

The Auto/Manual mode is configured in CONTR/INDIC. W ith the PID in Manual, the MV can be adjusted by the user in the LOW LIMIT to HIGH LIMIT range in the CONTR/LIM-SEG option. The POWER-ON option is used here to determine in which mode the controller should be upon powering it on.

Limits

This block makes sure that the MV does not go beyond its minimum and maximum limits as established by the HIGH-LIMIT and LOW-LIMIT. It also makes sure that the Rate-of-C hange does not exceed the value set in OUT-CHG/S.

Output It calculates the current proportional to the process variable or manipulated variable to be transmitted on the 4-20 mA output depending on the configuration in OP-MODE. This block also contains the constant current function configured in OUTPUT. T he output is physically limited to 3.6 to 21 mA. The current output complies with NAMUR NE-43.

Current Trim

The 4 mA TRIM and 20 mA TRIM adjustment is used to make the transmitter current comply with a current standard, should a deviation arise.

User Unit

It converts 0 and 100% of the process variable to the desired engineering unit readout available for display and communication. It is used, e.g., to get a volume or flow indication from a level or d iffer enti al pressure measurement, respectively. A unit for the variable can also be selected.

Totalization

Used for flow application to totalize the accumulated flow since the last reset, the last reset, getting the volume or mass transferred. In the lack of power, the totalized value is saved and continues totalizing after its re-establishment.

Display

The two indications configured in the DISPLAY alternates between the primary and secon dary v ariable as configured by the user.

2.4

SENSOR

T P

DIGITALFILTER

Operation

DAMPING

SETPOINT

SP %

SP SP TRACKING

FACTORY

CHARACTERIZATION

USER’S

LINEARIZATION

PRESSURE TRIM

CALIBRATION

FUNCTION

POINTS TABLE

TABLE

(BUMPLESS A/M)

PID

KP , TR, TD ACTION

TEMPERATURE COMPENSATION

LINEARIZATION UP TO 5 POINTS

ZERO TRIM LOWER TRIM UPPER TRIM

PV * (PRESSURE)

LVR AND URV

LINEAR, QUADRATIC AND TABLE

PV %

USER’S UNIT

PV**

ON / OFF 0% 100% UNID. ESPC.

TOTALIZER

TOT

TOTAL MAX_FLOW UNIT RESET ENABLE/DISABLE

ERROR %

PID BLOCK (OPTIONAL)

AUTO/MANUAL

LIMITS

PID - POINTS

TABLE

MV %

A/M MV POWER-ON SAFETY OUTPUT

LOWER UPPER BAUD RATE

FEEDBACK-MV

OP-MODE

OUTPUT

CURRENT

TRIM

4-20mA

TRM

OUTPUT

CONST

4 mA 20 mA

MV %

SAÍDA

INDICATOR 1

PV%

TOT

DISPLAY

Figure 2.3 – LD301 – Software Block Diagram

NOTE: * USER’S UNIT DISABLED

** USER’S UNIT ENABLED

SP%

TEMP

ERROR%

PRIMARY SECONDARY

INDICATOR 2

INDICATION

2.5

LD301 – Operation and Maintenance Instruction Manual

Fix

F(t)

PID

F(x)

min

3 5

INDICATES THAT TOT ALIZATION IS DISPLAYED

INDICATES ACTIVE TABLE FUNCTION

* PID IS OPTIONAL

INDICATES ACTIVE MULTIDROP MODE

INDICATES ACTIVE FUNCTION

VARIABLE FIELD

UNIT PERCENT

UNIT MINUTES

UNIT AND FUNCTION FIELD

UNIT AND FUNCTION FIELD VARIABLE IS NOW DISPLAYED

x x x

INDICATES TRANSMITTER IN PID MODE*

INDICATES ACTIVE CONSTANT OUTPUT MODE

INDICATES CONTROLLER IN AUTOMA TIC*

INDICATES CONTROLLER IN MANUAL*

INDICATES POSSIBILITY TO ADJUST / CHANGE VARIABLE / MODE

INDICATES THAT THE SETPOINT IS NOW DISPLAYED

The Display

The local indicator is able to display one or two variables, which are user-selected. When two variables are chosen, the display will alternate between both with an interval of 3 seconds.

The liquid crystal display includes a field with 4 ½ numeric digits, a field with 5 alphanumeric digits and an information field, as shown on Figure 2.4.

When the totalization is displayed, the most significant part appears in the unit and function field (upper) and the least significant part in the variable field (lower). See Total Value in Section 3.

The display controller, from release V6.00 on is integral part to the main board. Please observe the new spare part codes.

Monitoring

During normal operation, the LD301 is in the monitoring mode. In this mode, indic ation alternates between the primary and the secondary variable as configured by the user. See Figure. 2.5. The display indicates engineering units, values and parameters simultaneously wit h mos t sta tus indica tors .

The monitoring mode is interrupted when the user does complete local adjustment. The LCD may also display errors and other messages (See table 2.1).

DISPLAY V6.00

2.6

Figure 2.4 – Display

Operation

Numeric

Alphanumeric

CH / CL alternating

disconnected).

Figure 2.5 – Typical Monitoring Mode Display Showing PV, in this case 25.00 mmH20

INDICATOR

DESCRIPTION

Version LD301 The LD301 is initialized after feeding.

CHAR

Variable Value SAT / Unit

with current.

SFAIL / Unit Failure on one sensor side or on both.

FAIL Init

The LD301 is on characterization mode (see Section 3 – TRIM). Output current saturated on 3.8 or 20.5 mA. (see section 5 –

Maintenance).

Transmitter failed on initialization (sensor memory failure or

Table 2.1 – Messages Displayed

2.7

LD301 – Operation and Maintenance Instruction Manual

2.8

Section 3

CONFIGURATION

The LD301 Intelligent Pressure Transmitter is a digital instrument with the most up-to-date features a measurement device can possibly have. Its digital communication protocol (HART instrument to be connected to a computer in order to be configured in a very simple and complete way. Such computers connected to the transmitters are called HOST computers. They can either be primary or Secondary Masters. Therefore, even the HART



being a master-slave type of protocol, it is possible to work with up to two masters in a bus. The Primary HOST plays the supervisory role and the Secondary HOST plays the Configuration tool role.

The transmitters may be connected in a point-to-point or multidrop type network. In a point-to-point connection, the equipment must be in its "0" address so that the output current may be modulated in 4 to 20 mA, as per the measurement. In a multidrop network, if the devices are recognized by their addresses, the transmitters shall be configured with a network address between "1" and "15. In this case, the transmitter output current is kept constant, with a consumption of 4 mA each. If the acknowledgement mechanism is via Tag, the transmitter addresses may be "0" while their output current is still being controlled, even in a multidrop configuration.

In the case of the LD301, which can be configured both as Transmitter and as a Controller; the HART addressing is used as follows:

TRANSMITTER MODE - The "0" address causes the LD301 to control its output current and addresses "1" through "15" place the LD301 in the multidrop mode with current control.

CONTROLLER MODE - The LD301 always controls the output current, in accordance with the value calculated for the Controlled Variable, regardless of its network address.

NOTE

In the case of multidrop network configuration for classified areas, the entity parameters allowed for the area shall be strictly observed. Therefore, the following shall be checked:

Ca   Cij + Cc La   Lij + Lc



) enables the





Voc

min [Vmaxj] Isc  min [Imaxj]

Where:

Ca, La - Barrier Allowable Capacitance and Inductance; Cij, Lij - Non protected internal Capacitance/Inductance of transmitter j (j = up to 15); Cc, Lc - Cable capacitance and Inductance;

- Barrier open circuit voltage;

- Barrier short circuit current;

- Maximum allowable voltage to be applied to the instrument j;

Vmax

Imaxj - Maximum allowable current to be applied to the instrument j

The LD301 Intelligent Pressure Transmitter includes a very encompassing set of HART functions that make it possible to access the functionality of what has been implemented. Such commands comply with the HART



protocol specifications, and are grouped as Overall Commands,



Command

Common Practice Controls Commands and Specific Commands. A detailed description of such commands may be found in the manual entitled HART Command Specification - LD301 Intelligent Pressure Transmitter.

Smar developed the CONF401 and HPC301 software (See figure 3.2), the first one works in Windows platform (95, 98, 2000, XP and NT) and UNIX. The second one, HPC301, works in the most recent technology in PDA. (See figure 3.1). They provide easy configuration and monitoring of field devices, capability to analyze data and to modify the action of these devices. The operation characteristics and use of each one of the configuration tool are stated on their respective manuals.

Figures 3.1 and 3.2 show the front of the Palm and the CONF401 screen with the active configuration.

3.1

LD301 - Operation and Maintenance, Instruction Manual

Figure 3.1 – Smar Hand Held Terminal

Figures 3.3 and 3.4 show the menu tree used for configuration based on version 4.02 DD and configuration with Smar Hand Held Tool, respectively.

3.2

Figure 3.2 – Smar Configuration Tool

ONLINE SINGLE UNIT

ONLINE MULTIDROP

Tag Descriptor Date (MM/DD/YY) Message Flange Type Flange Material O_Ring Material Integral Meter Drain/Vent Mtrl

INFO

CONF

MONIT

CNTRL

TRIM

MAINT

TOTAL

SELECT_ADDRESS ONLINE MULTIDROP

Figure 3.3 –Menu Tree used for Configuration based o n Version 4.02 DD

Remote Seal Type Remote Seal Fluid Remote Seal Diaphr Remote Seal Quant Sensor Fluid Sensor Iso Diaphr Sensor Type

SENSOR RANGE

RANGE

FUNCTION

EDIT_TABLE

DISPLAY

USER_UNIT

DEVICE_MODE

Fail_Safe Out

PV Pv% Temp. MV SP ER% Total

INDIC

SAF_LIMIT

TUNING

OP_MODE

PRESSURE

CURRENT

TEMPERATURE

FORMAT

OP_COUNT

BACKUP

JUMPERS_CONFIG LOOP_TEST

PASS WOR D

CONF_LEVEL

Max flow U_Total Total is Total Unit

CHANG_TOTAL_UNIT

Reset_Totalization

Sensor Range LRL URL Pres min span

Lo Up Press. Unit

DAMP

CONFIGURE_RANGE

Cutoff Cutoff mode

First Var. Second Var.

0% 100% User unit is User unit

CHANGE_USER_UNIT

SP PV

MV A/M

Safety out Out Chg/s High limit Low limit

Kp Tr Td

Output Action SP_TRACKING_IS Power_On is

LOWER_PRESSURE UPPER_PRESSURE ZERO_PRESSURE CHARACTERIZ._TRIM ON/OFF_CHAR. ON/OFF_CUTOFF

4mA 20mA

CODE#

SERIAL#

LRV/URV Function Trim 4mA Trim 20mA Trim lower Trim upper XMTR/PID Trim Char. Write Protect Multidrop Pswd/C.Level Tot al izati on

READ_SENSOR WRITE_ON_SENSOR FULL_WRITE_ON_SNSR FULL_READ_SENSOR

LEVEL_1 LEVEL_2 LEVEL_3

LEVEL_OF_INFO LEVEL_OF_CONF LEVEL_OF_MONIT LEVEL_OF_CNTRL LEVEL_OF_TRIM LEVEL_OF_MAINT LEVEL_OF_TOTAL LEVEL_OF_LOAD

VOLUME MASS NO_UNIT

WITHOUT_REFERENCE LOW_WITH_REFERENCE UP_WITH_REFERENCE

PRESSURE FLOW SPEED VOLUME LEVEL MASS MASS_FLOW DENSITY MISC. SPECIAL NO_UNIT

SP SAVE_SP_IN_EEPROM.

ASSEMBLY

DEVICE_ID

SENSOR

DEV_ID CHANGE_DEVICE_ID.

Configuration

3.3

LD301 - Operation and Maintenance, Instruction Manual

INFO

BACKUP

CONF

LD301

MONIT

Range

User Unit

Total

Pid

TRIM

MAINT

Multidrop

Figure 3.4 – Menu tree used for configuration with Smar Hand Held Tool

Tag

Descriptor

Message

Date

Unique ID

Device Info

Write to Sensor

Read from Sensor

Write Protect

Fail Safe

Function

Cutoff CutoffMode

LCD

Table

Variables

Device Status

Current Temperature Zero Lower Upper Char

Device Reset Loop T est Operation Counter

Passwords Ordering Code

Sensor Info

Polling Address

Manufacturer Device Ty pe Device S/N Snsr/Trd. S/N Main Board S/N Soft. Version

High Low

Linear Sqrt Sqrt**3 Sqrt**5 Table Sqrt + Table Sqrt**3 + Table Sqrt**5 + Table

Display 1 st Display 2 nd LCD Display

Out(mA) Pressure PV% PV Temp. Total

Level Change Passwords

Flange Type Probe Mat. O-ring Mat. Inst. Type Probe Type Probe Fluid Dphrgm Mat. Elect. Connec. Range

3.4

Configuration Features

By means of the HART configuration tool, the LD301 firmware allows the following configuration features to be accessed:

 Transmitter Identification and Manufacturing Data;  Primary Variable Trim – Pressure;  Primary Variable Trim – Current;  Transmitter Adjustment to the Working Range;  Engineering Unit Selection;  Transference Function for Flow rates Measurement;  Linearization Table;  Totalizer Configuration;  PID Controller Configuration and MV% Characterization Table;  Device Configuration;  Equipment Maintenance.

The operations, which take place between the configuration tool and the transmitter do not interrupt the Pressure measurement, and do not disturb the output signal. The configuration tool can be connected on the same pair of wires as the 4-20 mA signals, up to 2 km away from the transmitter.

Manufacturing Data and Identification

The following information about the LD301 manufacturing and identification data is available: TAG – 8 character alphanumeric field for transmitter identification

DESCRIPTOR

- 16-character alphanumeric field for additional transmitter identification. May be used to

identify service or location. DATE - The date may be used to identify a relevant date as the last calibration, the next calibration or

the installation. The date is presented in the form of bytes where DD = [1,..31], MM = [1..12], AA = [0..255], where the effective year is calculated by [Year = 1900 + AA].

MESSAGE - 32-character alphanumeric field for any other information, such as the name of the person who made the last calibration, some special care to be taken, or if a ladder is needed for accessing.

FLANGE TYPE - Conventional, Coplanar, Remote Seal, Level 3 in # 150, Level 4 in # 150, Level 3 in # 300, Level 4 in # 300, Level DN80 PN25/40, Level DN100 PN10/16, Level DN100 PN25/40, Level 2 in # 150, Level 2 in # 300, Level DN50 PN10/16, Level DN50 PN25/40, Level DN80 PN10/16, None, Unknown and Special.

FLANGE MATERIAL - Carbon Steel, 316 SST, Hastelloy C, Monel, Unknown, Undefined, Tantalum, None and Special.

O-RING MATERIAL - PTFE, Viton, Buna-N, Ethyl-prop, None, Unknown, Undefined and Special. INTEGRAL METER - Installed, None and Unknown. DRAIN/VENT MATERIAL - 316 SST, Hastelloy C, Monel, None, Unknown, Undefined and Special. REMOTE SEAL TYPE - Chemical Tee, Flanged Extended, Pancake, Flanged, Threaded, Sanitary,

Sanitary Tank Spud, None, Union Connection, Unknown, Undefined and Special. REMOTE SEAL FLUID - Silicone, Syltherm 800, Inert, Glycerin/H20, Prop gly/H20, Neobee-M20,

Fluorolube, Undefined, None, Unknown and Special. REMOTE SEAL DIAPHRAGM - 316L SST, Hastelloy C, Tantalum, None, Unknown, Undefined and

Special.

REMOTE SEAL QUANTITY - One, Two, None, Unknown and Undefined. SENSOR FLUID* - Silicone, Inert, Special, Unknown and None. SENSOR ISOLATING DIAPHRAGM* - 316 SST, Hastelloy C, Monel, Tantalum and Special SENSOR TYPE* - It shows the sensor type.

SENSOR RANGE* - It shows the sensor range in user-chosen engineering units. See Configuration Unit.

Items marked with asterisk cannot be changed. They come directly from the sensor memory.

Configuration

NOTE

3.5

LD301 - Operation and Maintenance, Instruction Manual

Primary Variable Trim - Pressure

Pressure, defined as a Primary Variable, is determined from the sensor readout by means of a conversion method. Such a method uses parameters obtained during the fabrication process. They depend on the electric and mechanical characteristics of the sensor, and on the temperature change to which the sensor is submitted. These parameters are recorded in the sensor's EEPROM memory. When the sensor is connected to the transmitter, such information is made available to the transmitter microprocessor, which sets a relationship between the sensor signal and the measured pressure.

Sometimes, the pressure shown on the transmitter display is different from the applied pressure. This may be due to several reasons, among which the following:

The transmitter mounting position;

 The user pressure standard differs from the factory standard;  Sensor original characteristics shifted by overpressure, over temperature or by long-term drift.

Some users prefer to use this feature for zero elevation or suppression when the measurement refers to a certain point of the tank or tap (wet leg). Such practice, however, is not recommended when frequent laboratory calibrations are required, because the equipment adjustment refers to a relative measurement, and not to an absolute one, as per a specific pressure standard.

The Pressure Trim, as described on this document, is the method used in order to adjust the measurement both in relation to the applied pressure and the user's pressure standard. The most common discrepancy found in transmitters is usually due to Zero displacement. This may be corrected by means of the zero trim or the lower trim.

There are four types of pressure trim available:

 LOWER TRIM: Is used to trim the reading at the lower range. The user informs the transmitter the

correct reading for the applied pressure via HART

Check on section 1, the note on the influence of the mounting position on the indicator. For better accuracy, the trim adjustment should be made in the lower and upper values of the

operation range values.

 UPPER TRIM: Is used to trim the reading at the upper range. The user informs the transmitter the

correct reading for the applied pressure via HART

The upper pressure trim shall always be applied after the zero trim.

NOTE



NOTE



WARNING

configuration tool.

 ZERO TRIM: is similar to the LOWER TRIM, but is assumed that the applied pressure is zero. The

reading equal to zero must be active when the pressures of differential transmitter cameras are equalized or when a gage transmitter opens to atmosphere or when the absolute transmitter is applied to the vacuum. Therefore, the user does not need to enter with any value.

The pressure taps on the transmitter must be equalized when zero trim is applied.

 CHARACTERIZATION: this is used to correct any possible intrinsic non-linearity to the conversion

process. Characterization is done by means of a linearization table, with up to five points. The user shall apply pressure and use the HART each point of the table. In most cases, characterization is not required, due to the efficiency of the production process. The transmitter will display "CHAR", thus indicating that the characterization process has been activated. The LD301 is fitted with an internal feature to enable or disable the use of the Characterization Table.

The characterization trim changes the transmitter characteristics. Read the instructions carefully and make sure that you are working with a pressure standard with 0.03% accuracy or better, otherwise the transmitter accuracy will be seriously affected.

3.6

NOTE



configuration tools to inform the pressure value applied to

WARNING

Primary Variable Current Trim

When the microprocessor generates a 0% signal, the Digital to Analog converter and associated electronics are supposed to deliver a 4 mA output. If the signal is 100%, the output should be 20 mA.

There might be differences between the Smar current standards and your current plant Standard. In this case, the Current Trim adjustment shall be done with a precision ammeter as measurement reference. Two Current Trim types are available:

 4 mA TRIM: this is used to adjust the output current value corresponding to 0% of the

measurement;

 20 mA TRIM: this is used to adjust the output current value corresponding to 100% of the

measurement;

The Current Trim shall be carried out as per the following procedure:

 Connect the transmitter to the precision ammeter;  Select one of the Trim types;  Wait a while for the current to stabilize and inform the transmitter the current readout of the

precision ammeter.

The transmitter presents a resolution that makes it possible to control currents as low as microamperes. Therefore, when informing the current readout to the transmitter, it is recommended

that data input consider values up to tenths of microamperes.

Transmitter Adjustment to the Working Range

This function directly affects the transmitter 4-20 mA output. It is used to define the transmitter working range; in this document it is referred to as the transmitter calibration. The LD301 transmitter includes two calibration features:

 CALIBRATION WITH REFERENCE: this is used to adjust the transmitter working range, using a

pressure standard as reference;

 CALIBRATION WITHOUT REFERENCE: this is used to adjust the transmitter working range,

simply by having user-informed limit values.

Both calibration methods define the Working Range Upper and Lower values, in reference to some applied pressure or simply informed by entered values. CALIBRATION WITH REFERENCE differs from the Pressure Trim, since CALIBRATION WITH REFERENCE establishes a relationship between the applied pressure and the 4 to 20 mA signal, and the Pressure Trim is used to correct the measurement.

In the transmitter mode, the Lower Value always corresponds to 4 mA and the Upper Value to 20 mA. In the controller mode, the Lower Value corresponds to PV=0% and the Upper Value to PV=100%.

The calibration process calculates the LOWER and the UPPER values in a completely independent way. The adjustment of values does not affect one another. The following rules shall, however, be observed:

 T he Lower and Upper values shall be within the range limited by the Minimum and Maximum

Ranges supported by the transmitter. As a tolerance, values exceeding such limits by up to 24% are accepted, although with some accuracy degradation;

 The Working Range Span, determined by the difference between the Upper and Lower Values, shal l

be greater than the minimum span, defined by [Transmitter Range / (120) for models: D, M, H, A4, A5, and Transmitter Range / (2,5), (25), or (50) for A1, A2, and A3, respectively]. Values up to 0.75 of the minimum span are acceptable with slight accuracy degradation.

Should the transmitter operate with a very small span, it will be extremely sensitive to pressure variations. Keep in mind that the gain will be very high and that any pressure change, no matter how small, will be amplified.

If it is necessary to perform a reverse calibration, that is, to work w ith an UPPER VALUE smaller than the LOWER VALUE, proceed as follows:

Configuration

NOTE

3.7

LD301 - Operation and Maintenance, Instruction Manual

 Place the Lower Limit in a value as far as possible from the present Upper Value and from the new adjusted Upper value, observing the minimum span allowed. Adjust the Upper Value at the desired point

and, then, adjust the Lower Value.

This type of calibration is intended to prevent the calibration from reaching, at any moment, values not compatible with the range. For example: lower value equals to upper value or separated by a value smaller than the minimum span.

This calibration procedure is also recommended for zero suppression or eleva tion in tho se cases w here the instrument installation results in a residual measurement in relation to a certain reference. This is the specific case of the wetted tap.

In most applications with wetted taps, indication is usually expressed as a percentage. Should readout in engineering units with zero suppression be required, it is recommended to use the User Unit feature for such conversion.

Engineering Unit Selection

Transmitter LD301 includes a selection of engineering units to be used in measurement indication. For pressure measurements, the LD301 includes an option list with the most common units. The internal

reference unit is inH2O @ 20 ºC; should the desired unit be other than this one, it will be automatically converted using conversion factors included in Table 3.1.

As the LD301 uses a 4 ½ digit display, the largest indication will be 19999. Therefore, when selecting a unit, make sure that it will not require readouts greater than this limit. For User reference, Table 3.1

3.8

presents a list of recommended sensor ranges for each available unit.

CONVERSION FACTOR NEW UNITS RECOMMEND RANGE

1,00000 inH2O @20 oC 1, 2, 3 and 4 0,0734241 inHg @ 0 oC all 0,0833333 ftH2O @ 20 oC all 25,4000 mmH2O @ 20 oC 1 and 2 1,86497 mmHg @ 0 oC 1, 2, 3 and 4 0,0360625 psi 2, 3, 4, 5 and 6 0,00248642 bar 3, 4, 5 and 6 2,48642 mbar 1, 2, 3 and 4 2,53545 gf/cm2 1, 2, 3 and 4 0,00253545 kg/cm2 3, 4, 5 and 6 248,642 Pa 1 0,248642 kPa 1, 2, 3 and 4 1,86947 Torr @ 0 oC 1, 2, 3 and 4 0,00245391 atm 3, 4, 5 and 6 0,000248642 MPa 4, 5 and 6 0,998205 inH2O @ 4 oC 1, 2, 3 and 4 25,3545 mmH2O @ 4oC 1 and 2 0,0254 mH2O @ 20 oC 1, 2, 3 and 4 0,0253545 mH2O @ 4 oC 1, 2, 3 and 4

In applications where the LD301 will be used to measure variables other than pressure or in the cases where a relative adjustment has been selected, the new unit may be displayed by means of the User Unit feature. This is the case of measurements such as level, volume, and flow rate or mass flow obtained indirectly from pressure measurements.

The User Unit is calculated adopting the working range limits as a reference, which is, defining a value corresponding to 0% and another corresponding to 100% of the measurement:

 0% - Desired readout when the pressure is equal to the Lower Value (PV% = 0%, or transmitter

mode output equal to 4 mA);

 100% - Desired readout when the pressure is equal to the Upper Value (PV% = 100%, or transmitter

mode output equal to 20 mA).

NOTE

Table 3.1 – Available Pressure Units

The user unit may be selected from a list of options included in the LD301. Table 3.2 makes it possible

to associate the new measurement to the new unit so that all supervisory systems fitted the HART protocol can access the special unit included in this table. The user will be responsible for the consistency of such information. The LD301 does not verify if the values corresponding to the 0% and 100% inserted by the user are compatible with the selected unit.

VARIABLE UNITS

inH

O, inHg, ftH2O, mmH2O, mmHg, psi, bar, mbar, gf/cm2, kgf/cm2, Pascal,

Pressure Volumetric Flow

Velocity Volume Level Mass Mass Flow Density Others special

Torriceli, atm, Mpa, inH ft

/m, gal/mim, min, Gal/m, m3/h, gal/s, I/s, MI/d, ft3/d, m3/s, m/d, Ga/h, Ga/d, ft3/

h, m

/min, bbl/s, bbl/min, bbl/d, gal/s, I/h, gal/d.

ft/s, m/s, m/h. gal, litro, Gal, m ft, m, in, cm, mm. grama, kg, Ton, lb, Sh ton, Lton. g/s, g/min, g/h, kg/s, kg/m, kg/h, kg/d, Ton/m, Ton/h, Ton/d, lb/s, lb/m, lb/h, lb/d

SGU, g/m

, kg/m3, g/ml, kg/l, Twad, Brix, Baum L, API, % Solw, % Solv, Ball. CSo, cPo, mA, %. 5 caracteres. (See HART® Special Units in section 5).

Table 3.2 – Available User Units

Should a special unit other than those presented on Table 3.2 be required, the LD301 allows the user to create a new unit by entering up to 5 alphanumeric digits. The LD301 includes an internal feature to enable and disable the User Unit.

Example: transmitter LD301 is connected to a horizontal cylindrical tank (6 meters long and 2 meters in diameter), linearized for volume measurement using camber table data in its linearization table. Measurement is done at the high-pressure tap and the transmitter is located 250 mm below the support base. The fluid to be measured is water at 20 C. Tank volume is: [(.d2)/4].l = [(.22)/4].6 = 18.85 m3. The wet tap shall be subtracted from the measured pressure in order to obtain the tank level. Therefore, a calibration without reference shall be carried out, as follows:

In Calibration: Lower = 250 mmH Upper = 2250 mmH Pressure unit = mmH

In User Unit:

User Unit 0% = 0 User Unit 100% = 18.85 m³ User Unit = m

When activating the User's Unit, LD301 it will start to indicate the new measurement.

Transfer Function for Flow Measurement

The function can be used to linearize the measured pressure to flow or volume. The following functions are available:

 Use the lowest required damping to prevent measurement delays;  If the square root extraction for flow measurement is carried out externally by other loop element, do

not enable this function on the transmitter

SQRT - Square Root. Considering the pressure input X varying between 0 and 100%, the output will be

The Square Root has an adjustable cutoff point. Below this point the output is linear, if the cutoff mode is bumpless with the differential pressure as indicated by the Figure 3.5. If the cutoff mode is hard the output will be 0% below the cutoff point. The default value for Cutoff is 6% of ranged pressure input. The maximum value for cutoff is 100%. Cutoff is used to limit the high gain, which results from square root extraction on small values. This gives a more stable reading at low flows.

x10 . This function is used in flow measurement with, e.g., orifice or Venturi tube etc.

O @ 4 oC, mmH2O @ 4 oC, mH2O, mH2O @ 4 oC.

, bbl, bush, Yd3, Pé3, In3, hl.

NOTE

Configuration

3.9



LD301 - Operation and Maintenance, Instruction Manual

In order to find the square root, the LD301 configurable parameters are: cutoff point defined at a certain pressure expressed as % and the cutoff mode, hard or bumpless.

OUTPUT

100%

Y = 10 x

BUMPLESS HARD



CUTOFF

Figure 3.5 – Square Root curve with Cutoff point

POINT

100%

CALIBRATE SPAN

NOTE

In bumpless cutoff mode the gain below the cutoff point is given by the equation:

G10

cutoff

For example, at 1% the gain is 10, i.e., a 0.1% error in differential pressure, gives a 1% error in Flow reading. The lower the cutoff, the higher is the gain.

The measurement of the bidirectional flow is useful when it is needed to measure the flow in the pipe in both directions. For example, in tank maneuvering there are several pipes where the direction of the fluid may vary. In this case, LD301 has the bidirectional flow measurement function. This function treats the flow, no matter what its direction is, as if it w e re positive. Thus, it is possible to extract the square root and measure the bidirectional flow.

 SQRT**3

The output will be flumes.

 SQRT**5

open channel Flow measurement with V-notch weirs.

It is possible to combine the previous functions with a table. The flow can be corrected according to the table to compensate, for example, the variation of Reynolds number at the flow measurement.

 TABLE - The output is a curve formed by 16 points. These points may be edited directly on the XY

Table of the LD301. For example, it may be used as a camber table for tanks in applications where the tank volume is not linear in relation to the measured pressure;

 SQRT & TABLE

additional compensation of, e.g., varying Reynolds number.

 SQRT**3 & TABLE  SQRT**5 & TABLE - Square Root of the Fifth Power AND TABLE.

 TABLE & SQRT – This function provides bidirectional flow measurement (piping flow measurement

in both ways). This function is available for version 6.05 or above firmware.

Example:

There is a flow on the positive direction (high pressure on the H side) with a 0 to 400 mbar DP and a flow on the negative direction (high pressure on the L side) from 0 to 100 mbar. For these data make the range lower value equal to -100 mbar, complete the table below, and always including the 0 per cent pressure value, namely 20 per cent. Insert the data on the transmitter.

- Square Root of the Third Power;

1.0 x . This function is used in open channel Flow measurement with weirs or

- Square Root of the Fifth Power. The output will be

- Square root and Table. Same application as square roots, but also allows

- Square Root of the Third Power AND TABLE;

001.0 x . This function is used in

3.10

To configure a symmetrical bidirectional flow double the number of calibration points to get a better performance.

Next, configure the cutting point. Refer to the previous Root item.

Table Points

If the option TABLE is selected, the output will follow a curve given in the option TABLE POINTS. If the user wants to have your 4-20 mA proportional to the fluid volume or mass inside a tank, he must transform the pressure measurement "X" into volume (or mass) "Y" using the tank strapping table, as the example shown in Table 3.3.

POINTS

1 2 3 4 5 6 7 8

. 15 16

As shown on the previous example, the points may be freely distributed for any desired value of X. In order to achieve a better linearization, the distribution should be concentrated in the less linear parts of the measurement.

The LD301 includes an internal feature to enable and disable the Linearization Table.

Totalization Configuration

When the LD301 works in flow applications it is often desirable to totalize the flow in order to know the accumulated volume or mass that has flown through the pipe/channel.

The totalizer integrates the PV% along time, working with a time scheduling based on seconds, as per the following formula:

The method uses such totalization and, through three parameters (MAXIMUM FLOWRATE, TOTAL INCREMENT and TOTAL UNIT), converts it to the user-defined totalizing unit:

 MAXIMUM FLOW RATE - this is the maximum flow rate expressed in volume or mass units per

second, corresponding to the measurement (PV%=100%). For example: m3/s, bbl/s, kg/s, lb/s;

X Y

0 % (-100 mbar) 100 %

20 % (0 mbar) 0 %

100 % (400 mbar) 100 %

NOTE

LEVEL

(PRESSURE)

- -10 % - -0.62 % 250 mmH 450 mmH 750 mmH

957.2 mmH 1050 mmH 1150 mmH 1250 mmH

2250 mmH

TOT %

O 0 % 0 m3 0 %

O 10 % 0.98 m3 5.22 %

O 25 % 2.90 m3 15.38 %

O 35.36 % 4.71 m3 25 %

O 40 % 7.04 m3 37.36 %

O 45 % 8.23 m3 43.65 %

O 50 % 9.42 m3 50 %

- 110 % - 106 %

Table 3.3 - Tank Strapping Table





X VOLUME Y

. 100 % 18.85 m

FLOWRATEMAXIMUM

INCREMENTONTOTALIZATI

Configuration

100 %

dtPV

3.11

LD301 - Operation and Maintenance, Instruction Manual

 TOTALIZATION INCREMENT - this is used to convert the flow rate base unit into a multiple unit of

mass or volume. For example, a flow rate totalized in gallons/s may be converted to a volume in m3; a mass flow rate of g/s may be converted to kilos, etc.

 TOTALIZATION UNIT - this is the engineering unit. It shall be associated to the totalized value. It

may be a standard unit or a special unit with up to five characters.

The totalizer shall be disabled so that any of these parameters can be configured.

The largest totalized value is 99.999.999 totalizing units. When the totalization is displayed, the most significant part is shown on the numeric field, and the less significant part is shown on the alphanumeric field. Figure 3.6 shows a typical display indication.

F(t) indication is activated every time the totalized value is shown on the digital display.

WARNING

NOTE

F ( t )

+ SIGNIFICANT

- SIGNIFICANT

Figure 3.6 – Typical Monitoring Mode Display Showing the Total, in this case 19.6708.23

The following services are associated with the Totalizer:

 INITIALIZATION - Totalization is reinitialized from value "0";  ENABLING / DISABLING - this allows the totalization function to be enabled or disabled.

From Version V6.00 on, with the use of the new main board, the totalized value is persistent, i.e., there is no longer the risk of losing this information in case of power failure.

Example: A differential pressure of 0 - 20 inH2O represents a flow of 0 - 6800 dm3/minute. In CONF set Lower = 0 inH2O and Upper = 20 inH2O. In order to adjust the MAX._FLOW, the maximum flow must be converted to cubic decimeters per

second: 6800 / 60 = 113.3 dm3 /s. The selection of the totalization unit (U_TOTAL) is made in function of the maximum flow and the

minimum time allowable for the counter overrun, i.e., the time required for the totalization to reach

99.999.999. In the example, if U_TOTAL = 1, the totalization increment is 1 dm3. The time required for the overrun

with maximum flow is 245 hours, 10 minutes and 12.5 seconds. On the other hand, in case a TOTALIZATION INCREMENT equal to 10 is used, the totalized unit will be

deciliter (dal) and the totalizer will receive one increment at every 10 dm flow rate (113.3 dm hours, 42 minutes and 5.243 seconds.

PID Controller Configuration

The LD301 may be factory -configured to work as Transmitter only or as Transmitter / Controller. In case the LD301 is configured as a Transmitter / Controller, the end user may change its operation mode at any time simply by configuring an internal status variable.

As a PID Controller, the LD301 may run a PID type control algorithm, where its 4 to 20 mA will represent the status of the Manipulated variable (MV). In such a mode, output is 4 mA when the MV = 0% and 20 mA when MV= 100%.

WARNING

/s), the totalizer will reach its maximum value and return to zero in 102 days, 3

. Considering the maximum

3.12

Configuration





The PID implementation algorithm is:

)dPV/dt Td dt e1/Tr (e Kp MV

Where:

e(t) = PV-SP (direct) SP-PV (reverse) SP = Setpoint PV = Process Variable (Pressure, Level, Flow, etc.) Kp = Proportional Gain Tr = Integration Time Td = Derivative Time MV = Manipulated Variable (output)

The three configuration groups below are pertinent to the PID controller:

 SAFETY LIMITS - this group enables the configuration of: Safety Output, Output Rate and Output

Lower and Upper Limits. The Safety Output defines the value of the output in the case of equipment failure. Output Rate is the maximum variation Rate allowed for the output, expressed in %/s. The Lower and Upper Limits define the output range.

 TUNING - this group enables the PID tuning to be performed. The following parameters may be

adjusted: Kp, Tr and Td. Parameter Kp is the proportional gain (not the proportional band) that controls the PID proportional

action. It may be adjusted from 0 to 100. Parameter Tr is the integral time that controls the PID integral action. It may be adjusted from 0 to

999 minutes per repetition. Parameter Td is the derivative time controlling the PID derivative action. It may be adjusted from 0

to 999 seconds.

All these parameters accept zero as input. Such value simply nullifies the corresponding PID control actions.

 OPERATION MODES - this group enables the configuration of: Control Action, Setpoint Tracking

and Power On. The Control Action Mode enables the selection of the desired output action: direct or reverse. In

direct action, a PV increase causes an output increase; in reverse action, a PV increase causes an output decrease.

When the Setpoint Tracking mode is enabled, it is possible for the Setpoint to follow the PV while in Manual Control. Thus, when control passes to Auto, the Setpoint value will be that of the last PV prior to the switching.

When the PID is enabled, the Power On mode allows the adjustment of the mode in which the PID controls shall return after a power failure: Manual mode, Automatic mode or the last mode prior to the power failure.

 TABLE – If the table option is selected, the MV output will follow a curve according to the values

typed in the LD301’s characterization table. The points can freely be configured as percentage values. For a better linearization, it is recommendable that the points are the closest possible , in the less linear regions of the curve. The LD301 has an internal variable to enable and disable the characterization table of the MV output of the PID.

Equipment Configuration

The LD301 enables the configuration not only of its operational services, but of the instrument itself. This group includes services related to: Input Filter, Burnout, Addressing, Display Indication, Writing Protection and Passwords.

 INPUT FILTER - The Input Filter, also referenced to as damping, is a first class digital filter

implemented by the firmware. User configurable from any value higher than zero seconds in addition to intrinsic sensor response time (0.2 s) (via digital communication). The transmitter mechanical damping is 0.2 seconds.

NOTE

3.13

LD301 - Operation and Maintenance, Instruction Manual

 BURN OUT - The output current may be programmed to go to the maximum limit of 21 mA (Full

Scale) or to the minimum limit of 3.6 mA in case of transmitter failure. Configuring the BURNOUT parameter for Upper or Lower may do this.

The BURNOUT configuration is only valid in the transmitter mode. When a failure occurs in the PID mode, the output is driven to a safety Output value, between 3.8 and 20.5 mA.

 ADDRESSING - The LD301 includes a variable to define the equipment address in a HART

network. Addresses may go from value "0" to "15"; addresses from "1" to "15" are specific addresses for multidrop connections. This means that, in a multidrop configuration, the LD301 will display the message MDROP for addresses "1" to "15".

The output current will be increased to 4 mA as the LD301 address, in the Transmitter mode, is altered to another value than "0" (this does not happen when the LD301 is configured in the Controller mode).

The LD301 is factory-configured with address "0".

 DISPLAY INDICATION - the LD301 digital display is comprised of three distinct fields: an

information field with icons indicating the active configuration status, a 4 ½ digit numeric field for value indication and a 5 digit alphanumeric field for units and status information.

The LD301 may work with up to two display configurations to be alternately displayed at 3 second intervals. Parameters that may be selected for visualization are those listed on Table 3.4, below.

PARAMETER DESCRIPTION

CURRENT PV% PV

(*)

MV% PR TEMP TOTAL

(*)

SP%

(*)

ER% NONE

Current in mille amperes. Process Variable in percentage. Process Variable in engineering units. Output in percentage. Pressure in pressure unit. Ambient temperature. Total accumulated by the totalizer. Setpoint in percentage. Setpoint in engineering units. Error in percentage (PV% - SP %). Used to cancel the second indication.

Items marked with an asterisk can only be selected in the PID mode. Total can only be selected if enabled.

 WRITING PROTECTION - This feature is used to protect the transmitter configuration from changes

via communication. All configuration data are writing-protected. The LD301 includes two write protection mechanisms: software and hardware locking; software

locking has higher priority. When the LD301 writing software protection mechanism is enabled, it is possible, by means of

specific commands, to enable or disable the write protection.

 PASSWORDS - this service enables the user to modify the operation passwords used in the LD301.

Each password defines the access for a priority level (1 to 3); such configuration is stored in the LD301 EEPROM. Password Level 3 is hierarchically superior to password level 2, which is superior to level 1. The levels 1 and 2 are available for external access allowing configurator to create its proper access structure.

NOTE

Table 3.4 – Variables for Display Indication

NOTE



3.14

Equipment Maintenance

Here are grouped maintenance services related with the collection of information required for equipment maintenance. The following services are available: Order Code, Serial Number, Operation Counter and Backup/Restore.

 ORDER CODE - The Order Code is the one used for purchasing the equipment, in accordance with

the User specification. There are 26 characters available in the LD301 to define this code.

EXAMPLE:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

LD301 D2 1 0 H 1 I B U 0 0 P 0 1 0 I 1 A 0 1 0 / BU Y2 Y5 P2 F1

# OPTION DESCRIPTION

1 LD301 2 D2 3 1 4 0 5 H 6 1 7 I 8 B

9 U 10 0 11 0 12 P 13 0 14 2 15 0 16 I

17 1 18 A

19 0 20 1 21 0 22 BU 23 Y2 24 Y5 25 P2 26 F1

 SERIAL NUMBER - Three serial numbers are stored:

Circuit Number - This number is unique to each main circuit board and cannot be changed. Sensor Number - The serial number of the sensor connected to the LD301 and cannot be

Transmitter Number - the number that is written at the identification plate in each transmitter.

The transmitter number must be changed whenever there is the main plate change to avoid communication problems.

 OP_COUNT - Every time a change is made, there is an increment in the respective change counter

for each monitored function, according to the table 3.6. The counter is cyclic, from 0 to 255. The monitored items are:

Configuration

Differential, Flow, and Level Transmitter. Differential, Range: -50 a 50 kPa. Stainless Steel 316L Diaphragm and Fill Fluid with Silicone Oil. Class of Standard performance. HART® Transmitter 4-20 mA. SIS: Safety Integrity System. Flanges, Adapters, and 316 Stainless steal Drain/Vent valves. Buna N O-Rings. Drain in up position. Process Connection: 1/4 - 18 NPT (Without Adapter). Without Special Cleaning. Flanges, nuts, and bolts Material: Plated Carbon Steel. Flange Threaded for accessories fixing (adapters, manifolds, etc): 7/16” UNF. With Digital Indicator. Electrical connection 1/2 NPT. 316 Blank conduit Plug. 316 Stainless Steel Blank conduit Plug. Mounting Blacket for 2” Pipe or surface mounting: Blacket and Accessories in Carbon Steel. Electronic Housing: Aluminum. Painting: N6, 5 Munsell Gray Polyester. Identification plate: FM: XP. IS, NI, DI, IP. TAG plate: with tag, when specified. Burn-out: full Scale. LCD1 Indication: Pressure (Engineering Units). LCD2 Indication: Temperature (Engineering Units). Available and enable PID. Transfer Function for flow measure: Square Root.

Table 3.5 – Differential Pressure Transmitter Ordering Code

changed. This number is read from the sensor every time a new sensor is inserted in the main board.

NOTE

3.15

LD301 - Operation and Maintenance, Instruction Manual

VARIABLE DESCRIPTION

Lower Value/Upper Value Function Trim_4mA

Trim_20mA Trim_Zero/Lower Trim Upper Pressure Temperature Trim

TRM/PID

Characterization

Multidrop Pswd/C-Level Totalization

Table 3.6 – Functions Monitored by the Operation Counter

 BACKUP

When the main board is changed, after assembling and powering it, the data saved in the sensor memory are automatically copied to the main board memory, allowing its operation.

 RESTORE

This option allows copying the data saved in the sensor memory to the main board memory. It also allows restoring to the main board the data stored in the sensor.

When any type of calibration is done.

When any change in the transference function is done, e.g., linear, square root, const, table.

When the current trim is done at 4mA. When the current trim is done at 20mA. When pressure trim is done at Zero or Lower Pressure. When the trim is done at Upper Pressure.

When any change in the Temperature Trim. When any change is made in the operation mode, i.e., from PID to TRM or vice-versa. When any change is made in any point of the pressure characterization table in trim mode. When any change is made in the communication mode, for example, multidrop or single transmitter.

When any change is made in the password or the level configuration.

When any change is made in the totalization, configuration or in the reset.

3.16

Section 4

For the transmitter configuration to be totally available, the configurators should be based on PC to be configurator, such as the Palm Top (HPC401).

ADJUSTMENT

The Magnetic Tool

PROGRAMMING USING LOCAL ADJUSTMENT

The digital display enables the local adjustment function.

The local adjustment function may be used only through the digital display. The LD301 on transmitter mode, without display and jumper-configured for simple mode, executes only the calibration function.

If it is on controller mode and without display, the local adjustment cannot be executed. On this situation and with the display connected, only the OPER and TOTAL functions may be executed.

Figure 4.1 shows the location of the local adjustment female pins to connect the Local Adjustment Jumpers.

NOTE

utilized (e.g., DDL – device description language), like for instance the CONF401, or the hand held

To select the function mode of the magnetic switches configure the jumpers located at the top of the main circuit board as indicated in Table 4.1.

SI/COM OFF/ON NOTE

Notes: 1 - If the hardware protection is s elec ted, the EEPROM will be protected.

2 - The local adjust m ent default condition is simple enabled and write protect disabled.

Figure 4.1 - Main Board with Jumpers

WRITE

PROTECT

Disables Disables Disables

1 Enables

Disables

Disables Disables

Table 4.1 – Local adjustment Selection

SIMPLE LOCAL

ADJUSTMENT

Disables Disables

Enables

COMPLETE

LOCAL

Disables

Enables

4.1

LD301 - Operation and Maintenance Instruction Manual

MAGNETIZED PART

Moves among options in

Activates the selected

NOTE

parts list.

The transmitter has, under the identification plate, holes for two magnetic switches activated by the magnetic tool (See Figure 4.2).

Figure 4.2 – Local Zero and Span Adjustment holes and Local Adjustment Switches

The holes are marked with Z (Zero) and S (Span) and from now on will be designated s imply by (Z) and (S), respectively. Table 4.2 show s the action performed by the magnetic tool while inserted in (Z) and (S) in accordance with the selected adjustment type.

Browsing the functions and their branches works as follows: 1 - Inserting the handle of the magnetic tool in (Z), the transmitter passes from the normal

measurement state to the transmitter configuration state. The transmitter software automatically starts to display the available functions in a cyclic routine. The group of functions displayed depends on the mode selected for the LD301, either Transmitter or Controller.

2 - In order to reach the desired option, browse the options, wait until they are displayed and move the

magnetic tool from (Z) to (S). Refer to Figure 4.3 – Local Adjustment Programming T ree , in order to know the position of the desired option. By placing the magnetic tool once again in (Z), it is possible to browse other options within this new branch.

3 - The procedure to reach the desired option is similar to the one described on the previous item, for

the whole hierarchical level of the programming tree.

ACTION

SIMPLE LOCAL ADJUSTMENT

TRANSMITTER MODE CONTROLLER MODE

Selects the Lower Range Value

Selects the Upper Range Value

OPERATION and TOTAL Activates the selected Functions

COMPLETE LOCAL

ADJUSTMENT

Moves among all the options

Functions

Table 4.2 - Local Adjustment Description

For LD301 versions prior to a V6.00, the digital display shall be number 214 - 0108 as per spare parts list for LD301 V5.XX. For LD301 versions V6.XX, the digital display shall be number 400-0559, as per the updated spare

Simple Local Adjust

4.2

The LD301 works differently when a simple local adjustment is selected in the transmitter mode and in the controller mode. In the transmitter mode, the simple local adjustment is used for Zero and Span calibration, and in the controller mode, it restricts the use of the configuration tree to the O PERAT ION and TOTALIZATION functions.

Zero and Span Reranging

On elevation or suppression measuring configure the user unit to facilitate the local reading.

When programming using local adjustment, the transmitter will not prompt "Co ntro l loo p sho uld b e in

et to return to auto after

configuration is completed.

The LD301 working in the transmitter mode can be very easily calibrated. It requires only Zero and Span adjustment in accordance with the working range.

To make these adjustments, the instrument must be configured as "transmitter" (XMTR). Via HART configurator or by using item "M ODE" in option "CONF" of the local adjustment; the ju mpers shall be configured for simple local adjustment. In case the LD301 display is not connected, the simple local adjustment is automatically activated.

Zero calibration with reference shall be done as follows:

 Apply the Lower Value pressure.  Wait for the pressure to stabilize.  Insert the magnetic tool in the ZERO adjustment hole. (See Figure 4.2)  Wait 2 seconds and soon the transmitter should be reading 4 mA.  Remove the tool.

Zero calibration with reference does not affect the span. In order to change the span, the following procedure shall be observed:

 Apply the Upper Value pressure.  Wait for the pressure to stabilize.  Insert the magnetic tool in the SPAN adjustment hole.  Wait 2 seconds . The transmitter should be reading 20 mA.  Remove the tool.

Zero adjustment causes zero elevation or suppression and a new upper value (URV) are calculated in accordance with the effective span. In case the resulting URV is higher than the Upper Limit Value (URL), the URV will be limited to the URL value, and the span will be automatically affected.

Programming Using Local Adjustment

NOTE

Complete Local Adjustment

The transmitter must be fitted with the digital display for this function to be enabled. The following functions are available for local adjustment: Constant Current , Table Points Adjustment, User Units, Fail-safe, Current Trim and Pressure Characterization Trim, Totalization Parameters; Address change and Some items of function INFORMATION

manual!" as it does when using the HART configurator for programming. Therefore it is a good idea, before configuration, to switch the loop to manual. And do not forg

Local Programming Tree

The local adjustment uses a tree structure where, by placing the magnetic tool in (Z) it is possible to browse the options of a branch and, by placing it in (S); details of the chosen option are shown. Figure

4.3 - Local Adjustment Programming Tree

WARNING

shows the LD301 available options.

4.3

LD301 - Operation and Maintenance Instruction Manual

Operation [OPER]

Figure 4.3 – Local Adjustment Programming Tree – Main Menu

Actuating in (Z) activates local adjustment. In the transmitter mode, options OPER and TUNE are disabled; therefore, the main branch starts at the CONF option.

OPERATION (OPER) - Is the option where the operation related parameters of the controller are configured: Auto/Manual, Setpoint and Manual output.

TUNING (TUNE) - Is the option where the PID-Algorithm related parameters are configured: Action, Kp, Tr and Td.

CONFIGURATION (CONF) - Is the option where the output and display related parameters are configured: unit, primary and secondary display, calibration, function and operation mode.

TOTALIZATION (TOTAL) - Is the option used to totalize flow in volume or mass units. TRIM (TRIM) - Is the option used to calibrate the "without reference" characterization and the digital

reading. ESCAPE (ESC) - Is the option used to go back to normal monitoring mode.

This adjustment option is applicable to the LD301 configured in the Controller mode. It allows the control state to be changed from Automatic to Manual and vice versa, and also to adjust the Setpoint and Manipulated Variable values. Figure 4.4 shows branch OPER with the available options.

4.4

Figure 4.4 – Local Adjustment Operating Tree

Programming Using Local Adjustment

OPERATION BRANCH (OPER)

Z: Moves to the next branch (TUNE). S: Enters the OPERATION branch, starting with function AUTO/ MANUAL.

Auto/Manual (A/M)

Z: Moves to the SETPOINT INCREASE function. S: Toggles controller status, Automatic to Manual or Manual to Automatic. A and M

indicate status.

Setpoint Adjustment (SP)

Z: Moves to the SETPOINT DECREASE function. S: Increases the setpoint until the magnetic tool is removed or 100% is reached.

Z: Moves to the MANIPULATED VARIABLE ADJUSTMENT function. S: Decreases the setpoint until the magnetic tool is removed or 0% is reached.

Manipulated Variable Adjustment (MV)

Z: Moves to the MANIPULATED VARIABLE DECREASE function. S: Increases the control output until the magnetic tool is removed or the upper output

limit is reached.

Z: Moves to the SAVE function. S: Decreases the control output until the magnetic tool is removed or the l ower out put l imit

is reached.

Save (SAVE)

Z: Moves to ESCAPE of the operation menu. S: Saves the setpoint and Manipulated Variable in the transmitter EEPR OM, for use as

power on SP and MV.

4.5

LD301 - Operation and Maintenance Instruction Manual

Escape (ESC)

Z: Moves to the AUTO/ MANUAL function. S: Escapes to the MAIN menu.

Tuning [TUNE]

This adjustment option is applicable to the LD301 configured in the Controller mode. It allows the control loop to be tuned, acting on the Proportional, Integral and Derivative terms, and also to alter the PID mode. The implemented algorithm is a PID type, with the following characteristics:

 The proportional action is given by the Proportional Gain and not by the proportional band.

Range: 0 - 100.

 Integral action is expressed in minutes per repetition. Range: 0 - 999 min/rep.  The derivative constant is obtained in seconds. Range 0 - 999 seconds.

It is possible to cancel the Integral and Derivative actions by adjusting Tr and Td, respectively to 0. Figure 4.5 shows branch TUNE with the available options.

TUNING BRANCH (TUNE)

Z: Moves to the CONFIGURATION branch. S: Enters the TUNING branch, starting with function KP-ADJUSTMENT, proportional

gain increase option.

Kp - Adjust (KP)

Z: Moves to the PROPORTIONAL GAIN DECREASE function. S: Increases the proportional gain until the magnetic tool is removed or 100 is reached.

Z: Moves to the TR_ADJUSTMENT function. S: Decreases the proportional gain until the magnetic tool is removed or 0. 0 is reac hed.

Figure 4.5 - Local Adjustment Tuning Tree

4.6

Programming Using Local Adjustment

Tr - Adjust (TR)

Z: Moves to the INTEGRAL TIME DECREASE function. S: Increases the integral time until the magnetic tool is removed or 999 minutes are

reached.

Z: Moves to the TD_ADJUSTMENT function, derivative time increase option. S: Decreases the integral time until the magnetic tool is removed or 0 minutes is

reached.

Td - Adjust (TD)

Z: Moves to the DERIVATIVE TIME DECREASE function. S: Increases the derivative time until the magnetic tool is removed or 999 seconds are

reached.

Z: Moves to the ACTION function. S: Decreases the derivative time until the magnetic tool is removed or 0 seconds is

reached.

Action (ACT)

Z: Moves to the SAVE function. S: Toggles the action direct to reverse or reverse to direct.

The far right character of the unit/function-field indicates the present mode: D = direct action R = reverse action

Save (SAVE)

Z: Moves to the ESCAPE to TUNING menu. S: Saves the KP, TR and TD constants in the transmitter EEPROM.

Escape (ESC)

Z: Moves to the KP-ADJUSTMENT function. S: Escapes to the MAIN menu.

4.7

LD301 - Operation and Maintenance Instruction Manual

Configuration [CONF]

This branch is common for both the Transmitter and the Controller modes. Configuration functions affect directly the 4-20 mA output current and the display indication. The configuration options implemented in this branch are the following:

 Selection of the variable to be shown on Display 1 and on Display 2.  Working range calibration for the Transmitter and the Controller. Options With and Without

Reference are available.

 Digital filter damping time configuration of the readout signal input.  Selection of the transference function to be applied to the measured variable.  Operational mode selection for the LD301: Transmitter or Controller.

Figure 4.6 shows branch CONF with the available options.

4.8

Figure 4.6 – Local Adjustment Configuration Tree

CONFIGURATION BRANCH (CONF)

Z: Moves to the TOTAL branch. S: Enters the CONFIGURATION branch, starting with function display (LCD_1).

Display 1 (LCD_1)

Z: Moves to the function Display 2 (LCD_2). S: Starts selection of variable to be indicated as primary display.

After activating (S), you can move around the options available in the follow ing table by activating (Z). See table 4.3.

The desired variable is activated using (S). Escape leav es primary variable unchanged.

Display 2 (LCD_2)

Display: LCD_1/LCD_2

Description

possible to select option None for Display 2.

Range (RANGE)

Programming Using Local Adjustment

Z: Moves to the RANGE function. S: Starts selection of variable to be indicated as secondary display.

The procedure for selection is the same as for LCD_1, above.

CO Analog Output Current in mA

MV (%) Output in percentage

PR Pressure in pressure unit

PV (%) Process Variable in percentage

PV Process Variable in user unit TE Temperature in Celsius degree

SP (%) Setpoint in percentage

SP Setpoint in user unit ER Error or Deviation in percentage TO Totalization in totalization unit

NONE - No variable on display (only LCD_2)

ESC Escape

Table 4.3 - Display Indication

NOTE

In the transmitter mode, only the PV%, CO, TE, TO and PV may be displayed. Besides, it is also

Function Calibration (RANGE) presents the calibratio n optio ns as a t ree branch, as described on Figur e

4.7.

RANGE BRANCH (RANGE)

Unit (UNIT)

Figure 4.7 – Local Range Tree

Z: Moves to the FUNCT function, CONF branch. S: Enters the RANGE branch, starting with the function UNIT.

Z: Moves to the LRV function, LRV decrease option. S: Start s selection of engineering unit for process variable and setpoint indication. After

activating (S), you can move around the options available in the table below by activ ating (Z). Using (S) activates the desired unit. Escape leaves the unit unchanged.

4.9

LD301 - Operation and Maintenance Instruction Manual

UNIT

DISPLAY

DESCRIPTION

InH2O InHg ftH2O mmH2O mmHg psi Bar Mbar g/cm2 k/cm2 Pa kPa Torr * atm ESC

inches water column at 20 inches mercury column at 0 feet water column at 20 millimeter water column at 20 millimeter mercury column at 0 pounds per square inches bar millibar grams per square centimeter quilograms per square centimeter Pascals quilo Pascals Torr at 0

C atmospheres escape

Table 4.4 – Units

* The Torr unit has been changed to mH

O @ 20 ºC for version 6.04 or greater.

Lower Range Value Adjustment without Reference (LRV)

Z: Moves to the LRV DECREASE function. S: Increases the Lower Value until the magnetic tool is removed or the maximum Lower

Value is reached.

Z: Moves to the URV ADJUSTMENT function. S: Decreases the Lower Value until the magnetic tool is removed or the minimum Low er

Value is reached.

Upper Range Value Adjust without Reference {URV}

Z: Moves to the URV DECREASE function. S: Increases the Upper Value until the magnetic tool is removed or the maximum Upper

Value is reached.

Z: Moves to the ZERO ADJUSTMENT function. S: Decreases the Upper Value until the magnetic tool is removed or the minimum U pper

Value is reached.

4.10

Zero Adjust with Reference {ZERO}

Z: Moves to the ZERO DECREASE function. S: Increases output in transmitter mode, decreases the Lower Pressure Value until t he

magnetic tool is removed or the minimum for the Lower Value is reached. The span is maintained.

Z: Moves to the SPAN ADJUSTMENT function. S: Decreases Output in transmitter mode, increases the Lower Pressure Value until the

magnetic tool is removed or the maximum for the Lower Value is reached. The span is maintained.

Span Adjust with Reference (SPAN)

Z: Moves to the SPAN DECREASE function. S: Increases the Output in transmitter mode, decreases the U pper Pressure Value until

the magnetic tool is removed or the minimum for the Upper Value is reached.

Z: Moves to the DAMPING function. S: Decreases the O utput in transmitter mode, increases the Upper Pressure Value until

the magnetic tool is removed or the maximum for the Upper Value is reached.

Damping (DAMP)

Z: Moves to the DAMPING DECREASE function. S: Increases the damping time constant until the magnetic tool is removed or 128

seconds are reached.

Z: Moves to the SAVE function. S: Decreases the damping time constant until the magnetic tool is removed or 0

seconds is reached.

Save (SAVE)

Z: Moves to the ESCAPE of RANGE menu. S: Saves the LRV, URV, ZE RO, S PAN and DA M P values in the tr ansmitter EEPRO M .

Programming Using Local Adjustment

4.11

LD301 - Operation and Maintenance Instruction Manual

Escape (ESC)

Z: Moves to the UNIT function. S: Escapes to the FUNCT menu, of the MAIN menu.

Function (FUNCT)

Z: Moves to the MODE function. S: Starts selection of transfer function. After activating the switch in the hole (S), you

can move around the available options in the table 4.5 by activating (Z).

DISPLAY DESCRIPTION

LINE Linear to Pressure

FUNCTIONS

The desired function is activated using (S). Escape leaves function unchanged.

Escape (ESC)

Operation Mode (MODE)

SQR

SQR3

SQR5

TABLE 16 Point Table SQTB

SQ3TB

SQ5TB

+ 16 Point Table

ESC escape

Table 4.5 – Functions

Z: Moves to the LINE function. S: Escapes to the MODE function.

Z: Moves to the ESCAPE to CONF menu. S: This function is protected by a "password," when prompted PSWD, enter the

password. The password code is entered by inserting and removing the magnetic tool twice in (S). The first time, the password value is changed from 0 to 1, and the second time XMTR/PID is shown, meaning that the password w as correct and that the branch is entered and the setting changed.

4.12

After entering the "password," you can move around the options listed in the table below using (Z). T o select the desired option, activate (S). See Table 4.6.

Escape (ESC)

Totalization [TOTAL]

This branch is common for both the Transmitter and the Controller modes. Totaliz ation pa ramet ers are configured via HART Configurator, because it requires a more elaborat e human-machine interface , as described on Section 3. The functions available in this branch are directly related with the totalized value, these being stopping or continuing the totalization process and zeroing the totaliz ed value. See Figure 4.8.

Programming Using Local Adjustment

OPERATION MODES

DISPLAY DESCRIPTION

XMTR Transmitter

PID Controller

ESC escape

Table 4.6 - Operation Modes

Z: Recycles back to the function Display 1 (LCD_1). S: Escapes to the MAIN menu.

Totalization Branch (TOTAL)

Totalization ON-OFF (TOTAL)

Figure 4.8 – Local Totalization Tree

Z: Moves to the Pressure TRIM branch. S: Enters the totalization branch, starting with function Total on/ off.

Z: Moves to the RESET function. S: Toggles the totalization On to Off or Off to On.

4.13

LD301 - Operation and Maintenance Instruction Manual

PROTECTED BY PASSWORD. THE PASSWORD CODE IS SIMILAR

THAT DESCRIBED FOR THE OPERATION MODE.

SAVE ESC

UPPER

s s

z z

UPPER

ZERO

LOWER

TRIM *

ESC

Reset Totalization (RESET)

Z: Moves to the ESCAPE from the totalization menu. S: Reset the totalization.

Escape (ESC)

Z: Moves to the TOTAL function. S: Escapes to the main menu.

Pressure Trim [TRIM]

This field of the tree is used to adjust the digital reading according to the applied pressure. The pressure TRIM differs from RANGING WITH REFERENCE, since the TRIM is used to correct the measure and RANGING WITH REFERENCE reach only the applied pressure with the output signal of 4 to 20 mA. Figure 4.9 shows the options available to run the pressure TRIM.

TRIM BRANCH (TRIM)

Zero Pressure Trim (ZERO)

Lower Pressure Trim (Lower)

4.14

Figure 4.9 – Pressure Trim Tree

Z: Moves to ESC function. S: These functions are protected by a "password." When prompted, PSWD activates (S) 2

times to proceed. After entering the password, the TRIM branch starting with the Zero Trim function is accessed.

Z: Moves to the LOWER pressure TRIM function. S: Trims the transmitter internal reference to read 0 at the applied pressure.

:Moves to option DECREASES THE LOWER PRESSURE VALUE.

S: Adjusts the transmitter internal reference, increasing the displayed value that will be interpreted as the Lower Pressure value corresponding to the applied pressure.

Z: Moves on to function SAVE if the Lower Pressure Trim (LOW ER) is running or to the Upper Pressure Trim (UPPER).

S: Adjusts the transmitter internal reference, decreasing the displayed value that will be interpreted as the Lower Pressure value corresponding to the applied pressure.

Upper Pressure Trim (UPPER)

Z: Moves to the decrease upper pressure reading. S: Sets the transmitter internal reference increasing to the value on the display, which

is the reading of the applied pressure.

Z: Moves to the SAVE function. S: Sets the transmitter internal reference decreasing to the value on the display, which is

the reading of the applied pressure.

Save (SAVE)

Z: Moves to the ESCAPE from TRIM menu. S: Saves the UPPER and LOWER TRIM point in the transmitter EEPROM.

Escape (ESC)

Z: Moves to the ZERO TRIM function. S: Escapes to the MAIN menu.

Escape Local Adjustment [ESC]

This branch of the main tree is used to leave the Local Adjustment mode, placing the Transmitter or Controller in the monitoring mode

Z: Selects the OPERATION branch (Controller) or CONFIGURATION branch (Transmitter).

S: Escapes to NORMAL DISPLAY mode.

Programming Using Local Adjustment

4.15

LD301 - Operation and Maintenance Instruction Manual

4.16

Section 5

MAINTENANCE

General

Equipments installed in hazardous atmospheres must be inspected in compliance with the IEC6007917 standard.

Below, there are some important maintenance procedures that should be followed in order to have safer plant and easy maintenance.

In general, it is recommended that end users do not try to repair printed circuit boards. Spare circuit boards may be ordered from SMAR whenever necessary.

The sensor has been designed to operate for many years without malfunctions. Should the process application require periodic cleaning of the transmitter, the flanges may be easily removed and reinstalled.

Should the sensor eventually require maintenance, it may not be changed on the field. In this case, the possibly damaged sensor should be returned to SMAR for evaluation and, if necessary, repair. Refer to the "Returning Materials" item at the end of this Section.

Diagnostic using Configuration Tool

Error Messages

Should any problem be noticed regarding the transmitter output, the configurator can be used to verify what is the problem (see Table 5.1).

The configurator should be connected to the transmitter according to the wiring diagram shown on Section 1, Figures 1.7, 1.8 and 1.9.

When communicating using the CONFIGURATOR the user will be informed about any problem found by the transmitter self-diagnostics.

Table 5.1 presents a list of error messages with details for corrective actions that may be necessary.

NOTE

ERROR MESSAGES POTENTIAL SOURCE OF PROBLEM

UART RECEIVER FAILURE:

 PARITY ERROR  OVERRUN ERROR  ERROR CHECK SUM  FRAMING ERROR

CONFIGURATOR RECEIVES NO ANSWER FROM TRANSMITTER

CMD NOT IMPLEMENTED

 The line resistance is not according to load limitation.  Excessive noise or ripple in the line.  Low level signal.  Interface damaged.  Power supply with inadequate voltage.

 Transmitter line resistance is not according to load limitation.  Transmitter not powered.  Interface not connected or damaged.  Repeated bus address.  Transmitter polarity is reversed.  Interface damaged.  Power supply with inadequate voltage.  Software version not compatible between configurator and transmitter.  Configurator is trying to carry out a LD301 specific command in a transmitter from

another manufacturer.

TRANSMITTER BUSY XMTR MALFUNCTION COLD START

 Transmitter carrying out an important task, e.g., local adjustment.  Sensor disconnected.  Sensor failure.  Start-up or Reset due to power supplies failure.

5.1

LD301 - Operation and Maintenance Instruction Manual

ERROR MESSAGES POTENTIAL SOURCE OF PROBLEM

OUTPUT FIXED

OUTPUT SATURATED

SV OUT OF LIMITS

PV OUT OF LIMITS

LOWER RANGE VALUE TOO HIGH

LOWER RANGE VALUE TOO LOW

UPPER RANGE VALUE TOO HIGH

UPPER RANGE VALUE TOO LOW

UPPER & LOWER RANGE VALUES OUT OF LIMITS

SPAN TOO SMALL APPLIED PRESURE TOO HIGH

APPLIED PRESURE TOO LOW EXCESS CORRECTION PASSED PARAMETER TOO

LARGE PASSED PARAMETER TOO

SMALL

 Output in Constant Mode.  Transmitter in Multidrop mode.  Pressure out of calibrated Span or in fail-safe state (Output current in 3.8 or 20.5

mA).

 Temperature out of operating limits.  Temperature sensor damaged.  Pressure out of operation limits.  Sensor damaged or sensor module not connected.  Transmitter with false configuration.

 Lower value exceeds 24% of the Upper Range Limit.

 Lower value exceeds 24% of the Lower Range Limit.

 Upper value exceeds 24% of the Upper Range Limit.

 Upper value exceeds 24% of the Lower Range Limit.

 Lower and Upper Values are out of the sensor range limits.

 The difference, between the Lower and Upper values is less than the 0.75 x (minimum

span).

 The pressure applied was above the 24% upper range limit.  The pressure applied was below the 24% lower range limit.  The trim value entered exceeded the factory-characterized value by more than 10%.

 Parameter above operating limits.

 Parameter below operating limits.

Table 5.1 - Error Messages and Potential Source

Diagnostic via Transmitter

D0 and M0 ranges are available only for 6.05 versions or greater.

Symptom: NO LINE CURRENT Probable Source of Trouble:

 Transmitter Connections

 Check wiring polarity and continuity.  Check for shorts or ground loops.  Check if the power supply connector is connected to main board.

 Power Supply

 Check power supply output. The voltage must be between 12 and 45 Vdc at transmitter

terminals.

 Electronic Circuit Failure

 Check the main board for defect by using a spare one.

NOTE

5.2

Maintenance

Symptom: NO COMMUNICATION

Probable Source of Trouble:

 Terminal Connections

 Check the terminal interface connection of the configurator.  Check if the interface is connected to the wires leading to the transmitter or to the terminals

[ + ] and [ - ].

 Check if the interface is HPI311 – M5P models (for Hart protocol).

 Transmitter Connections

 Check if connections are according to wiring diagram.  Check if there is resistance in the 250 Ω line. See load limitation in Section 1.

 Power Supply

 Check output of power supply. The voltage at the LD301 terminals must be between 12 and 45

Vdc, and ripple less than 500 mV.

 Electronic Circuit Failure

 Locate the failure by alternately testing the transmitter circuit and the interface with spare parts.

 Transmitter Address

 Check if the transmitter address is compatible with the one expected by the configurator.

Symptom: CURRENT in 21.0 mA or 3.6 mA Probable Source of Trouble:

 Pressure Tap (Piping)

 Verify if blocking valves are fully open.  Check for gas in liquid lines or for liquid in dry lines.  Check the specific gravity of process fluid.  Check process flanges for sediments.  Check the pressure connection.  Check if bypass valves are closed.  Check if pressure applied is not above upper limit of the transmitter range.

 Sensor to Main Circuit Connection

 Sensor connection to the Main Board.

 Check connection (male and female connectors).

 Electronic Circuit Failure

 Check the sensor circuit for damage by replacing it with a spare one.  Replace sensor.

Symptom: INCORRECT OUTPUT

Probable Source of Trouble:

 Transmitter Connections

 Check power supply voltage.  Check for intermittent short circuits, open circuits and grounding problems.

 Noise Measurement Fluid

 Adjust damping

 Pressure Tap

 Check for gas in liquid lines and for liquid in steam or gases lines.  Check the integrity of the circuit by replacing it with a spare one.

 Calibration

 Check calibration of the transmitter.

5.3

LD301 - Operation and Maintenance Instruction Manual

A 21.0 or 3.6 mA current indicates that the transmitter is in Burnout (TRM) or safety output (PID). Use the configurator to investigate the source of the problem.

Symptom: DISPLAY INDICATES "FAIL SENS"

NOTE

Probable Source of Trouble:

 Sensor Connection to the Main Board

Check the connection (flat cable, male and female connectors).

 Type of Sensor Connected to the Main Board

Check if the sensor connected to the main board is the one specified for the LD301 model: Sensor type shall be hyper - High Performance.

 Electronic Circuit Failure

Check if the sensor set is damaged, replacing it for a spare one.

Disassembly Procedure

Do not disassemble with power on.

Figure 5.1 shows a transmitter exploded view and will help you to visualize the following:

Sensor

In order to have access to the sensor (27) for cleaning purposes, the transmitter should be removed from its process connections. The transmitter should be isolated from the process by means of manifolds or valves; then, the drain (23) must be opened to vent any remaining pressure.

After this, the transmitter may be removed from the standpipe. The flange bolts (18) may now be loosened, one at a time. After removing bolts and flanges (17), the isolating diaphragms will be easily accessible for cleaning.

Cleaning should be done carefully in order to avoid damaging the delicate isolating diaphragms. Use of a soft cloth and a nonacid solution is recommended.

To remove the sensor from the electronic housing, the electrical connections (in the field terminal side) and the main board connector must be disconnected.

Loosen the hex screw (8) and carefully unscrew the electronic housing from the sensor, observing if the flat cable is not excessively twisted.

WARNING

To avoid damage do not rotate the electronic housing more than 270º starting from the fully threaded without disconnecting the electronic circuit from the sensor and from the power supply. See Figure 5.2.

Electronic Circuit

To remove the circuit board (6), loosen the two screws (5), that anchor the board and hold the (7) spacers in the other side to avoid losing them.

The board has CMOS components, which may be damaged by electrostatic discharges. Observe correct procedures for handling CMOS components. It is also recommended to store the circuit boards in electrostatic-proof cases.

5.4

WARNING

Maintenance

Figure 5.1 – Exploded View

5.5

LD301 - Operation and Maintenance Instruction Manual

Pull the main board out of the housing and disconnect the power supply and the sensor connectors.

Reassembly Procedure

Do not assemble with power on.

Sensor

When mounting the sensor (27), make use of a new set of gaskets (19 & 20) compatible with the process fluid. The bolts, nuts, flanges and other parts should be inspected for corrosion or other eventual damage. Damaged parts should be replaced.

The O-rings should be lightly lubricated with silicon oil before they are fitted into place. Use halogen grease on applications having inert filling fluid. The flanges must be positioned on a flat surface. Insert the gaskets and Backup (28) (only for high pressure) in the flange according to figure 5.1. Set the four bolts (18) and tighten the nuts (22) initially by hand while keeping the flanges parallel through the whole mounting and finalize with an adequate tool.

High pressure transmitters A5, A6, M5, M6 and High static pressure H2, H3, H4, H5 and the sensors with tantalum diaphragm that use Buna-N or Viton O-ring must use a metallic backup Ring (28) to prevent extrusion of O-ring. Do not use the backup O-Ring when using Teflon O-Rings or flanges that have Kynar insets (PVDF).

Avoid bending the backup ring and inspect it for knits, cuts etc. Be careful when mounting it. The flat side, which shines more than the beveled side, shall be mounted against the O-ring (Figure 5.3).

Procedure for tightening the flange screws

With the flanges holding the O-Rings in place, insert the four bolts (18) and tight the nuts (22) finger tight, making sure the flanges remain parallel all the time.

Figure 5.2 – Sensor Safety Rotation

WARNING

O’RINGS AND BACKUP RINGS FOR HIGH PRESSURE

5.6

Maintenance

Figure 5.3 – Backup Ring Mounting

 Tighten one nut till the flange seats;

 Tighten the nut diagonally across with a torque of approximately 2.75 ±0.25 Kgf.m;

 Tighten the first nut with the same torque;

 Verify the flanges alignment;

 Check torque on the four bolts.

Should the adapters (26) be removed, it is recommended to replace gaskets (24) and to connect the adapters to the process flanges before coupling them to the sensor. Optimum torque is 2.75 ±0.25 Kgf.m.

The fitting of the sensor must be done with the main board out of the electronic housing. Mount the sensor to the housing turning it clockwise until it stops. Then turn it counterclockwise until the cover (1) is parallel to the process flange (17). Tighten the screw (8) to lock the body to the sensor.

Electronic Circuit

Plug sensor connector and power supply connector to main board. If there is a display, attach it to the main board by means of 4 screws (3). The display can be installed in any of the 4 possible positions (See Figure 5.4).

The ”” mark indicates up position. Pass the screws (5) through the main board holes (6) and the spacers (7) as shown on Figure 5.1 and

tighten them to the body. After tightening the protective cover (1), mounting procedure is complete. The transmitter is ready to be

energized and tested. It is recommended that adjustment be done on the ZERO TRIM and on the UPPER PRESSURE TRIM.

5.7

LD301 - Operation and Maintenance Instruction Manual

Figure 5.4 – Four Possible Positions of the Display

Interchangeability

In order to obtain an accurate and better temperature compensated response, each sensor is submitted to a characterization process and the specific data is stored in an EEPROM located in the sensor body.

The main board, in this operation, reads the sensor serial number and compares it with the number stored in the main board. In case they do not match, the circuit considers that the sensor has been changed and will probe the memory of the new sensor for the following information:

 Temperature compensation coefficients.  Sensor trim data, including 5-point characterization curve.  Sensor characteristics: type, range, diaphragm material and fill fluid.

Information not transferred during sensor replacement will remain unchanged in the main board memory. Thus, information such as Upper Value, Lower Value, Damping, Pressure Unit and replaceable transmitter parts (Flange, O-ring, etc.) shall be updated, depending whether the correct information is that of the sensor or the main board. In the case of a new sensor, the main board will have the most updated information; in the opposite case, the sensor will have the correct information. Depending on the situation, the updating shall be from one or the other.

Data transference from the main board to the sensor or vice versa can also be forced by function MAINT/BACKUP/READ FROM SENSOR.

Returning Materials

Should it become necessary to return the transmitter and/or configurator to SMAR, simply contact our office, informing the defective instrument serial number, and return it to our factory.

If it becomes necessary to return the transmitter and/or configurator to Smar, simply contact our office, informing the defective instrument's serial number, and return it to our factory. In order to speed up analysis and solution of the problem, the defective item should be returned with the Service Request Form (SRF – Appendix B) properly filled with a description of the failure observed and with as much details as possible. Other information concerning to the instrument operation, such as service and process conditions, is also helpful.

Instruments returned or to be revised outside the guarantee term should be accompanied by a purchase order or a quote request.

ACCESSORIES

ODERING CODE DESCRIPTION

SD-1 Palm*

HPC401* HPI311*

*For equipment updates and HPC401 software, just check: http://www.smarresearch.com.

Magnetic Tool for local adjustment.

16 Mbytes Palm Handheld, Including HPC401’s initialization and installation software.

HART

HPI311 for the Palm, including the configuration package for the Smar and generic transmitters.

HART

interface.

5.8

Maintenance

SPARE PARTS LIST FOR TRANSMITTER

DESCRIPTION OF PARTS

. 1/2 - 14 NPT

HOUSING, Aluminum (NOTE 2)

HOUSING, 316 Stainless Steel (NOTE 2)

COVER (Includes O-ring)

COVER WITH WINDOW FOR INDICATOR (Includes O-ring)

COVER LOCKING SCREW 9 204-0120 SENSOR LOCKING SCREW Without Head M6 Screw 8 400-1121 EXTERNAL GROUND SCREW 21 204-0124 IDENTIFICATION PLATE FIXING SCREW 12 204-0116 DISPLAY ( Included Screws ) 3 and 4 400-0559 TERMINAL BLOCK INSULATOR 13 400-0058 MAIN BOARD ( Display and mounting Kit Included ) - GLL 1071 6 400-0557 A MAIN BOARD ( Display and Mounting Kit not Included ) – GLL 1071 6 400-0558 A MAIN BOARD with Mounting Kit and without display - GLL 1071 6 400-0587 A FIXATION MAIN BOARD KIT ( Screws and Spacers )

PLUG

ADAPTOR FOR ELECTRIC CONNECTION 3/4 NPT female for 1/2 NPT male, SST 316 - 400-0812 DRAIN/ VENT VALVE 316 SST 30 400-0792

FLANGE (WITH HOLE FOR DRAIN/VENT)

FLANGE (WITH HOLE FOR DRAIN/VENT) setting and 7/16” UNF connection SAE J1926

FLANGE (WITHOUT HOLE FOR DRAIN/VENT)

BLANK FLANGE (FOR GAGE AND ABSOLUTE MODELS)

ADAPTER

O-RINGS (NOTE 3)

BACKUP RING (NOTE 3)

TERMINAL BLOCK INSULATOR SCREW

MAIN BOARD SCREW FOR HOUSING, Aluminum

MAIN BOARD SCREW FOR HOUSING, 316 SS

FLANGE BOLT

FLANGE NUT

ADAPTER BOLT

DRAIN/VENT SCREW

FLANGE PLUG (STOPPER)

MOUNTING BRACKET FOR 2" PIPE MOUNTING (NOTE 5)

LOCAL ADJUSTMENT PROTECTION CAP 11 204-0114 SENSOR 27

. M20 x 1.5 . PG 13.5 DIN

. 1/2 - 14 NPT . M20 x 1.5 . PG 13.5 DIN

. Aluminum . 316 SST . Aluminum . 316 SST

316 SST 5 and 7 400-0560

1/2 NPT Internal Hexagon Plug in Plated CS (Ex d) 1/2 NPT Internal Hexagon Plug in 304 SST (Ex d) M20 X 1.5 External Hexagon Plug in 316 SST (Ex d) PG 13.5 External Hexagon Plug in 316 SST (Ex d) 1/2 NPT Internal Socket Set Plug in Plated CS 1/2 NPT Internal Socket Set Plug in 304 SST

. Plated CS . SST 316 CF8M (ASTM – A351) . Hastelloy C276 (CW – 12MW, ASTM – A494) . Monel 400

. SST 316 CF8M (ASTM – A351) . Hastelloy C276 (CW – 12MW, ASTM – A494) . Monel 400

. Plated CS . SST 316 CF8M (ASTM – A351) . Hastelloy C276 (CW – 12MW, ASTM – A494) . Monel 400

. Plated CS . SST 316 CF8M (ASTM – A351)

. Plated CS . SST 316 . Hastelloy C276 . Monel 400

. Cover, BUNA-N . Neck, BUNA-N . Flange, BUNA-N . Flange, VITON . Flange, TEFLON . Flange, ETHYLENE/PROPYLENE . Flange, TEFLON spring loaded (for models A5, A6, M5, M6, H2, H3, H4 and H5) (NOTE 6) . Adapter, BUNA-N . Adapter, VITON . Adapter, TEFLON . Adapter, ETHYLENE/PROPYLENE

. HOUSING, Aluminum . HOUSING, 316 SST . Units With indicator . Units Without indicator . Units With indicator . Units Without indicator

. CS . SST 316

. CS . SST 316 . CS . SST 316

. SST 316 . Hastelloy C276 . Monel 400

. CS . SST 316 . CS with bolts, nuts, washers and U-clamp in 316SS

POSITION CODE CATEGORY (NOTE 1)

10 10 10

1 and 15 1 and 15

1 1

29 29 29 29 29 29

17 17 17 17

17 17 17

17 17 17 17

17 17

26 26 26 26

2 20 19 19 19 19 19

24 24 24 24

28 203-0710 B 14 14

5 18

18 22

22 25 25

23 23 23

16 16 16

204-0130 204-0131 204-0132

204-0133 204-0134 204-0135

204-0102 204-0105 204-0103 204-0106

400-0808 400-0809 400-0810

400-0811 400-0583-11 400-0583-12

204-0501

204-0502

204-0503

204-0504

400-1133

400-1134

400-1135

204-0511

204-0512

204-0513

204-0514

204-1101

204-1102

203-0601

203-0602

203-0603

203-0604

204-0122

204-0113

203-0401

203-0402

203-0403

203-0404

203-0405

203-0701

203-0702

203-0703

203-0704

304-0119

204-0119

304-0118

304-0117

204-0118

204-0117

203-0300

203-0310

203-0302

203-0312

203-0350

203-0351

203-1401

203-1402

203-1403

203-0552

203-0553

203-0554

203-0801

203-0802

203-0803

(NOTE 4)

B B B B B B B

B B B B

A A A

5.9

LD301 - Operation and Maintenance Instruction Manual

NOTE

( 1 ) For category A, it is recommended to keep, in stock, 25 parts installed for each set, and 20 for category B. ( 2 ) Includes Terminal Block, Screws, caps and Identification plate without certification. ( 3 ) O-rings and Backup Rings are packaged in packs of 12 units, except for spring loaded.

Smar Insulator Kit

Smar Insulator Kit Mounting

The Insulator Kit Smar prevents the generation of galvanic current between metals when in contact. The difference of potential between the metals generates this current that flows from the metal with higher potential to the metal with lower potential. This process in the presence of aqueous solution with salts, acids or bases can start the corrosion process, where the corroded metal is always the one with bigger potential (anode).

In the processes, when it is impossible to isolate the two potencialized metals, occurs the generation of galvanic current. This current will form free ions of hydrogen (H to start the corrosion and the migration of the Hydrogen to the diaphragm of the Remote Seal or of the Level Transmitter.

The figure 5.5 shows the following parts that constitute the Smar Insulator Kit: Teflon Gasket (6), Nonmetallic Insulating Sleeve (4), Mica Washers (3) and Steel Washers (2).

Mounting step by step: 1 – Insert all the Nonmetallic Insulating Sleeve (4) in the holes of the Sealed Flange (5);

2 – Put the Teflon Gasket (6) between the Flanges (5 e 7); 3 – Insert the Steel Washers (2) and the Mica Washers (3) in the bolts (1) 4 – Join the Flanges positioning its holes (5 and 7); 5 – Introduce the bolts in the holes of the flanges (5 and 7) and tighten the flanges with the nuts (8) 6 – Measure the resistance between the Sealed Flange (5) and the Flange of Process (7) that should be

tending to the infinite to check the efficiency of the Insulator Kit.

If the studs are used instead of the bolts, obey the same mounting sequence for the items 2, 3 and 4. This Insulator Kit can be applied with raised and flat face flanges. The Gasket must be made of Teflon when the Smar Insulator Kit is indicated.

( 4 ) To specify sensors, use the following tables. ( 5 ) Including U-Clamp, nuts, bolts and washers ( 6 ) For this type, O-Ring pack has 1 piece.

) in one of the solutions, with tendency

NOTE

5.10

Bolt

Steel Washer

Mica Washer

Nonmetallic Isolating Sleeve

4 5

Sealed Flange

Sealing Gasket in Teflon

Process Flange Nuts

Figure 5.5 – Insulator Kit Mounting

Maintenance

INSULATOR KIT SPARE PARTS: LD300L

ØN GROUP NORM

150

1”

1.1/2”

2”

3”

4”

DN25

DN40

DN50

DN80

DN100

40A

50A

80A

100A

300 400-0861-12X01 400-0861-12X11

600 400-0861-13X01 400-0861-13X11

150 400-0861-21X01 400-0861-21X11

300 400-0861-22X01 400-0861-22X11

600 400-0861-23X01 400-0861-23X11

150 400-0861-31X01 400-0861-31X11

300 400-0861-32X01 400-0861-32X11

600 400-0861-33X01 400-0861-33X11

150 400-0861-41X01 400-0861-41X11

300 400-0861-42X01 400-0861-42X11

600 400-0861-43X01 400-0861-43X11

150 400-0861-51X01 400-0861-51X11

300 400-0861-52X01 400-0861-52X11

600 400-0861-53X01 400-0861-53X11

PN10/40

PN10/40 400-0861-74X01 400-0861-74X11

PN10/40 400-0861-84X01 400-0861-84X11

PN10/40 400-0861-94X01 400-0861-94X11

PN16 400-0861-A8X01 400-0861-A8X11

PN40 400-0861-A4X01 400-0861-A4X11

20K

10K 400-0861-C5X01 400-0861-C5X11

40K 400-0861-C7X01 400-0861-C7X11

10K 400-0861-D5X01 400-0861-D5X11

20K 400-0861-D6X01 400-0861-D6X11

10K 400-0861-E5X01 400-0861-E5X11

MODELS WITHOUT EXTENSION MODELS WITH EXTENSION

LD300L / SR301T LD300L / SR301E

400-0861-11X01 400-0861-11X11

ANSI B 16.5

400-0861-64X01 400-0861-64X11

DIN EN1092-1

400-0861-B6X01 400-0861-B6X11

JIS B 2202

Table 5.2 – LD300L – Codes to the Spare Parts of the Insulator Kit

See Figure 5.5.

5.11

LD301 - Operation and Maintenance Instruction Manual

ØN GROUP NORM

1”

1.1/2” 2” 3” 4”

DN25 DN40 DN50

DN80 DN100 PN10/16 DN100 PN25/40

ALL ALL ALL ALL ALL ALL ALL ALL ALL

Table 5.3 – LD301L – Codes to the Spare parts of the Gasket

Sealing Gasket

SPARE PARTS: LD300L

GASKET

TEFLON COPPER GRAFOIL

400-0425 400-0426 400-0427

400-0428 400-0429 400-0430

400-0431 400-0432 400-0433

400-0434 400-0435 400-0436

ANSI-B16.5

400-0437 400-0438 400-0439

400-0440 400-0441 400-0442

400-0443 400-0444 400-0445

400-0446 400-0447 400-0448

400-0449 400-0450 400-0451

400-0452 400-0453 400-0454

EN 1092-1/2501

400-0455 400-0456 400-0457

Sealing Gasket

DRAIN VALVE

STAINLESS

STEEL 316L

400-0792

Sealing Gasket

Housing

Drain Val ve

MOUNTING WITH FF FLANGE

Figure 5.6 – Exploded View - Mounting with Gasket and Drain Valve

5.12

MOUNTING WITH PANCAKE

Housing

Drain Val ve

MOUNTING WITH RF FLANGE

Housing

Drain Val v

Maintenance

RTJ SPARE PARTS: LD300L (without extension)

DRAIN

VALVE

STAINLESS

STEEL 316L

400-0792

ØN GROUP NORM RING

1”

1.1/2”

2”

3”

4”

150 300 R16 400-0888

600 R16 400-0888 1500 R16 400-0888 2500 R18 400-0889

150 R19 400-0890

300 R20 400-0891

600 R20 400-0891 1500 R20 400-0891 2500 R23 400-0893

150 R22 400-0892

300 R23 400-0893

600 R23 400-0893 1500 R24 400-0894 2500 R26 400-0895

150 R29 400-0896

300 R31 400-0897

600 R31 400-0897

150 R36 400-0900

300 R37 400-0901

600 R37 400-0901

ANSI B 16.20 RTJ

R15 400-0887

METALLIC RING

STAINLESS

STEEL 316L

Table 5.4 – LD301L – Codes to the SST Metallic O’Ring

Figure 5.7 – Exploded View of LD300L (without extension)

O-RING

HOUSING

DRAIN VALVE

5.13

LD301 - Operation and Maintenance Instruction Manual

øN

3”

4”

CLASS NORM Ring

1500 2500 R32 400-0898 1500 R39 400-0903 2500 R38 400-0902

ANSI B 16.20 RTJ

Table 5.5 - LD300L – Special models for Gasket in Steel – Without Extension

Application with Halar

Technical Specification

Halar® is chemically one of the most resistant fluoropolymer. It is a thermoplastic of the melting process manufactured by Solvay Solexis, Inc. For its chemical structure, a 1:1 alternating ethylene copolymer and chlorinetrifluoroethylene, Halar

The diaphragms in 316L Stainless Steel covered with Halar aggressive liquids. They offer excellent resistance to the chemic and abrasion with a wide temperature range. Halar

does not contaminate liquids of high purity and it is not affected by most of corrosive chemists, usually found in the industries, including strong minerals, oxidant acids, alkalis, liquid oxygen and some organic solvents.

Halar

is trademark of Solvay Solexis, Inc.

Performance Specification

For the performance specification see the equation below:

[1% SPAN x (URL/SPAN)] - Included temperature error*

Diameters/Capillary Length:

- 2” ANSI B 16.5, DN 50 DIN, JIS 50 A, for seals up to 3 meters of capillary and level models (by inquiry).

- 3” ANSI B 16.5, DN 80 DIN, JIS 80 A, for seals up to 5 meters of capillary and level models.

- 4” ANSI B 16.5, DN 100 DIN, JIS 100 A, for seals up to 8 meters of capillary and level models.

*Temperature Limits:

+10 to 100°C; +101 to 150°C (by inquiry).

TPE – Total Probable Error (Software)

Software to calculate the assembly error of the Pressure Transmitters with the possible connections to the process.

TPE was developed to a fast and effective aid of the products related the pressure measurement. The users are the Applications Engineer and Commercial Areas. The customer can request a report of performance estimate to Smar.

This product allows doing simulations of possible assemblies, verifying important data as the error estimates of the response time, of capillary length analysis and mechanical resistance of diaphragms

with temperature variation. See an example in the Figure 5.8.

METALLIC RING

316L SST

R35 400-0899

® (ECTFE) offers an only combination of useful properties.

, are ideal for applications in contact with

5.14

Maintenance

Figure 5.8 – TPE Software Screen

Ordering Code for the Sensor

204 – 0301 SENSOR FOR DIFFERENTIAL , FLOW, GAGE, ABSOLUTE AND HIGH STATIC PRESSURE TRANSMITTER

COD

Type

Differential and Flow

Differential and Flow Differential and Flow

Differential and Flow

D4 M0

Gage

Gage Gage

Gage

M6 A1

Absolute

Absolute Absolute

Absolute

A6 H2

Differential – High Static Pressure

Differential – High Static Pressure Differential – High Static Pressure

Differential – High Static Pressure

COD.

Diaphragm Material and Fill Fluid

316 SST

Hastelloy C276 Hastelloy C276

Monel 400

Tantalum

Silicone Oil (4) Inert Oil Fluorolube (2) (5) Silicone Oil (1) (4) Inert Oil Fluorolube (1)(2)(5) Silicone Oil (1) (3) (4) Silicone Oil (3) (4)

Range Limits

Min. Max. Min. Max.

-1

-5

-50

-250

-2500

- 5

- 50

-100

- 0.1

-50

-250

-2500

-25

250

2500

-1

1 5

250

2500

25 40

250

2500

250

2500

8 9 A D E G

204 – 0301

D2 1

 TYPICAL MODEL NUMBER

NOTES

(1) Meets NACE MR – 01 – 75/ISO 15156 recommendations. (2) Not available for absolute models nor for vacuum applications. (3) Not available for range 0 and 1. (4) Silicone Oil is not recommended for oxygen (O

) or Chlorine service.

(5) Inert Fluid: Oxygen Compatibility, safe for oxygen service.

Min.

Unit

Span

0.05

kPa

0.13

kPa

0.42

kPa

2.08

kPa

20.83

kPa

0.05

kPa

0.13

kPa

0.42

kPa

2.08

kPa

20.83

kPa

0.21

Mpa

0.33

Mpa

2.00

kPa

2.50

kPa

5.00

kPa

20.83

kPa

0.21

Mpa

0.33

Mpa

0.42

kPa

2.08

kPa

20.83

kPa

0.21

Mpa

Tantalum 316L SST Monel 400 316L SST Hastelloy C276 Tantalum

Range Limits

-4

-20

-200

-14,7

-4

-20

-200

-14,7

0 0 0 0 0 0

-200

-14,7

Inert Oil Fluorolube (2)(3)(5) Fomblim Oil Fomblim Oil (1) (3) Inert Oil Krytox (3) (5) Inert Oil Krytox (1) (3) (5) Inert Oil Krytox (3) (5)

200

360

200

360 3600 5800

200

360 3600 5800

200

360 3600

Min.

Unit

Span

0,05 0,13 0,42 2,08

20,83

0,05 0,13 0,42 2,08

20,83

0,21 0,33

2,00 2,50 5,00

20,83

0,21 0,33

0,42 2,08

20,83

0,21

K M P Q R S

inH2O

NOTE: The range can be extended up to 0.75 LRL*

inH2O

and 1.2 URL* with small degradation of accuracy.

inH2O psi

*LRL = Lower Range Limit.

psi

*URL = Upper Range Limit.

inH2O inH2O inH2O psi psi psi psi

inH2O inH2O psi psi psi psi

inH

psi psi psi

Monel 400 Monel 400 Gold Plated Monel 400 Gold Plated 316 SST Hastelloy C276 Tantalum

Inert Oil Krytox (1) (3) (5) Silicone Oil (1) (3) (4) Inert Oil Krytox (1) (3) (5) Inert Oil Halocarbon 4.2 (2) (3) (5) Inert Oil Halocarbon 4.2 (2) (3) (5) Inert Oil Halocarbon 4.2 (2) (3) (5)

5.15

LD301 - Operation and Maintenance Instruction Manual

204-0301 SENSOR FOR FLANGED PRESSURE TRANSMITTER

Range Limits

COD.

Min. Max. Min. Max.

-50

-250

-2500

L4 L5

2500

-25000

Diaphragm material and Fill Fluid (Low Side)

COD.

316L SST

Hastelloy C276

Hastelloy C276 Monel 400

Tantalum

316L SST

Monel 400

COD.

Min.

Unit

Span

1.25

250

25000

Flange, Adapter and Drain/Vent Valves material (Low Side)

304L SST

Plated CS (Drain/Vent in Stainless Steel) (22)

Hastelloy C276 (CW – 12MW, ASTM – A494) (1) 316 SST – CF8M (ASTM – A351)

COD.

B E

kPa

2.08

kPa

20.83

kPa

208.3

kPa

Silicone Oil (2) Inert Oil Fluorolube (3) (21) Silicone Oil (1) (2) Inert Oil Fluorolube(1)(3)(21) Silicone Oil (1) (2) Silicone Oil (2) Inert Oil Fluorolube (3) (21) Fomblim Oil Fomblim Oil (1)

Wetted O’Ring Material (Low Side)

Without O’Rings Buna-N Ethylene – Propylene

Drain/Vent Position (Low Side)

COD

0 A Without Drain/Vent

Drain/Vent (Opposite to Process Connection)

COD.

Range limits

-200

-14,7

Process Connection (Low Side)

¼ - 18 NPT (Without Adapter)

1/2 - 14 NPT (Without Adapter)

Remote Seal (With Plug ) (7)

Process Connection (Level tap)

COD.

1” 150 # (ANSI B16.5) (24)

1” 300 # (ANSI B16.5) (24)

1” 600 # (ANSI B16.5) (24)

1.1/2” 150 # (ANSI B16.5)

1.1/2” 300 # (ANSI B16.5)

1.1/2” 600 # (ANSI B16.5)

2” 150 # (ANSI B16.5) 2” 300 # (ANSI B16.5)

2” 600 # (ANSI B16.5)

3” 150 # (ANSI B16.5)

3” 300 # (ANSI B16.5)

COD.

2 3 316 SST (Integral Flange)

Span

200

360

20,83

3600

Type and Flange Material ( Level Tap)

Hastelloy C276 (Integral Flange)

Extension Length

COD.

0 mm (0”)

50 mm (2”)

100 mm (4”)

COD.

Min.

0,42 2,08

0,21

Diaphragm Material / Extension (Level Tap)

304L SST / 304L SST 316L SST / 316 SST

Hastelloy C276 / 316 SST

Monel 400 / 316 SST

Tantalum / 316 SST (10)

Titanium / 316 SST (10)

COD.

204-0301

L2 1 I B U 0 1 2 2 1 1 1 T

Unit

Note: The range can be extended up to 0.75 LRL and 1.2 URL with small degradation of accuracy. The upper

inH2O

range value must be limited to the flange rating.

psi psi psi

316L SST

Hastelloy C276

Tantalum

Monel 400 Monel 400 Gold Plated

Monel 400 Gold Plated

316L SST

Hastelloy C276

Tantalum

Monel 400 (1)

316 SST – CF8M (ASTM – A351) (Drain/Vent in Hastelloy C276) (1)

316 SST – CF8M (ASTM – A351) Flange with PVDF (Kynar) insert (3) (4) (5)

Kalrez

Teflon Note: O’rings are not available on the sides with remote seals. Viton

D U Bottom

Top

1/2 - 14 NPT Axial with PVDF Insert (3) (4) (6)

Remote Seal (Low Volume Flange) (3) (7) 1/2 14 BSP (With Adapter)

3” 600 # (ANSI B16.5)

3” 600 # (ANSI B16.5 RTJ)

4” 150 # (ANSI B16.5)

4” 300 # (ANSI B16.5)

4” 600 # (ANSI B16.5)

DN 25 PN 10/40 (24) DN 40 PN 10/40

DN 50 PN 10/40

DN 80 PN 10/40

DN 100 PN 10/16

DN 100 PN 25/40

4 5 304 SST (Slip-on Flange)

316 SST (Slip-on Flange)

Fill Fluid

DC – 200/20 Silicone Oil

DC704 Silicone Oil

MO – 10 Fluorolube Oil (8) Krytox Oil

Neobee M20 Propylene Glycol Oil

Lower Housing Material

COD.

Without Lower Housing (12) 316 SST

Hastelloy C276

Super Duplex (UNS 32750) (11)

Duplex (UNS 31803) (11)

304L SST (11)

Gasket Material

COD.

Without Gasket

Teflon (Ptfe) Grafoil (Flexible lead)

Copper

316 L SST

Inert Oil Krytox (21) Inert Oil Krytox (1) (21) Inert Oil Krytox (21) Inert Oil Krytox (1) (21) Silicone Oil (1) (2) Inert Oil Krytox (1) (21) Inert Oil Halocarbon 4.2 (21) Inert Oil Halocarbon 4.2 (1) (21) Inert Oil Halocarbon 4.2 (21)

Note: For better Drain/Vent operation, vent valves are strongly recommended. Drain/Vent valve not available on the sides with remote seals.

Low Volume Flange For Level Welded

Without Connection (Mounting With Gage Flange)

Without Connection (Absolut Reference)

JIS 40A 20K (23)

JIS 50A 10K (23)

JIS 50A 40K (23)

JIS 50A 20K (23)

JIS 80A 10K (23)

JIS 80A 20K (23)

JIS 100A 10K (23)

JIS 100A 10K (23) User’s specification

6 Z Carbon Steel (Slip-on Flange)

User’s specification

150 mm (6”)

200 mm (8”) Note: Extension Material 316 SST

User’s specification

316L SST with Teflon Lining (For 2”and 3”) 316L SST Gold Plated

Tantalum with Teflon Lining

316L SST Halar Plated (20)

Hastelloy Teflon Plated

Glycerin + water (11)

Fomblim 06/06

Halocarbon 4.2 Syltherm 800 Oil

 TYPICAL MODEL NUMBER

5.16

204-0301 SENSOR FOR FLANGED PRESSURE TRANSMITTER (CONTINUATION)

Flanges Bolts and Nuts Material

CODE

Plated Carbon Steel (Default) (22)

A0 A1

316 SST

Carbon Steel (ASTM A193 B7M) (1) (22)

Flange thread for Fixing Accessories (Adapters, Manifolds, Mounting Brackets, etc)

CODE

7/16” UNF (Default) M10 X 1.5

Flange Facing Finish

CODE

Raised Face – RF (Default) Flat Face – FF

Ring Joint Face – RTJ (Only available for ANSI standard flange) (17)

Tongue Face (11)

Grooved Face (11)

Hastelloy C276

M12 X 1.75

204-0301 A0 D0 Q0

NOTES

( 1 ) Meets NACE MR – 01 – 75/ISO 15156 recommendations. ( 2 ) Silicone Oils not recommendations for Oxygen (O

service.

( 3 ) Not applicable for vacuum service. ( 4 ) Drain/Vent not applicable. ( 5 ) O’Ring should be Viton or Kalrez. ( 6 ) Maximum pressure 24 bar. ( 7 ) For remote Seal only 316 SST - CF8M (ASTM A3510 flange is

available (thread M12). ( 8 ) Fluorolube fill fluid is not available for Monel diaphragm. ( 9 ) Options not certified for hazardous locations. (10) Attention, check corrosion rate for the process, tantalum plate

0.1 mm, AISI 316L extension 3 to 6mm.

(11) Item by inquiry.

(12) Supplied without Gasket. (13) Without certification for Explosion proof certification or

Intrinsically safe.

(14) Limited values to 4 1/2 digits; limited unit to 5 characters. (15) Degreaser’s cleaning is not available for carbon steel flanges (16) The insulator kit is applicable with Raised Face (HO) and

Smooth Face (H1) with Gasket material.

T(Teflon) and only for the following models:

- For models with extension the Gasket T (Teflon) it has special share.

(17) Gasket for housing, available only in Stainless 316. (18) Finishing flange faces:

ANSI B 16.5 / MSS-SP6:

- Raised or Smoth Face with gooved lining: 3.2 to 6.3 µm Ra (125 a 250 µ” AA);

- Small or Large Tongue Face and Small or Large Groove with

smooth finishing not exceeding: 3.2 µm Rt (125 µ” AA);

 TYPICAL MODEL NUMBER

) or Chlorine

Maintenance

RTJ ANSI B 16.20 / MSS-SP6:

- Smooth finishing not exceeding: 1.6 µm Rt (63 µ” AA);

DIN EN-1092-1:

- Grooved finishing “B1” (PN 10 a PN40): 3.2 a 12.5 µm Ra (125 a 500 µ” AA);

- Smooth finishing “B2” (PN 63 a PN100), “C” (Tongue) e “D” (Groove):

0.8 a 3.2 µm Ra (32 a 125 µ” AA).

Din 2501 (DIN 2526):

- Smooth finishing “E” (PN 160 a PN250): Rz = 16 (3.2 µm Ra (125 µ” AA).

Standard Jis B2201

- Grooved finishing 3.2 a 6.3 µm Ra (125 a 250 µ” AA).

(19) Range of application of temperature from -40 ºC to 150 ºC. (20) Applicable only to:

- Thickness of steel: 0.05 mm

- Diameter/capillary length: 2” ANSI B 16.5 DN 50 DIN, JIS 50 A, for seals up to 3 meters of capillary and level models (by inquiry). 3” ANSI B 16.5 DN 80 DIN, JIS 80 A, for seals up to 5 meters of capillary and level models.

- Faces: RF and FF;

- Temperature Range: +10 to 100 ºC + 101 to 150 ºC (by inquiry)

- Not applicable for diaphragm thickness;

- Not applicable for use with gaskets.

(21) Inert Fluid: Oxygen Compatibility, safe for oxygen service. (22) Not applicable for saline atmosphere. (23) Not available for slip-on flange. (24) Not available for integral flange.

5.17

LD301 - Operation and Maintenance Instruction Manual

204-0301 SENSOR FOR SANITARY PRESSURE TRANSMITTER

Range Limits

COD.

Min. Max. Min. Max.

-50

-250

-2500

S4 S5

2500

-25000

Diaphragm Material and Fill Fluid (Low Side)

COD.

316L SST

Hastelloy C276

Hastelloy C276 Monel 400

Tantalum

316L SST

Monel 400

COD.

Min.

Unit

Span

1.25

250

25000

Flange, Adapter and Drain/Vent Valves Material (Low Side)

Plated CS (Drain/Vent in Stainless Steel) (13)

Hastelloy C276 (CW – 12MW, ASTM – A494) (1) 316 SST – CF8M (ASTM – A351)

COD.

0 B E

kPa

2.08

kPa

20.83

kPa

208.3

kPa

Silicone Oil (2) Inert Oil Fluorolube (3) (12) Silicone Oil (1) (2) Inert Oil Fluorolube(1)(3)(12) Silicone Oil (1) (2) Silicone Oil (2) Inert Oil Fluorolube (3) (12) Fomblim Oil Fomblim Oil (1)

Wetted O’Ring Material (Low Side)

Without O’Rings Buna N Ethylene – Propylene

Drain/Vent Position (Low Side)

COD

Without Drain/Vent Drain/Vent (Opposite to Process Connection)

COD.

0 1 3

Range

-200

-14,7

Process Connection (Low Side)

¼ - 18 NPT (Without Adapter) 1/2 - 14 NPT (Without Adapter) Remote Seal (With Plug ) (7)

Process Connection (Level tap)

COD.

Threaded DN25 DIN 11851 – with extension / 316L SST (9)(10)

Threaded DN40 DIN 11851 - with extension / 316L SST (9)(10)

Threaded DN40 DIN 11851 – without extension / 316L SST (9)

Threaded DN50 DIN 11851 - with extension / 316L SST (9)(10)

Threaded DN50 DIN 11851 - without extension / 316L SST (9)

Threaded DN80 DIN 11851 - with extension / 316L SST (9)(10)

Threaded DN80 DIN 11851 - without extension / 316L SST (9)

Threaded IDF 2" - with extension / 316L SST (9) (10)

Threaded IDF 2" – without extension / 316L SST (9) (10)

Threaded IDF 3" - with extension / 316L SST (9) (10)

Threaded IDF 3" - without extension / 316L SST (9) (10)

Threaded RJT 2" - with extension / 316L SST (9) (10)

Threaded RJT 2" - without extension / 316L SST (9)

Threaded RJT 3" - with extension / 316L SST (9) (10)

Threaded RTJ 3" - without extension / 316L SST (9)

Threaded SMS 1 1/2" – without extension / 316L SST (9) (10)

Threaded SMS 2" - with extension / 316L SST (9) (10)

COD.

1 2 3 4 5

Min.

Span

200

0,42

2,08

360

20,83

3600

0,21

Diaphragm Material (Level Tap)

316L SST Hastelloy C276 Monel 400 Tantalum (11) Titanium (11)

Fill Fluid

COD.

DC – 200/20 Silicone Oil DC704 Silicone Oil

MO – 10 Fluorolube Oil (8)

Krytox Oil

Neobee M20 Propylene Glycol Oil (Approved 3A) (10)

204-0301

L2 1 I B U 0 1 2 2

 TYPICAL MODEL NUMBER

Unit

Note: The range can be extended up to 0.75 LRL and 1.2 URL with small degradation of accuracy. The upper

inH2O

range value must be limited to the flange rating.

psi psi psi

316L SST

Hastelloy C276

Tantalum

Monel 400 Monel 400 Gold Plated

Monel 400 Gold Plated

316L SST

Hastelloy C276

Tantalum

Monel 400 (1)

316 SST – CF8M (ASTM – A351) (Drain/Vent in Hastelloy C276) (1)

N P

316 SST – CF8M (ASTM – A351) Flange with PVDF (Kynar) insert (3) (4) (5)

Kalrez

Teflon Note: O’rings are not available on the sides with remote seals.

Viton

Bottom Top

1/2 - 14 NPT Axial with PVDF Insert (3) (4) (6)

Remote Seal (Low Volume Flange) (3) (7) 1/2 14 BSP (With Adapter)

Inert Oil Krytox (12) Inert Oil Krytox (1) (12) Inert Oil Krytox (12) Inert Oil Krytox (1) (12) Silicone Oil (1) (2) Inert Oil Krytox (1) (12) Inert Oil Halocarbon 4.2 (12) Inert Oil Halocarbon 4.2 (1) (12) Inert Oil Halocarbon 4.2 (12)

Note: For better Drain/Vent operation, vent valves are strongly recommended. Drain/Vent valve not available on the sides with remote seals.

Low Volume Flange For Level Welded

Without Connection (Mounting With Gage Flange)

Without Connection (Absolut Reference)

Threaded SMS 2" – without extension / 316L SST (9) (10)

Threaded SMS 3" - with extension / 316L SST (9) (10)

Threaded SMS 3" - without extension / 316L SST (9) (10)

Tri-Clamp 1 1/2" – without extension / 316L SST (10)

Tri-Clamp 1 1/2" HP (High Pressure) - without extensio/ 316L SST n (8) (10)

Tri-Clamp 2" - with extension / 316L SST (10)

Tri-Clamp 2" – without extension / 316L SST (10)

Tri-Clamp 2" HP (High Pressure) - with extension / 316L SST (8)

(10) Tri-Clamp 2" HP (High Pressure) – without extension / 316L SST

(8) (10) Tri-Clamp 3" - with extension / 316L SST (10)

Tri-Clamp 3" – without extension / 316L SST (10)

Tri-Clamp 3" HP (High Pressure) - with extension / 316L SST (8)

(10) Tri-Clamp 3" HP (High Pressure) – without extension o (8) (10)

User’s specification

316L SST with Teflon Lining (For 2”and 3”) 316L SST Gold Plated

Tantalum with Teflon Lining

316L SST Halar Plated (20)

Hastelloy Teflon Plated

Glycerin + water (11)

Fomblim 06/06

Halocarbon 4.2 Syltherm 800 Oil

5.18

204-0301 SENSOR FOR SANITARY PRESSURE TRANSMITTER (CONTINUATION)

Flanges Bolts and Nuts Material

CODE

Plated Carbon Steel (Default) 13)

316 SST

Carbon Steel (ASTM A193 B7M) (1) (13)

Flange Thread for Fixing Accessories (Adapters, Manifolds, Mounting Brackets, etc)

CODE

7/16” UNF (Default) M10 X 1.5

Hastelloy C276

M12 X 1.75

204-0301 A0 D0

NOTES

( 1 ) Meets NACE MR – 01 – 75/ISO 15156 recommendations. ( 2 ) Silicone Oils not recommendations for Oxygen (O ( 3 ) Not applicable for vacuum service. ( 4 ) Drain/Vent not applicable. ( 5 ) O’Ring should be Viton or Kalrez. ( 6 ) Maximum pressure 24 bar. ( 7 ) For remote Seal only 316 SST - CF8M (ASTM A3510 flange is available (thread M12). ( 8 ) HP – High Pressure ( 9 ) Not available for tri-clamp connections. (10) Compliant with 3A-7403 standard for food and other applications where sanitary connections are required:

- Neobee M2O Fill Fluid

- Finishing wet Face: 0.8 µm Ra (32 µ" AA)

- Wet O-Ring: Viton, Buna-N and Teflon

(11) Item by inquire. (12) Inert Fluid: safe for oxygen service. (13) Not applicable for saline atmosphere.

 TYPICAL MODEL NUMBER

) or Chlorine service.

Maintenance

5.19

HART® Special Units

VARIABLE CODE

PRESSURE

VOLUMETRIC

LOW

5.20

145

237

238

239

121

122

123

130

131

132

133

134

135

136

137

138

235

UNIT

O (68ºF)

inH

inHg (0ºC)

O (68ºF)

ftH

mmH

(68ºF)

mmHg (0ºC) millimeters of mercury at 0 degrees

lb/in

bar

mbar

gf/cm

kgf/cm

kPa

torr

atm

O (60ºF)

inH

MPa

O (4ºC)

inH

mmH

O (4ºC)

CFM

GPM

l/min

ImpGal/min

m³/h

gal/s

Mgal/d

l/s

Ml/d

ft³/s

ft³/d

m³/s

m³/d

ImpGal/h

ImpGal/d

Nm³/h

Nl/h

ft³/min

CFH

m³/h

bbl/s

bbl/min

bbl/h

bbl/d

gal/h

ImpGal/s

l/h

gal/d

DESCRIPTION

inches of water at 68 degrees F

inches of mercury at 0 degrees C

feet of water at 68 degrees F

millimeters of water at 68 degrees F

pounds per square inch

bars

millibars

Gram force per square centimeter

Kilogram force per square centimeter

pascals

kilopascals

torr

atmospheres

inches of water at 60 degrees F

megapascals

inches of water at 4 degrees C

millimeters of water at 4 degrees C

cubic feet per minute

gallons per minute

liters per minute

imperial gallons per minute

cubic meters per hour

gallons per second

million gallons per day

liters per second

million liters per day

cubic feet per second

cubic feet per day

cubic meters per second

cubic meters per day

imperial gallons per hour

imperial gallons per day

normal cubic meters per hour

normal liters per hour

standard cubic feet per minute

cubic feet per hour

cubic meters per hour

barrels per second

barrels per minute

barrels per hour

barrels per day

gallons per hour

imperial gallons per second

liters per hour

gallons per day

VARIABLE CODE

VELOCITY

TEMPERATURE

ELECTRO

MAGNETIC FORCE

ELECTRIC

RESISTANCE

ELECTRIC

CURRENT

VOLUME

LENGTH

TIME

MASS

114

115

116

120

163

110

111

112

113

124

166

167

168

236

151

125

UNIT

ft/s

m/s

in/s

in/min

ft/min

m/h

ºC

ºF

ºR

ohm

kohm

gal

ImpGal

bbl

bushel

yd³

ft³

in³

bbl(liq)

Nm³

SCF

ftin

min

Shton

Lton

Maintenance

DESCRIPTION

feet per second

meters per second

inches per second

inches per minute

feet per minute

meters per hour

degrees Celsius

degrees Fahrenheit

degrees Rankine

degrees Kelvin

millivolts

volts

ohms

kilo ohms

milliamperes

gallons

liters

imperial gallons

cubic meters

barrels

bushels

cubic yards

cubic feet

cubic inches

liquid barrels

normal cubic meter

normal liter

standard cubic feet

hectoliters

feet

meters

inches

centimeters

millimeters

feet in sixteenths

minutes

seconds

hours

days

grams

kilograms

metric tons

pounds

short tons (2000 pounds)

long tons (2240 pounds)

ounce

VARIABLE CODE

VISCOSITY

ENERGY

INCLUDES

(

WORK)

MASS FLOW

MASS PER

OLUME

126

128

162

164

165

100

102

103

104

146

147

148

UNIT

cSt

N-m

decatherm

ft-lb

KWH

Mcal

Btu

g/s

g/min

g/h

kg/s

kg/min

kg/h

kg/d

t/min

t/h

t/d

lb/s

lb/min

lb/h

lb/d

Shton/min

Shton/h

Lton/d

Lton/h

Lton/d

SGU

g/cm³

kg/m³

lb/gal

lb/ft³

g/ml

kg/l

g/l

lb/in³

ton/yd³

degTwad

degBaum hv

degBaum lt

deg API

µg/l

µg/m³ micrograms per cubic

%Cs

DESCRIPTION

centistokes

centipoises

newton meter

deka therm

foot pound force

kilo watt hour

mega calorie

mega joule

british thermal unit

grams per second

grams per minute

grams per hour

kilograms per second

kilograms per minute

kilograms per hour

kilograms per day

metric tons per minute

metric tons per hour

metric tons per day

pounds per second

pounds per minute

pounds per hour

pounds per day

short tons per minute

short tons per hour

short tons per day

long tons per hour

long tons per day

specific gravity units

grams per cubic centimeter

kilograms per cubic meter

pounds per gallon

pounds per cubic foot

grams per milliliter

kilograms per liter

grams per liter

pounds per cubic inch

short tons per cubic yard

degrees twaddell

degrees Baume heavy

degrees Baume light

degrees API

micrograms per liter

meter

percent consistency

VARIABLE CODE

ANGULAR VELOCITY

POWER

MISCELLANEOUS

117 118 119

127

129

140

141

142

101

105

106

107

108

109

139

143

144

149

150

152

153

154

155

160

161

169

240

UNIT

º/s rev/s RPM

Mcal/h

MJ/h

Btu/h British thermal unit per

µS

mS/cm milli siemens per

µS/cm micro siemens per

degbrix

%sol/wt percent solids per

%sol/vol percent solids per

degBall

proof/vol

proof/mass

ppm

rad

%vol

%stm qual

ft³/lb

ml/l

µl/l

% plato

LEL percent lower explosion

ppb

- May be used for

to 249

GENERIC

250

251

252

253

Note: Information extracted from HART

Maintenance

DESCRIPTION

degrees per second revolutions per second revolutions per minute

kilo watt

horsepower

mega calorie per hour

mega joule per hour

hour hertz

micro siemens

percent

centimeter

centimeter newton

degrees brix

weight

volume degrees balling

proof per volume

proof per mass

parts per million

degrees

radian

volume percent

percent steam quality

cubic feet per pound

picofarads

milliliters per liter

microliters per liter

percent plato

level parts per billion

manufacturer specific definitions

Not Used

None

Unknown

Special

Protocol Specification.

5.21

LD301 - Operation and Maintenance Instruction Manual

5.22

Section 6

Functional Specifications

Process Fluid

Indicator

Hazardous Area

Authorized re

presentative in European Community

Zero and Span

Output

Power Supply

Certifications

TECHNICAL CHARACTERISTICS

Liquid, gas or steam. Two-wire, 4 - 20 mA controlled according to NAMUR NE-43 specification, with superimposed digital communication (HART® Protocol). 12 to 45 Vdc.

Transient Suppressor

= 65V pick; Differential mode - bi-directional; Low current leak and capacitance;

max

meets the standards: IEEE61000-4-4 and IEEE61000-4-5; Less than 5 ns response time. 4 1/2 -digit numerical and 5-character alphanumerical LCD indicator (optional). Intrinsically Safe (FM, CSA, NEMKO, EXAM, CEPEL, NEPSI), explosion proof (FM, CSA, NEMKO, CEPEL, NEPSI), dust ignition proof (FM) and non-incendive (FM).

European Directive Information

Adjustments and Local Adjustment

Smar Gmbh-Rheingaustrasse 9-55545 Bad Kreuzanach PED Directive (97/23/EC) – Pressure Equipment Directive

This product is in compliance with the directive and it was designed and manufactured in accordance with sound engineering practice using several standards from ANSI, ASTM, DIN and JIS.

EMC Directive (2004/108/EC) - Eletromagnetic Compatibility The EMC test was performed according to IEC standard: IEC61326-1:2006, IEC61326-2-3:2006, IEC610006-4:2006, IEC61000-6-2:2005. For use in environment only. Keep the shield insulated at the instrument side, connecting the other one to the ground if necessary to use shielded cable.

ATEX Directive (94/9/EC) – Equipment and protective systems intended for use in potentially explosive atmospheres

This product was certified according European Standards at NEMKO and EXAM (old DMT). The certified body for manufacturing quality assessment is EXAM (number 0158).

LVD Directive 2006/95/EC – Electrical Equipment designed for use within certain voltage limits

According the LVD directive Annex II the equipment under ATEX “Electrical equipment for use in an explosive atmosphere” directive are excluded from scope from this directive.

The EC declarations of conformity for all applicable European directives for this product can be found at www.smar.com.

No interactive, via digital communication. Jumper local adjustment with three positions: simple, disable, and complete.

Load Limitation

6.1

LD301 – Operation and Maintenance Instruction Manual

Functional Specifications

Output Current

Pressure (%)

103.25%

Pressure

Turn

on Time

Volumetric

From 3.45 kPa abs. (0.5 psia)* to:

In case of sensor or circuit failure, the self-diagnostics drives the output to 3.6 or 21.0 mA, according to the user's choice and NAMUR NE43 specification. Detailed diagnostic through HART

21.0

20.5

20.0

Failure Alarm (Diagnostics)

Set Range

Failure

Saturated

communication.

Temperature Limits

Configuration

Displacement

Overpressure and Static Pressure Limits (MWP – Maximum Working Pressure)

4.0

Saturated

Failure

Maximum Detected

3.8

3.6

Minimum Detected

-1.25%

-1.25% 100%

Ambient: -40 a 85 °C (-40 a 185 °F) Process: -40 a 100 °C (-40 a 212 °F) (Silicone oi l)

-40 a 85 °C (-40 a 185 °F) (Halocarbon and Ine rt oil) 0 a 85 °C ( 32 a 185 °F) (Inert oil)

-20 a 85 °C ( -4 a 185 °F) (Inert Krytox Oil and Fomblim oil)

-25 a 100 °C (-13 a 212 °F) ( Viton O’ring)

-40 a 150 °C (-40 a 302 °F) (Level Model)

Storage: -40 a 100 °C (-40 a 212 °F) Display: -20 a 80 °C ( -4 a 176 °F)

-40 a 85 °C (-40 a 185 °F) (Without damange)

Performs within specifications in less than 3 seconds after power is applied to the transmitter. By digital communication (HART® protocol) using the configuration software CONF401, DDCON100 (for Windows), or HPC301 and HPC401 (for Palm). It can also be configured using DD and FDT/DTM tools, and can be partially configured through local adjustment.

In order to keep the equipment configuration safe, the LD301 has two kinds of write protection in its memory. One is via software and the other a hardware mechanism selected by a key with priority over the software.

Less than 0.15 cm3 (0.01 in3)

5 bar (70 psi) for range 0 80 bar (1200 psi) for range 1 160 bar (2300 psi) for ranges 2, 3 & 4 320 bar (4600 psi) for models H2 to H4 400 bar (5800 psi) for range 5 520 bar (7500 psi) for range 6

* except the LD301A model

Flange Test Pressure: 68.95 MPa (1000 psi)

ANSI B 16.5 Pressure Class

Class 150 300 600

Temperature Pressure Limit

-29 a 38 °C

93 °C

149 °C

1893 kPa

(274,6 psi)

1618 kPa

(234.7 psi)

1481 kPa

(214.8 psi)

4962 kPa

(719 psi)

4275 kPa

(620 psi)

3864 kPa

(560.4 psi)

9924 kPa

(1439.4 psi)

8551 kPa

(1240.2 psi)

7717 kPa

(1119.3 psi)

6.2

Humidity Limits Damping Adjustment

Reference Conditions

Accuracy

Stability

Temperature Effect

Technical Characteristics

Functional Specifications

DIN EN 1092-1 / DIN 2501

Flange Material: 316L Stainless Steel

Temperature - 10 a 50 °C 50 °C 100 °C 150 °C

PN Pressure Limit

The overpressure above are not likely to damage the transmitter, although a new calibration may be needed.

1230 kPa

(178.4 psi)

3060 kPa

(443.8 psi)

1180 kPa

(171.1 psi)

2960 kPa

(429.3 psi)

1020 kPa

(148 psi)

2550 kPa

(370 psi)

930 kPa

(135 psi)

2310 kPa

(335 psi)

0 to 100% RH (Relative Humid).

User configurable from 0 to 128 seconds (via digital communication).

Performance Specifications

Span starting at zero, temperature of 25°C (77°F), atmospheric pressure, power supply of 24 Vcc, silicone oil fill fluid, isolating diaphragms in 316L SST and digital trim equal to lower and upper range values.

For range 0, and differential or gage models and 316L SST or hastelloy diaphragm with silicon or halocarbon filling fluid:

0.2 URL ≤ span ≤ URL: ± 0.1% of span

0.05 URL ≤ span < 0.2 URL: ± [0.025+0.015 URL/span]% of span

For ranges 1, 2, 3, 4, 5 or 6, differential or gage models, and 316L SST or hastelloy diaphragm with silicon or halocarbon filling fluid:

0.1 URL ≤ span ≤ URL: ± 0.075% of span

0.025 URL ≤ span < 0.1 URL: ± [0.0375+0.00375.URL/span]% of span

0.0083 URL ≤ span < 0.025 URL: ± [0.0015+0.00465.URL/span]% of span

For ranges 2 to 6 and absolute model. For tantalum or monel diaphragm. For fluorolube filling fluid:

0.1 URL ≤ span ≤ URL: ± 0.1% of span

0.025 URL ≤ span < 0.1 URL: ± 0.05[1+0.1 URL/span]% of span

0.0083 URL ≤ span < 0.025 URL: ± [0.01+0.006 URL/span]% of span

For range 1 and absolute model:

± 0.2% of span

For ranges 2, 3 or 4 and level model and 316L SST diaphragm with silicon or halocarbon filling fluid with maximum pressure matching the flange pressure class:

0.1 URL ≤ span ≤ URL: ± 0.075% of span

0.025 URL ≤ span < 0.1 URL: ± [0.0375+0.00375.URL/span]% of span

0.0083 URL ≤ span < 0.025 URL: ± [0.0015+0.00465.URL/span]% of span

Linearity effects, hysterese and repeatability are included. For ranges 2, 3, 4, 5 and 6: ± 0.15% of URL for 5 years at 20 ºC temperature change and up to 7 MPa (1000 psi) of static pressure.

For ranges 0 and 1: ± 0.2% of URL for 12 months at 20 ºC temperature change and up to 100 kPa (1bar) of static pressure.

For Level model: ± 0.2% of URL for 12 months at 20 ºC temperature change. For ranges 2, 3, 4 and 5:

0.2 URL ≤ span ≤ URL: ± [0.02% URL + 0.06% span] per 20 ºC (68 ºF)

0.0085 URL ≤ span < 0.2 URL: ± [0.023% URL + 0.045% span] per 20 ºC (68ºF)

For range 1:

0.2 URL ≤ span ≤ URL: ± [0.08% URL + 0.05% span] per 20 ºC (68 ºF)

0.025 URL ≤ span < 0.2 URL: ± [0.06% URL + 0.15% span] per 20 ºC (68 ºF)

For range 0:

0.2 URL ≤ span ≤ URL: ± [0.15% URL + 0.05% span] per 20 ºC (68 ºF)

0.05 URL ≤ span < 0.2 URL: ± [0.1% URL + 0.3% span] per 20 ºC (68 ºF) For level model:

6.3

LD301 – Operation and Maintenance Instruction Manual

Performance Specifications

6 mmH2O per 20 ºC for 4" and DN100 17 mmH

O per 20 ºC for 3" and DN80

Consult Smar for other flange dimensions and fill fluid.

Zero error: For ranges 2, 3, 4 and 5: ± 0.033% of URL per 7MPa (1000 psi) For range 1: ± 0.05% of URL per 1.7 MPa (250 psi) For range 0: ± 0.1% of URL per 0.5 MPa (5 bar) For Level model: ± 0.1% of URL per 3.5 MPa (500 psi)

Static Pressure Effect

The zero error is a systematic error that can be eliminated by calibrating at the operating static pressure.

Span error: For ranges 2, 3, 4, 5 and 6: correctable to ± 0.2% of reading per 7MPa (1000 psi) For range 1 and level transmitters: correctable to ± 0.2% of reading per 3.5 MPa (500 psi) For range 0: correctable to ± 0.2% of reading per 0.5 MPa (5 bar) (70 psi)

Power Supply Effect Mounting Position Effect Electromagnetic Interference Effect

± 0.005% of calibrated span per volt

Zero shift of up to 250 Pa (1 inH2O) which can be calibrated out. No span effect. Approved according to IEC61326-1:2006, IEC61326-2-3:2006, IEC61000-6-4:2006, IEC61000-6-2:2005.

Physical Specifications

1/2

- 14 NPT

3/4

- 14 NPT with 316 SST adapter for

Electrical Connection

Process Connection

Wetted Parts

Nonwetted Parts

3/4

- 14 BSP with 316 SST adapter for

1/2

- 14 BSP with 316 SST adapter for

M20 X 1.5 PG 13.5 DIN 1/4 - 18 NPT or 1/2 -14 NPT (with adapter) For level models or other options, see the Ordering Code.

Isolating Diaphragms:

316L SST, Hastelloy C276, Monel 400 or Tantalum

Drain/Vent Valves and Plug:

316 SST, Hastelloy C276 or Monel 400

Flanges:

Plated Carbon Steel, 316 SST-CF8M (ASTM - A351), Hastelloy C276 - CW-12MW, (ASTM - A494) or Monel 400

Wetted O-Rings (For Flanges and Adapters):

Buna N, Viton™ PTFE or Ethylene-Propylene. The LD301 is available in NACE MR-01-75/ISO 15156 compliant materials.

Electronic Housing:

Injected aluminum with polyester painting, epoxy painting or 316 SST - CF8M (ASTM - A351) housing. Complies with NEMA 4X/6P, IP66 or IP66W*, IP68 or IP68W*.

*The IP66/68W sealing test (immersion) was performed at 1 bar for 24 hours. For any other situation, please consult Smar. IP66/68W tested for 200h to according NBR 8094 / ASTM B 117 standard.

Blank Flange:

When flange adapter and Drain/Vent material is carbon steel, blank flange is in carbon steel, otherwise blank flange is in 316 SST - CF8M (ASTM - A351)

Level Flange (LD301L):

316 L SST, 304 SST, Hastelloy C276 and Plated Carbon Steel.

Fill Fluid:

Silicone, Inert , Krytox, Halocarbon 4.2 or Fomblim oils

Cover O-Rings: Buna N

Mounting Bracket:

Plated carbon steel or 316 SST Accessories (bolts, nuts, washers and U-clamps) in carbon steel or 316 SST

1/2

- 14 NPT)

1/2

- 14 NPT)

1/2

- 14 NPT)

Note: Explosion Proof approvals do not apply to

adapter, only to transmitter.

6.4

Physical Specifications

Flange Bolts and Nuts:

Plated carbon steel, Grade 8 or 316 SST For NACE applications: carbon steel ASTM A193 B7M

Identification Plate:

316 SST a) Flange mounted for Level models.

Mounting

b) Optional universal mounting bracket for surface or vertical/horizontal 2"- pipe (DN 50). c) Manifold Valve integrated to the transmitter. d) Directly on piping for closely coupled transmitter/orifice flange combinations.

Approximate Weights

3.15 kg (7 lb): all models, except L models.

5.85 to 9.0 kg (13 lb to 20 lb): L models depending on the flanges, extension and materials.

Control Functions Characteristics

Control Block (PID) and Totalizer (TOT)

(Optional)

Technical Characteristics of High Performance - CODE L1

High Performance option (code L1) is available under the following conditions only:

Application Differential and Gage

Range

Diaphragm Material

Fill Fluid

D2 D3 D4 M2 M3 M4

316L SST or Hastelloy C276

Silicone

-50

-250

-2500

-50

-100

to to to to to to

50 kPa

250 kPa

2500 kPa

50 kPa 250 kPa 500 kPa

-200

-36

-360

-14.5

to to to to to to

200 inH2O

36 psi

360 psi

200 inH2O

36 psi

360 psi

Performance Specifications

Reference Conditions

Accuracy

Stability

Temperature Effect

Static Pressure Effect

NOTES

Hastelloy is a trademark of the Cabot Corp. Monel is a trademark of International Nickel Co. Viton and Teflon are trademarks of E. I. DuPont

de Nemours & Co.

Span starting at zero, temperature of 25 °C (77 °F), atmospheric pressure, power supply of 24 Vdc, silicone oil fill fluid, isolating diaphragms in 316L SST and digital trim equal to lower and upper range values.

For range 2:

0.2 URL ≤ span ≤ URL: ± 0.04% of span

0.05 URL ≤ span < 0.2 URL: ± [0.021667+0.003667URL/span]% of span

0.0085 URL ≤ span < 0.05 URL: ± [0.0021+0.004645URL/span]% of span For ranges 3 or 4:

0.1 URL ≤ span ≤ URL: ± 0.05% of span

0.05 URL ≤ span < 0.1 URL: ± [0.005+0.0045URL/span]% of span

0.0085 URL ≤ span < 0.05 URL: ± [0.0021+0.004645URL/span]% of span For range 2: ± 0.05% of URL for 6 months For range 3: ± 0.075% of URL for 12 months For range 4: ± 0.1% of URL for 24 months

± 0.2% of URL for 12 years, at 20 °C temperature change and up to 7 MPa (1000 psi) {70 bar} of static pressure, environment free of hydrogen migration.

From -10 ºC to 50 ºC, protected f

om direct sun radiation:

0.2 URL ≤ span ≤ URL: ±[0.018% URL + 0.012% span] per 20 ºC (68 ºF)

0.0085 URL ≤ span < 0.2 URL: ±[0.02% URL + 0.002% span] per 20 ºC (68 ºF) Zero error:

± 0.025% URL per 7 MPa (1000 psi) The zero error is a systematic error that can be eliminated by calibrating at the operating static pressure.

Span error:

Correctable to ± 0.2% of reading per 7 MPa (1000 psi).

Inert is a trademark of Hooker Chemical Corp. Halocarbon is a trademark of Halocarbon.

HART

is a trademark of HART® communication Foundation.

Technical Characteristics

Smar Pressure Transmitters are protected by US patent number 6,433,791

6.5

LD301 – Operation and Maintenance Instruction Manual

Ordering Code

MODEL DIFFERENTIAL , FLOW, GAGE, ABSOLUTE AND HIGH STATIC PRESSURE TRANSMITTER

COD.

Type

Differential and Flow

Gage

Absolute

Differential – High Static Pressure

COD.

Diaphragm Material and Fill Fluid

316 SST

Hastelloy C276

Monel 400

Tantalum

Flange(s), Adapter(s) and Drain/Vent Valves Material

COD.

Plated CS (Drain/Vent in Stainless Steel) (16)

Hastelloy C276 (CW-12MW, ASTM-A494) (1)

316 SST – CF8M (ASTM A351)

COD.

0 B E

Silicone Oil (9) Inert Oil Fluorolube (2) (15) Silicone Oil (1) (9) Inert Oil Fluorolube (1) (2) (15) Silicone Oil (1) (3) (9) Silicone Oil (3) (9)

Wetted O-Rings Materials

Without O’Rings Buna N Ethylene – Propylene (12)

COD.

Drain/Vent Position

Without Drain/Vent

Drain/Vent (Opposite to Process Connection)

Local Indicator

COD.

Without Indicator 1 With Digital Indicator

COD.

Range Limits

Min. Max. Min. Max.

-1

-5

-50

-250

-2500

-1

- 5

- 50

-100

- 0.1

0 0 0 0 0 0

-50

-250

-2500

-25

Process Connections

1/4 - 18 NPT (Without Adapter)

1/2 - 14 NPT With Adapter)

Remote Seal (With Plug) (3) (8)

1/2 - 14 NPT Axial with PVDF Insert (5) (7) (14)

Remote Seal (Low Volume Flange (3) (4) (8)

1/2 - 14 BSP (With Adapter)

Manifold Valve Integrated to the Transmitter

Electrical Connections

COD.

1/2

- 14 NPT (17)

3/4

- 14 NPT with 316 SST adapter for 1/2 - 14 NPT) (18)

3/4

- 14 BSP with 316 SST adapter for 1/2 - 14 NPT) (6)

1/2

- 14 BSP with 316 SST adapter for 1/2 - 14 NPT) (6)

Zero Span Adjustment

COD.

1 With Zero and Span Adjustment

COD.

LD301 D2 1 I B U 1 0 0 1 2

Min.

Unit

Span

0.05

250

2500

1 5

250

2500

25 40

250

2500

25 40

250

2500

Tantalum

316L SST

Monel 400

316L SST

Hastelloy C276

Tantalum

Mounting Bracket for 2” Pipe or Surface Mounting

Without Bracket

0 1

Carbon steel bracket and accessories (16)

316 SST bracket and accessories L type, carbon steel bracket and accessories (16)

5 6

L type, 316 SST bracket and accessories

COD.

kPa

0.13

kPa

0.42

kPa

2.08

kPa

20.83

kPa

0.05

kPa

0.13

kPa

0.42

kPa

2.08

kPa

20.83

kPa

0.21

0.33

2.00

2.50

5.00

20.83

0.21

0.33

0.42

2.08

20.83

0.21

Continues next page



 TYPICAL MODEL NUMBER

MPa MPa

kPa kPa kPa kPa Mpa MPa

kPa kPa kPa MPa

Inert Oil Fluorolube (2) (3) (15) Fomblim Oil Fomblim Oil (1) (3) Inert Oil Krytox (3) (15) Inert Oil Krytox (1) (3) (15) Inert Oil Krytox (3) (15)

Range Limits

-4

-20

-200

-14,7

-4

-20

-200

-14,7

0 0 0 0 0 0

-200

-14,7

Monel 400 (1)

316 SST – CF8M (ASTM A351) (Drain/Vent in Hastelloy C276) (1)

316 SST – CF8M (ASTM A351) Flange with PVDF (Kynar) Insert (4) (5) (7) (11)

Kalrez (3)

Teflon

Viton

DUBottom

Top

High Side : 1/2 - 14 NPT and Low Side : Remote Seal (With Plug) (10) (12)

High Side : Remote Seal (With Plug) and Low Side – 1/2 - 14 NPT (10) (12)

High Side : 1/2 - 14 NPT and Low Side - Remote Seal (Low Volume Flange) (10) (12)

High Side : Remote Seal (Low Volume Flange) and Low Side -1/2 – 14 NPT (10) (12)

H Q

8mm hole without thread. According to DIN 19213 (13) User’s specification

Min.

Unit

Span

0,05

0,13

200

0,42

2,08

360

20,83

0,05

0,13

200

0,42

2,08

360

20,83

3600

0,21

5800

0,33

2,00

200

2,50

5,00

360

20,83

3600

0,21

5800

0,33

200

0,42

2,08

360

20,83

3600

0,21

R S

Note: O-Rings are not available on the sides with remote Seals.

Note: For better drain/vent operation, vent valves are strongly recommended.

Drain/Vent valve are not available on the sides with remote seals

inH2O

NOTE: The range can be extended up to 0.75 LRL* and

inH2O

1.2 URL** with small degradation of accuracy.

inH2O psi

*LRL = Lower Range Limit.

psi

**URL = Upper Range Limit.

inH2O inH2O inH2O psi psi psi psi

inH2O inH2O psi psi psi psi

inH2O psi psi psi

Monel 400 Monel 400 Gold Plated Monel 400 Gold Plated 316 SST Hastelloy C276 Tantalum

M20 X 1.5 (19)

PG 13.5 DIN (19)

User’s specification

Carbon steel bracket. Accessories: 316 SST (16)

7 9

L Type, carbon steel bracket. Accessories: 316 SST (16)

Flat, 304 SST bracket and 316 SST accessories User’s specification

Inert Oil Krytox (1) (3) (15) Silicone Oil (1) (3) (9) Inert Oil Krytox (1) (3) (15) Inert Oil Halocarbon 4.2 (2) (3) (15) Inert Oil Halocarbon 4.2 (2) (3) (15) Inert Oil Halocarbon 4.2 (2) (3) (15)

6.6

Notes

( 1 ) Meets NACE MR – 01 – 75/ISO 15156 recommendations. ( 2 ) Not available for absolute models nor vacuum applications. ( 3 ) Not available for range 0 and 1. ( 4 ) Not recommended for vacuum service. ( 5 ) Maximum pressure 24 bar (350 psi). ( 6 ) Options not certified for hazardous locations. ( 7 ) Drain/Vent not applicable. ( 8 ) For remote seal only 316 SST – CF8M (ASTM A351) flange is

available (thread 7/16 UNF).

( 9 ) Silicone Oil is not recommended for oxygen (O2) or Chlorine service. (10) Only available for differential pressure transmitters.

LD301

LD301 - D21I - BU10 012

DIFFERENTIAL, FLOW, GAGE, ABSOLUTE AND HING STATIC PRESSURE TRANSMITTER (CONTINUATION)

Flanges Bolts and Nuts Material

COD.

Plated Carbon Steel (Default) (6)

316 SST

Carbon Steel (ASTM A193 B7M) (1) (6)

Flange thread for fixing accessories (adapters, manifolds, mounting brackets, etc)

COD.

7/16” UNF (Default)

M10 X 1.5

Output Signal

COD.

4 – 20 mA (Default)

0 – 20 mA (4 wires) (2)

NAMUR NE extended 4-20 mA (Burnout 3,55 to 22,8 mA)

Housing Material (8) (9)

COD.

Aluminum (Default) (IP/TYPE)

316 SST – CF8M (ASTM – A351) IP/TYPE)

Aluminium for saline atmosphere (IPW/TYPEX) (7)

Tag Plate

COD.

With tag, when specified (Default)

Blank

According to user’s notes

COD.

M0 M1

A0 D0 G0 H0 J0 M0 Y0 Y4 I6 P0

(11) O’Ring should be Viton or Kalrez. (12) Not available for range 0. (13) Only available for pressure transmitters D4 or H4 and 7/16 UNF or M10 x 1.5 flange thread

for fixing accessories.

(14) Only available for flange with PVDF (Kynar) insert. (15) Inert Fluid: Safe for oxygen service. (16) Not applicable for saline atmosphere. (17)

Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM, FM, CSA). Certificate for use in Hazardous Locations (CEPEL, CSA).

(18) (19)

Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM).

A5 Hastelloy C276

D2 M12 X 1.75

PID Configuration

With PID (Default) Without PID

LCD1 Indication

COD.

LCD1: Percentage (Default) LCD1: Current – I (mA)

LCD1: Pressure (Engineering Unit)

LCD2 Indication

COD.

LCD2: Percentage (Default)

LCD2: Current – I (mA)

LCD2: Pressure (Engineering Unit)

COD.

Identification Plate

FM: XP, IS, NI, DI NEMKO: Ex-d, Ex-ia

CSA: XP, IS, NI, DI EXAM (DMT): Ex-ia CEPEL: Ex-d, Ex-ia

Without Certification

Painting

COD.

Gray Munsell N 6.5 Polyester

Black Polyester

White Epoxy

Yellow Polyester

 TYPICAL MODEL NUMBER

H3 H4

Optional Items

Leave blank for no optional items

Burn-out

Special Applications C1 – Degrease Cleaning (Oxygen or Chlorine Service) (5).

High Performance L1 – 0.04% accuracy (3).

Square Root Extraction M3 – With Square Root extraction.

Special Features ZZ – User’s specification.

BD – Down Scale (Accordance to NAMUR NE43 specification). BU – Up Scale (Accordance to NAMUR NE43 specification).

Technical Characteristics

316 SST for saline atmosphere (IPW/T YPEX) (7) Copperfree Aluminium (IPW/TYPEX) (7)

LCD1: Temperature (Engineering Unit)

LCD1: According to user notes (4)

LCD2: Temperature (Engineering Unit)

LCD2: According to user notes (4)

EXAM (DMT): Group I, M1 Ex-ia

0 a 20 mA (2)

CEPEL: Ex-d

NEPSI: Ex-ia (5)

CEPEL + IP68

Without Painting

Blue Safety Epoxy – Electrostatic Painting

Blue Safety Polyesters – Electrostatic Painting

6.7

LD301 – Operation and Maintenance Instruction Manual

Notes

(1) Meets NACE MR – 01 – 75/ISO 15156 recommendations. (2) Without explosion proof or intrinsic safety approvals. (3) Only available for differential and gage pressure models. (4) Values limited to 4 1/2 digits, unit limited to 5 characters. (5) Degrease cleaning not available for carbon steel flanges. (6) Not applicable for saline atmosphere.

(7) IP66/68W tested for 200 hours according to NBR 8094 / ASTM B 117 standard. (8) IPX8 tested in 10 meters of water column for 24 hours.

(9) Ingress Protection:

Product CEPEL NEMKO/EXAM FM CSA NEPSI

LD300 IP66/68W IP66/68W Type4X/6(6P) Type4X IP67

MODEL FLANGED PRESSURE TRANSMITTER

Range Limits

COD.

Min. Max. Min. Max.

-50

-250

-2500

-25000

Diaphragm material and Fill Fluid (Low Side)

COD.

316L SST

316L SST Hastelloy C276

Hastelloy C276

Monel 400

COD.

Min.

Unit

Span

1.25

250

2500

25000

Flange, Adapter and Drain/Vent Valves material (Low Side)

304L SST

Plated CS (Drain/Vent in Stainless Steel) (22)

Hastelloy C276 (CW – 12MW, ASTM – A494) (1)

316 SST – CF8M (ASTM – A351)

COD.

kPa

2.08

kPa

20.83

kPa

208.3

kPa

Silicone Oil (2) Inert Oil Fluorolube(3)(21) Silicone Oil (1) (2) Inert Oil Fluorolube (1)(3)(21) Silicone Oil (1) (2)

Wetted O’Ring Material (Low Side)

Without O’Rings

Buna-N

Ethylene - Propylene

Drain/Vent Position (Low Side)

COD.

0 A Without Drain/Vent

Drain/Vent (Opposite to Process Connection)

COD.

Range limits

-200

-14,7

Local Indicator

200

360

3600

7 8

9 A D

Min.

Span

20,83

Tantalum Tantalum 316L SST Monel 400 316L SST

Unit

0,42

inH2O

2,08

psi psi

0,21

psi

Silicone Oil (2) Inert Oil Fluorolube (3) (21) Fomblim Oil Fomblim Oil (1) Inert Oil Krytox (21)

Monel 400 (1)

316 SST – CF8M (ASTM – A351) (Drain/Vent in Hastelloy C276) (1)

316 SST – CF8M (ASTM – A351) Flange with PVDF (Kynar) insert (3) (4) (5)

Kalrez

Teflon

Viton

Note: The range can be extended up to 0.75 LRL and 1.2 URL with small degradation of accuracy. The

upper range value must be limited to the flange rating.

Hastelloy C276

Tantalum

Monel 400

Monel 400 Gold Plated

DUBottom

Top

Without Indicator 1 With Digital indicator

Process Connection (Low Side)

COD.

1/4 - 18 NPT (Without Adapter)

1/2 - 14 NPT (With Adapter)

Remote Seal (With Plug ) (7)

1/2 - 14 NPT Axial with PVDF Insert (3) (4) (6)

Remote Seal (Low Volume Flange) (3) (7)

Electrical Connection

COD.

1/2 – 14 NPT (27)

3/4 – 14 NPT (with 316 SST adapter for ½ - 14 NPT) (24)

3/4 – 14 BSP (with 316 SST adapter for ½ - 14 NPT) (9)

1/2 – 14BSP (with 316 SST adapter for ½ - 14 NPT) (9)

Zero and Span Adjust

COD.

1 With Zero and Span Adjustment

Process Connection

COD.

1” 150 # (ANSI B16.5) (31)

1” 300 # (ANSI B16.5) (31)

1” 600 # (ANSI B16.5) (31)

1.1/2” 150 # (ANSI B16.5)

1.1/2” 300 # (ANSI B16.5)

1.1/2” 600 # (ANSI B16.5)

Q 9

2” 150 # (ANSI B16.5) 2” 300 # (ANSI B16.5)

2” 600 # (ANSI B16.5)

B 1

3” 150 # (ANSI B16.5)

3” 300 # (ANSI B16.5)

Type and Flange Material ( Level Tap)

COD.

23 316L SST (Integral Flange)

Hastelloy C276 (Integral Flange) 45

Extension Length

COD.

0 mm (0”)

0 1

50 mm (2”) 23

Diaphragm Material / Extension (Level Tap)

COD.

304L SST / 304L SST 316L SST / 316 SST

1 2

Hastelloy C276 / 316 SST Monel 400 / 316 SST

3 4

Tantalum / 316 SST (10)

Titanium / 316 SST (10)

COD.

100 mm (4”) 150 mm (6”) 4Z

Fill Fluid

DC – 200/20 Silicone Oil

DC704 Silicone Oil

MO – 10 Fluorolube Oil (8)

COD.

0 1 2

LD301 L2 1 I B U 1 0 0 1 1 2 2 1 1 1 T

6.8

Inert Oil Krytox (1)(21) Inert Oil Krytox (21) Inert Oil Krytox (1) (21) Silicone Oil (1) (2) Inert Oil Krytox (1) (21)

316L SST

Hastelloy

C276 Tantalum

Inert Oil Halocarbon 4.2 (21) Inert Oil Halocarbon 4.2 (1) (21) Inert Oil Halocarbon 4.2 (21)

Note: O’rings are not available on the sides with remote seals.

Note: For better Drain/Vent operation, vent valves are strongly recommended. Drain/Vent valve are not available on the sides with remote seals.

1/2 14 BSP (With Adapter)

Low Volume Flange For Level Welded

Without Connection (Mounting With Gage Flange)

Without Connection (Absolut Reference)

M20 x 1.5 (28)

PG 13.5 DIN (28)

User’s specification

3” 600 # (ANSI B16.5)

3” 600 # (ANSI B16.5 RTJ)

4” 150 # (ANSI B16.5)

4” 300 # (ANSI B16.5)

4” 600 # (ANSI B16.5)

DN25 PN 10/40 (31)

DN 40 PN 10/40 DN 50 PN 10/40

DN 80 PN 10/40

6 7

DN 100 PN 10/16

DN 100 PN 25/40

304 SST (Slip-on Flange) 316 SST (Slip-on Flange) 6 Z

200 mm (8”) User’s specification Note: Extension Material 316L SST

7 B L C

Housing Material

Without Gaskets (12) 316 SST Hastelloy C276

Gasket Material

COD.

0T Without gasket

Teflon (PTFE)

Continues Next Page

COD.

 TYPICAL MODEL NUMBER



316L SST with Teflon Lining (For 2”and 3”) 316L SST Gold plated Tantalum with Teflon Lining 316L SST Halar Plated (20) Hastelloy Teflon Plated

Krytox Oil

Neobee M20 Propylene Glycol Oil

Glycerin (6)

JIS 40A 20K (25)

JIS 50A 10K (25)

JIS 50A 40K (25)

JIS 50A 20K (25)

JIS 80A 10K (25)

JIS 80A 20K (25)

JIS 100A 10K (25)

User’s specification

Carbon Steel (Slip-on Flange) User’s specification

Super Duplex (UNS 32750) (11)

Duplex (UNS 31803) (11)

Stainless Steel 304L (11)

G C Grafoil (Flexible lead)

Copper

Fomblim 06/06

Halocarbon 4.2

Syltherm 800 Oil

I 316 L SST

LD301

LD301-L2I-BU10-01-

12211

FLANGED PRESSURE TRANSMITTER (CONTINUATION)

Flanges Bolts and Nuts Material

COD.

Plated Carbon Steel (Default) (22)

316 SST

Flange Thread for Fixing Accessories (Adapters, Manifolds, Mounting Brackets, etc)

COD

D0 7/16” UNF (Default) D1 M10 X 1.5 Thread D2 M12 X 1.75

A0 D0 F0 G0

Flange Facing Finish

COD.

Raised Face – RF (Default)

Flat Face – FF

Output Signal

COD.

G0 4 – 20 mA (Default) G1 0 – 20 mA (4 wire) (13) G3 NAMUR NE extended 4-20 mA (Burnout 3,55 to 22,8 mA)

Housing Material (29) (30)

COD.

H0 Aluminum (Default) H1 316 SST – CF8M ASTM – A351) H2 Aluminium (23) H3 316 SST (23) H4 Copperfree Aluminium (23)

Tag Plate

COD.

With tag, when specified (Default) J1 Blank J2 According to user’s notes

COD.

Q2 Q3

PID Configuration

With PID (Default) M1 Without PID

LCD1 Indication

COD.

LCD1: Percentage (Default)

LCD1: Current – I (mA) Y2Y3

COD.

Y0 Y4

H0 J0 M0 Y0 Y0 I6 P0

Carbon Steel (ASTM A193 B7M) (1) (22)

Hastelloy C276

Ring Joint Face – RTJ (Only available for ANSI standard flange) (17) Tongue Face (11)

LCD1: Pressure (Engineering Unit) LCD1: Temperature (Engineering Unit)

LCD2 Indication

LCD2: Percentage (Default) LCD2: Current – I (mA)

Identification Plate

COD.

FM: XP, IS, NI, DI

NEMKO: Ex-d, Ex-ia

CSA: XP, IS, NI, DI

EXAM (DMT): Ex-ia

COD.

P0 P3 P4 P5

Painting

Gray Munsell N6,5 Polyesters Black Polyester White Epoxy Yellow Polyester

 TYPICAL MODEL NUMBER

LCD2: Pressure (Engineering Unit)

LCD2: Temperature (Engineering Unit)

CEPEL: Ex-d, Ex-ia

Without Certification

EXAM (DMT): Group I, M1 Ex-ia

Without Painting

Blue Safety Epoxy – Electrostatic Painting

Blue Safety Polyesters – Electrostatic Painting

Q4 Grooved Face (11)

YU LCD1: According to user notes (3)

LCD2: According to user notes (3)

0 to 20 mA: LD301 (13)

CEPEL: Ex-d

BDSR-GOST: Ex-d, Ex-ia

Optional Items

* Leave blank for no optional items

Burn-out BD - Down Scale (Accordance to NAMUR NE43 specification) BU - Up Scale (Accordance to NAMUR NE43 specification).

Special Applications C1 - Degrease Cleaning (Oxygen or Chlorine Service (4) C2 - For vacuum application.

Technical Characteristics

Special Features ZZ - User’s specification.

Gasket Connection

Isolator Kit (16) K0 - Without Kit K1 - With Kit Diaphragm Thickness N0 – Default (26) N1 - 0.1mm (11)

U0 - With one Flush Connection ¼” NPT (if supplied with gasket) U1- With two Flush Connections ¼” NPT per 180 ºC U2 - With two Flush Connections ¼” NPT per 90 ºC U3 - With two Flush Connections ½” NPT - 14 NPT per 180 ºC (with cover) U4 - Without Gasket Connection

6.9

LD301 – Operation and Maintenance Instruction Manual

NOTES

( 1 ) Meets NACE MR – 01 – 75/ISO 15156 recommendations. ( 2 ) Silicone Oils not recommendations for Oxygen (O ( 3 ) Not applicable for vacuum service.

) or Chlorine service.

( 4 ) Drain/Vent not applicable. ( 5 ) O’Ring should be Viton or Kalrez. ( 6 ) Maximum pressure 24 bar. ( 7 ) For remote Seal only 316 SST - CF8M (ASTM A3510 flange is available

(thread M12). ( 8 ) Fluorolube fill fluid is not available for Monel diaphragm. ( 9 ) Options not certified for hazardous locations. (10) Attention, check corrosion rate for the process, tantalum plate 0.1 mm,

AISI 316L extension 3 to 6mm.

(11) Item by inquiry.

(12) Supplied without Gasket. (13) Without certification for Explosion proof certification or Intrinsically safe. (14) Limited values to 4 1/2 digits; limited unit to 5 characters. (15) Degreaser’s cleaning is not available for carbon steel flanges (16) The insulator kit is applicable with Raised Face (HO) and Smooth Face

(H1) with Gasket material.

T(Teflon) and only for the following models:

- For models with extension the Gasket T (Teflon) it has special share.

(17) Gasket for housing, available only in Stainless 316. (18) Finishing flange faces:

ANSI B 16.5 / MSS-SP6:

- Raised or Smoth Face with grooved lining: 3.2 to 6.3 µm Ra (125 a 250 µ” AA);

Small or Large Tongue Face and Small or Large Groove with smooth finishing not exceeding: 3.2 µm Rt (125 µ” AA);

RTJ ANSI B 16.20 / MSS-SP6:

- Smooth finishing not exceeding: 1.6 µm Rt (63 µ” AA);

DIN EN-1092-1:

- Grooved finishing “B1” (PN 10 a PN40): 3.2 a 12.5 µm Ra (125 a 500 µ” AA);

Smooth finishing “B2” (PN 63 a PN100), “C” (Tongue) e “D” (Groove):

0.8 a 3.2 µm Ra (32 a 125 µ” AA).

DIN 2501 (DIN 2526):

- Smooth finishing “E” (PN 160 a PN250): Rz = 16 (3.2 µm Ra (125 µ” AA). Standard JIS B2201 Grooved finishing 3.2 a 6.3 µm Ra (125 a 250 µ” AA).

(19) Range of application of temperature from -40 ºC to 150 ºC. (20) Applicable only to:

- Thickness of steel: 0.05 mm

- Diameter/capillary length: 2” ANSI B 16.5 DN 50 DIN, JIS 50 A, for seals up to 3 meters of capillary and level

models (by inquiry).

3” ANSI B 16.5 DN 80 DIN, JIS 80 A, for seals up to 5 meters of capillary and level

models.

- Faces: RF and FF;

- Temperature Range: +10 ºC to 100 ºC + 101 to 150 º C (by inquiry)

- Not applicable for diaphragm thickness;

- Not applicable for use with gaskets.

(21) Inert Fluid: Oxygen Compatibility, safe for oxygen service. (22) Not applicable for saline atmosphere. (23) IP66/68W tested for 200 hours according to NBR 8094 / ASTM B 117 standard. (24) Certificate for use in Hazardous Locations (CEPEL, CSA). (25) Not available for slip-on flange. (26) Diaphragms of Titanium and Monel available only in 0.1 mm, and diaphragms of Tantalum

only in 0.075 mm.

(27) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM, FM, CSA). (28) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM). (29) IPX8 tested in 10 meters of water column for 24 hours. (30) Ingress Protection:

Product CEPEL NEMKO/EXAM FM CSA NEPSI LD300 IP66/68W IP66/68W Type4X/6(6P) Type4X IP67

(31) Not available for integral flange.

6.10

MODEL SANITARY PRESSURE TRANSMITTERS

LD301 4-20 mA + HART®

CODE Range Limits

Min. Max. Min. Max.

-50

-250

-2500

-25000

COD Diaphragm Material and Fill Fluid ( Low Side)

1 2 3 4 5

2500

25000

316L SST 316L SST Hastelloy C276 Hastelloy C276 Monel 400

CODE Flange(s), Adapter (s) and Drain Valve(s) Material (Low Side)

C H

Min. Span Unit

250

Plated CS (Drain in Stainless Steel) (17) Hastelloy C276 (CW-12MW, ASTM - A494) (1) 316 SST - CF8M (ASTM - A351)

CODE Wetted O-Ring Material (Low Side)

1.25

2.08

20.83

208.30

Silicone Oil (2) Inert Fluorolube Oil (3) (19) Silicone Oil (1) (2) Inert Fluorolube Oil (1) (3) (19) Silicone Oil (1) (2)

0 B Without O-Ring

Buna-N

CODE

Drain Position (Low Side)

0 A Without Drain

Drain (Opposite to process connection)

CODE Local Indicator

0 Without Indicator 1 With Digital Indicator

kPa kPa kPa kPa

CODE Process Connection (Low Side)

1/4 - 18 NPT (Without Adapter)

1/2 - 14 NPT (With Adapter)

Remote Seal (With Plug – Vacuum Assembly) (7)

1/2 - 14 NPT Axial with PVDF insert (3) (4) (6)

Remote Seal (Low Volume Flange) (3) (7)

CODE Electrical Connection

Range Limits

-200

-14,7

7 8 9 A D

E K Ethylene - Propylene

Kalrez

1/2 - 14 NPT (20)

3/4 - 14 NPT (With 316 SST adapter for 1/2 - 14 NPT) (21)

3/4 - 14 BSP (With 316 SST adapter for 1/2 - 14 NPT) (9)

1/2 - 14 BSP (With 316 SST adapter for 1/2 - 14 NPT) (9)

CODE

Silicone Oil (2)

Tantalum

Inert Fluorolube Oil (3) (19)

Tantalum 316L SST

Fomblim Oil Fomblim Oil (1)

Monel 400

Inert Krytox Oil (19)

316L SST

Zero and Span Adjust

200

360

3600

T V Teflon

Min. Span Unit

0,42

inH2O

2,08

psi

20,83

psi

0,21

psi

Hastelloy C276

Tantalum

Monel 400

Monel 400 Gold Plated

Monel 400 (1)

316 SST – CF8M (ASTM – A351) (Drain in Hastelloy C276) (1)

316 SST – CF8M (ASTM – A351) Flange with PVDF (Kynar) insert (3) (4) (5)

Viton

DUBottom

Top

T U V

Note: The range can be extended up to 0.75 LRL and 1.2 URL with small

degradation of accuracy. The upper range value must be limited to the connection.

Note: O-Rings are not available on the sides with remote seal.

Note: For better drain operation, drain valves are strongly recommended.

Drain valve are not available on the sides with remote seal.

1/2-14 BSP (With Adapter) Low Volume Flange For Level Welded Without Connection (Mounting With Gage Flange) Without Connection (Absolut Reference)

1 With Local Adjustment

CODE

Process Connection

Threaded DN25 DIN 11851 – with extension / 316L SST

(10) (11)

Threaded DN40 DIN 11851 - with extension / 316L SST

(10) (11)

Threaded DN40 DIN 11851 – without extension / 316L SST (10)

Threaded DN50 DIN 11851 - with extension / 316L SST

(10) (11)

Threaded DN50 DIN 11851 - without extension / 316L SST (10)

Threaded DN80 DIN 11851 - with extension / 316L SST (10) (11)

Threaded DN80 DIN 11851 - without extension / 316

SST (10) Threaded IDF 2" - with extension / 316L SST (10) (11)

Threaded IDF 2" – without extension / 316L SST (10)

(11)

Threaded IDF 3" - with extension / 316L SST (10) (11)

Threaded IDF 3" - without extension / 316L SST (10 ) (11)

Threaded RJT 2" - with extension / 316L SST (10) (11)

Threaded RJT 2" - without extension / 316L SST (10)

Threaded RJT 3" - with extension / 316L SST (10) (11)

Threaded RTJ 3" - without extension / 316L SST (10)

Threaded SMS 1 1/2" – without extension / 316L SST

(10) (11)

Diaphragm Material

CODE

H Hastelloy C276 I 316L SST

CODE Fill Fluid

DC 200 – Silicone Oil

DC 704 – Silicone Oil

Fluorolube MO-10

CODE Wet O-ring

0 Without O-ring T Teflon (11) B Buna-N (11) V Viton (11)

CODE Tank Adapte

0 Without Tank Adapter 1 With Tank Adapter in 316 SST

CODE Tri-Clamp

Without Tri-Clamp

With Tri-Clamp in 304 SST

LD301 S2 1 I B U 1 0 0 1 A I S T 1 2 *

Technical Characteristics

Inert Krytox Oil (1) (19) Inert Krytox Oil (19) Inert Krytox Oil (1) (19) Silicone Oil (1) (2) Inert Krytox Oil (1) (19)

A B Z

Threaded SMS 2" - with extension / 316L SST (10) (11) Threaded SMS 2" – without extension / 316L SST (10) (11)

E M

Threaded SMS 3" - with extension / 316L SST (10) (11)

Threaded SMS 3" - without extension / 316L SST (10) (11)

Tri-Clamp 1 1/2" – without extension / 316L SST (11)

Tri-Clamp 1 1/2" HP (High Pressure) - without extension / 316L SST (8) (11)

Tri-Clamp 2" - with extension / 316L SST (11)

Tri-Clamp 2" – without extension / 316L SST (11)

Tri-Clamp 2" HP (High Pressure) - with extension / 316L SST (8) (11)

Tri-Clamp 2" HP (High Pressure) – without extension / 316L

SST (8) (11)

Tri-Clamp 3" - with extension / 316L SST (11)

Tri-Clamp 3" – without extension / 316L SST (11)

Tri-Clamp 3" HP (High Pressure) - with extension / 316L SST (8) (11)

Tri-Clamp 3" HP (High Pressure) – without extension / 316L

SST (8) (11) User’s specification

Syltherm 800

T N

Neobee M20 (11)

Glycerin + Water (12)

316L SST

Hastelloy C276

Tantalum

M20 X 1.5 (22) PG 13.5 DIN (22) User’s Specification

 TYPICAL MODEL NUMBER

Inert Haloc 4.2 Oil (19) Inert Haloc 4.2 Oil (1) (19) Inert Haloc 4.2 Oil (19)

Fomblim 06/06

B K

Krytox 1506

Halocarbom 4.2

6.11

LD301 – Operation and Maintenance Instruction Manual

LD301

SANITARY PRESSURE TRANSMITTER (CONTINUATION)

Flange Bolts and Nuts Material

CODE

Plated Carbon Steel (Default) (17)

316 SST

Flange Thread for fixing accessories (adapters, manifolds, mounting brackets, etc)

CODE

7/16” UNF (Default)

M10 X 1.5 Thread

Output Signal

ODE

4 – 20 mA (Default)

0 – 20 mA (4 wire) (13)

CODE

H0 H1 H2

Housing Material (23) (24)

Aluminum (Default) (IP/TYPE) 316 SST – CF8M (ASTM – A351) (IP/TYPE) Aluminum for Saline Atmosphere (IPW/TYPEX) (18)

Tag Plate

CODE

J0 With tag, when specified (Default) J1 Blank J2 User’s Specification

PID Configuration

CODE

M0 With PID (Default) M1 Without PID

CODE

Y0 Y1 Y2

A2 A5

LCD1 Indication

LCD1: Percentage (Default) LCD1: Current - mA LCD1: Pressure (Engineering Unit)

LCD2 Indication

CODE

LCD2: Percentage (Default)

LCD2: Current - mA

LCD2: Pressure (Engineering Unit)

CODE

Carbon Steel (ASTM A193 B7M) (1) (17) Hastelloy C276

D2 M12 X 1.75

Identification Plate

FM: XP, IS, NI, DI

NEMKO: Ex-d, Ex-ia

CSA: XP, IS, NI, DI

EXAM (DMT): Ex-ia

CEPEL: Ex-d, Ex-ia

Painting

CODE

Gray Munsell N 6.5 Polyester

Black Polyester

White Epoxy

Yellow Polyester

LD301-S21IBU10-01A2-

A0 D0 G0 H0

J0 M0 Y0 Y0 I6 P0 *

IST12

Optional Items

* Leave it blank when there are not optional items.

Burn-out

Special Procedures

Special Features ZZ - User’s Specification Diaphragm Thickness N0 – Default N1 - 0.1mm (12)

Note

(1) Meets NACE MR-01-75/ISO 15156 recommendations. (2) Silicone oil not recommended for Oxygen (O2) or Chlorine

Service.

(3) Not applicable for vacuum service. (4) Drain not applicable. (5) O-Ring material must be of Viton or Kalrez. (6) Maximum pressure 24 bar. (7) For remote seal is only available flange in 316 Stainless Steel -

CF8M (ASTM A351) (thread M12). (8) HP – High Pressure. (9) Options not certified for hazardous locations. (10) Not available for Tri-clamp. (11) Compliant with 3A-7403 standard for food and other

applications where sanitary connections are required:

- Neobee M2O Fill Fluid

- Finishing wet Face: 0,8 µm Ra (32 µ" AA)

- Wet O-Ring: Viton, Buna-N and Teflon (12) Item by inquiry.

BD - Down Scale (Accordance to NAMUR NE43 specification) BU - Up Scale (Accordance to NAMUR NE43 specification) C1 - Degrease Cleaning (Oxygen or Chlorine Service) (15) C2 - For Vacuum Application C4 - Polishing of the wet parts according to 3A Certification (11) (12)

(13) Without certification for explosion proof or intrinsically safe. (14) Limited values to 4 1/2 digits; limited unit to 5 characters. (15) Degrease cleaning is not available for Carbon Steel Flanges. (16) Temperature application range: -40 to 140 °C and Tables 5 and 6 – pages 6.17 and 6.18. (17) Not applicable for saline atmosphere. (18) IP66/68W was tested for 200 hours according to NBR 8094 / ASTM B 117 standard. (19) The inert fluid guarantees safety for Oxygen (O (20) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM, FM, CSA). (21) Certificate for use in Hazardous Locations (CEPEL, CSA). (22) Certificate for use in Hazardous Locations (CEPEL, NEPSI, NEMKO, EXAM). (23) IPX8 tested in 10 meters of water column for 24 hours. (24) Ingress Protection:

Product CEPEL NEMKO/EXAM FM CSA NEPSI

LD300 IP66/68W IP66/68W Type4X/6(6P) Type4X IP67

G3 NAMUR NE43 extended 4-20 mA (Burnout 3.55 and 22.8 mA)

316 SST for Saline Atmosphere (IPW/TYPEX) (18)

Copper Free Aluminium (IPW/TYPEX) (18)

LCD1: Temperature (Engineering Unit)

LCD1: User’s Specification (14)

Y6YULCD2: Temperature (Engineering Unit)

LCD2: User’s Specification (14)

Without Certification

EXAM (DMT): Class I, M1 Ex-ia

0 to 20 mA: LD301 (13)

CEPEL: Ex-d

Without Painting

Safety Blue Epoxy – Electrostatic Painting

Safety Polyester - Electrostatic Painting

 TYPICAL MODEL NUMBER

) service.

6.12

Appendix A

NOTE

please consult Smar.

CERTIFICATIONS INFORMATION

European Directi ve Information

Others Approvals

Hazardous Locations Certifications

Authorized representative in European Community

Smar Gmbh-Rheingaustrasse 9-55545 Bad Kreuzanach PED Directive (97/23/EC) – Pressure Equipment Directive

This product is in compliance with the directive and it was designed and manufactured in accordance with sound engineering practice using several standards from ANSI, ASTM, DIN and JIS.

EMC Directive (2004/108/EC) - Eletromagnetic Compatibility The EMC test was performed according to IEC standard: IEC61326-1:2006, IEC61326-23:2006, IEC61000-6-4:2006, IEC61000-6-2:2005. For use in environment only. Keep the shield insulated at the instrument side, connecting the other one to the ground if necessary to use shielded cable.

ATEX Directive (94/9/EC) – Equipment and protective systems intended for use in potentially explosive atmospheres.

This product was certified according European Standards at NEMKO and EXAM (old DMT). The certified body for manufacturing quality assessment is EXAM (number 0158).

LVD Directive 2006/95/EC – Electrical Equipment designed for use within certain voltage limits

According the LVD directive Annex II the equipment under ATEX “Electrical equipment for use in an explosive atmosphere” directive are excluded from scope from this directive.

The EC declarations of conformity for all applicable European directives for this product can be found at

www.smar.com.

Sanitary Approval

Certifier Body: 3A Sanitary Standards

Model Designations: LD301 S-2” clamp; LD301 S-2” Thread IDF, RJT, SMS; SR301 A-2” Clamp; SR301 A-2” Thread IDF, RJT, SMS; SR301 S-2” Clamp; SR301 S-3” Clamp. Sensors and Sensor Fittings and Connections Used on Fluid Milk and Milk Products, Number: 74-03. (Authorization No. 873).

Marine Approval

Certifier Body: German Lloyd

Environmental Category: D, EMC2 (certificate No. 85 427 - 93 HH).

FMEDA Report:

Certifier Body: EXIDA

Failure Modes, Effects & Diagnostic Analysis (Report No. R02 / 11-19).

The IP68 sealing test (immersion) was performed at 1 bar for 24 hours. For any other situation,

North American Certifications

FM Approvals Certificate N: FM 0X3A8.AE

Explosion proof for Class I, Division 1, Groups A, B, C, and D; Dust-ignition proof for Class II Division 1, Groups E, F, and G and Class III Division 1; Ambient

A.1

LD301 – Operation and Maintenance Instruction Manual

Certificate N: FM 3V1A6.AX

Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Divisi o n 1; Non-incendive for Class I, Division 2, Groups A, B, C, and D

Entity parameters: V

= 30 Vdc I

max

Maximum Ambient Temperature: 60 ºC. Enclosure Type 4X/6 or Type 4/6.

Canadian Standards Association (CSA) Certificate N: CSA1111005

Class 2258 02 Explosion Proof for Class I, Division 1, Groups B, C and D; Class II, Division 1, Groups E, F and G; Class III, Division 1; Class I, Division 2, Groups A, B, C and D; Class II, Division 2, Groups E, F and G; Class III, conduit seal not required.

Class 2258 03 Intrinsically Safe and Non-Incendive Systems for Class I, Division 1, Groups A, B, C and D; Class II, Division 1, Groups E, F and G; Class III, Division 1

• Intrinsically safe when connected through CSA Certified Diode Safety Barrier, 28 Vmax, 300 ohms min, per Smar Installation Drawing 102A-0435.

Class 2258 04 Intrinsically Safe, Entity – For Hazardous Locations for Class I, Division 1, Groups A, B, C and D; Class II, Division 1, Groups E, F and G; Class III, Division 1

• Intrinsically safe with entity parameters: Vmax = 28 V Imax = 110 mA Ci = 5 nF Li = 0 µH, when connected through CSA Certified Safety Barriers as per Smar Installation Drawing 102A-0435.

Maximum Ambient Temperature: 40ºC. Enclosure Type 4X or Type 4.

European Certifications

Certificate No: Nemko 03 ATEX 133X

ATEX Intrinsically Safe Group II 1GD, Ex ia IIC T4

• Entity Parameters: Pi = 0.7 W Ui = 28 V Ii = 100 mA Ci = 2 nF Li = Neg Maximum Ambient Temperature: 62 ºC.

Certificate No: Nemko 02ATEX035

ATEX Flameproof Group II 2G, Ex d IIC T6 Enclosure type IP66/68 or IP66/68W.

Special conditions for safe use:

1. The transmitters are marked with three options for the indication of the protection code. The certification is valid only when the protection code is indicated, by the user, in one of the boxes following the code.

The following options apply:

 Ex d IIC T6 ( ) with X ticked in the parenthesis:

The Ex d IIC T6 protection according to certificate Nemko 02ATEX035X/ 02ATEX149X applies for the specific transmitter. Certified Ex d IIC cables entries must be used.

 Ex ia IIC T4 ( ) with X ticked in the parenthesis:

The Ex ia IIC T4 protection according to certificate Nemko 03ATEX133X applies for the specific transmitter. Certified diode safety barriers must be used.

 Ex d IIC T6 / Ex ia IIC T4 ( ) with X ticked in the parenthesis:

The transmitter has double protection. Both Ex d IIC T6 and Ex ia IIC T4 protection apply for the specific transmitter according to certificates Nemko 02ATEX035X / 02ATEX149X and Nemko 03ATEX133X. In this case the transmitter must be fitted with appropriate certified cable entries Ex d IIC and the electric circuit supplied by a certified diode safety barrier as specified for the protection Ex ia IIC T4.

2. For enclosures of the transmitters made of aluminum impact and friction hazards shall be considered when the transmitter is used in category II 1 G according to EN 50284 clause 4.3.1

3. The diode safety barrier must have a linear resistive output characteristic.

4. The pressure of the potentially explosive atmosphere surrounding the transmitter must be within the range 0.8 mbar to 1.1 mbar.

A.2

= 110 mA Ci= 8nF Li= 0.24 mH

max

Certificate No: DMT 00 ATEX E 009

ATEX Intrinsically Safe Group II 1/2 G, Ex ia, IIC T4/T5/T6

• Entity Parameters: Ui = 28 Vdc Ii = 93 mA Ci ≤ 5 nF Li = neg

South America Certification

INMETRO approvals Certificate No: CEPEL-Ex-049/95

Intrinsically safe - Ex-ia IIC T5

• Entity Parameters: Ui = 30 Vdc Ii = 100 mA Ci =6,4nF Li = neg Pi=0,7 W Ambient Temperature: (-20ºC < T Enclosure IP66/67 ou IP66/68W.

amb

Certificate No: CEPEL-Ex-039/96

Flameproof - Ex-d IIC T6 Ambient Temperature: (-20ºC < T

amb

Enclosure IP66/67 ou IP66/68W.

Asia Certification

Certificate No: Nepsi GYJ05602

Intrinsically safe - Ex ia, IIC Temperature Class:

• T4 (-40ºC< T

• T5 (-40ºC< T

• T6 (-40ºC< T

• Entity Parameters: Ui = 28 Vdc Ii = 93 mA Ci ≤ 5 nF Li = neg

<+85ºC @ Pi=700 mW)

amb

<+50ºC @ Pi=700 mW)

amb

<+40ºC @ Pi=575 mW)

amb

Certificate No: Nepsi GYJ05601

Explosion proof - Ex d IIC T6 Ambient Temperature: (-20ºC < T <+40ºC).

Identification Plate and Control Drawing

Identification Plate

• Identification of Intrinsically safe and Explosion Proof for gas and stea m:

Appendix A

<+50ºC).

<+40ºC).

A.3

LD301 – Operation and Maintenance Instruction Manual

NEMKO and DMT

CEPEL

NEPSI

A.4

SMAR ld301 Operation And Maintenance Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual