SMAR IF302 Operation, Maintenance & Instruction Manual

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I F302ME

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smar

Specifications and information are subject to change without notice.

Up-to-date address information is available on our website.

web: www.smar.com/contactus.asp

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INTRODUCTION

The IF302 is a converter mainly intended to interface analog transmitters to a F fieldbus network. The IF302 receives up to three current signal typically 4-20 mA or 0-20 mA, and makes them available to Fieldbus system. The digital technology used in the IF302 enables an easy interface between the field and the control room and it has several interesting features that reduce considerably the installation, operation and maintenance costs.

The IF302 is part of SMAR's complete 302 line of FOUNDATION™ fieldbus devices.

OUNDATION™ fieldbus, is not only a replacement for 4-20 mA or intelligent/smart transmitter

protocols, it contains much more. F of the control function on equipment in the field.

Some of the advantages of bi-directional digital communications are known from existing smart transmitter protocols: Higher accuracy, multi-variable access, remote configuration and diagnostics, and multi-dropping of several devices on a single pair of wires.

Those protocols were not intended to transfer control data, but maintenance information. Therefore they were slow and not efficient enough to be used as control network.

The main requirements for Fieldbus were to overcome these problems. Closed loop control with performance like a 4-20 mA system requires higher speed. Since higher speed means higher power consumption, this clashes with the need for intrinsic safety. Therefore a moderately high communication speed was selected, and the system was designed to have a minimum of communication overhead. Using scheduling, the system controls variable sampling, algorithm execution and communication to optimize the usage of the network, not loosing time. Thus, high closed loop performance is achieved.

Using Fieldbus technology, with its capability to interconnect several devices, very large control schemes can be constructed. In order to be user friendly the function block concept was introduced (users of SMAR CD600 should be familiar with this, since it was implemented several years ago). The user may now easily build complex control strategies. Another advantage is added flexibility; the control strategy may be edited without having to rewire or change any hardware.

The IF302, like the rest of the 302 family, has several Function Blocks built in, like PID controller, Input Selector, Arithmetic, Signal Characterizer and Flow Totalization. These useful blocks eliminate the need for separate devices and reduce communication and therefore decreasing dead-time and making the control tighter, not to mention the reduction in cost. Other function blocks are also available, allowing flexibility in control strategy implementation.

The need for implementation of Fieldbus in small as well as large systems was considered when developing the entire 302 line of Fieldbus devices. They have the common features of being able to act as a master on the network and be configured locally using a magnetic tool, eliminating the need for a configurator or console in many basic applications.

Get the best result of the IF302 by carefully reading these instructions.

This product is protected by US patent number 5,706,007.

OUNDATION™ fieldbus is a complete system enabling distribution

OUNDATION™

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This Manual is compatible with version 3.XX, where 3 denote software version and XX software release. The indication 3.XX means that this manual is compatible with any release of software version 3.

Waiver of responsibility

The contents of this manual abides by the hardware and software used on the current equipmen version. Eventually there may occur divergencies between this manual and the equipment. The information from this document are periodically reviewed and the necessary or identified corrections will be included in the following editions. Suggestions for their improvement are welcome.

Warning

For more objectivity and clarity, this manual does not contain all the detailed information on the product and, in addition, it does not cover every possible mounting, operation or maintenance cases.

Before installing and utilizing the equipment, check if the model of the acquired equipment complies with the technical requirements for the application. This checking is the user’s responsibility.

If the user needs more information, or on the event of specific problems not specified or treated in this manual, the information should be sought from Smar. Furthermore, the user recognizes that the contents of this manual by no means modify past or present agreements, confirmation or judicial relationship, in whole or in part.

All of Smar’s obligation result from the purchasing agreement signed between the parties, which includes the complete and sole valid warranty term. Contractual clauses related to the warranty are not limited nor extended by virtue of the technical information contained in this manual.

Only qualified personnel are allowed to participate in the activities of mounting, electrical connection, startup and maintenance of the equipment. Qualified personnel are understood to be the persons familiar with the mounting, electrical connection, startup and operation of the equipment or othe similar apparatus that are technically fit for their work. Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures, legal provisions and regulations for the mounting and operation of electrical installations, as well as with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased safety and instrumented safety systems, among others.

The user is responsible for the incorrect or inadequate handling of equipments run with pneumati or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since thei utilization may cause severe bodily harm and/or material damages.

The field equipment referred to in this manual, when acquired for classified or hazardous areas, has its certification void when having its parts replaced or interchanged without functional and approval tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying that the equipment in its entirety meets the applicable standards and regulations. The same is true when converting the equipment of a communication protocol to another. In this case, it is necessar sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are different and the user is responsible for their correct use.

Always respect the instructions provided in the Manual. Smar is not responsible for any losses and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to know and apply the safety practices in his country.

NOTE

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TABLE OF CONTENTS

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GENERAL ............................................................................................................................................................................ 1.1

MOUNTING .......................................................................................................................................................................... 1.1

ELECTRIC WIRING ............................................................................................................................................................. 1.1

TOPOLOGY AND NETWORK CONFIGURATION .............................................................................................................. 1.3

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INPUT WIRING .................................................................................................................................................................... 1.5

FUNCTIONAL DESCRIPTION – ELECTRONICS ............................................................................................................... 2.1

TRANSDUCER BLOCK ....................................................................................................................................................... 3.1

HOW TO CONFIGURE A TRANSDUCER BLOCK .............................................................................................................. 3.1

TERMINAL NUMBER .......................................................................................................................................................... 3.1

PRIMARY VALUE STATUS ................................................................................................................................................. 3.2

CURRENT TRIM .................................................................................................................................................................. 3.2

VIA LOCAL ADJUSTMENT .................................................................................................................................................. 3.4

DISPLAY TRANSDUCER BLOCK ....................................................................................................................................... 3.5

DEFINITION OF PARAMETERS AND VALUES .................................................................................................................. 3.5

PROGRAMMING USING LOCAL ADJUSTMENT ............................................................................................................... 3.8

J1 JUMPER CONNECTIONS .............................................................................................................................................. 3.9

W1 JUMPER CONNECTIONS ............................................................................................................................................. 3.9

GENERAL ............................................................................................................................................................................ 4.1

TROUBLESHOOTING ......................................................................................................................................................... 4.1

DISASSEMBLY PROCEDURE ............................................................................................................................................ 4.2

REASSEMBLE PROCEDURE ............................................................................................................................................. 4.2

BOARDS INTERCHANGEABILITY ...................................................................................................................................... 4.2

EXPLODED VIEW ............................................................................................................................................................... 4.3

ACCESSORIES ................................................................................................................................................................... 4.3

SPARE PARTS LIST ........................................................................................................................................................... 4.4

ORDERING CODE .............................................................................................................................................................. 5.2

EUROPEAN DIRECTIVE INFORMATION ........................................................................................................................... A.1

HAZARDOUS LOCATIONS GENERAL INFORMATION ..................................................................................................... A.1

HAZARDOUS LOCATIONS APPROVALS .......................................................................................................................... A.2

CSA (CANADIAN STANDARDS ASSOCIATION) ................................................................................................................................... A.2

FM APPROVALS (FACTORY MUTUAL) ................................................................................................................................................. A.3

NEMKO (NORGES ELEKTRISKE MATERIELKONTROLL) ................................................................................................................... A.3

EXAM (BBG PRÜF - UND ZERTIFIZIER GMBH) ................................................................................................................................... A.3

CEPEL (CENTRO DE PESQUISA DE ENERGIA ELÉTRICA) ............................................................................................................... A.4

IDENTIFICATION PLATE CONTROL DRAWING ................................................................................................................ A.5

CONTROL DRAWING ......................................................................................................................................................... A.7

RETURNING MATERIALS ................................................................................................................................................... B.2

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Start

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Was the converter

configured on the bench

to match the application?

Configure the engineering unit.

Configure the terminal(s)

and input scale(s) .

(Section 3 - Calibration)

Configure the LCD reading.

(Section 3 - Configuration)

Simulate the value(s) in the 4 a

20 mA input and verify the

signal(s) in Fieldbus.

Yes

Install the converter on the field

following the instructions below.

Install the preferably

converter

on wether-protected areas.

Check the area classification

and its practices.

Install the (mechanically

converter

and electrically) according to the

application after checking the best

position for the LCD

(Section 4 - Maintenance).

Is the indication correct?

See section 4 - Maintenance

Yes

Energize the properly.

converter

IF302 needs a external power supply

for supply the equipment .

4 - 20 mA

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Section 1

General

Mounting

Electric Wiring

INSTALLATION

NOTE

The installation carried out in hazardous areas should follow the recommendations of the IEC60079-14 standard.

The overall accuracy of measurement and control depends on several variables. Although the converter has an outstanding performance, proper installation is essential, in order to maximize its performance.

Among all factors, which may affect converter accuracy, environmental conditions are the most difficult to control. There are, however, ways of reducing the effects of temperature, humidity and vibration.

Locating the converter in areas protected from extreme environmental changes can improve the converter performance.

In warm environments, the converter should be installed to avoid as much as possible, direct exposure to the sun. Installation close to lines and vessels subjected to high temperatures shou ld also be avoided.

Use of sunshades or heat shields to protect the converter from external heat sources should be considered, if necessary.

Humidity is fatal to electronic circuits. In areas subjected to high relative humidity, the O-rings for the electronics cover must be correctly placed. Removal of the electronics cover in the fiel d should be reduced to the minimum necessary, since each time it is removed the circuits are exposed to the humidity. The electronic circuit is protected by a humidity proof coatin g, but frequent exposures to humidity may affect the protection provided. It is also important to keep the covers tightened in place. Every time they are removed, the threads are exposed to corrosion, since painting cannot protect these parts. Code-approved sealing methods on conduit enteri ng the converter should be employed.

Using the bracket, the mounting may be done in several positions, as shown on Figure 1.3 Dimensional Drawing and Mounting Positions.

For better visibility, the digital indicator may be rot ated in steps of 90 (See Section 4 - Maintenance Procedures).

Access the wiring block by removing the Electrical Connection Cover. This cover can be locked closed by the cover locking screw (See Figure 1.1 - Cover Locking). To release the cover , rotate the locking screw clockwise.

Cable access to wiring connections is obtained by one of the two conduit outlets. Con duit threads should be sealed by means of code-approved sealing methods. The unused outlet connection should be plugged accordingly.

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IF302 - Operation and Maintenance Instruction Manual

COVER LOCKING SCREW

Figure 1.1 - Cover Locking

For convenience there are three ground terminals: one inside the cover and two externals, located close to the conduit entries.

The wiring block has screws, on which fork or ring type terminals can be fastened, see Figure 1.2 Terminal Block.

POWE SUPPLY

TERMINALS

GROUND TERMINA

COMUNICATION

TERMINALS

Figure 1.2 - Terminal Block

The IF302 uses the 31.25 kbi t/s voltage mode option for the phys ical signaling. All other devices on the same bus must use the same signaling. 12 to 16 devices can be connected in parallel alon g the same pair of wires.

Various types of Fieldbus devices may be connected on the same bus. The IF302 is powered via the bus. The limit for such devices is 16 for o ne bus (one segment) for

non-intrinsically safe requirement. In hazardous area, the number of devices may be limited by intrinsically safe restrictions. The IF302 is protected against reverse polarity, and can withstand ±35 VDC without damage.

NOTE

Please refer to the General Installation, Operation and Maintenance Manual for more details.

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Installation

ALLOW 150 MM MINIMUM FOR LOCAL ZERO AND SPAN ADJUSTMENT WITH

PLUG

MAGNETIC TOOL.

COMMUNICATIONS TERMINAL

PLUG

CONDUIT CONNECTION

WALL OR

PANEL MOUNTING

PIPE 2"

Figure 1.3 - Dimensional Drawing and Mounting Positions

Topology and Network Configuration

Bus topology (See Figure 1.4 - Bus Topology) and tre e topology (See Figure 1.5 - Tree Topology Configuration) are supported. Both types have a trunk cable with two terminations. T he devices are connected to the trunk via spurs. The spurs may be i ntegrated in the device giv ing zero spur l ength. A spur may connect more than one device, dependin g on the length. Active couplers may be us ed to extend spur length.

Active repeaters may be used to extend the trunk length. The total cable length, including spurs, between any two devices in the Fieldbus sho uld not exceed

1900m.

MOUNTING

BRACKET

FOR WALL MOUNTING

2 EXPANSION ANCHOR 2 HEXAGON SCREW -

FOR PANEL MOUNTING

2 BOLT AND NUTS - 1/4”X30 NOT INCLUDED

3/16”X70

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IF302 - Operation and Maintenance Instruction Manual

24VDC

2A 3A

OUT 1

Fieldbus H1

4A 5A

OUT 2

Fieldbus H1

6A 7A

OUT 3

Fieldbus H1

8A 9A

OUT 4

Fieldbus H1

10A

PSI302 3.0 (Power Supply Impedance)

FUSE

2,5A

smar

PS302

ON FAIL

PSI302

FAIL 1

FAIL 2

FAIL 3

FAIL 4

Terminator

Enabled

Junction

Box

Spur

Shield

Terminator

Spur

smar

Spur

smar

Figure 1.4 - Bus Topology

Terminator

Enabled

Junction

Box

PS302

ON FAIL

PSI302

FAIL 1

FAIL 2

FAIL 3

FAIL 4

Coupler

smar

1.4

smar

Figure 1.5 - Tree Topology Configuration

Page 13

302

Input Wiring

Installation

The IF302 accepts up to three current inp uts in the range 0-20 mA or 4-20 mA. The three inputs have a common ground and they are protected from rever se polarity signal. The inputs should be connected as per Figure 1.6 - Input Wiring.

4 a 20mA

TRANSMITTER 1

FIELDBUS

Power

Supply

4-20mA

TRANSMITTER 2

TRANSMITTER 3

POWER SUPPLY

Figure 1.6 - Input Wiring

Note that IF302 can operate with 0-20 mA or 4-20mA transmitters (See Figure 1.7 - Connection).

CHANNEL1

CHANNEL 2

0-20mA

CHANNEL 3

COMMON

0-20mA

4-wire 0-20mA Transmitters or 0-20mA Current Generator

CHANNEL1

CHANNEL 2

CHANNEL

COMMON

TR = Transmitter

Avoid routing input wiring close to power cables or switching equipment.

Apply in the inputs of the conversor only current levels. Don't apply tension levels, because the shunt resistors are of 100R 1W and tension above 10 Vdc it can damage them.

NNECTION

Figure 1.7 - Connection

WARNING

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IF302 - Operation and Maintenance Instruction Manual

Installation in Hazardous Areas

Explosions could result in death or serious injury, besides financial damage. Installation of this converter in explosive areas must be carri ed out in accordance with the local standards and the protection type adopted .Before continuing the i nstallation make sure the certificate parameters are In accordance with the classified area where the equipment will be installed.

The instrument modification or parts replacement suppl ied by other than authorized representativ e of Smar is prohibited and will void the certification.

The converters are marked with options of the protection type. T he certification is valid only when the protection type is indicated by the user. Once a particular type of protection is selected, any other type of protection can not be used.

The electronic housing and the sensor installed in haz ardou s areas must h ave a minim um of 6 full y engaged threads. Lock the housing using the locking screw (Figure 1.1).

The cover must be tighten with at least 8 turns to avoi d the penetration of humidity or corrosive gases. The cover must be tighten until it touches the housing. Then, tight en more 1/3 turn (12 0) to guarantee the sealing. Lock the covers using the locking screw (Figure 1.1).

Consult the Appendix A for further information about certification.

Explosion/Flame Proof

In Explosion-Proof installations the cable entries must be connected or c losed using metal cable gland and metal blanking plug, both with at least IP66 and Ex-d certification.

The standard plugs provided by Smar are certifie d according to CEPEL certificate. If the plug needs to be replaced, a certified plug must be used.

The electrical connection with NPT thread must use waterproofing sealant. A non-hardening silicone sealant is recommended.

For NEMKO ATEX certificate please to follow the installation guide lines in hazardous locations below: Group II Category 2G, Ex d, Group IIC, Temperature Class T6, EPL Gb U = 28VDC Ambient Temperature: -20 to 60ºC for T6 Environmental Protection: IP66/687 or IP66W/687W The electrical connection available are ½ - 14NPT and M20x1,5.

Cable entries must be connected or closed using metal cable gland and metal blanking plug, both with at least IP66 and Ex-d certification or any appropriate ATEX approved metal cable gland and metal blanking plug. Do not remove the transmitter covers when power is ON.

Intrinsically Safe

In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity parameters and applicable installation procedures must be observed.

To protect the application the transmitter must be connected to a barrier. Match the parameters between barrier and the equipment (Consider the cable parameters). Associated apparatus ground bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be smaller than Co and Lo of the associated Apparatus.

It is not recommended to remove the transmitter cover when the power is ON.

WARNING

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Section 2

OPERATION

The IF302 accepts signals from mA generators such as most conventional transmitters. It is therefore ideal for interfacing existing equipment to a Fieldbus system.

Functional Description – Electronics

Refer to the block diagram (See Figure 2.1 - IF302 Block Diagram). The function of each block is described below.

MUX Multiplexer

The MUX multiplexes the input terminals to ensure that all three channels reach the A/D converter.

A/D Converter

The A/D converts the input signals to a digital format for the CPU.

Signal Isolator

Its function is to isolate the data signal between the input and the CPU.

(CPU) Central Processing Unit, RAM and FLASH

The CPU is the intelligent portion of the converter, being responsible for the management and operation of block execution, self-diagnostics and comm unication. The program is stored in Flash memory. For temporary storage of data there is a RAM. The data in the RAM is lost if the po wer is switched off, however the device also has a nonvolatile EEPROM where data that must be retained are stored. Examples of such data are: calibration, configuration and identification data.

Communication Controller

It monitors line activity, modulates and demodulates the signal from network line.

Power Supply

Takes power of the loop-line to power the converter circuitry.

Power Isolation

Just like the signals from the input section, the power to the input section must be isolated.

Display Controller

Receives data from the CPU and drives the Liquid Crystal Display.

Local Adjustment

They are two switches that are magnetically activated. They can be activ ated by the magnetic tool without mechanical or electrical contact.

2.1

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IF302 – Operation and Maintenance Instruction Manual

MAIN CIRCUIT BOARD INPUT CIRCUIT BOARD

POWER

ISOLATION

POWER SUPPLY

SIGNAL

SHAPING

SUPPLY

FIRMWARE

DOWLOAD

INTERFACE

FLASH

RAM

MODEM

LOCAL ADJUST

CPU

EEPROM

I G N A L

3 x 100

U X



I S O L A T

I O N

A/D

(*) Resistor Shunt

DISPLAY BOARD

DISPLAY

CONTROLLER

Figure 2.1 - IF302 Block Diagram

* WARNING

Apply in the inputs of the conversor only current levels. Don't apply tension levels, because the shunt resistors are of 100R 1W and tension above 10 Vdc it can damage them.

2.2

Page 17

Section 3

CONFIGURATION

One of the many advantages of Fieldbus is that device configuration is independent of the

configurator. The IF302 may be configured by a third party terminal or operator console. The IF302 contains three input transducer blocks, one resource block, one display transducer block

and function blocks.

Function Blocks are not covered in this manual. For explanation and details of function blocks, see the “Function Blocks Manual”.

Transducer Block

Transducer block insulates function block from the specific I/O hardware, such as sensors and actuators. Transducer block controls access to I/O through manufacturer specific implementation. This permits the transducer block to execute as frequently as necessary to obtain good data from sensors without burdening the function blocks that use the data. It also insulates the function blocks from the manufacturer specific characteristics of certain hardware.

By accessing the hardware, the transducer block can get data from I/O or passing control data to it. The connection between Transducer block and Input/Output Function blocks is called channel. Normally, transducer blocks perform functions, such as linearization, characterization, temperature compensation, control and exchange data to/from hardware.

How to Configure a Transducer Block

The transducer block has an algorithm, a set of contained parameters and a channel connecting it to a function block.

The algorithm describes the behavior of the transducer as a data transfer function between the I/O hardware and other function block. The set of contained parameters, it means, you are not able to link them to other blocks, defines the user interface to the transducer block. They can be divided into Standard and Manufacturer Specific.

The standard parameters will be present for such class of device, as pressure, temperature, actuator, etc., whatever is the manufacturer. Oppositely, the manufacturers specific ones are defined only by its manufacturer. As common manufacturer specific parameters, we have calibration settings, material information, linearization curve, etc.

When you perform a standard routine as a calibration, you are conducted step by step by a method. The method is generally defined as guide line to help the user to make common tasks. The

SYSCON configurator identifies each method associated to the parameters and enables the

interface to it.

Terminal Number

The terminal number, which references a physical input, which is sent internally from the specified transducer output to function block.

It starts at one (1) for transducer number one until three (3) for transducer number three.

The channel number of the AI block is related to the transducer’s terminal number. Channel number 1, 2, 3 corresponds bi-univocally to the terminal block with the same number. Therefore, all the user has to do is to select combinations: (1.1), (2.2), (3,3) for (CHANNEL, BLOCK).

3.1

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IF302 - Operation and Maintenance Instruction Manual

Primary Value Status

The status of the Primary Value can follow the NAMUR NE 43 as showed bellow:

3.80 mA < input < 20.5 mA  GOOD input = 3.80 mA or input = 20.5  UNCERTAIN

input <= 3.6 mA or input >= 21.0 mA  BAD

To disable this feature, just write a number different from 4 or 20 in the Transducer xd_scale parameter.

Current Trim

The IF302 provides the capability of making a trim in the input channels, if necessary.

A trim is necessary if the indicator reading of the transducer block output differs from the actual physical output. The reason may be:

 The user's current meter differs from the factory standard.  The converter had its original characterization shifted by over-load or by long term drift.

The user can check the calibration of the transducer output by measuring the actual current in the input and compare it with the device’s indication (of course an appropriate meter shall be used). If a mismatch is detected, a trim can be done.

Trim can be done in two points:

Lower Trim: Is used to trim the output at the lower range. Upper Trim: Is used to trim the output at the upper range.

These two points define the linear characteristic of the output. Trim in one point is independent from the other.

There are at least two ways of doing the trim: using local adjustment or using SYSCON (the System Configurator from SMAR).

When doing the trim, make sure you are using an appropriate meter (with the necessary accuracy).

Via SYSCON

The channel number of the AI block is related to the transducer’s terminal block number. Channel number 1,2,3 corresponds bi-univocally to the terminal block with the same number. Therefore, all the user has to do is to select combinations: (1,1), (2,2), (3,3), for (CHANNEL, TERMINAL NUMBER).

3.2

Page 19

Configuration

This parameter selects the terminal number which the input current will be generated and calibrated.

It is possible to calibrate the current inputs of the transmitter by means of parameters CAL_POINT_LO and CAL_POINT_HI.

Let’s take the lower value as an example:

Supply 4 mA or the lower value to the terminal block and wait until the readout of parameter PRIMARY_VALUE stabilizes.

Write 4.00 or the lower value in parameter CAL_POINT_LO. For each value written a calibration is performed at the desired point.

In this case the channel 1 was chosen.

Figure 3.1 - Current Trim - IF302

This parameter indicates where the converter should be when the setpoint lower value is 0%.

Let’s take the upper value as an example:

Supply 20 mA or the upper value to the terminal block and wait until the readout of parameter PRIMARY_VALUE stabilizes.

Write 20.00 or the upper value in parameter CAL_POINT_HI. For each value written a calibration is performed at the desired point.

The desired value should be entered.

Figure 3.2 - Current Trim - IF302

3.3

Page 20

IF302 - Operation and Maintenance Instruction Manual

This parameter indicates where the converter should be when the setpoint is 100%.

It is recommendable that a convenient engineering unit be chosen by means of parameter XD_SCALE of the Analog Input Block, considering that the range limits of the sensor must be respected, these being 100% and 0%.

It is also recommendable, for every new calibration, to save existing trim data in parameters CAL_POINT_LO_BACKUP and CAL_POINT_HI_BACKUP, by means of parameter BACKUP_RESTORE, using option LAST_TRIM_BACKUP.

Via Local Adjustment

The IF302 has 3 input transducers and its device leaves SMAR with factory settings. The factory

setting establishes only the transducers #1 as default for local adjustment. In order to configure the others via local adjustment, the user should configure them in the display transducer via SYSCON, according specific instructions for this transducer block.

In order to enter the local adjustment mode, place the magnetic tool in orifice “Z” until flag “MD” lights up in the display. Remove the magnetic tool from “Z” and place it in orifice “S” until the message “LOC ADJ” is displayed. The message will be displayed during approximately 5 seconds after the user removes the magnetic tool from “S”. By placing the magnetic tool the user will be able to access the local adjustment tree in the monitoring mode.

Browse to parameter P_VAL (PRIMARY_VALUE).

Supply 4.0mA or the lower value to the terminal block and wait until the read of the parameter stabilizes in the display.

Browse to parameter “LOWER”. After that, in order to start calibration, the user will act on the parameter “LOWER” by placing the magnetic tool in “S” down to 4.0 mA.

Let’s take the upper value: Supply 20.0mA or the upper value to the terminal block and wait until the readout of parameter P_VAL stabilizes, and then actuate parameter UPPER up to 20.0.

Trim mode exits via local adjustment automatically when the magnetic tool is not used during approximately 16 seconds.

Keep in mind that even when parameters LOWER or UPPER present the desired value, they must be actuated so that calibration is performed.

The desired value should be entered.

Figure 3.3 - Current Trim - IF302

WARNING

NOTE

3.4

Page 21

Limit Conditions for Calibration:

For every writing operation in the transducer blocks there is a code indication for the operation associated with the writing method. These codes appear in parameter XD_ERROR every time a calibration is performed. Code 16, for example, indicates a successfully performed operation.

Lower:

0.0mA < NEW_ LOWER < 9.0mA Otherwise, XD_ERROR = 22

Upper:

15.0 mA < NEW_UPPER < 22.0mA Otherwise, XD_ERROR = 22.

Codes for XD_ERROR:

… 16: Default Value Set … 22: Out of range … 26: Invalid Calibration request … 27: Excessive Correction

Display Transducer Block

The local adjustment tree is completely configured by SYSCON. It means, the user can select the

best options to fit his application. From factory, it is configured with the options to set the Upper and Lower trim, for monitoring the input transducer output and check the Tag. Normally, the transmitter

is much better configured by SYSCON, but the local functionality of the LCD permits an easy and

fast action on certain parameters, since it does not rely on communication and network wiring connections. Among the possibilities by Local Adjustment, the following options can be emphasized: Mode block, Outputs monitoring, Tag visualization and Tuning Parameters setting. The interface between the user is described very detailed on the "General Installation, Operation and Maintenance Procedures Manual". Please take a detailed look at this manual in the chapter related to "Programming Using Local Adjustment". It shows significantly the resources on this transducer display. All Series 302 field devices from SMAR have the same methodology to handle with it. So, since the user has learned once, he is capable to handle all kind of field devices from SMAR.

All function blocks and transducers defined according Foundation Fieldbus have a description of their features written on binary files, by the Device Description Language. This feature permits that third parties configurator enabled by Device Description Service technology can interpret these features and make them accessible to configure. The Function Blocks and Transducers of Series 302 have been defined rigorously according the Foundation Fieldbus specifications in order to be interoperable to other parties.

In order to enable the local adjustment using the magnetic tool, it is necessary to previously prepare

the parameters related with this operation via SYSCON (System Configurator). The Figure 3.8 -

Parameters for Local Adjustment Configuration and the Figure 3.11 - Step 1 - IF302 show all parameters and their respective values, which shall be configured in accordance with the necessity of being locally adjusted by means of the magnetic tool. All values shown on the display are default values.

There are seven groups of parameters, which may be pre-configured by the user in order to allow a possible configuration by means of the local adjustment. As an example, let’s suppose that you don’t want to show some parameters; in this case, simply write an invalid Tag in the parameter, Block_Tag_Param_X. Doing this, the device will not take the parameter related (indexed) to the Tag as a valid parameter.

Definition of Parameters and Values

Block_Tag_Param

This is tag of the block to which the parameter belongs. Use up to a maximum of 32 characters.

Index_Relative

This is the index related to the parameter to be actuated or viewed (0, 1, 2…). Refer to the Function Blocks Manual to know the desired indexes, or visualize them on the SYSCON by opening the desired block.

Configuration

NOTE

3.5

Page 22

IF302 - Operation and Maintenance Instruction Manual

Sub_Index

In case you wish to visualize a certain tag, opt for the index relative equal to zero, and for the subindex equal to one (refer to paragraph Structure Block in the Function Blocks Manual).

Mnemonic

This is the mnemonic for the parameter identification (it accepts a maximum of 16 characters in the alphanumeric field of the display). Choose the mnemonic, preferably with no more than 5 characters because, this way, it will not be necessary to rotate it on the display.

Inc_Dec

It is the increment and decrement in decimal units when the parameter is Float or Float Status time, or integer, when the parameter is in whole units.

Decimal_Point_Number

This is the number of digits after the decimal point (0 to 3 decimal digits).

Access

The access allows the user to read, in the case of the “Monitoring” option, and to write when "action" option is selected, then the display will show the increment and decrement arrows.

Alpha_Num

These parameters include two options: value and mnemonic. If option value is selected, the display will show data both in the alphanumeric and in the numeric fields; this way, in the case of a data higher than 10000, it will be shown in the alphanumeric field.

If option mnemonic, the display will show the data in the numeric field and the mnemonic in the alphanumeric field.

In case you wish to visualize a certain tag, opt for the index relative equal to zero, and for the subindex equal to one (refer to paragraph Structure Block in the Function Blocks Manual).

3.6

Figure 3.4 - Parameters for Local Adjustment Configuration

Page 23

Configuration

Figure 3.5 - Parameters for Local Adjustment Configuration

Figure 3.6 - Parameters for Local Adjustment Configuration

3.7

Page 24

IF302 - Operation and Maintenance Instruction Manual

Figure 3.7 - Parameters for Local Adjustment Configuration

This parameter updates the local adjustment programming tree configured on each device.

Figure 3.8 - Parameters for Local Adjustment Configuration

Programming Using Local Adjustment

The converter has two holes for magnetic switches activated by the magnetic tool located under the identification plate (See Figure 3.9). These magnetic switches are activated by one magnetic tool.

This magnetic tool enables adjustment of the most important parameters of the blocks. It also enables pre-configuration of the communication.

The jumper J1 on top of the main circuit board must be in place for this function to be enabled and the transmitter must be fitted with the digital display for access to the local adjustment. Without the display the local adjustment is not possible.

The option "update" should be selected in order to execute the upgrade of local adjustment programming tree.

After its step all the parameters selected will be

show on the LCD display.

3.8

Page 25

Configuration

Magnetic Tool

Table 3.1 shows the actions on the Z and S holes on the LD302 when Local Adjustment is enabled.

J1 Jumper Connections

If J1 (see figure 3.10) is connected to ON, it is possible to simulate values and status through the SIMULATE parameter, from the function blocks.

W1 Jumper Connections

If W1(see figure 3.10) is connected to ON, the local adjustment programming tree is enabled, the block parameters can be adjusted and the communication can be pre-configured via local adjustment.

Span Hole

Fig. 3.9 - Local Adjustment Holes

HOLE ACTION

Z Initializes and rotates through the available functions. S Selects the function shown in the display.

Table 3.1 - Purpose of the holes on the Housing

Zero Hole

OFF

LOC

MAIN BOARD

Fig. 3.10 - J1 and W1 Jumpers

3.9

Page 26

IF302 - Operation and Maintenance Instruction Manual

In order to start the local adjustment, place the magnetic tool in orifice and wait until letters are displayed.

5.00 5.00

Place the magnetic tool in orifice

and wait during 5 seconds.

Remove the magnetic tool from orifice

In this option (P_VAL) is showed with its respective value (if you to want that it keeps static, put the tool in S orifice and stay there.

5.00

P_VAL

Figure 3.11 - Step 1 - IF302

Figure 3.12 - Step 2 - IF302

Figure 3.13 - Step 3 - IF302

3.8

LOWER

Insert the magnetic tool in orifice

once more

and

LOC

ADJ

should

be displayed.

This parameter is used to calibrate the lower current point. I order to range the lower value, simply insert the magnetic

tool in orifice

as soon as lower is shown on the display. An arrow pointing upward ( ) increment the value and an arrow pointing



downward (

)

decrement the value.

3.10

Page 27

Configuration

In order to decrement the lower value, place the magnetic tool in orifice

to shift the arrow to the downward position and then, by inserting and keeping the tool in orifice

, it is

This parameter is used to calibrate the upper current point. In order to range the upper value, simply insert the magnetic tool in orifice

as soon as upper is shown on the display. An arrow pointing upward ( ) increment the value and an arrow



pointing downward (

) decrement the value. Apply the 20.0 mA current in the

Figure 3.14 - Step 4 - IF302

and

a) In order to decrement the address value, place the magnetic tool in orifice

to shift the arrow to the downward position and then, by inserting and keeping the tool in orifice

, it is

possible to

Figure 3.15 - Step 5 - IF303

NOTE

This Local adjustment configuration is a suggestion only. The user may choose his preferred configuration via SYSCON, simply configuring the display block (refer to paragraph Display Transducer Block ).

3.11

Page 28

IF302 - Operation and Maintenance Instruction Manual

3.12

Page 29

Section 4

General

Troubleshooting

MAINTENANCE

NOTE

Equipment installed in hazardous atmospheres must be inspected in compliance with the IEC60079-17 standard.

SMAR IF302 Current to Fieldbus Converters are extensiv ely tested and inspected before deliv ery to the end user. Nevertheless, during their design and dev elopment, consideration was given to the possibility of repairs by the end user, if necessary.

In general, it is recommended that the end user do not try to repair printed circuit boards. Instead, he should have spare circuit boards, which may be ordered from SMAR whenever necessary.

Symptom: No Quiescent Current Probable Sources of Trouble: Converter Fieldbus Connections

Check wiring polarity and continuity.

Power Supply

Check power supply output. The voltage at the IF302 Fieldbus termi nals must be bet ween 9 and 32 VDC.

Electronic Circuit Failure

Check the boards for defect by replacing them with spare ones.

Symptom: No Communication Probable Source of Trouble Network Connections

Check the network connections: devices, power supply, and terminators.

Network Impedance

Check the network impedance (power supply impedance and terminators) .

Transmitter Configuration

Check configuration of communication parameters of converter.

Network Configuration

Check communication configuration of the network.

Electronic Circuit Failure

Try to replace the converter circuit with spare parts.

Symptom: Incorrect Inputs Probable Source of Trouble: Input Terminals Connection

Check wiring polarity and continuity.

Conventional Transmitter

Verify if the conventional transmitter is working properly or if it has the necessary voltage. Remember that IF302 has a 100 ohms plus 0.8 V input impedance.

Calibration Check calibration of IF302 and the conventional transmitters.

4.1

Page 30

IF302 - Operation and Maintenance Instruction Manual

If the problem is not presented in the table above follow the Note below:

The Factory Init should be tried as a last option to recover the equipment control when the equipment presents some problem related to the function blocks or the communication. This operation must only be

carried out by authorized technical personnel and with the process offline, si n ce the eq uip ment will be configured with standard and factory data.

This procedure resets all the configurations run on the equipment, after which a partial download should be performed.

Two magnetic tools should be used to this efect,. On the equipment, withdraw the nut that fixes the identification tag on the top of the housing, so that access is gained to the "S" and "Z" holes.

The operations to follow are:

1) Switch off the equipment, insert the magnetic tools and keep them in the holes (the magnetic end in the holes);

2) Feed the equipment;

3) As soon as Factory Init is shown on the display, take off the tools and wait for the "5" symbol on the right

upper corner of the display to unlit, thus indicating the end of the operation. This procedure makes effective all the factory configuration and will eliminate eventual problems with the

function blocks or with the equipment communication.

Disassembly Procedure

Refer to Figure 4.1 - IF302 Exploded View Make sure to disconnect power supply before disassembling the converter.

To remove the circuit boards (5 and 7) and display (4), first loose the cov er locking (8) on the side not marked “Field Terminals”, then unscrew the cover (1).

The boards have CMOS components, which may be damaged by electrostatic discharges. Observe correct procedures for handling CMOS components. It is also recommended to store the circuit boards in electrostatic-proof cases.

Loose the two screws (3) that anchors the display and the main circuit board. Gently pull out the display, and then the main board (5). To remove the input board (7), first unscrew the two screws (6) that anchors it to the housing (9), and gently pull out the board.

Reassemble Procedure

 Put input board (7) into housing (9).  Anchors input board with their screws (6).  Put main board (5) into the housing, ensuring all inter connecting pins are connected.  Put display (4) into the housing, observing the four mounting positions. "_" should point in the

direction desired as UP.

 Anchors main board and display with their screws (3).  Fit the cover (1) and lock it using the locking screw (8).

Boards Interchangeability

Main and input boards are supposed to sta y together, because calibration data from input board circuit is stored in EEPROM of the main board.

If, for some reason, you separate the input and the main boards, you must do a trim to gua rantee p recision of the inputs. With mismatched boards, the factory trim will not be so good as it was.

4.2

NOTE

WARNING

Page 31

Exploded View

Maintenance

Accessories

Figure 4.1 - IF302 Exploded View

ACCESSORIES

ORDERING CODE DESCRIPTION

SD1 Magnetic Tool for Local Adjustment

BC302 Fieldbus/RS232 Interface

SYSCON System Configurator

PS302 Power Supply

PSI302 Power Supply Impedance

BT302 Terminator

PCI Process Control Interface

4.3

Page 32

IF302 - Operation and Maintenance Instruction Manual

Spare Parts List

SPARE PARTS LIST

DESCRIPTION OF PARTS POSITION CODE

Cover Without Window (Includes O-Ring) Cover With Window for Indication (Includes O-Ring)

O-Rings (Note 2) Cover, Buna-N 2 204-0122 B Aluminium Housing Main Board Screw

316 Stainless Steel Housing Main Board Screw Digital Indicator 4 214-0108

Main and Input Circuit Board Assembly 5 and 7 334-0150 A Input Board Screw Cover Locking Screw 8 204-0120

Housing, Aluminium (Note 1)

Housing, 316 Stainless Steel (Note 1) Local Adjustment Protection Cap 10 204-0114

Identification Plate Fixing Screw 11 204-0116 Terminal Insulator 12 314-0123 External Ground Screw 13 204-0124

Terminal Holding Screw Six-Sided Plug 1/2" NPT Internal BR Ex Six-Sided Plug 1/2" NPT Internal

Six-Sided Plug M20 X 1.5 External BR Ex d 316 Stainless Steel 16 400-0810 Six-Sided Plug PG13.5 External BR Ex d 316 Stainless Steel 16 400-0811

Mounting Bracket for 2” Pipe Mounting (Note 3)

Aluminium 1 and 15 204-0102 316 Stainless Steel 1 and 15 204-0105 Aluminium 1 204-0103 316 Stainless Steel 1 204-0106

Units With Indicator 3 304-0118 Units Without Indicator 3 304-0117 Units With Indicator 3 204-0118

Units Without Indicator 3 204-0117

Aluminium Housing 6 314-0125 316 Stainless Steel Housing 6 214-0125

½ - 14 NPT 9 324-0150 M20 x 1.5 9 324-0151 PG 13.5 DIN 9 324-0152 ½ - 14 NPT 9 324-0153 M20 x 1.5 9 324-0154 PG 13.5 DIN 9 324-0155

Housing in Aluminium 14 304-0119 Housing in 316 Stainless Steel 14 204-0119 Bichromated Carbon Steel 16 400-0808 Bichromated 304 Stainless Steel 16 400-0809 Bichromated Carbon Steel 16 400-0583-11 Bichromated 304 Stainless Steel 16 400-0583-12

Carbon Steel - 214-0801 316 Stainless Steel - 214-0802 Carbon Steel Bolts, Nuts, Washers and U-clamp in Stainless Steel

- 214-0803

Note: 1 - It includes terminal holder insulator, bolts (cover lock, grounding and terminal holder insulator) and identification plate without 2 - 0-Rings are packaged in packs of 12 units.

3 - Including U-clamp, nuts, bolts and washers. Spare Parts List 4 - For category A, it is recommended to keep, in stock, 25 parts installed for each set, and for category B, 50.

certification.

CATEGORY

(NOTE 4)

4.4

Page 33

Section 5

TECHNICAL CHARACTERISTICS

Functional Specifications

Input Signal (Field Values) Output Signal

(Communication) Input Impedance

Power Supply

Output impedance

Indication

Hazardous Location Certification

Temperature Limits

Humidity Limits Turn-on Time Update Time

Accuracy Ambient Temperature Effect Vibration Effect

Electromagnetic Interference Effect

Electrical Connection Material of Construction

Mounting

Weight

0-20 mA, 4-20 mA or any within 0 and 20 mA. Reverse polarity protected (*).

Digital only, Foundation

Resistive 100 Ohms , plus a 0.8 V drop over diode in forward direction.

Bus power 9 - 32 Vdc. Current consumption quiescent 12 mA. Non-intrinsic safety from 7.8 KHz - 39 KHz should be greater or equal to 3 KΩ. Intrinsic safety output impedance (assuming an IS barrier in the power supply) from 7.8 KHz - 39 KHz should be greater or equal to 400 Ω. Optional 4 1/2-digit numerical and 5-character alphanumerical LCD indicator. Explosion-proof and intrinsically safe (ATEX (NEMKO and DEKRA EXAM), FM, CEPEL, CSA and NEPSI).

Designed to comply with European Regulations (ATEX 94/9/EC and LVD 2006/95/EC). Operation: -40 to 85C (-40 to 185F).

Storage: -40 to 120C (-40 to 250F). Display: -10 to 60C ( 14 to 140F) operation;

-40 to 85C (-40 to 185F) without damage.

0 to 100% RH.

Approximately 10 seconds.

Approximately 0.3 second.

0.03% of span for 4 - 20 mA, 5 µA for others spans.

For a 10C variation: ± 0.05%.

Complies with SAMA PMC 31.1 standard.

Designed to comply with European Directive EMC 2004/108/EC.

1/2 - 14 NPT, PG 13.5 or M20 x 1.5.

Injected low copper aluminium with polyester painting or 316 Stainless Steel housing, with Buna N O-rings on cover.

With an optional bracket can be installed on a 2" pipe or fixed on a wall or panel.

Without display and mounting bracket: 0.80 kg. Add for digital display: 0.13 kg. Add for mounting bracket: 0.60 kg.

Fieldbus, 31.25 kbits/s voltage mode with bus power.

Performance Specifications

Physical Specifications

* WARNING

Apply in the inputs of the conversor only current levels. Don't apply tension levels, because the shunt resistors are of 100R 1W and tension a bo ve 10 Vdc it can damage them.

5.1

Page 34

IF302 – Operation and Maintenance Instruction Manual

Ordering Code

MODEL

IF302 TRIPLE CHANNEL CURRENT TO FOUNDATION FIELDBUS CONVERTER

COD. Local Indicator

0 Without indicator 1 With indicator

COD. Mounting Bracket

0 Without Bracket 1 Carbon Steel Accessories: Carbon Steel 2 316 Stainless Steel. Accessories: AI316 7 Carbon Steel. Accessories: AI316

COD. Electrical Connections

0 1/2" - 14 NPT 1 1/2" - 14 NPT X 3/4 NPT (AI 316) - with adapter 2 1/2" - 14 NPT X 3/4 BSP (AI 316) - with adapter 3 1/2" - 14 NPT X 1/2 BSP (AI 316) - with adapter A M20 X 1.5

B PG 13.5 DIN

SPECIAL OPTIONS COD. Housing

H0 Aluminum (IP/TYPE) H1 316 Stainless Steel (IP/TYPE) H2 Aluminum for saline atmosphere (IPW/TYPE X) H3 316 Stainless Steel for saline atmosphere (IPW/TYPE X)

COD. Identification Plate

I1 FM: XP, IS, NI, DI I3 CSA: XP, IS, NI, DI I4 EXAM (DMT): Ex-ia; NEMKO: Ex-d I5 CEPEL: Ex-d, Ex-ia I6 Without Certification IE NEPSI: Ex-ia IJ NEMKO - Ex-d

COD. Painting

P0 Gray Munsell N 6,5 Polyester P3 Black Polyester P4 White Epoxi P5 Yellow Polyester P8 Without Painting P9 Safety Blue Epoxy - Electrostatic Painting PC Safety Blue Polyester - Electrostatic Painting

PG Safety Orange Epoxi Paint - Electrostatic Painting

COD. Input Signal

T0 3 output, 4 to 20 mA

COD. Tag Plate

J0 With tag J1 Blank

J2 According to user’s notes

COD. Special ZZ See Notes

IF302 1 1 0 * * * * * *

* Leave it blank for no optional items.

TYPICAL MODEL

5.2

Page 35

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CERTIFICATIONS INFORMATION

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Consult www.smar.com for the EC declarations of conformity for all applicable European directives and certificates.

ATEX Directive (94/9/EC) – “Electrical equipment and protective system intended for use in potential explosive atmospheres”

The EC-Type Examination Certificate had been released by Nemko AS (CE0470) and/or DEKRA EXAM GmbH (CE0158), according to European Standards. The certification body for Production Quality Assurance Notification (QAN) and IECEx Quality Assessment Report (QAR) is Nemko AS (CE0470).

LVD Directive 2006/95/EC – “Electrical Equipment designed for use within certain voltage limits”

According the LVD directive Annex II, electrical equipment for use in an explosive atmosphere is outside the scope of this directive. According to IEC standard: IEC 61010-1:2010 - Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements.

EMC Directive 2004/108/EC - “Electromagnetic Compatibility”

The equipment is in compliance with the directive and EMC test was performed according to IEC standards: IEC61326-1:2005 and IEC61326-2-3:2006.

To comply with the EMC directive the installation must follow these special conditions:

 Use shielded, twisted-pair cable for powering the instrument and signal wiring.  Keep the shield insulated at the instrument side, connecting the other one to the ground.

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Ex Standards:

IEC 60079-0 General Requirements IEC 60079-1 Flameproof Enclosures “d” IEC 60079-11 Intrinsic Safety “i” IEC 60079-26 Equipment with equipment protection level (EPL) Ga IEC 60529 Classification of degrees of protection provided by enclosures (IP Code)

Customer responsibility:

IEC 60079-10 Classification of Hazardous Areas IEC 60079-14 Electrical installation design, selection and erection IEC 60079-17 Electrical Installations, Inspections and Maintenance

Warning:

Explosions could result in death or serious injury, besides financial damage. Installation of this instrument in an explosive environment must be in accordance with the national standards and according to the local environmental protection method. Before proceeding with the installation match the certificate parameters according to the environmental classification.

General Notes: Maintenance and Repair

The instrument modification or replaced parts supplied by any other supplier than authorized representative of Smar Equipamentos Industriais Ltda is prohibited and will void the Certification.

Marking Label

Once a device labeled with multiple approval types is installed, do not reinstall it using any other approval types. Scratch off or mark unused approval types on the approval label.

For Ex-i protection application

- Connect the instrument to a proper intrinsically safe barrier.

C03

Page 36

KH524"⁄"Qrgtcvkqp"cpf"Ockpvgpcpeg"Kpuvtwevkqp"Ocpwcn"

- Check the intrinsically safe parameters involving the barrier, equipment including the cable and connections.

- Associated apparatus ground bus shall be insulated from panels and mounting enclosures.

- When using shielded cable, isolate the not grounded cable end.

- Cable capacitance and inductance plus Ci and Li must be smaller than Co and Lo of the Associated Apparatus.

For Ex-d protection application

- Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands.

- In an Explosion-Proof/Flame-Proof installation, do not remove the instrument housing covers when powered on.

- Electrical Connection

In Explosion-Proof installations the cable entries must be connected through conduit with sealed unit or closed using metal cable gland or closed using metal blanking plug, all with at least IP66 and Ex-d certification. For enclosure with saline environment protection (W) and ingress protection (IP) applications, all NPT thread parts must apply a proper water-proof sealant (a non-hardening silicone group sealant is recommended).

For Ex-d and Ex-i protection application

- The transmitter has a double protection. In this case the transmitter shall be fitted with appropriate certified cable entries Ex-d and the electric circuit supplied by a certified diode safety barrier as specified for the protection Ex-ia.

Environmental Protection

- Enclosure Types (Type X): Supplementary letter X meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: NEMA 250).

- Ingress protection (IP W): Supplementary letter W meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: IEC60529).

- Ingress protection (IP x8): Second numeral meaning continuous immersion in water under special condition defined as default by Smar the following: 1 Bar pressure during 24hours. (Ref: IEC60529).

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CSA (Canadian Standards Association)

Class 2258 02 – Process Control Equipment – For Hazardous Locations (CSA1002882)

Class I, Division 1, Groups B, C and D Class II, Division 1, Groups E, F and G Class III, Division 1 Class I, Division 2, Groups A, B, C and D Class II, Division 2, Groups E, F and G Class III

CLASS 2258 03 - PROCESS CONTROL EQUIPMENT – Intrinsically Safe and Non-Incendive Systems - For Hazardous Locations (CSA 1002882)

Class I, Division 2, Groups A, B, C and D

Model IF302 Converter; supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; non-incendive with Fieldbus/FNICO Entity parameters @ Terminals + and - : Vmax =24V, Imax =570 mA, Pmax = 9.98 W, Ci = 5 nF, Li = 12uH; @ Terminals 1 - 4: Vmax =30V, Imax =110mA, Ci = 5 nF, Li = 12uH; when connected through CSA Certified Safety Barriers as per SMAR Installation drawing 102A0558; Temp. Code T3C.

Class 2258 04 – Process Control Equipment – Intrinsically Safe Entity – For Hazardous Locations (CSA 1002882) Class I, Division 1, Groups A, B, C and D Class II, Division 1, Groups E, F and G Class III, Division 1

FISCO Field Device Model IF302 Converter; supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; Intrinsically safe with Fieldbus/FISCO Entity parameters

C04"

Page 37

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@ Terminals + and -: Vmax = 24 V, Imax = 380 mA, Pi = 5.32 W, Ci = 5 nF, Li = 12 uH; @ Terminals 1 – 4: Vmax = 30 V, Imax = 110 mA, Ci = 5nF, Li = 12 u H; when connected through CSA Certified Safety Barriers as per Smar Installation Drawing 102A0558; Code T3C. Note: Only models with stainless steel external fittings are Certified as Type 4X.

Special conditions for safe use: Temperature Class T3C Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)

FM Approvals (Factory Mutual)

Intrinsic Safety (FM 0D7A9.AX)

IS Class I, Division 1, Groups A, B, C and D IS Class II, Division 1, Groups E, F and G IS Class III, Division 1

Explosion Proof (FM 0D7A9.AX) XP Class I, Division 1, Groups A, B, C and D

Dust Ignition Proof (FM 0D7A9.AX) DIP Class II, Division 1, Groups E, F and G DIP Class III, Division 1

Non Incendive (FM 0D7A9.AX) NI Class I, Division 2, Groups A, B, C and D

Environmental Protection (FM 0D7A9.AX) Option: Type 4X/6/6P or Type 4/6/6P

Special conditions for safe use:

Entity Parameters Fieldbus Power Supply Input (report 3015629):

Vmax = 24 Vdc, Imax = 250 mA, Pi = 1.2 W, Ci = 5 nF, Li = 12 uH

Vmax = 16 Vdc, Imax = 250 mA, Pi = 2 W, Ci = 5 nF, Li = 12 uH

4-20 mA Current Loop:

Vmax = 30 Vdc, Imax = 110 mA, Pi = 0,825 W, Ci = 5 nF, Li = 12 uH

Temperature Class T4

Maximum Ambient Temperature: 60ºC (-20 to 60 ºC)

NEMKO (Norges Elektriske MaterielKontroll)

Explosion Proof (NEMKO 13 ATEX 1570X)

Group II, Category 2 G, Ex d, Group IIC, Temperature Class T6, EPL Gb

Ambient Temperature: -20 ºC to +60 ºC

Environmental Protection (NEMKO 03ATEX1570X) Options: IP66/68W or IP66/68

Special conditions for safe use:

Repairs of the flameproof joints must be made in compliance with the structural specifications provided by the manufacturer. Repairs must not be made on the basis of values specified in tables 1 and 2 of EN/IEC 60079-1.

The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2012 General Requirements EN 60079-1:2007 Flameproof Enclosures “d”

EXAM (BBG Prüf - und Zertifizier GmbH)

Intrinsic Safety (DMT 00 ATEX E 064)

Group I, Category M2, Ex ia, Group I, EPL Mb Group II, Category 2 G, Ex ia, Group IIC, Temperature Class T4/T5/T6, EPL Gb

C05"

Page 38

KH524"⁄"Qrgtcvkqp"cpf"Ockpvgpcpeg"Kpuvtwevkqp"Ocpwcn"

FISCO Field Device

Supply circuit for the connection to an intrinsically safe FISCO fieldbus-circuit: Ui = 24Vdc, Ii = 380 mA, Pi = 5.32 W, Ci ≤ 5 nF, Li = neg Parameters of the supply circuit comply with FISCO model according to Annex G EN 60079-11:2012, replacing EN 60079-27:

2008.

Input-signal-circuits: three 0-20 mA or 4-20 mA signal inputs with common ground Input impedance (load impedance) Ri 100  Effective internal capacitance Ci negligible Effective internal inductance Li negligible

Safety relevant maximum values for certified intrinsically safe 0-20 mA or 4-20 mA signal circuits as a function of ambient temperature and temperature class

Max. Ambient temperature Ta 60ºC T4 28 V 93 mA 750 mW 50ºC T5 28 V 93 mA 750 mW 40ºC T6 28 V 93 mA 570 mW

The signal inputs are safely galvanically separated from the fieldbus circuit.

Ambient Temperature: -40ºC ≤ Ta ≤ +60ºC

The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2012 + A11:2013 General Requirements EN 60079-11:2012 Intrinsic Safety “i”

CEPEL (Centro de Pesquisa de Energia Elétrica)

Intrinsic Safety (CEPEL 97.0020X)

Ex ia, Group IIC, Temperature Class T4/T5, EPL Ga

FISCO Field Device

Entity Parameters: Pi = 5.32 W, Ui = 30V, Ii = 380mA, Ci = 5.0nF, Li = Neg

Ambient Temperature:

-20 to 65ºC T4

-20 to 50ºC T5

Explosion Proof (CEPEL 97.0090) Ex d, Group IIC, Temperature Class T6, EPL Gb

Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)

Environmental Protection (CEPEL 97.0020X AND CEPEL 97.0090) Options: IP66/68W or IP66/68

Special conditions for safe use:

The certificate number ends with the letter "X" to indicate that for the version of Current to FIELDBUS Converter model IF302 equipped with housing made of aluminum alloy, only can be installed in "Zone 0" if is excluded the risk of occurs impact or friction between the housing and iron/steel itens.

The Essential Health and Safety Requirements are assured by compliance with:

ABNT NBR IEC 60079-0:2008 General Requirements ABNT NBR IEC 60079-1:2009 Flameproof Enclosures “d” ABNT NBR IEC 60079-11:2009 Intrinsic Safety “i” ABNT NBR IEC 60079-26:2008 Equipment with equipment protection level (EPL) Ga IEC 60079-27:2008 Fieldbus intrinsically safe concept (FISCO) ABNT NBR IEC 60529:2009 Classification of degrees of protection provided by enclosures (IP Code)

Temperature Class

Voltage DC Ui

Current Ii Power Pi

C06"

Page 39

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CSA (Canadian Standards Association)

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FM Approvals (Factory Mutual)

NEMKO (Norges Elektriske MaterielKontroll) / EXAM (BBG Prüf - und Zertifizier GmbH)

C07"

Page 40

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CEPEL (Centro de Pesquisa de Energia Elétrica)

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Canadian Standards Association (CSA)

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C09

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Factory Mutual (FM)

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APPROVAL.

PREVIOUS MANUFACTURER

BE SUBSTITUTED WITHOUT

COMPONENTS CAN NOT

110 mA

30V

Imax

4-20mA

Vmax

Ci=5nF Li=12uH

TRANSMITTER SPECIFICATION MUST BE IN ACCORDANCE TO FM

REQUIREMENTS:

(ANSI/NFPA 70) AND ANSI/ISA-RP12.6

APPROVAL LISTING.

1 - INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE

2 -

SAFE AREA APPARATUS

UNSPECIFIED, EXCEPT THAT IT MUST NOT

BE SUPPLIED FROM, NOR CONTAIN UNDER

NON HAZARDOUS OR DIVISION 2 AREA HAZARDOUS AREA

MARCIAL

MOACIR

REV.

DESIGN AREA

10 08 20

07 07 16

CASSIOLATO

05 03 07

CASSIOLATO

MISSAWA

AND MOUNTING ENCLOSURES.

3 - ASSOCIATED APPARATUS GROUND BUS TO BE INSULATED FROM PANELS

NORMAL OR ABNORMAL CONDITIONS, A

10 08

07 07

05 03

250mA

24V

SHIELD IS OPTIONAL IF USED, BE SURE TO INSULATE THE END NOT

WIRES: TWISTED PAIR, 22AWG OR LARGER.

SMALLER THAN 1(ONE) OHM.

4 - ASSOCIATED APPARATUS GROUND BUS RESISTANCE TO EARTH MUST BE

SOURCE OF POTENTIAL IN RELATION TO

EARTH IN EXCESS OF 250VAC OR 250VDC.

5 - OBSERVE TRANSMITTER POWER SUPPLY LOAD CURVE.

6 -

ASSOCIATED APPARATUS

GROUNDED.

SMALLER THAN Ca AND La OF THE ASSOCIATED APPARATUS.

FIELDBUS

Imax

Ci=5nF Li=12uH

Vmax

110 mAIsc

30V

Voc

250mA

16V

Isc

Voc

1,2W

24V

250mA

Isc

Voc

CLASS I,II,III DIV.1, GROUPS A,B,C,D,E,F & G

MODELS IF302 AND IF303 - SERIES

7 -

8 - CABLE CAPACITANCE AND INDUTANCE PLUS Ci AND Li MUST BE

FIELDBUS

OPTIONAL

SHIELDING

GROUND BUS

I.S.

BARRIER

FIELDBUS

I.S.

BARRIER

4 to 20mA

CLASS I,II,III DIV.1

ENTITY PARAMETERS FOR ASSOCIATED APPARATUS

ENTITY VALUES:

4-20mA

FIELDBUS

Ca CABLE CAPACITANCE +5nF

La CABLE INDUCTANCE +12uh

GROUPS A,B,C,D,E,F & G

POWER SUPPLY

ALT DE

DRAWING DESIGN VERIFIED APPROVED

0049/08

MELONI

ALT DE 0004/07

ALT DE

CUSTOMER:

0043/03

EQUIPMENT: IF302/303

ALT DE 0015/00

0002000208

APPROVAL CONTROLLED BY C.A.R.

M.MISSAWA

95 28

CONTROL DRAWING

95 28

POWER SUPPLY

PELUSOSINASTRE

95 28

APPROVED

smar

O.S. DRAWING N.

102A0081

: SH.

REV

01/01APPROVED

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Page 44

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Page 45

Appendix B

Model: IF302 ( ) IF303 ( ) Serial Number: _______________________________________________________________________________________________________

TAG: _______________________________________________________________________________________________________ How many

channels are used in IF?

Configuration: Magnetic Tool ( ) PC ( ) Software: _____________ Version: _______________________

Type/Model/Manufacturer of device connected to the channel 1:

Type/Model/Manufacturer of device connected to the channel

Hazardous Area Classification:

( ) No More details: ________________________________________________________________________________________

Types of Interference presents in the area:

Ambient Temperature:

______________________________________________________________________________________________________________________

1 ( ) 2 ( ) 3 ( )

_______________________________________________________________________________________ _______________________________________________________________________________________

_ _______________________________________________________________________________________

2: 3:

( ) Yes, please specify: _______________________________________________________________________________

Without interference ( ) Temperature ( ) Vibration ( ) Others: _____________________________________

From __________ºC up to __________ºC

SRF – Service Request Form

Converter from 4-20mA to Fieldbus

GENERAL DATA

INSTALLATION DATA

PROCESS DATA

OCCURRENCE DESCRIPTION

______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________

Adjustment ( ) Cleaning ( ) Preventive Maintenance ( ) Update / Up-grade ( ) Other: ___________________________________________________________ _____________________________________________________

Company: _____________________________________________________________________________________________________________ Contact: _______________________________________________________________________________________________________________ Title: _________________________________________________________________________________________________________________ Section: ______________________________________________________________________________________________________________ Phone: _________ _________________________ _________ _________________________ Extension: ___________________________ E-mail: ________________________________________________________________________ Date: ______/ ______/ __________________

For warranty or non-warranty repair, please contact your representative.

Further information about address and contacts can be found on www.smar.com/contactus.asp.

SERVICE SUGGESTION

USER INFORMATION

B.1

Page 46

IF302 – Operation, Maintenance and Instructions Manual

Returning Materials

Should it become necessary to return the converter to SMAR, simply contact your loc al agent or SMAR office, informing the defective instrument’s serial number, and return it to our factory.

In order to expedite analysis and solution of the problem, the defective item shoul d be returned with a description of the failure observed, with as many details as possi ble. Other informatio n concer ning to the instrument operation, such as service and process conditions, is also helpful.

B.2