SMAR FP302 Owner's Operation And Maintenance Manual

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FP302

ION

FP302ME

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Specifications and information are subject to change without notice.

Up-to-date address information is available on our website.

web: www.smar.com/contactus.asp

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INTRODUCTION

The FP302 belongs to the first generation of Foundation Fieldbus devices. It is a converter mainly intended for interfacing a Fieldbus System to a Pneumatic valve or actuator. The FP302 produces a 3-15 psi or 3-30 psi output proportional to the input received over the Fieldbus network. The digital technology used in the FP302 enables an easy interface between the field and the control room and several interesting features that reduce considerably the installation, operation and maintenance costs.

The FP302 is part of Smar's complete 302 line of Foundation Fieldbus devices.

Fieldbus is not only a replacement for 4-20 mA or intelligent / smart transmitter protocols, it contains much more. Fieldbus is a complete system enabling distribution of the control function to equipment in the field.

Some of the advantages of bi-directional digital communications are known from existing smart transmitter protocols: Higher accuracy, multi-variable access, remote configuration and diagnostics, and multi-dropping of several devices on a single pair of wires.

Using Fieldbus technology, with its capability to interconnect several devices, very large control strategies can be designed. In order to be user friendly, the function block concept was introduced (users of Smar CD600 should be familiar with this, since it was implemented many years ago). The user may now easily build and overview complex control strategies. Another advantage is added flexibility; one can edit the control strategy without having to rewire or change any hardware.

The FP302, like the rest of the 302 family, has several Function Blocks built in, like PID controller, Input Selector and Splitter/Output Selector, eliminating the need for separate device. Such features improve the communication quality and thereby less dead-time and faster control, not to mention the reduction in cost.

When designing the entire 302 line of Fieldbus devices, Smar considered the needs of both small and large systems. They have in common being able to act as a master on the network and be configured locally using a magnetic tool, eliminating need of a configurator or console in many basic applications.

Get the best result of the FP302 by carefully reading these instructions.

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This manual is compatible with version 3.XX, where 3 denote software version and XX software release. The indication 3.XX means that this manual is compatible with any release of software version 3.

Waiver of responsibility

The contents of this manual abides by the hardware and software used on the current equipment version. Eventually there may occur divergencies between this manual and the equipment. The information from this document are periodically reviewed and the necessary or identified corrections will be included in the following editions. Suggestions for their improvement are welcome.

Warning

For more objectivity and clarity, this manual does not contain all the detailed information on the product and, in addition, it does not cover every possible mounting, operation or maintenance cases.

Before installing and utilizing the equipment, check if the model of the acquired equipment complies with the technical requirements for the application. This checking is the user’s responsibility.

If the user needs more information, or on the event of specific problems not specified or treated in this manual, the information should be sought from Smar. Furthermore, the user recognizes that the contents of this manual by no means modify past or present agreements, confirmation or judicial relationship, in whole or in part.

All of Smar’s obligation result from the purchasing agreement signed between the parties, which includes the complete and sole valid warranty term. Contractual clauses related to the warranty are not limited nor extended by virtue of the technical information contained in this manual.

Only qualified personnel are allowed to participate in the activities of mounting, electrical connection, startup and maintenance of the equipment. Qualified personnel are understood to be the persons familiar with the mounting, electrical connection, startup and operation of the equipment or othe similar apparatus that are technically fit for their work. Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures, legal provisions and regulations for the mounting and operation of electrical installations, as well as with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased safety and instrumented safety systems, among others.

The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since thei utilization may cause severe bodily harm and/or material damages.

The field equipment referred to in this manual, when acquired for classified or hazardous areas, has its certification void when having its parts replaced or interchanged without functional and approval tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying that the equipment in its entirety meets the applicable standards and regulations. The same is true when converting the equipment of a communication protocol to another. In this case, it is necessary sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are different and the user is responsible for their correct use.

Always respect the instructions provided in the Manual. Smar is not responsible for any losses and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to know and apply the safety practices in his country.

WARNING

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TABLE OF CONTENTS

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GENERAL.................................................................................................................................................................... 1.1

MOUNTING ................................................................................................................................................................. 1.1

PNEUMATIC CONNECTIONS .................................................................................................................................... 1.2

ELECTRIC CONNECTION .......................................................................................................................................... 1.3

NETWORK CONFIGURATION AND TOPOLOGY ..................................................................................................... 1.5

INSTALLATION IN HAZARDOUS AREAS ................................................................................................................. 1.6

EXPLOSION/FLAME PROOF ................................................................................................................................................. 1.6

INTRINSICALLY SAFE ........................................................................................................................................................... 1.6

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OUTPUT MODULE FUNCTIONAL DESCRIPTION.................................................................................................... 2.1

FUNCTIONAL ELECTRONIC DESCRIPTION ............................................................................................................ 2.2

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TRANSDUCER BLOCK .............................................................................................................................................. 3.2

OUTPUT FUNCTIONAL BLOCK SCHEME ................................................................................................................ 3.3

TRANSDUCER BLOCK CONFIGURATION ............................................................................................................... 3.3

FP302 – FIELDBUS PRESSURE TRANSDUCER ..................................................................................................... 3.4

CALIBRATION ............................................................................................................................................................. 3.7

PRESSURE TRIM ....................................................................................................................................................... 3.7

CHARACTERIZATION CURVE ................................................................................................................................ 3.12

TEMPERATURE CALIBRATION .............................................................................................................................. 3.14

DISPLAY TRANSDUCER BLOCK ............................................................................................................................ 3.14

DEFINITION OF PARAMETERS AND VALUES ...................................................................................................... 3.15

LOCAL ADJUSTMENT PROGRAMATION ............................................................................................................... 3.18

BLOCK TYPE AVAILABILITY AND INITIAL BLOCK SET ........................................................................................ 3.21

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GENERAL.................................................................................................................................................................... 4.1

DISASSEMBLY PROCEDURE ................................................................................................................................... 4.2

TRANSDUCER ....................................................................................................................................................................... 4.2

ELECTRONIC CIRCUIT ......................................................................................................................................................... 4.3

RESTRICTION CLEANING PROCEDURES .............................................................................................................. 4.3

ASSEMBLY PROCEDURE ......................................................................................................................................... 4.4

TRANSDUCER ....................................................................................................................................................................... 4.4

EXHAUSTING OUTPUTS ....................................................................................................................................................... 4.4

FILTERING ELEMENTS REPLACEMENT ............................................................................................................................. 4.4

ELECTRONIC CIRCUIT ......................................................................................................................................................... 4.4

ELECTRIC CONNECTIONS ................................................................................................................................................... 4.5

INTERCHANGEABILITY ............................................................................................................................................. 4.5

PACKAGING CONTENTS .......................................................................................................................................... 4.5

EXPLODED VIEW ....................................................................................................................................................... 4.6

ACCESSORIES AND RELATED PRODUCTS ........................................................................................................... 4.7

SPARE PARTS LIST ................................................................................................................................................... 4.7

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FUNCTIONAL SPECIFICATIONS .............................................................................................................................. 5.1

PERFORMANCE SPECIFICATIONS ......................................................................................................................... 5.1

PHYSICAL SPECIFICATIONS .................................................................................................................................... 5.2

ORDERING CODE ...................................................................................................................................................... 5.3

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EUROPEAN DIRECTIVE INFORMATION .................................................................................................................. A.1

OTHERS APPROVALS ............................................................................................................................................... A.1

HAZARDOUS LOCATIONS GENERAL INFORMATION ........................................................................................... A.1

HAZARDOUS LOCATIONS APPROVALS ................................................................................................................. A.2

IDENTIFICATION PLATE AND CONTROL DRAWING .............................................................................................. A.5

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RETURNING MATERIALS .......................................................................................................................................... B.2

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Section 1

General

Mounting

INSTALLATION

NOTE

The installation carried out in hazardous areas should follow the recommendations of the IEC60079-14 standard.

The precision of global measuring and cont rol depends on many variables. Although the converter has high-level performance, an adequate installation is necessar y for best profiting from the device benefits.

From all the factors possibly affecting the precisio n of converters, environmental conditio ns are the most difficult to cope with. However, there are ways to reduce the effects of temperature, humidity and vibration.

The FP302 circuit contains a sensor that compensates temperature variations. On the field, the effect of temperature variation is minimized due to this characteristic.

The effects from temperature variation can be reduced by installing the c onverter in are as protected from ambient changes.

In warm conditions, the converter must be installed in a way that avoids the maximum possible the direct exposition to solar rays. Also should be avoided the installation near high temper ature lines or vases.

Thermal insulation should be used to protect the converter from external heat sources, if necessary. Humidity is enemy to electronic circuits. The electronic housing cover o-rings must be set correctly

mainly on areas with high relative humidity rates. Avoid rem ovin g the h ousing c overs on t he fi eld, a s each time they are open, more humidity penetrates in the circuits.

The electronic circuit is wetness-proof coated, but constant e xposition to open air may impair this protection. By the same token, keep covers shut, since every time they are removed corrosion ma y deteriorate the housing threads, as this area is not painted. Use adequate sealant on the electric connections according to sealing method and the hazardous area classification to avoid the penetration of moisture.

IMPORTANT

Avoid using sealant tape on air inlets and outlets, as this type of material may release residues and block them, and spoil the device performance.

The converter is practically insensitive to vibrations , althou gh it is recom mended not to install it near to pumps, turbines or equipments that produce excessive vibration.

The converter is designed to be light and robust tog ether. This makes its mounting easier and can be done in a 2” pipe, wall or panel. By using an adequate mounting bracke t, it can be mounted in different positions.

Make sure the FP302 is mounted in a way that dust and particles do not obstruct the vents. The FP302 has filters to protect the in-coming supply pressure and the vent, which must be kept

clean. In case of impurity building, replace the filter (consult the recommended spare part), For more visibility, the digital indicator may rotate at 90” angles, as well as the electronic housing,

for better display reading and visibility.

1.1

FP302 - Operation, Maintenance and Instructions Manual

Pneumatic Connections

The instrumentation air must be of better quality than industrial compressed air. Humidity, suspended particles and oil can temporarily harm the device performance or definitel y, if the interna l parts can be damaged.

In compliance with the ANSI/ISA S7.0.01 - 1996 - Quality Standard for Instrument Air sta ndard, the instrumentation air must bear the following characteristics:

Dew Point 10º C below the minimum registered temperature. Size of particles 40 µm (maximum). Oil content 1 ppm w/w (maximum).

Contaminants Must be free from corrosive or inflammable gases.

The standard recommends that the compressor inlet is in a place free from process spills and uses the adequate filter. Also, that non-lubricated compr essors are used to prevent contamination from lubricant oil. When lubricated compressors are used, there must be means to clean the contaminated air.

It is recommended the periodical filter cleaning, and more frequent ones in case of bad instrumentation air quality.

For an output signal from 3 psi (0,2 bar) to 15 psi (1 bar), it is required a minimum air supply of 18 psi (1.24 bar) and a maximum 100 psi (7 bar) supply.

For an output signal from 3 psi (0,2 bar) to 30 psi (2 bar), it is required a minimum air supply of 40 psi (1.4 bar) and a maximum 100 psi (7 bar) supply.

To get a maximum output pressure value, the converter requires the minimum necessary pressure described above

An excessive pressure supply, above 100 psi, may be harmful. The air pressure supply for the FP302 must be a minimum of 18 psi and a maximum of 100 psi. If

this condition cannot be met, an air pressure regulator is recommended. The air supply inlet is marked with “IN” and the outlet with “OUT” (See figure 1.3 - Converter

Dimensional Drawing and Mounting Position) The air supply inlet and outlet connections are ¼ “ NPT threaded. Befo re connecting the piping,

purge the lines completely. There must be no leaks, mainly on the outlet. Check all piping parts and connection for leaks. Use good sealing practices before op erating the equipment. Thread sealants are recommended instead of PTFE (Teflon) sealant tape.

The vent is used to exhaust the air to relieve the output pressure. This vent must never be obstructed for better air flow.

In case of loss of pressure supply, the output will drop near 0 Kgf/cm³ (0 psi). If the pressure is kept, but communication is lost, the output may be pre-configured for a free value or a safe value.

NOTE

1.2

Electric Connection

Installation

To access the terminal block, remove the Electric Connection cover. This cover c an be locked with its locking screw. To release it, rotate the locking screw clockwise.

Figure 1.1 - Cover Locking Screw

The access of signal cables and their connection to the terminals are done through one of the t wo orifices in the electronic housing, by linking them to a electric conduit o cable clamp. The con duit threads must be sealed according to the required method. The unused orifice must be sealed with a plug or sealant.

The electrical orifices must be connected in a way that pr events humidity inside the device. After completing the connections, shut the device cover to avoid humidity.

The terminal block has screws to receive fork or eye terminals.

Figure 1.2 – Electric Connections

NOTE

The unused cable entries should be plugged and sealed accordingly to avoid humidity entering, which can cause the loss of the product’s warranty.

1.3

FP302 - Operation, Maintenance and Instructions Manual

(

)

PLUG

ELECTRICAL CONNECTION

COMMUNICATIONS TERMINAL

(Ø3.27)

206.7 (8.14)

113

(4.45)

ALLOW 150 MM MINIMUM FOR LOCA ZERO AND SPAN ADJUSTMENT WITH MAGNETIC TOOL.

AIR INPUT

1/4"NPT

LOCK

. 207 4

(8.16)

. 306 3

(12.06)

AIR OUTPUT

1/4"NPT

3.74

114.6 (4.51)

Figure 1.3 – Converter Dimensional Drawing and Mounting Position

For more convenience, there are three ground terminals: an internal one, close to the term inal block and two external ones, located near the conduit inlet.

The FP302 uses the 31,25 Kbit/s voltage mode for physical signalization, and the other devices on the same bus must use the same signals. All devices are connected in parallel on the same line. The several Fieldbus devices can be connected on the same bus.

The FP302 is powered via the bus. The number of devices to be connec ted on the same bus is 15 for non-intrinsically safe installations.

In classified areas, the number of devices is limited by the intrinsic safety restrictions. Avoid passing the signal wiring through conduits with power cables or electric commuters. The FP302 is protected against reverse polarity, and c an support ± 35 Vdc without being damaged.

The reverse polarity does not damage the equipment, however it will not work.

(2.17)

INPUT PRESSURE 1/8"NPT

OUTPUT PRESSURE 1/8"NPT

1.4

Network Configuration and Topology

Installation

Figure 1.4 - Bus Topology

Figure 1.5 – Tree Topology

1.5

FP302 - Operation, Maintenance and Instructions Manual

Installation in Hazardous Areas

Explosions could result in death or serious injury, besides financial damage. Installation of this converter in explosive areas must be carried out in accordance with the local standards and the protection type adopted .Before continuing the installation make sure the certificate parameters are I n accordance with the classified area where the equipment will be installed.

The instrument modification or parts replacement supplied by other than authorized representative of Smar is prohibited and will void the certification.

The converters are marked with options of the protection type. The certification is valid only when the protection type is indicated by the user. Once a particular type of protection is selected, any other type of protection can not be used.

The electronic housing and the sensor installed in hazardous areas must have a minimum of 6 fully engaged threads. Lock the housing using the locking screw (Figure 1.1).

The cover must be tighten with at least 8 turns to avoid the penetration of humidity or corrosive gases. The cover must be tighten until it touches the housing. Then, tighten more 1/3 turn (120°) to guarantee the sealing. Lock the covers using the locking screw (Figure 1.1).

Consult the Appendix A for further information about certification.

Explosion/Flame Proof

In Explosion-Proof installations the cable entries must be connect ed or closed using metal cable gland and metal blanking plug, both with at least IP66 and Ex-d certification.

As the converter is non-ignition capable under normal conditions, the statement “Seal not Required” could be applied for Explosion Proof Version. (CSA Certification).

The standard plugs provided by Smar are certified according to the standards at FM, CSA and CEPEL. If the plug needs to be replaced, a certified plug must be used.

The electrical connection with NPT thread must use waterproofing sealant. A non-hardening silicone sealant is recommended.

Do not remove the converter covers when power is ON.

Intrinsically Safe

In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity parameters and applicable installation procedures must be observed.

To protect the application the converter must be connected to a barrier. Match the parameters between bar rier and the equipment (Consider the cable parameters). Associated apparatus ground bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be smaller than Co and Lo of the associated Apparatus.

It is not recommended to remove the converter cover when the power is ON.

To obtain all the available certifications consult www.smar.com.

WARNING

NOTE

1.6

Section 2

OPERATION

Output Module Functional Description

The output module main parts are: pilot, servo, pressure sensor and output control circuit. The pneumatic part is based on a well kno wn techno logy: p neum atic rela y and the nozzle-baffle set,

according to the schematic drawing on Figure 2.1.

Figure 2.1 – Pneumatic Transducer

A piezoelectric disc is used as a baffle at the pilot stage. T he baffle is deflected when it receiv es a voltage through the control circuit. Approaching or moving away from the piezoelectric disc causes a variation on the small air flow passing through the nozzle and c hanges the pilot chamber pressure, which is called pilot pressure.

The pilot pressure, for being too low, must be amplified. This is performed in the servo section, which works as pneumatic relay. The servo section has a diaphragm in the pilot chamber and a smaller output diaphragm in the output chamber. The pressure pilot, when applied on the pilot diaphragm results in a force equal to the pressure on the output diaphragm, when in balance.

When an increase is required in the output pressure, the baffle will move away from the nozzle according to value set, and the correction is carried out a s described above. Spring 1 forces the valve downwards and increases the output pressure until it reaches a new balance.

If a decrease in pressure is required, the baffle will approach the nozzle and the pilot pressure will increase. The valve will close through the spring 2 and the di aphragms will be pushed upwards b y the stronger output flow and pilot pressure.

The air in the system relieves the output pressure through the vent, decreasing the output pressur e until reaching balance again.

2.1

FP302 - Operation, Maintenance and Instructions Manual

Functional Electronic Description

The FP302 CPU receives the required output level thro ugh the Fie ldbus net work. The CPU suppli es an electronic setpoint signal to the control circuit. The control circuit also r eceives a feed back from a pressure sensor on the FP302 outlet.

Each block function will be described below.

2.2

Figure 2.2 – FP302 Block Diagram

Operation

Power Supply

The FP302 converter circuit is bus powered via the transmission line (two-wire system).

Communication Controller

Controls the line activity, modulates and demodulates co mmunication signals and inserts or erases initial or final delimitators according to the Fieldbus protocol.

Central Processing Unit (CPU), RAM and PROM

The CPU is the converter intelligent part and is responsible for the management and executing operation of the block, self-diagnosis and communicatio n. The program is stored in the PROM. For the temporary storage of data, the CPU has an internal RAM. The CPU has a non-volatile intern al memory (EEPROM) that store data that must be retained in case of power failure. Examples are data calibration, configuration and identification.

Display Controller

Receives data from the CPU and send them to liquid crystal display.

Local Adjustment

Two switches are magnetically activated via the magnetic configuration tool without any external electric or mechanic contact. There is no need for opening the housi ng cover to access the Local Adjustment.

D/A Block

Receives the CPU signal and convert it into an analog voltage used by the control block.

Control Block

Controls the output pressure, while supplying voltage to the piezoelectric disc, according to the dat a received from the CPU and the pressure sensor feedback.

Isolation

Its function is to isolate the Fieldbus signal from the piezoelectric signal.

Output Pressure Sensor

Measures the output pressure and sends a feedback to the Control Block and the CPU.

Temperature Sensor

Measures the temperature on the transducer board.

EEPROM

Non-volatile memory that stores data when the FP302 is reinitialized.

Nozzle-Baffle

This unit converts the piezoelectric movement inside a pne umatic signal to a pressur e control in the pilot chamber.

Restriction

The restriction and the nozzle form a pressure divisor circuit. The restriction reduces the supply pressure to activate the nozzle-baffle system, as described above on Output Module Functional Description.

Booster

The booster amplifies the pressure changes that occur before the pressure restriction into big ger values with the bigger air volume as described on Output Module Functional Description.

2.3

FP302 - Operation, Maintenance and Instructions Manual

2.4

Section 3

CONFIGURATION

One of the many Fieldbus advantages is that the device c onfiguration is independent from that of the configurator or manufacturer. The FP302 can be config ured through a third-party terminal or an operational console. The following text is not meant for any particular configurator and this information are applicable to any type. However, as Smar has its own Syscon configurator, the examples and illustrations are based on this device.

The FP302 is essentially an output transduct or bl ock. Moreover, the equ ipment has s everal a u xiliary blocks allowing the user to apply basic or advanced configurations.

The FP302 includes a set of 19 blocks, as shown below. The complete description and configuratio n of all FP302 blocks are described on the Functional Block Instructions Manual available on the Smar internet page at http://www.smar.com/fieldbus.asp.

In addition, the FP302 makes possible using block dynamic instantiation. T his resource offers more flexibility to build control strategies for the FP302.

RESOURCE DESCRIPTION

TRANSDUCER

BLOCKS

DIAG

DSP

OUTPUT

TRANSDUCER BLOCK

FP302

CALCULATION AND

CONTROL

FUNCTIONAL BLOCKS

PID

EPID

APID

ARTH

SPLT

CHAR

RESOURCE – This block contains data specified for the hardware

associated to the re sour ce .

DESCRIPTION

DIAGNOSTIC TRANSDUCER – Supplies online measuring of the block

execution time, checks the links between blo cks and othe r featu res. DISPLAY TRANSDUCER – This block is supported by devices with LCD

display and can be used to monitor and to configure local block parameters.

DESCRIPTION

FIELDBUS PRESSURE TRANSDUCER – This is the FP 302 transducer block – a Fieldbus Pressure Converter.

DESCRIPTION

PID CONTROL – This is a standard block with several features, as:

setpoint treatment (value limitation and rate), filter and PV alarm, feedforward, output tracking and others.

OPTIMIZED PID – Has all PID features, plus bumpless transfer from manual mode to automatic mode or standard impact plus bia s.

ADVANCED PID – Has all Standard PID features, plus bumpless transfer option or standard impact from manual mode to automatic mode and bias, adaptable gain, PI sampling, dead error zone, special error treatment, ISA or parallel algorithm.

ARITHMETIC – This block calculates some ready-to-use pre-defined equations for use on applications like flow compensation, HTG compensation, rate control and others.

DIVISOR – This block is used on two typical applications: split range and seqüencial. Receives the PI D block output, processi ng it according to the selected algorithm and generates the values for two analog block outputs.

SIGNAL CHARACTERIZER – Has capacity process two signals, based on the same curve. The second input has an option to exchange “x” for “y “ and provides an easy way to us e the inverte d function, whic h can be used to characterize the return.

3.1

FP302 - Operation, Maintenance and Instructions Manual

CALCULATION AND

CONTROL

FUNCTIONAL BLOCKS

INTG

AALM

ISEL

SPG

TIME

LLAG

OSDL

FUNCTIONAL BLOCK

OUTPUT

Transducer Block

The transducer block isolates the function block from the I/O hardware, as sensors and actuators. The transducer block controls the I/0 using the man ufacturer’s specific implem entation. This makes possible for the transducer block to execute its tasks and obtain data from the sensors without overloading the function block currently in use. It also isolates function blocks from some specific factory characteristics. When accessing the hardware, the transducer block may receive I/O data or transmit control data to it. The connection between the transducer block and the function block is called channel.These blocks can exchange data through their interface. In addition, the interface with functional blocks works through one or more I/O channels whatever the implementation is.

Normally, the transducer blocks execute functions like: linearization, characterization, temperature compensation, data control and exchange with the hardware.

DESCRIPTION

INTEGRATOR – Integrates a variable in relation to time. There is a second

flow input that can be used for network flow totalizing, volume/mass variation in vessels, and flow reason accurate control.

ANALO G AL A RM – This a lar m block ha s li mits of st ati c or d ynam ic a larm, hysteresis, temporary expansion of alarm limits in setpoint steps to avoid undesirable alarms, two level of alarm limits and delay for alarm detection.

INPUT SELECTOR – This block has four analog inputs selected by the input parameter or according to a criterion rated for good, maximum, minimum, medium and media.

SETPOINT RAMP GENERATOR – This block generates the setpoint in time function. Typical applic ations are temperature control, batch reactor, etc.

TEMPORIZER AND LOGICAL – This block has four discrete inputs processed by a logical combination. The selected temporizer for the type of process, works on the combi ned sign al input to produc e measuri ng, dela y, extension, pulse or debounce.

LEAD-LAG – This block provides a dynamic compensation for a variable. It is normally used on feedforward control.

OUTPUT SELECTOR / DYNAMIC LIMITATOR – Has two algorithms: Output Selector – selects the output through a discrete input. Dynamic Limitator – this algorithm was especially developed for double

crossed limit in combustion control. CONSTANT – Provides analog and discrete output parameters with

constant values.

DESCRIPTION

ANALO G O UTPUT – T he AO block provides an analog value to generate

an analog output signal. It produces a value and rate limit, scale conversion, failure status mechanism among other features.

3.2

Output Functional Block Scheme

Configuration

The Analog Output Block is a functional block used by the equipment working as element on a control loop, as valves, actuators, positioners etc. The AO block receives a signal from another functional block and transmits the result to an output transducer through an internal reference channel.

To configure the communication channel on the FP302, the CHANNEL parameter must be adj usted on the value “1”.

The AO block uses the XD_SCALE to convert the SP value to the enginee ring unit expected by th e transducer block output, which is also the same as the engineering unit of the reading value.

Transducer Block Configuration

Every time a field device is selected on the SYSCON operation menu, a transducer block will be automatically instantiated on the screen. The icon indicates that a trans ducer block was created. Click twice on it to access.

The transducer block has algorithm, a group of internal parameters and a chan nel that co nnects it to a function block.

The algorithm describes the behavior of the transducer as a data that trans fer functions bet ween the I/O hardware and other function blocks. The group of internal parameters, namely those that cannot be connected to other blocks and issue the link through communication, defines the user interface with the transducer block. They may be divided in standard blocks and those specified by the manufacturer.

The standard parameters are used in some type of devices such as pressure, temperature devic es, actuators etc, whatever the manufacter. Differently, the specific factory parameters are defined only by the manufacturer. Specific common parameters are calibration setting, information on materials, linearization curve etc. When executing a standard routine like calibratio n, for instance, a step-bystep method is followed. This method is generally defin ed as instructions to help users to perform common tasks. The Syscon identifies each method associated to the parameters and makes the interface with them possible.

3.3

FP302 - Operation, Maintenance and Instructions Manual

FP302 – Fieldbus Pressure Transducer

Description

The transducer block receives the desired pressure value t hrough the FINAL_VALUE coming from the AO block and returns the pressure value generated via the RETURN parameter. The engineering unit and the final value rate are selected from the XD_SCALE in the AO block.

The allowed units are:

• Pa,

• KPa,

• MPa,

• bar,

• mbar,

• torr,

• atm,

• psi,

• g/cm²,

• kg/cm²,

• inH

• mmH

• ftH

• inHg to 0°C,

• mmHg to 0°C.

The XD_SCALE range must be within the selected u nit range (3-30 psi). The supported mod es are OOS (Out Of Service) and AUTO. Since the transducer block runs together with the AO block, the transducer block moves to AUTO only if the AO block mode is already on AUTO. The module temperature sensor may be read through the SECONDARY_VALUE parameter. Warning messages may appear on the RET URN status or on the Error Block in some cases, as explained below.

Supported Modes

OOS and AUTO

BLOCK_ERR

The transducer block BLOCK_ERR will reflect the following causes:

Block Configuration – When the XC-SCALE has an improper range or unit. Output Failure – When the mechanical module is disconnected on the primary electronic board, or when there is no air suppy. Out of Service – When the block is on OOS mode.

Return Status

The transducer block RETURN status will reflect the following causes:

- Bad::NonSpecific:NotLimite d – when the mechanical module is disconnect ed from the primary electronic board or there is no air supply.

Parameters

Next follows the list of 92 parameters included in the FP302 transducer block;

Idx

ST_REV Unsigned16 - 0 None S

2 TAG_DESC VisibleString - Null Na S Transducer Block Description

STRATEGY Unsigned16 - 0 None S

4 ALERT_KEY Unsigned8 1-255 0 Na S Plant identification number

MODE_BLK DS-69

6 BLOCK_ERR Bit String - - E D

Parameter Type

3.4

0 to 4°C,

O to 68°F,

0 to 68°F,

0 to 4°C,

0 to 68°F,

Range

Valid

Initial Value

O/S None S

Unit Memory

Description

Number of changes of the static parameters

This parameter is not checked and not processed by the Transducer Block

Transducer Block operation mode

Status associated to the

Idx

7 UPDATE_EVT DS-73 - - Na D Alert for any static data. 8

BLOCK_ALM DS-72 - - Na D

TRANSDUCER_DIRECTORY 10 TRANSDUCER_TYPE Unsigned16 - Other None N Type of Transducer per class 11

XD_ERROR Unsigned8 -

COLLECTION_DIRECTORY

FINAL_VALUE DS-65 - - FRV D

FINAL_VALUE_RANGE DS-68 - - FRV S

15 CAL_POINT_HI Float 12-32 psi 30 CU S Upper Calibration Value 16 CAL_POINT_LO Float 2.5-5 psi 3 CU S Lower Calibration Value

CAL_MIN_SPAN Float - 7 CU S

CAL_UNIT Unsigned16 - Psi E S

19 CONV_SN Unsigned32 - - None S Converter serial number 20

CAL_METHOD Unsigned8 - Factory None S 21

ACT_FAIL_ACTION Unsigned8 - - None S 22

ACT_MAN_ID Unsigned32 - - None N 23 ACT_MODEL_NUM VisibleString - NULL None N Actuator model number

24 ACT_SN VisibleString - - None N Actuator serial number. 25

VALVE_MAN_ID Unsigned32 - - E N 26 VALVE_MODEL_NUM VisibleString - NULL None N Valve model number.

27 VALVE_SN VisibleString - - None N Valve serial number. 28 VALVE_TYPE Unsigned8 - - E N Valve type

XD_CAL_LOC VisibleString - NULL None S 30 XD_CAL_DATE Time of Day - - None S Date of last equipment calibration 31

XD_CAL_WHO VisibleString - NULL None S 32

SECONDARY_VALUE DS-65 - - SVU D

SECONDARY_VALUE_UNIT Unsigned16 -

SENSOR_RANGE DS-68 - 3-30 psi FRV S

BACKUP_RESTORE Unsigned8 36 COEFF_PRESS_POL0 Float

37 COEFF_PRESS_POL1 Float 38 COEFF_PRESS_POL2 Float 39 COEFF_PRESS_POL3 Float 40 COEFF_PRESS_POL4 Float

COEFF_PRESS_POL5 Float ± INF -

41 42 COEFF_PRESS_POL6 Float 43 COEFF_PRESS_POL7 Float

Parameter Type

Array of

Unsigned16

Array of

Unsigned 32

Range

Valid

- - None S

See table

± INF ± INF ± INF ± INF ± INF

± INF ± INF

Initial Value

- None N

Default value

set

°C

None None S

- None S Pressure Zero coefficient.

Unit Memory

hardware or software on the Transducer

Parameter used for configuration, hardware or other failures.

Selection of several Transducer Blocks.

None D

E S

None None None None None None None

Calibration status. Transducer index number on the

Transducer Block

AO block desired pressure and status

Upper and lower values, engineering units and number of decimal places to be used on FINAL_VALUE

Minimum allowed span value. This information is needed so that both upper and lower calibration points are not too close after calibrating.

Engineering unit of the Equipment description for the calibration values.

Method used on last sensor calibration. Specifies the actuator action in case of failure. Actuator manufacturer Identification number.

Valve manufacturer identification number.

Place of last equipment calibration.

Name of last person who made the Calibration. Secondary value related to the temperature sensor.

SECONDARY_VALUE engineering unit parameter Pressure sensor upper and lower value, engineering unit and number of decimal points.

Parameter for backup or to recover configuration data.

S Pressure 1 coefficient.. S Pressure 2 coefficient.. S Pressure 3 coefficient. S Pressure 4 coefficient S Pressure 5 coefficient.. S Pressure 6 coefficient. S Pressure 7 coefficient.

Configuration

Description

3.5

FP302 - Operation, Maintenance and Instructions Manual

Idx

44 COEFF_PRESS_POL8 Float 45 COEFF_PRESS_POL9 Float 46 COEFF_PRESS_POL10 Float 47 POLYNOMIAL_PRESS_VERSION Unsigned8 - 48 COEFF_SENS_PRESS_POL0 Float 49 COEFF_SENS_PRESS_POL1 Float 50 COEFF_SENS_PRESS_POL2 Float 51 COEFF_SENS_PRESS_POL3 Float 52 COEFF_SENS_PRESS_POL4 Float 53 COEFF_SENS_PRESS_POL5 Float 54 COEFF_SENS_PRESS_POL6 Float 55 COEFF_SENS_PRESS_POL7 Float

POLYNOMIAL_SENS_PRESS_VERSI

ON 57

CAL_POINT_HI_SENSOR_PRES Float - 30.0 psi S

CAL_POINT_LO_SENSOR_PRES Float - 3.0 psi S 59 COEFF_SENS_TEMP_POL0 Float

60 COEFF_SENS_TEMP_POL1 Float 61 COEFF_SENS_TEMP_POL2 Float 62 COEFF_SENS_TEMP_POL3 Float 63 COEFF_SENS_TEMP_POL4 Float

POLYNOMIAL_SENS_TEMP_VERSI

RETURN DS-65 - - FRV D

66 CHARACTERIZATION_TYPE Unsigned8 - 255 None S Type of caracterization curve 67

CURVE_BYPASS Unsigned8 True/False True None S 68

CURVE_LENGTH Unsigned8 2 to 8 8 None S 69

CURVE_X 70

CURVE_Y 71

FEEDBACK _CAL Float - - FRV S 72

CAL_CONTROL Unsigned8 En/Dis Disable None D 73 CAL_POINT_HI_BACKUP Float - 30 CU S Upper calibration point backup.

74 CAL_POINT_LO_ BACKUP Float - 3 CU S Lower calibration point backup. 75 CAL_POINT_HI_FACTORY Float - 30 CU S Factory upper calibration point. 76 CAL_POINT_LO_FACTORY Float - 3 CU S Factory lower calibration point.

PWM_CAL_POINT_HI Float 78

PWM_CAL_POINT_LO Float - - None S 79

OUT_POLYN_CAL_POINT_HI _PRES Float - - None S

OUT_POLYN

_CAL_POINT_LO_PRES 81

OUT_POLYNOMIAL_PRESS DS-65 - - psi D 82 SENSOR_PRESSURE DS-65 - - psi D Pressure sensor value and status. 83

DIGITAL_PRESSURE DS-65 - - None D 84

OUT_POLYNOMIAL_SENS_PRESS DS-65 - - psi D 85

DIGITAL_VOLTAGE DS-65 - - None D 86 VOLTAGE DS-65 - - Volts D Piezo tension value and status.

Parameter Type

Unsigned8 - -

Array of

Float

Array of

Float

Float - - None S

Range

Valid

± INF ± INF ± INF

± INF ± INF ± INF ± INF ± INF ± INF ± INF ± INF

± INF ± INF ± INF ± INF ± INF

- % % S

Initial Value

Unit Memory

None None None None None None None None None None None None None

None None None None None None

None S

S 8 pressure coefficient S Pressure 9coefficient. S Pressure 10 coefficient. S Pressure polynomial version. S Pressure sensor coefficient zero. S Pressure sensor coefficient 1. S Pressure sensor coefficient 2. S Pressure sensor coefficient zero. S Pressure sensor coefficient zero. S Pressure sensor coefficient 5. S Pressure coefficient 6. S Pressure sensor coefficient 7.

Pressure sensor polynomial

version. Pressure sensor upper calibration point.

Pressure sensor lower calibration

point. S Temperature sensor coefficient 0. S Temperature sensor coefficient 1. S Temperature sensor coefficient 2. S Temperature sensor coefficient 3. S Temperature sensor coefficient 4.

Temperature sensor polynomial

version.

Existing valve pressure and

status sent to the AO block.

Enable and disable the

characterization curve.

Number of points of the

characterization curve.

Input points of the characterization

curve.

Output points of the

characterization curve

Pressure value used by the

calibration method.

Parameter used to start and end

the calibration method.

Pwm value for the upper

calibration point.

Pwm value for the lower alibration

point.

Upper calibration value for the

pressure polynomial.

Lower calibration value for the

pressure polynomial.

Polynomial output value to

generate pressure.

Pressure sensor digital and status

value.

Pressure sensor polynomial

output value.

Piezo tension digital and status

value.

Description

3.6

Idx

PWM_VALUE Unsigned16 - - None D

SENSOR_TEMPERATURE DS-65 - 89 DIGITAL_TEMPERATURE DS-65 - - None D Sensor temperature digital value. 90

CAL_TEMPERATURE Unsigned8 91

CAL_DIGITAL_TEMPERATURE Float - - None S 92

ORDERING_CODE VisibleString - NULL Na S

Parameter Type

Range

Valid

-40/85 °C 25 °C °C

Initial Value

Unit Memory

°C

Piezo tension pwm generation value. Temperature sensor value and status.

Reference temperature used to calibrate the sensor temperature. Digital temperature value during calibration. Factory equipment manufacturing Information

Configuration

Description

CAPTIONS

E – List of parameters Sec – Seconds Null – Empty CU – CAL_UNIT Na – Adimensional parameter PVR – PRIMARY_VALUE_RANGE RO – Reading only SR – SENSOR_RANGE D – Dynamic SVU – SECONDARY_VALUE_UNIT N – Non volatile FRV – FINAL_VALUE_RANGE S – Static

Note: Lines with grey background are Syscon default monitoring parameters.

Calibration

The calibration conbines a reference source applied or con nected to the calibrating device with the desired value. The calibration uses at least four parameters must be used on the process configuration: CAL_POINT_HI (upper calibration point), CAL_POINT_LO (low calibration point), CAL_MIN_SPAN (minimum calibration span, if necessary) and the CAL_UNIT (calibration engineering unit).

Pressure Trim

The work range is defined on the AO Block, as: (3 -15 psi) or (3-30 psi). It is possible to calibrate the transmitter with the CAL_POINT_LO e CAL_POINT_HI parameters.

First, choose a convenient engineering unit before calibration. This engineeri ng unit is configured b y the CAL_UNIT parameter. After its configuration, the parameters related to the calibration will be converted to this unit.

Choose the CAL_UNIT or engineering unit among the following options, for calibration purposes:

O @ 68 °F: 1148

InH

InHg @ 0 °C: 1156

O @ 68 °F: 1154

ft H

O @ 68 °F: 1151

mmH

mmHg @ 0 °C: 1158 psi: 1141 bar: 1137 mbar: 1138 g/cm²: 1144 K/cm²: 1145 Pa: 1130 Kpa: 1133 torr: 1139 atm: 1140 MPa: 1132 inH2O @ 4°C: 1147 mmH

O @ 4°C: 1150

3.7

FP302 - Operation, Maintenance and Instructions Manual

Figure 3.1 – How to choose the Calibration engineering unit

The lower value will be used as an example: Write 3 psi or the lower value on the CAL_POINT_LO parameter. The trim procedure will initialize.

Check the readout on the pressure meter and write the value on the FEEDBACK_CAL paramet er. Keep writing until reading 3.0 psi or the lower value on the pressure meter.

3.8

Figure 3.2 – Lower Point Calibration

Configuration

Figure 3.3 – Feedback Cal Point Low

To finish the TRIM procedure, choose the Disable option on the CAL_CONTROL parameter.

Choose the upper value as 30.0 psi and write it on the TRD-CAL_POINT_HI parameter.

Figure 3.4 – How to finish the Calibration Procedure

3.9

FP302 - Operation, Maintenance and Instructions Manual

Figure 3.5 – How to calibrate the Upper Point

Note that by writing this parameter, the Trim procedure is initia lized. Check the pressure through a reference pressure and write the value on the FEEDBACK_CAL parameter. Write on this parameter the pressure obtained through the reference pressure until reading 30.0 psi.

To end the TRIM procedure, choose Disable on the CAL_CONTROL parameter.

3.10

Figure 3.6 – Cal Pont High Feedback

Configuration

Figure 3.7 – Pressure Trim

Choose the unit to be used on the XD_SCALE par ameter for the analog output block observing the sensor 100% and 0% limits.

Also, on every calibration save the trim data on the CAL_POINT_LO_BACKUP and CAL_POINT_HI_BACKUP parameters, through the BACKUP_RESTORE parameter, using the LAST_TRIM_BACKUP option.

Via Local Adjustment

To enter the local adjustment mode, insert the magnetic screwdriver in orifice “Z” until the “MD” readout appears in the display. Remove the magnetic tool and put it in orifice “S”. Remove and reinsert the magnetic tool in “S” until the “Loc Adj” message ap pears. The message will be displ ayed for 5 seconds after removing the tool. Insert the magnetic screwdriver in “Z” to access the local adjustment and the monitoring tree.

Move to the “LOWER” parameter. To start the calibration, activate the “LOWER” parameter by inserting a magnetic screwdriver in orifice “S”, and enter the value 3.0 psi or inferior. When removing the magnetic tool from “S”, the output will be adjusted with a value close to the desired one. The user must “sweep” the tree up to the FEEDBACK_CAL parameter and activate it by inserting the magnetic screwdriver in “S” to reach the reference pressure value.

Continue writing on this parameter until reading 3.0 psi or the lower pressure value. Move to the “UPPER” parameter. To start the calibration actuate on this parameter by inserting the

magnetic screwdriver in “S”. It is possible to enter 30.0 psi or the wanted value wanted. When removing the magnetic

screwdriver from “S”, the output will be adjusted with a value clos e to the desired one. The user must “sweep” the tree up to the FEEDBACK_CAL parameter and activate it by inserting the magnetic screwdriver in “S” to reach the value obtained from the reference pressure.

The user should continue writing on this parameter until reading 30.0 psi.

Exiting the Trim mode via the local adjustment is automatically done, if the magnetic screwdriver is not used for approximately 16 seconds.

NOTE

3.11

FP302 - Operation, Maintenance and Instructions Manual

Limit Calibration Conditions: Lower:

2.50 psi <NEW_LOWER< 5.0 psi. Differently, XD_ERROR = 22.

Upper:

12.0 psi <NEW_LOWER< 16.0 psi. Differently, XD_ERROR = 22

XD_ERROR Codes: …16: Default Value

…22: Out of Range …26: Invalid Calibration

…27: Excessive Correction

Characterization Curve

The transducer block also has a characterization curve to provide the output with a given profile. This is useful if the FP302 is controlling a valve with a non-linear characteristic. The characterizatio n curve, when used, is applied to the input signal and then is converted to analog current by the transducer.

The curve utilization is defined by the CURVE_BYPASS parameter. When CURVE_BYPASS is tru e (by pass), the curve is not used and the input value is transmitted dir ectly to a current conversion routine. When CURVE_BYPASS is false (no by pass), the curve is used.

NOTE

The characterization curve has 20 points. Each point has two coordinates (X and Y) that define the X-Y spatial point and the 20 adjacent points forming a curve. The curve is formed by two adjacente points with a linear segment. Leaving the points out, the curve follows the last linear segment.

3.12

Figure 3.8 – How to Choose the Characterization Curve

Configuration

Figure 3.9 – How to Configure the Characterization Curve Table

These 20 points are numbered from 1 to 20, included in CURVE_X parameters (Inside the coordinates) and CURVE_Y (Outside the coordinates). The CURVE_X p arameter requires growing order points. For instance, later points must be bigger than previous points, or the parameter will be rejected. The CURVE_Y parameter do not follow this rule and may originate a non-monotonic curve. When writing on CURVE parameters, locate the coordinates in the correct order.

Figure 3.10 – How to Configure the Characterization Table

3.13

FP302 - Operation, Maintenance and Instructions Manual

Temperature Calibration

The CAL_TEMPERATURE parameter may be used to adjust the temperature sens or located on the converter body to improve the temperature measuring accuracy. The temperature range covers from –40 °C to +85 °C. The SECONDARY_VALUE parameter shows value of this measurement.

Display Transducer Block

The local adjustment tree is entirely configured b y the Syscon. This means that the us er can select the best option for his application. The Transducer block is factory-configured with options to adjust UPPER and LOWER Trim, to monitor the input transducer and to check the tag. Normally, the FP302 is better configured by the Syscon, but the LCD local functionality allows for easy and quic k action on given parameters, since it does not depend on the network communication and connections. Among the possibilities of local adjustment, the following options are emphasized: mode block, outputs monitoring, tag visualization and adjustment of tuning parameters.

The user interface is described in the item on Programation using the loc al adjustment. It shows in detail the resources of the transducer display. All Smar series 302 field devices have the same operational methodology.Therefore, after using it at the first time, the user will be able to deal with all of them.

All function blocks defined by Foundation Fieldbus™ have a description of their characteristics written on binary files by the Device Description Language. This feature enables third party configurators under the Device Description Service to interpret them and make them ready for configuration. The serie 302 function blocks and transducer s were strictly defined to com ply with the Foundation Fieldbus™ specifications in order to be interoperable with other parts.

To enable the local adjustment using the magnetic screwdriver you must previously prepare the parameter related to the operation via the Syscon. Figur es 3.8 and 3.9 show all parameters and their respective values to be configured according to the local adj ustment with the magnetic tool. Al l figures shown on the display are default values.

Figure 3.11 – How to Calibrate the Temperature Sensor

3.14

There are seven groups of parameters to be pre-configured by the user so as to allow local adjustment configuration. Suppose you do not want to show some parameters; in this case write an invalid tag on the Block_Tag_Param_X parameter. Henc e, the device will not recogn ize the ind exed parameter as valid.

Definition of Parameters and Values

Block_Tag_Param

This is the tag of parameter block. Use up to a maximum of 32 characters.

Index_Relative

This index is related to the parameter to be actuated or visualized (0, 1, 2...). See the Function Blocks manual to know the indexes, or see them on the Syscon by opening the selected block.

Sub_Index

In order to visualize a given tag, choose the r elative index equal to z ero and the sub-inde x equal to one (see paragraph “Block Structure” on the function block manual).

Mnemonic

This is the figure to identify the parameter (a maxim um of 16 characters on the display). Choose preferably a mnemonic with five characters, as it does need to be rotated on the display.

Inc Dec

This parameter is the increment and the decrement numbe r in decimal unit when on Float or Floa t Status time, or integer, when the parameter is in all units.

Decimal_Point_Number

This is the number of digits after the decimal point (0 to 3 decimal digits).

Access

The access enables the user to read, when monitoring, and write, when the “action” option is selected, while the display show the increment and decrement arrows.

Alpha_Num

These parametersinclude two option: value and mnem onic. If the value option is selected, the data will be displayed on the numerical and alphanumerica l fields; thus, if the data is greater than 100 00, it appears on the alphanumeric fied. Case of mnemonic, the displa y shows the data on the numeric field and the mnemonic on the alphanumeric field.

To visualize a given Tag, choose the relative inde x equal to zero, and the sub-index equal to one (see the Block Structure paragraph on the Function Block manual).

Configuration

3.15

FP302 - Operation, Maintenance and Instructions Manual

Figure 3.12 – Parameters for Local Adjustment Configuration

Figure 3.13 – Parameters for Local Adjustment Configuration

3.16

Configuration

Figure 3.14 – Parameters for Local Adjustment Configuration

Figure 3.15 – Parameters for Local Adjustment Configuration

3.17

FP302 - Operation, Maintenance and Instructions Manual

Figure 3.16 – Parameters for Local Adjustment Configuration

Local Adjustment Programation

The converter electronic housing has two orifices to access the magnetic switches located under the identification plate. These switches are activated when inserting the magnetic screwdriver in the housing orifices.

The magnetic screwdriver ajusts the most important block parameters. It also enables préconfiguring the communication.

The J1 Jumper located on the top of the main board must be inserted in the proper pla ce and the converter must have a digital display for loc al a djustment. Whithout th e displa y, the loca l adjustment will not be done.

Figure 3.17 - Local Adjustment Tools

3.18

Configuration

Figure 3.18 – Step 1

Figure 3.19 – Step 2

Figure 3.20 – Step 3

3.19

FP302 - Operation, Maintenance and Instructions Manual

Figure 3.21- Step 4

Figure 3.22 – Step 5

3.20

Figure 3.23 – Step 6

This local adjustment configuration is just a suggestion. The user can choose the configuration type via Syscon, configuring the Display block (refer to the Display Transducer Block paragraph.

Block Type Availability and Initial Block Set

The table below shows how powerful and flexible th e Smar dev ices are. For example, the user ma y instantiate up to 20 blocks selected from 17 block types (algorithms) in a field device as LD302. Indeed it means that almost all control strategy may be implemented using only the Smar field devices.

Read carefully the notes in order to fully understand the information in this table.

Block Class Block Type FP302

Resource RS (1) 1

Transducer Blocks

Control and Calculation Function Blocks

Output Function Blocks AO(*) 1 Output Transducer Blocks TRD-FP (1) 1

Note 1 – The column “Block type” indicates which block type is available for each type of device. Note 2 – The number associated to the block type and the d evice type is the number of i nstantiated

blocks during the factory initialization. Note 4 – Field devices and FB700 have a capability of 20 blocks, including resource, transducers and function blocks. Note 6 – The column Block type shows the mnemonics, if it is followed by a number between Parentheses, it indicates the maximum number of block instances. If it is followed by “*”, it indicat es the maximum number depends on the device type.

Configuration

NOTE

DIAG (1) 1

DSP (1) 1

PID 1 EPID 0 APID 0

ARTH 1

SPLT 0

CHAR 1

INTG 0

AALM 1

ISEL 1

SPG 0

TIME 0

LLAG 0 OSDL 0

CT 0

3.21

FP302 - Operation, Maintenance and Instructions Manual

3.22

Section 4

General

WITHOUT QUIESCENT CURRENT

MAINTENANCE PROCEDURE

NOTE

Equipment installed in hazardous atmospheres must be inspected in compliance with the IEC60079-17 standard.

The Fieldbus FP302 pressure converters are intensely tested and inspected before reaching the user. However, they were designed for the possibility to be repaired by the user if necessary.

In general, the user is recommended not to repair the printed circuit boards. Instead, he should keep extra repair parts or acquire them from Smar.

DIAGNOSTICS

SYMPTOM PROBABLE CAUSE

Fieldbus Converter Connections

Check the wiring polarity, ground and wiring integrity

Power Source

Check the power source output. The voltage at the FP302 terminals must be between 9 and 32 Vdc.

Electronic Circuit Failure

Check the boards for defects and replace them with spare ones.

NO RESPONSE

INCORRECT PRESSURE OUTPUT

Network Connection

Check the network connections: equipment, power source and terminals.

Network Impedance

Check the network power source and terminators impedance.

Converter Configuration

Check the communication parameters configuration.

Network Configuration

Check the network communication configuration.

Electronic Circuit Failure

Try to replace the converter circuit with spare parts.

Output Terminal Connections

Check for possible pressure leaks.

Pressure Supply

Check the air supply. The FP302 input pressure must be between 18 and 100 psi.

Calibration

Check the converter calibration. Use the FYCAL.

Blocked restriction or vent

Use the procedures on the following section about Cleaning the Restriction and the vents

4.1

FP302 - Operation, Maintenance and Instructions Manual

If the current problem is not described on the above table, follow the instructions below.

The “Factory Init” must be performed as the last option to recover the control of the equipment when presenting any problem related to functional blocks or the communication. This operation should only be carried out by authorized personnel and with the process disconnected, since the equipment will be configured with factory default data.

This procedure erases all the configurations applied on the equipment; after this procedure, it will be necessary to partially download the user configuration via SYSCON.

Two magnetic tools are used for this operation. On the equipment, remove the screw that fixes the ID tag on the top of the housing to reach the holes marked with the letters “S” and “Z”.

The operations to be performed are:

1) Turn off the equipment, insert the tools in the magnetic part of holes;

2) Power the equipment;

3) When the display shows “Factory Init”, remove the tools; a “S” symbol will appear on the display upper right corner; when it turns off, the equipment reaches indicating the end of the operation.

This procedure will recover the entire factory default configuration and eliminate possible problems occurred with the converter communication.

Disassembly Procedure

Refer to the exploded view. Turn off the power and cut the supply air before dismounting the converter.

Transducer

To remove the electronic housing transducer, disconnect the electric connections and the main board connector on the Field Terminals side.

Loosen the housing locking screw (7) and carefully release the transducer from the electronic housing, without twisting the flat cable.

Do not rotate the electronic housing more than 270” without disconnecting the electronic circuit from the power source.

NOTE

ATTENTION

4.2

Figure 4.1 – Transducer Rotation

Electronic Circuit

To remove the circuit (5) and the display (4) boar ds, first lo osen the locki ng screw from the cover (6) on the side opposite to the “Field terminal”, and release the cover (1).

The boards have CMOS components that could be damaged by electrostatic discharges. Observe the correct procedure to handle the CMOS components. Also store the circuit boards in electrostatic-proof bags.

Restriction Cleaning Procedures

The instrumentation air is applied to the converter through a restriction. Check periodically the restriction and remove all impurities to ensure the converter high performance.

1. Turn off the converter and remove the air pressure.

Maintenance Procedure

ATTENTION

Figure 4.2 – Location of the Restriction on the converter

1. Remove the restriction screw with a screwdriver.

Figure 4.3 – Removing the restriction from the converter

4.3

FP302 - Operation, Maintenance and Instructions Manual

3. Remove carefully the o-rings;

4. Dip the part in oil thinner and dry it with compressed air directly in the smaller h ole so that the outlet is on the larger hole.

5. Insert the PNE 400-0726 cleaning tool in the smaller hole to clean and avoid obstructions.

Figure 4.4 – Restriction and cleaning needle

6. Reassemble the O-rings and screw the restriction on the converter.

7. The equipment pressurized again.

Figure 4.5 – Cleaning Procedure Scheme

Assembly Procedure

Transducer

Assemble the transducer on the housing by rotating it clockwise until it stops. Then rotate it anticlockwise until setting the housing front with the transducer front. Tighten the tra nsducer locking screw (7) to lock the housing cover.

Exhausting outputs

The pressure is released into the atmosphere through a vent located on the oposite side of the transducer identification plate. Any interference or blocking the vents will compromise the equ ipment performance. Clean the vents by spraying proper solvents.

Filtering Elements Replacement

The replacement of the converter filters must be carried out within a minimum of 1 (one) year (see exploded view scheme – position 34). A periodical cle aning i s recommen ded at eac h 6 (si x) months. The converter air supply must be clean, dry and non-corros ive, compliant with "Quality Standard fo r Instrument Air" - (ANSI / ISA S7.0.01 – 1996).

If the air pressure is not in adequate conditions, the user must consider replacing the filtering element more frequently.

Electronic Circuit

Attach the transducer connector and the power source connector to the main board. Attach the display (4) to the main board (5). Verify the four viable mounting positions. T he arrow indicates the upward position.

4.4

Maintenance Procedure

Screw the display on the main board (3). Then tighten the display cover (1) to complete the assembly procedure. T he converter is ready for

mounting and testing.

Electric Connections

A plug must be installed on the non-used electric connection to avoid humidity. The plug must comply with the equipment area.

Interchangeability

The main board can be replaced by a similar one for the converter to work normally. There is an EEPROM on the transducer that stores the trim value, hence avoiding the need for a re-calibration.

Packaging Contents

Check the packaging content. The supplied quantity marked with a (*)compl y with the num ber of converters.

Figure 4.6 – Four Possible Display Positions

• Fieldbus Converter

Mounting Bracket

•

Magnetic tools for local configuration (*)

•

Restriction Cleaning Needle (*)

•

Instructions Manual (*)

•

CD with Smar device library.

•

4.5

FP302 - Operation, Maintenance and Instructions Manual

Exploded View

4.6

Figure 4.7 – Exploded View

Maintenance Procedure

Accessories and Related Products

ACCESSORIES AND RELATED PRODUCTS

ORDERING CODE DESCRIPTION

SD1 SYSCON PS302/DF52 BT302 PCI PSI302/DF53 400-0726 FYCAL

Magnetic Tool for Local Adjustment System Configurator Power Supply Terminator Process Control Interface Power Supply Impedance Restriction Cleaning needle Calibration Device for Pressure Transducer

Spare Parts List

SPARE PARTS LIST

PARTS DESCRIPTION POSITION CODE

HOUSING - Aluminum (NOTE 1)

- 1/2 - 14 NPT

- M20 x 1.5

- PG 13.5 DIN HOUSING - 316 Stainless Steel (NOTE 1)

- 1/2 - 14 NPT

- M20 x 1.5

- PG 13.5 DIN

Cover without display (included O-ring)

- Aluminum

- 316 Stainless Steel

Cover with Display (O-ring included)

- Aluminum

- 316 Stainless Steel COVER LOCKING BOLT

SENSOR LOCKING BOLT

- M6 Without Head Screw EXTERNAL GROUND BOLT

IDENTIFICATION PLATE FIXING BOLT LOCAL ADJUSTMENT PROTECTION COVER

DIGITAL INDICATOR 4 214-0108 A TERMINAL INSULATOR 11 400-0059 A GLL 1007 MAIN BOARD 5 400-0582 A

O-RINGS COVER (NOTE 2)

- Buna-N TERMINAL HOLDING BOLT HOUSING

- Housing in 316 Aluminum

- Housing in 316 Stainless Steel MAIN BOARD BOLT HOUSING IN ALUMINUM

- Units with indicator

- Units without indicator MAIN BOARD BOLT HOUSING IN 316 STAINLESS STEEL

- Units with indicator

- Units without indicator CONNECTION COVER - ALUMINUM

CONNECTION COVER - 316 STAINLESS STEEL

- Connection Cover Bolt

- Buna-N Neck O-ring (NOTE 2)

- Assembled Connection Cover - Aluminum

- Assembled Connection Cover - 316 Stainless Steel

- GLL 1143 Analog Board

8 8 8

1 e 13 1 e 13

1 1

6 7

12 12

3 3

15,16,17,18 15,16,17,18

15 16 17 17 18

304-0190 304-0191 304-0192

304-0193 304-0194 304-0195

204-0102 204-0105

204-0103 204-0106

204-0120 400-1121

204-0124 204-0116 204-0114

204-0122

304-0119 204-0119

304-0118 304-0117

204-0118 204-0117

400-1090 400-1091 400-1092

204-0113 400-0074 400-0391 400-1093

CATEGORY

(NOTE 4)

A A B

B B B B A A B B

A A

4.8

NOTES

1 - Includes terminal isolator, screws (cover lock, ground and terminal isolator) and identification plate without certification. 2 - O-rings are packaged with 12 units. 3 - Including U-Clamp, nuts, bolts and washers. 4 - For category A it is recommended to keep in stock a set for each 25 parts installed and a set for each 20 for category B.

Maintenance Procedure

4.9

FP302 - Operation, Maintenance and Instructions Manual

4.10

Section 5

TECHNICAL CHARACTERISTICS

Functional Specifications

Output Signal

Standard: 3 – 15 psi (0.2 – 1.0 Kgf/cm²); Extended: 3 – 30 psi (0.2 – 2.0 Kgf/cm²).

Input Signal

Digital only, Fieldbus, voltage mode 31.25 Kbit/s bus powered.

Power Source

Bus powered: 9-32 Vdc; Quiescent Consumption Current: 12 mA; Output Impedance @7.8 KHz to 39 KHz:

− Without Intrinsic Safety: > 3 kΩ;

− With Intrinsic Safety: > 400 kΩ; (in the assumption of a S.I. intrinsic bus on the power source).

Air Supply

18 -100 psi (1.24 – 7 Kgf/cm²) – free from oil, dirt and water.

Indication

Digital indicator (LCD) with 4½ numerical digits.

Classified Area Certification

According to ordering code.

Temperature Limits

Ambiente: -40 to 85 °C -40 to 185 °F Storage: -40 to 90 °C -40 to 194 °F Process: -10 to 60 °C -14 to 140 °F Digital Display: -40 to 85 °C -40 to 185 °F Without damage.

Humidity Limits

0 to 100% Relative Humidity.

Connecting Time

Approximately 10 sec.

Update Time

Approximately 0.5 sec.

Configuration

Via the local adjustment and System302-7 or other FF (F

Performance Specifications

Precision

0.4% of Spam; includes hysterisis and stability effects.

Air Consumption

0.30 Nm³/h (0.18 scfm) for 1.24 bar (18 psi) supply;

0.45 Nm³/h (0.26 scfm) for 2.8 bar (40 psi) supply;

0.80 Nm³/h (0.47 scfm) for 7 bar (100 psi) supply.

Maximum Air Flow Capacity

3.40 Nm³/h (2 scfm) for 1.24 bar (18 psi) supply;

6.80 Nm³/h (4 scfm) for 2.8 bar (40 psi) supply;

15.30 Nm³/h (9 scfm) for 7 bar (100 psi) supply.

OUNDATION™ fieldbus) configurator.

5.1

FP302 - Operation, Maintenance and Instructions Manual

Ambient Temperature Effect

Error_Sp (pressure sensor) = Error_Ps (output pressure) =

Air Supply Effect

Negligible.

Vibration Effect

± 0.3 %/g of span during the following conditions:

5-15 Hz for 4 mm constant displacement; 15-150 Hz for 2g; 150 - 2000 Hz for 1g;

According to IEC60770-1 standard.

Electromagnetic Interference Effect

Designed according to the IEC 801, European EN50081 and EN50082 standards.

Physical Specifications

Electric Connections 1/2 - 14 NPT, PG 13.5 DIN; M20 x 1.5 or ½ -14 NPT x ¾ NPT (AI316) with adapter.

Pneumatic Connections

Power supply and output: 1/4 - 18 NPT. Gauge: 1/8 – 27 NPT.

Construction Materials

Injected aluminum with low copper content and finishing in polyester paint or stainless steel 316, with Buna N gaskets on the cover.

Mounting

With additional bracket; may be installed in a 2” pipe or attached to walls or panels. Equipment Weight

Without display and no mounting bracket: 2.0 Kg (aluminum);

Add for the display: 0.1 Kg. Add for mounting bracket: 0.6 Kg (carbon steel);

Temperature Range (ºC) x K (0.07) x Pressure Range psi

100

Temperature Range (ºC) x K (0.06) x Pressure Range psi

100

4.3 Kg (stainless steel).

1.3 Kg (stainless steel).

5.2

Ordering Code

MODEL FOUNDATION™ fieldbus PNEUMATIC CONVERTER

FP302

FP302 1 1 0 H0 I1 P0 J1 * G0

* Leave blank for no Special Option

(1) IPW/TYPEX tested for 200 hours according to NBR 8094 / ASTM B 117 standard. (2) Options not certified for Hazardous Locations. (3) Certificate for use in Hazardous Locations (CEPEL, CSA e FM).

FOUNDATION™ fieldbus

COD. Digital Indicatior

Without indicator

With indicator

COD. Mounting Bracket

Without bracket

Carbon Stell bracket and accessories

SS316 bracket and accessories

Carbon steel bracket and SS316 accessories

Carbon Steel “L” shape bracket and SS316 accessories

COD. Electrical Connection

0 1/2" - 14 NPT (3) 1 1/2" - 14 NPT X 3/4 NPT (AI316) - with adapter (3) 2 1/2" - 14 NPT X 3/4 BSP (AI316) - with adapter (2)

3 1/2" - 14 NPT X 1/2 BSP (AI316) - with adapter (2) A M20 X 1.5 (5) B PG 13.5 DIN (4)

SPECIAL OPTIONS

COD. Housing Material

Aluminum (Default) (IP/TYPE)

SS 316 (IP/TYPE)

H2 Aluminium for saline atmospheres (IPW/TYPE X) (1) H3 316 SST for saline atmospheres (IPW/TYPE X) (1)

H4 Aluminium Copper Free for saline atmospheres (IPW/Type X) (1)

COD. Identification Plate

FM: XP, IS, NI, DI

CSA: XP, IS, NI, DI

EXAM (DMT): EX-IA, NEMKO: Ex-d

CEPEL: Ex-D, Ex-ia

Without certification

COD. Painting

Gray Munsell N 6,5

Black Polyester

Without Painting

Safety Blue Epoxy - Electrostatic Painting

COD. TAG Plate

With tag

Blank

According to the user´s note

COD. Special

NOTE

Technical Characteristics

EXAM (DMT): Ex-ia; NEMKO: Ex-d

NEPSI: Ex-ia, Ex-d

NEPSI: Ex-ia

BDSR – GOST: Ex-d, Ex-ia

See notes

COD. Range

3 (min) to 15 (max) psi.

3 (min) to 30 (max) psi.

(4) Certificate for use in Hazardous Locations (CEPEL). (5) Certificate for use in Hazardous Locations (CEPEL e FM).

TYPICAL ORDERING CODE

5.3

FP302 - Operation, Maintenance and Instructions Manual

5.4

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CERTIFICATIONS INFORMATION

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Consult www.smar.com for the EC declarations of conformity for all applicable European directives and certificates.

ATEX Directive (94/9/EC) – “Electrical equipment and protective system intended for use in potential explosive atmospheres”

The EC-Type Examination Certificate had been released by Nemko AS (CE0470) and/or DEKRA EXAM GmbH (CE0158), according to European Standards. The certification body for Production Quality Assurance Notification (QAN) and IECEx Quality Assessment Report (QAR) is Nemko AS (CE0470).

LVD Directive 2006/95/EC – “Electrical Equipment designed for use within certain voltage limits”

According the LVD directive Annex II, electrical equipment for use in an explosive atmosphere is outside the scope of this directive. According to IEC standard: IEC 61010-1:2010 - Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements.

EMC Directive 2004/108/EC - “Electromagnetic Compatibility”

The equipment is in compliance with the directive and EMC test was performed according to IEC standards: IEC61326-1:2005 and IEC61326-2-3:2006.

To comply with the EMC directive the installation must follow these special conditions:

 Use shielded, twisted-pair cable for powering the instrument and signal wiring.  Keep the shield insulated at the instrument side, connecting the other one to the ground.

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Device Registration ITK:

Fieldbus Foundation

Model: FP302 Device Type: Fieldbus to Pressure Converter ITK Ver: 4.6 ITK Campaign No.: IT040400 Registration Date: 6/26/2007 DD Revision: 0x04 CFF Revision: 040102.CFF

The above device has successfully completed rigorous testing by the Fieldbus Foundation and has received registration and the right to use de FF checkmark logo as specified by MT-045

Ex Standards:

IEC 60079-0 General Requirements IEC 60079-1 Flameproof Enclosures “d” IEC 60079-11 Intrinsic Safety “i” IEC 60079-26 Equipment with equipment protection level (EPL) Ga IEC 60529 Classification of degrees of protection provided by enclosures (IP Code)

Customer responsibility:

IEC 60079-10 Classification of Hazardous Areas IEC 60079-14 Electrical installation design, selection and erection IEC 60079-17 Electrical Installations, Inspections and Maintenance

C03

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Warning:

Explosions could result in death or serious injury, besides financial damage. Installation of this instrument in an explosive environment must be in accordance with the national standards and according to the local environmental protection method. Before proceeding with the installation match the certificate parameters according to the environmental classification.

General Notes: Maintenance and Repair

The instrument modification or replaced parts supplied by any other supplier than authorized representative of Smar Equipamentos Industriais Ltda is prohibited and will void the Certification.

Marking Label

Once a device labeled with multiple approval types is installed, do not reinstall it using any other approval types. Scratch off or mark unused approval types on the approval label.

For Ex-i protection application

- Connect the instrument to a proper intrinsically safe barrier.

- Check the intrinsically safe parameters involving the barrier, equipment including the cable and connections.

- Associated apparatus ground bus shall be insulated from panels and mounting enclosures.

- When using shielded cable, isolate the not grounded cable end.

- Cable capacitance and inductance plus C Apparatus.

For Ex-d protection application

- Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands.

- In an Explosion-Proof/Flame-Proof installation, do not remove the instrument housing covers when powered on.

- Electrical Connection

In Explosion-Proof installations the cable entries must be connected through conduit with sealed unit or closed using metal cable gland or closed using metal blanking plug, all with at least IP66 and Ex-d certification. For enclosure with saline environment protection (W) and ingress protection (IP) applications, all NPT thread parts must apply a proper water-proof sealant (a non-hardening silicone group sealant is recommended).

For Ex-d and Ex-i protection application

- The transmitter has a double protection. In this case the transmitter shall be fitted with appropriate certified cable entries Ex-d and the electric circuit supplied by a certified diode safety barrier as specified for the protection Ex-ia.

Environmental Protection

- Enclosure Types (Type X): Supplementary letter X meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: NEMA 250).

- Ingress protection (IP W): Supplementary letter W meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: IEC60529).

- Ingress protection (IP x8): Second numeral meaning continuous immersion in water under special condition defined as default by Smar the following: 1 Bar pressure during 24hours. (Ref: IEC60529).

and Li must be smaller than Co and Lo of the Associated

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CSA (Canadian Standards Association)

Class 2258 02 – Process Control Equipment – For Hazardous Locations (CSA1078546)

Class I, Division 1, Groups B, C and D Class II, Division 1, Groups E, F and G Class III, Division 1 Class I, Division 2, Groups A, B, C and D Class II, Division 2, Groups E, F and G Class III

Class 2258 03 – Process Control Equipment – Intrinsically Safe and Non-Incendive Systems - For Hazardous Locations (CSA 1078546) Class I, Division 2, Groups A, B, C and D

C04"

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Model FP302 Pressure Converter Transmitters; input supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; non-incendive with Fieldbus/FNICO Entity parameters at terminals “+” and “-“ of : Vmax = 24 V, Imax = 570mA, Pmax = 9,98 W, Ci = 5 nF, Li = 12 µH, when connected as per SMAR Installation Drawing 102A0835; T Code T3C @ Max Ambient 40 Deg C; MWP 100 psi.

Class 2258 04 – Process Control Equipment – Intrinsically Safe Entity - For Hazardous Locations (CSA 1078546) Class I, Division 1, Groups A, B, C and D Class II, Division 1, Groups E, F and G Class III, Division 1

FISCO Field Device

Model FP302 Pressure Converter Transmitters; input supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; intrinsically safe with Fieldbus/FISCO Entity parameters at terminals “+” and “-“ of : Vmax = 24 V, Imax = 380 mA, Pmax = 5.32 W, Ci = 5 nF, Li = 12 µH, when connected as per SMAR Installation Drawing 102A0835; T Code T3C @ Max Ambient 40 Deg C; MWP 100 psi. Note: Only models with stainless steel external fittings are Certified as Type 4X.

Special conditions for safe use:

Temperature Class: T3C Maximum Ambient Temperature: 40ºC (-20 to 40 ºC) Maximum Working Pressure: 100 psi

FM Approvals (Factory Mutual)

Intrinsic Safety (FM 3D9A2.AX)

IS Class I, Division 1, Groups A, B, C and D IS Class II, Division 1, Groups E, F and G IS Class III, Division 1

Explosion Proof (FM 3007267) XP Class I, Division 1, Groups A, B, C and D

Dust Ignition Proof (FM 3007267) DIP Class II, Division 1, Groups E, F and G DIP Class III, Division 1

Non Incendive (FM 3D9A2.AX) NI Class I, Division 2, Groups A, B, C and D

Environmental Protection (FM 3007267) Option: Type 4X or Type 4

Special conditions for safe use: Entity Parameters Fieldbus Power Supply Input (report 3015629):

Vmax = 24 Vdc, Imax = 250 mA, Pi = 1.2 W, Ci = 5 nF, Li = 12 uH

Vmax = 16 Vdc, Imax = 250 mA, Pi = 2 W, Ci = 5 nF, Li = 12 uH Temperature Class: T4 Maximum Ambient Temperature: 60ºC (-20 to 60 ºC)

NEMKO (Norges Elektriske MaterielKontroll)

Explosion Proof (NEMKO 00ATEX308X)

Group II, Category 2 G, Ex d, Group IIC, Temperature Class T6, EPL Gb

Ambient Temperature: -20 ºC to +60 ºC Working Pressure: 18-100 psi

Environmental Protection (NEMKO 00ATEX308X) Options: IP66W or IP66

Special conditions for safe use:

Repairs of the flameproof joints must be made in compliance with the structural specifications provided by the manufacturer. Repairs must not be made on the basis of values specified in tables 1 and 2 of EN/IEC 60079-1.

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The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2012 General Requirements EN 60079-1:2007 Flameproof Enclosures “d”

EXAM (BBG Prüf - und Zertifizier GmbH)

Intrinsic Safety (DMT 01 ATEX E 013)

Group II, Category 2 G, Ex d [ia] , Group IIC, Temperature Class T6, EPL Gb

FISCO Field Device

Supply circuit for the connection to an intrinsically safe FISCO fieldbus-circuit Ui = 24Vdc, Ii = 380 mA, Pi = 5.32 W, Ci ≤ 5 nF, Li = neg

Ambient Temperature: -20ºC ≤ Ta ≤ +60ºC

The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2009 General Requirements EN 60079-1:2007 Flameproof Enclosures “d” EN 60079-11:2007 Intrinsic Safety “i” EN 60079-27:2008 Fieldbus intrinsically safe concept (FISCO)

CEPEL (Centro de Pesquisa de Energia Elétrica)

Intrinsic Safety (CEPEL 02.0098)

Ex d ia, Group IIC, Temperature Class T4/T5/T6, EPL Gb

FISCO Field Device

Entity Parameters: Pi = 5.32 W, Ui = 30 V, Ii = 380 mA, Ci = 5.0 nF, Li = Neg

Ambient Temperature:

-20 to 65 ºC for T4

-20 to 50 ºC for T5

-20 to 40 ºC for T6

Explosion Proof (CEPEL 02.0063) Ex d, Group IIC, Temperature Class T6, EPL Gb

Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)

Environmental Protection (CEPEL 02.0098 AND CEPEL 02.0063) Options: IP66W or IP66

The Essential Health and Safety Requirements are assured by compliance with:

ABNT NBR IEC 60079-0:2008 General Requirements ABNT NBR IEC 60079-1:2009 Flameproof Enclosures “d” ABNT NBR IEC 60079-11:2009 Intrinsic Safety “i” IEC 60079-27:2008 Fieldbus intrinsically safe concept (FISCO) ABNT NBR IEC 60529:2009 Classification of degrees of protection provided by enclosures (IP Code)

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CSA (Canadian Standards Association)

FM Approvals (Factory Mutual)

NEMKO (Norges Elektriske MaterielKontroll) / EXAM (BBG Prüf - und Zertifizier GmbH)

CEPEL (Centro de Pesquisa de Energia Elétrica)

C07

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FM Approvals (Factory Mutual)

C08

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Canadian Standards Association (CSA)

C09

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C0:"

Appendix B

SRF – Service Request Form

GENERAL DATA

Model: FP302 ( ) FP303 ( ) Firmware Version: ___________________________________ Serial Number: _____________________________________________________________________________________________________ Sensor Number: _____________________________________________________________________________________________________ TAG: _____________________________________________________________________________________________________ Output Pressure: 3 to 15 psi ( ) 3 to 30 psi ( ) Configuration: Magnetic Tool ( ) PC ( ) Software: ___________________________ Version: _______________

APPLICATION DATA

Type/Model/Manufacturer: _____________________________________________________________________________________________

Host System/Model/Manufacturer:________________________________________________________________________________________

_____________________________________________________________________________________________________________________

AIR SUPLLY

Conditions: Dry and Clean ( ) Oil ( ) Water ( ) Others: ____________________________________ Work Pressure: 18 psi ( ) 40 psi ( ) 100 psi ( ) Others : ___________ psi

PROCESS DATA

Hazardous Area Classification:

Interference Types: None ( ) Vibration ( ) Temperature ( ) Electromagnetic ( ) Others: ______________________________ Ambient Temperature: From __________ ºC to __________ ºC.

Non-Classified ( ) Chemical ( ) Explosive ( ) Other: _______________________________

SITUATION DESCRIPTION

_____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________

SERVICE SUGGESTION

Adjustment ( ) Cleaning ( ) Preventive Maintenance ( ) Update / Upgrade ( ) Other: ________________________________________________________________________________________________________________

USER INFORMATION

Company: ____________________________________________________________________________________________________________ Contact: ______________________________________________________________________________________________________________ Title: ________________________________________________________________________________________________________________ Sector: _______________________________________________________________________________________________________________ Telephone: _________ ____________________________ _________ ____________________________ Extension: ____________________ E-mail: ________________________________________________________________________________ Date: _______/ ______/ _________

Fieldbus Pressure Converter - FP

Further information about address and contacts can be found on www.smar.com/contactus.asp.

For warranty or non-warranty repair, please contact your representative.

B.1

FP302 - Operation, Maintenance and Instructions Manual

Returning Materials

If necessary to return the converter and/or configurator to SMAR, simply contact our office, informing the defective instrument serial number, and return it to our factory.

In order to speed up analysis and solution of the problem, the defective item should be re turned with a description of the failure observed, with as much details a s possible. Other inform ation concernin g the instrument operation, such as service and process conditions, is also helpful.

Instruments returned or to be revised outside the guarantee term should be accompanied by a purchase order or a quote request.

B.2

Appendix C

SMAR WARRANTY CER TI FICATE

1. SMAR guarantees its products for a period of 24 (twenty four) months, starting on the day of issuance of the invoice. The guarantee is valid regardless of the day that the product was installed.

2. SMAR products are guaranteed against any defect originating from manufacturing, mounting, whether of a material or manpower nature, provided that the technical analysis reveals the existence of a quality failure liable to be classified under the meaning of the word, duly verified by the technical team within the warranty terms.

3. Exceptions are proven cases of inappropriate use, wrong handling or lack of basic maintenance compliant to the equipment manual provisions. SMAR does not guarantee any defect or damage caused by an uncontrolled situation, including but not limited to negligence, user imprudence or negligence, natural forces, wars or civil unrest, accidents, inadequate transportation or packaging due to the user’s responsibility, defects caused by fire, theft or stray shipment, improper electric voltage or power source connection, electric surges, violations, modifications not described on the instructions manual, and/or if the serial number was altered or removed, substitution of parts, adjustments or repairs carried out by non-authorized personnel; inappropriate product use and/or application that cause corrosion, risks or deformation on the product, damages on parts or components, inadequate cleaning with incompatible chemical products, solvent and abrasive products incompatible with construction materials, chemical or electrolytic influences, parts and components susceptible to decay from regular use, use of equipment beyond operational limits (temperature, humidity, etc.) according to the instructions manual. In addition, this Warranty Certificate excludes expenses with transportation, freight, insurance, all of which are the customer’s responsibility.

4. For warranty or non-warranty repair, please contact your representative. Further information about address and contacts can be found on www.smar.com/contactus.asp

5. In cases needing technical assistance at the customer’s facilities during the warranty period, the hours effectively worked will not be billed, although SMAR shall be reimbursed from the service technician’s transportation, meals and lodging expenses, as well dismounting/mounting costs, if any.

6. The repair and/or substitution of defective parts do not extend, under any circumstance, the original warranty term, unless this extension is granted and communicated in writing by SMAR.

7. No Collaborator, Representative or any third party has the right, on SMAR’s behalf, to grant warranty or assume some responsibility for SMAR products. If any warranty would be granted or assumed without SMAR’s written consent, it will be declared void beforehand.

8. Cases of Extended Warranty acquisition must be negotiated with and documented by SM AR.

9. If necessary to return the equipment or product for repair or analysis, contact us. See item 4.

10. In cases of repair or analysis, the customer must fill out the Revision Requisition Form (FSR) included in the instructions manual, which contains details on the failure observed on the field, the circumstances it occurred, in addition to information on the installation site and process conditions. Equipments and products excluded from the warranty clauses must be approved by the client prior to the service execution.

11. In cases of repairs, the client shall be responsible for the proper product packaging and SMAR will not cover any damage occurred in shipment.

C.1

FP302 - Operation, Maintenance and Instructions Manual

12. In cases of repairs under warranty, recall or outside warranty, the client is responsible for the correct packaging and packing and SMAR shall not cover any damage caused during transportation. Service expenses or any costs related to installing and uninstalling the product are the client´s sole responsibility and SMAR does not assume any accountability before the buyer.

13. It is the customer’s responsibility to clean and decontaminate products and accessories prior to shipping them for repair, and SMAR and its dealer reserve themselves the right to refuse the service in cases not compliant to those conditions. It is the customer’s responsibility to tell SMAR and its dealer when the product was utilized in applications that contaminate the equipment with harmful products during its handling and repair. Any other damages, consequences, indemnity claims, expenses and other costs caused by the lack of decontamination will be attributed to the client. Kindly, fill out the Declaration of Decontamination prior to shipping products to SMAR or its dealers, which can be accessed at

www.smar.com/doc/declarationofcontamination.pdf

14. This warranty certificate is valid only when accompanying the purchase invoice.

and include in the packaging.

C.2

SMAR FP302 Owner's Operation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual