SMAR FI302 Operation, Maintenance & Instruction Manual

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OPERATION & MAINTENANCE INSTRUCTIONS MANUAL

FI302

FI 30 2ME

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smar

Specifications and information are subject to change without notice.

Up-to-date address information is available on our website.

web: www.smar.com/contactus.asp

www.smar.com

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INTRODUCTION

The FI302 is part of Smar´s first generation of F converter intended to connect Foundation Fieldbus systems with actuators and positioners for 4 -20 mA control valves. The FI302 produces a 4 -20 mA output proportional to the input received by the Fieldbus network. Its digital technology enables an easy interface between the field and the control room, while offering several types of transference functions and interesting features that reduce installation, operation and maintenance costs.

Foundation Fieldbus is a digital communication system that enables distributing control functions for field equipment and advantageously replaces conventional technology.

Other protocols only disclose maintenance data, as they were not devised for control data. The main Fieldbus goal was to overcome this situation. Closed loop control with a 4 -20 mA performance requires high speed, which means higher power consumption – a feature that is not compatible with intrinsic safety. This fact led to the use of a moderately high communication speed and to devise a system with a minimum communication capability. Using scheduling synchronization, the system controls variable sampling, algorithm execution and communication. The network treatment is optimized and high circuit loop performance is achieved.

Using Foundation Fieldbus Technology with its capability to interconnect several devices, very large projects can be constructed. The function block concept allows the user to easily construct the programming and overview complex control strategies (Smar CD600 users are familiar with this concept, since it was implemented a few years ago). Another advantage is flexibility, as the control strategy may be edited without having to rewire or change any hardware.

The FI302 and the Smar F separate equipment and facilitate implementing the control strategy. Among these function blocks, the following may be enhanced: PID controller, Input Selector, Arithmetic, Signal Characterizer and Integrator. These built-in blocks improve control, reduce communication, dead-time and costs.

Any F

OUNDATION™ fieldbus equipment with Master Backup rapidity may work as a network master

and be locally configured using a magnetic screwdriver in several situations. This tool eliminates the need for a configurator in many basic applications.

Read carefully these instructions to get the best result from the FI302.

OUNDATION™ fieldbus family have function blocks that avoid the need for

OUNDATION™ fieldbus field equipment. It is a

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This manual is compatible with version 3.XX. The 3 indicates the software version and the XX indicates the release. The 3.XX sign means that this manual is compatible with any release of software version-3

Waiver of responsibility

The contents of this manual abides by the hardware and software used on the current equipmen version. Eventually there may occur divergencies between this manual and the equipment. The information from this document are periodically reviewed and the necessary or identified corrections will be included in the following editions. Suggestions for their improvement are welcome.

Warning

For more objectivity and clarity, this manual does not contain all the detailed information on the product and, in addition, it does not cover every possible mounting, operation or maintenance cases.

Before installing and utilizing the equipment, check if the model of the acquired equipment complies with the technical requirements for the application. This checking is the user’s responsibility.

If the user needs more information, or on the event of specific problems not specified or treated in this manual, the information should be sought from Smar. Furthermore, the user recognizes that the contents of this manual by no means modify past or present agreements, confirmation or judicial relationship, in whole or in part.

All of Smar’s obligation result from the purchasing agreement signed between the parties, which includes the complete and sole valid warranty term. Contractual clauses related to the warranty are not limited nor extended by virtue of the technical information contained in this manual.

Only qualified personnel are allowed to participate in the activities of mounting, electrical connection, startup and maintenance of the equipment. Qualified personnel are understood to be the persons familiar with the mounting, electrical connection, startup and operation of the equipment or othe similar apparatus that are technically fit for their work. Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures, legal provisions and regulations for the mounting and operation of electrical installations, as well as with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased safety and instrumented safety systems, among others.

The user is responsible for the incorrect or inadequate handling of equipments run with pneumati or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since thei utilization may cause severe bodily harm and/or material damages.

The field equipment referred to in this manual, when acquired for classified or hazardous areas, has its certification void when having its parts replaced or interchanged without functional and approval tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying that the equipment in its entirety meets the applicable standards and regulations. The same is true when converting the equipment of a communication protocol to another. In this case, it is necessar sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are different and the user is responsible for their correct use.

Always respect the instructions provided in the Manual. Smar is not responsible for any losses and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to know and apply the safety practices in his country.

NOTE

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TABLE OF CONTENTS

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GENERAL ...................................................................................................................................................................................... 1.1

MOUNTING ................................................................................................................................................................................... 1.1

ELECTRIC CONNECTION ............................................................................................................................................................ 1.2

OUTPUT CONNECTION ........................................................................................................................................................... 1.2

CONNECTING THE FI302 TO THE FOUNDATION™ FIELDBUS ................................................................................................ 1.3

PREPARING THE FI302 BEFORE CONNECTING IT TO NETWORK ......................................................................................... 1.3

POWER CONSUMPTION ............................................................................................................................................................. 1.5

TERMINATOR ............................................................................................................................................................................... 1.5

CABLING ....................................................................................................................................................................................... 1.5

TOTAL CABLE LENGTH ............................................................................................................................................................... 1.6

CABLE SHIELDING ....................................................................................................................................................................... 1.7

GROUNDING ............................................................................................................................................................................ 1.7

COMMISSIONING ......................................................................................................................................................................... 1.7

COMMISSIONING STAGES ..................................................................................................................................................... 1.7

USE OF NON-PRECONFIGURED TO DEVICES ..................................................................................................................... 1.7

USE OF PRECONFIGURED EQUIPMENTS ............................................................................................................................ 1.8

LINKING DEVICE ...................................................................................................................................................................... 1.8

ERROR MONITORING AND DETECTION WITH LIVE LIST .................................................................................................... 1.8

INSTALLATION IN HAZARDOUS AREAS .................................................................................................................................... 1.8

EXPLOSION/FLAME PROOF ....................................................................................................................................................... 1.9

INTRINSICALLY SAFE .................................................................................................................................................................. 1.9

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FUNCTIONAL DESCRIPTION ...................................................................................................................................................... 2.1

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LIQUID CRYSTAL DISPLAY ........................................................................................................................................................ 3.1

MONITORING ............................................................................................................................................................................... 3.1

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TRANSDUCER BLOCK ................................................................................................................................................................. 4.1

HOW TO CONFIGURE A TRANSDUCER BLOCK .................................................................................................................. 4.1

DISPLAY BLOCK .......................................................................................................................................................................... 4.2

HOW TO CONFIGURE A DISPLAY BLOCK ........................................................................................................................... 4.2

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DIAGNOSTIC BLOCK – DIAG ...................................................................................................................................................... 6.1

TROUBLESHOOTING .................................................................................................................................................................. 6.1

PHYSICAL INSPECTION ......................................................................................................................................................... 6.1

PARAMETERS USED FOR TROUBLESHOOTING ................................................................................................................ 6.1

DISASSEMBLE PROCEDURE ..................................................................................................................................................... 6.3

EXPLODED VIEW ........................................................................................................................................................................ 6.3

ELECTRONIC CIRCUIT ............................................................................................................................................................... 6.4

ASSEMBLY PROCEDURE ........................................................................................................................................................... 6.4

INTERCHANGEABILITY ............................................................................................................................................................... 6.4

SPARES ....................................................................................................................................................................................... 6.5

SPARE PART LIST ....................................................................................................................................................................... 6.5

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CHARACTERIZATION CURVE ..................................................................................................................................................... 7.1

DEFINITION OF PARAMETERS AND VALUES ........................................................................................................................... 7.3

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JUMPER CONFIGURATION ......................................................................................................................................................... 8.1

JUMPER J1 CONNECTION .......................................................................................................................................................... 8.1

JUMPER W1 CONNECTION ......................................................................................................................................................... 8.2

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ORDERING CODE ........................................................................................................................................................................ 9.2

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EUROPEAN DIRECTIVE INFORMATION ..................................................................................................................................... A.1

HAZARDOUS LOCATIONS GENERAL INFORMATION .............................................................................................................. .A.1

HAZARDOUS LOCATIONS APPROVALS ................................................................................................................................... .A.2

IDENTIFICATION PLATE AND CONTROL DRAWING ................................................................................................................. A.5

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RETURNING MATERIALS ............................................................................................................................................................ B.2

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Description of Parameter Description

Index Parameter

1 ST_REV Positive 0 None Indicates the level of static data.

2 TAG_DESC Null Na Description of Transducer Block.

3 STRATEGY 0 None

4 ALERT_KEY 1 to 255 0 v Number of identification in the plant.

5 MODE_BLK 3 AUTO None Indicates the operation mode of Transducer Block.

6 BLOCK_ERR 5 E

7 UPDATE_EVT

8 BLOCK_ALM Na

9 TRANSDUCER_DIRECTORY

10 TRANSDUCER_TYPE

Manual

Section

Valid Range

Default/ Init

Value

Na It is the alert for any static data.

0 None It is used to select several Transducer Blocks.

65535 None

Unit Description

This parameter is not checked and processed by Transducer Block.

Indicates the status associated with hardware or software in the Transducer.

It is used for configuration, hardware and other failures.

Indicates the type of Transducer according to its class.

11 XD_ERROR 5

12 COLLECTION_DIRECTORY None

13 FINAL_VALUE 5

14 FINAL_VALUE_RANGE 4.0 to 20.0 mA FVR

15 CAL_POINT_HI 4 12.5 to 20.5 mA 20.0 mA The highest calibrated value.

16 CAL_POINT_LO 4

17 CAL_MIN_SPAN

18 CAL_UNIT

19 ACT_SN

20 CAL_METHOD Factory None

21 CAL_LOC

22 CAL_DATE

23 SENSOR_CAL_WHO

24 RETURN 5

3.99 to 11.5 mA

0 to 232

16 None It is used to indicate calibration status.

Specifies the number of transducer index into Transducer Block.

0 FVR

4.0 mA The lowest calibrated value.

1.0 mA

mA mA

0 None Indicates the actuator serial number.

NULL None

None The date of the last sensor calibration.

NULL None

0 mA This is the current value that goes to the AO Block.

It is the current value and status that comes from AO block.

The High and Low range limit values, the engineering unit code and the number of digits to the right of the decimal point to be used for Final Value.

The minimum calibration span value allowed. This minimum span information is necessary to ensure that when calibration is done, the two calibrated points (high and low) are not too close together.

The Device Description engineering units code index for the calibration values.

The method of last sensor calibration. ISO defines several standard methods of calibration. This parameter is intended to record that method, or if some other method was used.

The location of last sensor calibration. This describes the physical location at which the

The name of person who is in charge of last calibration.

25 TERMINAL_NUMBER 3

26 BACKUP_RESTORE 5

27 CHARACTERIZATION_TYPE 6 255 None Indicates the type of characterization curve.

28 CURVE _BYPASS

1, 2, 3

True/False

0 None Indicates the input terminal number (1, 2 and 3).

0 None

False None Enable and disable the characterization curve.

This parameter is used to do backup or to restore configuration data.

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

Index Parameter

29 CURVE_LENGTH 6

30 CURVE_X 6 % % Input points of characterization curve.

31 CURVE_Y 6

32 FEEDBACK_CAL 4 0 mA

33 CAL_CONTROL 4

34 CAL_POINT_HI_BACKUP

35 CAL_POINT_LO_ BACKUP

35 CAL_POINT_HI_FACTORY

37 CAL_POINT_LO_FACTORY

Manual

Section

Valid Range

2 a 8

En/Dis

Default/ Init

Value

8 None Indicates the length of characterization curve.

% % Output points of characterization curve.

Disable None Enable and disable for calibration process.

20.0 mA Indicates the backup for high calibration point.

4.0 mA Indicates the last high calibration point.

20.0 mA Indicates the last low calibration point.

4.0 mA Indicates the low factory calibration point.

Unit Description

The measured current value used by the calibration method.

38 ORDERING_CODE

 AUTO - Automatic  FACTORY - Standard of factory  NULL - No standard value  NONE - No unit or no value  Na - Non-dimentional parameter

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Index Parameter

 Monit – Monitoring  Mnem – Mnemonic

BLOCK_TAG_PARAM

INDEX_RELATIVE

SUB_INDEX

MNEMONIC

INC_DEC

DECIMAL_POINT_NUMBER

ACCESS

ALPHA_NUM

DISPLAY_REFRESH

None Indicates information about factory production.

CAPTION

E - Parameter list

 FVR - Final_Value_Range,  True/False - Accepts true/false values  En/Dis - Enables/Disables parameter

Manual

Section

Range/Options Description

3 0 a 65535

6 1 a 255

0 a 4

Monit/ Action

Mnem/ Value

True/ False

CAPTION

This is a tag of the block to which the parameter belongs to use up to a maximum of 32 characters.

This is the index related to the parameter to be actuated or viewed (1, 2...).

To visualize a certain tag, opt for the index relative equal to zero, and for the sub-index equal to one.

This is the mnemonic for the parameter identification (maximum of 16 characters). Choose the mnemonic, preferably with no more than 5 characters because, this way, it will not necessary to rotate it on display.

It is the increment and decrement in decimal units when the parameter is Float or Float Status time, or integer, when the parameter is in whole units.

This is the number of digits after the decimal point (0 to 3 decimal digits)

The access allows the user to read, in the case of the “Monitoring” option, and to write when “action” option is selected, and then the display will show the increment and decrement arrows.

These parameters include two options: value and mnemonic. In option value it is possible to display data both in the alphanumeric and in the numeric fields, this way, in the case of a data higher than 10000, it will be shown in the alphanumeric field.

It allows updating the local adjustment tree.

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Index Parameter

1 ST_REV 0 Null 2 TAG_DESC Spaces Na 3 STRATEGY 0 Null 4 ALERT_KEY 1 a 255 0 Null 5 MODE_BLK O/S Na See Mode Parameter. 6 BLOCK_ERR 5 E

7 EXE_TIME_TAG 5 Spaces Na

8 MIN_EXE_TIME 5 +INF ms Minimum execution time of the selected block.

9 CUR_EXE_TIME 5 0 ms Current execution time of the selected block. 10 MAX_EXE_TIME 0 ms Maximum execution time of the selected block. 11 HW_REV 5 Hardware revision. 12 FIRMWARE_REV 5 Firmware revision. 13 DEV_SN 5 Device serial number. 14 MAIN_BOARD_SN Main board serial number.

15 BEHAVIOR 5

16 PUB_SUB_STATUS

17 LINK_SELECTION

18 LINK_NUMBER Number of the external link selected.

19 LINK_STATUS Status of the external link selected (see table below)

20 LINK_RECOVER

21 BLOCK_ALM Na

22 SAVING_CONFIG

 NULL - Has no standard value  Na - Non-dimensional parameter  E - Parameter list.  ms - Milisecond

Manual

Section

Valid Range

0 - Adapted 1 - Spec 0 - bom 1 - ruim 0 - First 1 - Next 2 - Previous

0 - No Action 1 - Action

0 - No save 1 - save

Default/ Init

Value

0 E

0 E Select an external link.

No Action E

0 E

Unit Description

Block tag of the selected block to measure the execution time.

Select the initial values for parameters, there are two options Adapted and Spec.

Indicate if all external links is good or if at least one is bad.

Command a recovery process to the external link selected.

The block alarm is used for all configuration, hardware, and connection failure or system problems in the block. The cause of the alert is entered in the subcode field. The first alert to become active will set the Active status in the Status attribute. As soon as the Unreported status is cleared by the alert reporting task, another block alert may be reported without clearing the Active status, if the subcode has changed.

It indicates if the device is saving the configuration in a non-volatile memory.

CAPTION

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Start

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Was the converter

configured on the bench

to match the application?

Configure the engineering unit.

Configure the terminal(s)

and output scale(s) .

(Section 5 - Calibration)

Configure the LCD reading.

(Section 4 - Configuration)

Simulate the values in the

input according to output scale

and verify the signals of the

4 a 20 mA

output current.

Fieldbus

Yes

Install the converter on the field

following the instructions below.

Install the preferably

converter

on wether-protected areas.

Check the area classification

and its practices.

Install the (mechanically

converter

and electrically) according to the

application after checking the best

position for the LCD

(Section 6 - Maintenance).

Is the indication correct?

See section 6 - Maintenance

Yes

Power-up the properly.

converter

FI302 needs a external power supply

for supply the equipment .

4 - 20 mA

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Section 1

General

Mounting

INSTALLATION

NOTE

The installation carried out in hazardous areas should follow the recommendations of the IEC60079-14 standard.

The FI302 is a high end device and thus, in order to take advantage to its maximum, the FI302 requires an appropriate installation.

Many factors may affect the converter accuracy, among which environment conditions are the most difficult to control. In order to reduce the effects from temperature, humidity and vibration, avoid its installation in aggressive areas.

The effects from temperature variation may be minimized by assembling the converter in areas protected from weather changes. If necessary, use thermal insulation against external heat sources.

Humidity is harmful to the electric circuits. In areas with high relative humidit y levels, the correct placing of the housing cover o-ring must be assured and hand-tight shut to press the o-ring. The housing cover should not be removed on the field so that its threads are not damaged, as they ar e not protected by painting.

A flexible sealing material should be applied on the electric connections to avoid humidity. See details on how to connect the FI302 to Fieldbus.

The display may be rotated at 90º to 90º angles for easier visualizati on. See figure 6.2 on section 6 – Maintenance. To access the display, unlock the locking screw on the display cover by rotating it clockwise. See figure 1.1 to locate the locking screw.

The mounting bracket makes it easier to adjust the converter in several positions, as shown on Figure 1.2 – Mounting Positions and Dimensional Drawing

COVER LOCKING SCREW

HOUSING ROTATION

SET SCREW

Figure 1.1 - Display lid locking screw

1.1

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FI302 - Operation and Maintenance Instruction Manual

ALLOW 150 MM MINIMUM FOR LOCAL ZERO AND SPAN ADJUSTMENT WITH

PLUG

MAGNETIC TOOL.

COMMUNICATIONS TERMINAL

PLUG

CONDUIT CONNECTION

WALL OR

PANEL MOUNTING

Electric Connection

FOR WALL MOUNTING

2 EXPANSION ANCHOR 2 HEXAGON SCREW -

FOR PANEL MOUNTING

2 BOLT AND NUTS - 1/4”X30 NOT INCLUDED

3/16”X70

PIPE 2"

MOUNTING

BRACKET

Figure 1.2 - Mounting Positions and Dimensional Drawing.

Output Connection

To access the terminal block, loosen the cover locking scre w to release it. Rotate the cover anticlockwise and remove it (See Figure 1.3).

COVER LOCKING SCREW

The housing has two threaded openings where to insert the signal cables of the connection terminal block. The threads allow connecting the wiring conduit or the cable gland.

For more convenience, there are three ground terminals: one internal and two externals close to the terminal block.

Figure 1.4 shows the three terminals of the converter current output channels, which are marked with numbers 1, 2 and 3. Terminal 4 is the po wer supply common ground to the loop co ntrolled by the channels. The converter H1 (IEC-61158-2) power supply must be c onnected to the terminals marked by (+) and (-).

The current output is limited by the power supply voltage on the current loop and by the conditions of the classified area. Refer to the load curve to determine the maximum equipment quantity allowed for the bus.

If power fails, the outputs status will be uncertain and in case of communication loss, communication

1.2

Figure 1.3 – Terminal Block Cover Locking Screw

Page 15

Installation

lacks, the outputs will move to fixed pre-configured values or to safety default values.

BUS AND POWER SUPPLY T ERMINALS

GROUND CONNECTION FOR SURGE PROTECTIO

GROUND TERMINAL (OPTIONAL SCREW)

GROUND TERMINAL

COMM.

COMMUNICATION

TERMINALS

LOCK

Figure 1.4 – Terminal Block

Connecting the FI302 to the FOUNDATION™ fieldbus

The FI302 may be connected to or removed from a fieldbus network in operation. Take due precaution with this operation and prevent signal cables from touching the shielding, the ground cables or one another. Insert the FI302 on the ne twork with communication speed equal to its own (31,25 kbps), FOUNDATION™ fieldbus protocol.

Preparing the FI302 before connecting it to network

The FI302 may be configured on-line or off-line b y a fieldbus configuration like the Smar SYSCO N installed on a Engineering station, for instance.

 Then, use the configuration device to attribute a tag t o the converter, using the “Assign Tag”

option on the menu.

 Download the configuration for the equipment or for the entire network.

The Assign Tag may be applied on-line or off-line for specific equipment connected to a fieldbus network with other equipments.

To attribute a new Tag to the equipment, the system configuration must be changed. This may bring some inconveniences on the control configuration. For example, the addressees configured on the previous functional blocks and links are deactivated. Therefore, if the tags are modified, the entire configuration must be revised and when applicable, the TAG list from OPC Servers shall be updated.

The FI302 is protected against reverse polarity and may support ±35 VDC without causing any damage, but it will not work under these conditions. Although the FI302 cannot be affected by polarity, try and keep the polarity in all connections.

In hazardous areas, the number of equipments is limited by the intri nsic safety restrictions. Consult the documents related to the use of equipment for this area.

NOTE

TTENTION

1.3

Page 16

FI302 - Operation and Maintenance Instruction Manual

302 Junctio

CS/PLC

DCS/PLC Interface

(LC700)

Terminator

DC Power Supply

(see cargo line)

DC Power Supply

(see cargo line)

DC barrier

The components inside the gray area are normally located in the control room

Figure 1.5 – FI302 Output connections for Classified Areas.

The FI302 connection for non-classified areas must follow the diagram on figure 1.6. The three available output channels may be used for that area.

Terminator

For C1 and C2

HART I.S.

Communicator

D Interface

(LC700)

COMM

C1 C2

Equipment with 4 – 20 mA Input

Equipment with

Output 2

Output 1

4 – 20 mA Input

1234

COMM.

FI302 Junction Box

Terminato

DC Power Supply

(PS302 ou DF50)

Impedance

Conditioner

Barreira

(DF49, DF53 or

PSI302P)

DC Power Supply

(see cargo line)

DC barrier

The components inside the gray area are normally located in the control room

1.4

C1 C2

For C1 and C2

ou C3 e C4

C3 C4

HART

Communicator

Figure 1.6 – FI302 Output Connections

COMM

Output 2

Equipment with 4 – 20 mA Input

Output 1

Equipment with

4 – 20 mA Input

1234

COMM.

n Box

Page 17

Installation

CS/PLC

Figure 1.7 shows a typical fieldbus network with equipments for different functions connected.

Terminator

Interface

Terminator

DC Power

Supply

(PS302 or Df50)

Impedance

Conditioner

(DF 49, DF53

or PSI302P)

Power Consumption

The FI302 converter must be properly powered as follows: * Minimum 9 V voltage;

* 12 mA Operating Current (lq) The power supply must provid the minimum voltage wherever theFI302 is located in the H1

segment. An independent power supply shall be used to power the 4 – 20 mA equipments connected to the converter output.

Low current consumption equipments should be used for intrinsically safety applications. Choose low resistance cables to reduce drop in voltage on the junction box and on each equipment.

Terminator

The terminators are impedances with the same values as the specific bus impedance to avoid signal reflection and, consequently their distortion or loss. Each bus segment must have only two terminators positioned on its ends. Some equipments, especially for power source, output/input, fieldbus test or PC simulation card, etc, include the option for an internal terminator connection. Before connecting a terminator to the bus, check if the equipment already has an internal terminator on one end, and install the other terminator.

Each terminator has a 100 Ohm impedance and the equivalent impedance of both will be 50 Ohm. The terminator causes a 250- to-500 mV amplitude tension drop on the bus.

Smar has the terminator model BT302.

Cabling

The FOUNDATION™ fieldbus protocol works with several types of cabl e and the best they are, the longer the lengths and the greater the number of equipments to be connec ted to it. Table 1.1 sho ws the regular cable types used when installing FOUNDATION™ fieldbus equipments and their characteristics.

INAINBOUT

smar

DC302-10

STCOM

FI302

LD302 TP302

Figure 1.7 – Typical Fieldbus Equipment Network

LOAD FLASH

VEX A INA 1 INA 3 INA 5 INA 7 VEX B INB 1 INB 3 INB 5 INB 7 VEXOUT OUT 1OUT 3 OUT 5 OUT 7 +BUS

INA 0 INA 2 INA 4INA 6 GND A INB 0 INB 2INB 4 INB 6 GND BOUT 0 OUT 2 OUT 4OUT 6 GNDOUT

DC302

VEXA

VEXB

EXOUT

BUS

Pair Shielding Twisted Size Maximum Length Type

Single Yes Yes Multicables yes yes Multicables no yes Multicables yes no

0,75 mm² 1900 m A 0,32 mm² 1200 m B 0,13 mm² 400 m C 1,25 mm² 200 m D

Table 1.1 – Types of Cables.

LD292

1.5

Page 18

FI302 - Operation and Maintenance Instruction Manual

The length of non-twisted cables decreases regardless of their diameter and shielding (see D t ype data). It is recommended not to use these cables, but if you do, do not leave them too close to power cables or noisy equipments.

The Fieldbus Foundation recommends the “A” type cable. Table 1.2 shows its mai n characteristics for a bus project.

“A” TYPE CABLE

Characteristic impedance on the 31,25 kHz frequency Maximum attenuation on the 39 kHz frequency 3 dB/km Maximum capacitance outbalance for shielding 2 nF/km Maximum DC resistance per conductor lenght 22 Ohm/km Maximum propagation delay change 1,7 us/km Conductor transversal area 0,75 mm

Total Cable Length

The cable(s) total length vary (ries) according to its/their quality. The total length is the sum of the trunk and the spur lengths. For instance, use the diagram on figure 1.8 and the table 1.3 to determine the total length of a hypothetical bus.

NOTE

100 Ohm  20%

Table 1.2 – “A Type” Cable Characteristics

Trunk

1.6

Terminator A

Spur 1

FI302

Spur 2

FY302

Figure 1.8 – Total Cable Length

Segment A, B Length

Trunk Spur 1 Spur 2 Spur 3

Total

Table 1.3 – Examples of Total Cable Lengths

The cable types should combine according to the equation below:

L1 / L1max + L2 / L2max + … < 1

Example: the network has the following cables:

L1: is the type 1 cable length L2: is the type 2 cable length L1max: is the type 1 maximum cable length (see table 1.1). L2max: is the type 2 maximum cable length (see table 1.1).

Terminator B

Spur 3

LD292

240 m 120 m

40 m 80 m

480 m

Page 19

Cable shielding

Commissioning

Installation

L1 = 1000 m of A type cable L2 = 100 m of B type cable 1000 / 1900 + 100 / 1200 = 0,61

The hypothetical combination on last example satisfies the above equation: 0,61 < 1

Shielding must be used, especially at noisy sites with high EMI/RFI near to the bus. Connect the spur shielding with the trunk shielding. The shielding should cover a minimum 90% cabl e length to guarantee good protection.

Grounding

The shielding is grounded only at the power suppl y negative terminal. Do not ground it at the other terminal, in order to avoid a secondary current circulation that could induce noise onto the bus. If the cable is not shielded install it on a tray and ground it onl y at one end. Do n ot use shie lding as p ower conductor. Signal cables should NOT be grounded.

This item will explain the commissioning related to the configuration of the converter in the network. Before receiving or installing the converter and after the plant’s detailing project conclusion, it is

suggested to initiate the offline configuration. Once accompli shed those steps proceed with the device configuration download.

In FOUNDATION™ fieldbus the database configuration is made on user-defined tags with no association with the physical devices. Therefore, the devices must be associated to their respective configurations.

Each device has a unique Device ID with 32 characters as hardware address, and meant to distinguish a device from another. This address is engraved on the circuit board by the manufacturer and cannot be changed. A field device is associated to its config uring system when correlates its configuration tag to the device ID. If the factory tag is identical to the configured tag on the configuring systems they will be automatically associated by the configurator system. Once it is connected to the network, the factory tag may be named, if not done yet. When all the devices are associated to their respective tags, the configuration may be completely or partially unloaded on the network equipments.

If possible, use the configuring system to simulate the control and the operation. Then, you may start, stop and go through the control strategies and check if the plant is operating normally before the start-up.

Commissioning stages

 Con nect the electrically converter to the segment, so that the fieldbus will recognize it as an

equipment with a non-commissioned tag;

 Use the configuration software to instantiate the ne wly-connected equipment. This creates ties

between the physical equipment in the plant and the database configur ation;

 Upload the equipment internal data o n the configuration system and its strategy control on the

equipment.

NOTE

The Fieldbus requires that the measuring unit be the same, both on the equipment transducer block and the function blocks, in order to avoid commissioning error.

Use of non-preconfigured to devices

Devices with non-configured tags are configured during commissioning. To do it, follow the procedure:

 Connect each adequate equipment to a fieldbus segm ent. The system will recognize them as

non-commissioned equipments;

 Instantiate each equipment on the adequate segment in the configuration software;  Name a TAG to the specific device according to the plant process flowchart (P&ID);  Download the configuration to the equipment.

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FI302 - Operation and Maintenance Instruction Manual

Use of preconfigured equipments

The devices with preconfigured tags identify themselves automatically with the configuration and save commissioning time. The user must simply install them and check when they appear on the system configurator screen.

Each preconfigured device must be installed on the specific plant site where it was configured for.

Linking Device

The linking device, for instance, the Smar DFI302 or other interfac e, addresses all the devices on each network automatically. For practical purpose, the node address may be hidden, once it is not of interest to most users, whose interaction is based on tags. Ho wever, the node addres s is t ypic all y shown on the live list for the use of specialists. As a result, the Foundation Fieldbus devices may be commissioned directly from the control room. Once the device is connected to the network it will b e detected in seconds. The devices may be connected or dis connected at any time without disturb ing the network.

Error monitoring and detection with Live List

If the device does not appear on the configuration system live list, it most probably was connected to the wrong network or was not commissioned. In this case, it may b e located in the live list of the others networks. Another possibility is that the device cable is not conne cted or the device is not operating properly. The live list, thus, is an excellent commissioning tool, as it facilitates checking the cable connection to the field devices. To make sure that a device was not mistaken for another on the same network or that it was installed at the wrong place, the device may be disconnected temporarily from the network, so that the user check if the right tag disappears from the live list.

For more safety, use the configuration system to obtain detailed ID information from any device connected to the network. This information helps checking the tag, the description, the manufacturer, the type, the version and instrument general conditi on in order to confirm if it is the right device and if it is working properly.

Installation in Hazardous Areas

Explosions could result in death or serious injury, besides financial damage. Installation of this converter in explosive areas must be carried out in accordance with the local standards and the protection type adopted .Before continuing the i nstallation make sure the certificate parameters are In accordance with the classified area where the equipment will be installed.

The instrument modification or parts replacement suppl ied by other than authorized representativ e of Smar is prohibited and will void the certification.

The converters are marked with options of the protection type. T he certification is valid only when the protection type is indicated by the user. Once a particular type of protection is selected, any other type of protection can not be used.

The electronic housing and the sensor installed in haz ardou s areas must h ave a minim um of 6 full y engaged threads. Lock the housing using the locking screw (Figure 1.3).

The cover must be tighten with at least 8 turns to avoi d the penetration of humidity or corrosive gases. The cover must be tighten until it touches the housing. Then, tight en more 1/3 turn (12 0) to guarantee the sealing. Lock the covers using the locking screw (Figure 1.3).

Consult the Appendix A for further information about certification.

WARNING

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Page 21

Explosion/Flame Proof

In Explosion-Proof installations the cable entries must be connected or closed using metal cable gland and metal blanking plug, both with at least IP66 and Ex-d certification.

The standard plugs provided by Smar are certified accor ding to CEPEL certificate. If the plug needs to be replaced, a certified plug must be used.

The electrical connection with NPT thread must use waterproofing sealant. A non-hardening silicone sealant is recommended.

For NEMKO ATEX certificate please to follow the installation guidelines in hazardo us locations below: Group II Category 2G, Ex d, Group IIC, Temperature Class T6, EPL Gb U = 28VDC Ambient Temperature: -20 to 60ºC for T6 Environmental Protection: IP66/687 or IP66W/687W The electrical connection available are ½ - 14NPT and M20x1,5.

Cable entries must be connected or closed using m etal cable gland and metal blanking plug, both with at least IP66 and Ex-d certification or any appropriate ATEX approved metal cable gland and metal blanking plug. Do not remove the transmitter covers when power is ON.

Intrinsically Safe

In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity parameters and applicable installation procedures must be observed.

To protect the application the transmitter must be connected to a barrier. Match the parameters between barrier and the equipment (Consider the cable parameters). Associated apparatus ground bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be smaller than Co and Lo of the associated Apparatus.

It is not recommended to remove the transmitter cover when the power is ON.

Installation

WARNING

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FI302 - Operation and Maintenance Instruction Manual

1.10

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Section 2

FUNCTIONAL DESCRIPTION

Functional Description

See Figure 2.1.

MAIN CIRCUIT BOARD OUTPUT CIRCUIT BOARD

POWER

ISOLATION

POWER SUPLLY

SIGNAL

SHAPING

SUPLLY

FIRMWARE

DOWNLOAD

INTERFACE

EPROM

FLASH

RAM

CONTROLER

COMUNICATION

LOCAL ADJUST

CPU

. EEPROM . RAM

SIGNAL ISOLATION

CORRENT CONTROL

D/A

DISPLAY BOARD

DISPLAY

CONTROLLER

Figure 2.1 – FI302 Block Diagram

D/A

Receives signal from the CPU and converts it to an analog signal to be used by the current control

Current Control

Controls the channel current according to the data received from the CPU.

Signal Isolator

Isolates the data signal between the output and the CPU.

Central Processing Unit (CPU), RAM and FLASH

The CPU is the converter intelligent part, and is responsible for the management and operation of the blocks, auto-diagnosis and communication. The program is stored in FLASH memory. For the temporary storing of data there is a RAM. The R AM data will be lost if energy fails, although the device has a non-volatile EEPROM where the valid data are stored, as for calibration, config uration and identification.

Communication Controller

It controls the line activity, modulates and demodulates communication signals a nd inserts or delete initial and final delimiters.

Power Supply

Uses energy from the control loop to power the converter circuit.

Power Insulation

The power must be insulated as the output signals sent or received by the output

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FI302 - Operation and Maintenance Instruction Manual

Signal Conditioner

Prepares the signals from the network or from the communication co ntroller at acceptable levels by the communication controller or the fieldbus network, respectively.

Display Controller

Receives CPU data and controls the Liquid Crystal Display.

Local Adjustment

The power must be insulated once signals are sent and received by the output.

2.2

Page 25

Section 3

OPERATION

Liquid Crystal Display

The liquid crystal display shows up to three variables that ma y be selected by the user. When two or three variables are chosen, the display will alternate the sampling from both with an interval of approximately 3 seconds.

The LCD is made of a field with 4½ numerical digits, a field with 5 alphanumeric digits and an information field, as shown on Figure 3.1.

INDICATES THAT THE COMMUNICATION IS ACTIVE

INDICATES THE POSSIBILITY FOR VARIABLE/MODE ADJUSTMENT/CHANGE

F (t)

INDICATES THAT THE OPERATION IS LOCALLY ADJUSTED

INDICATES THAT THE EEPROM IS ACTIVE AND THE OPERATION IS SAVED

VARIABLE FIELD

Monitoring

MNEMONIC FIELD

Figure 3.1 - Display

During normal operation, the FI302 is in monitoring mode and the ind ication alternates between the variables, as configured by the user. See Figure 3.2. The display shows the engineering units, values and parameters simultaneously with the majorit y of status indicators, depending o n the local adjustment configuration.

Figure 3.2 – Typical Monitoring Mode displaying the current inferior value, namely 4.0 mA.

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FI302 - Operation and Maintenance Instruction Manual

The monitoring mode is interrupted when the us er makes the local adjustment. The display also shows messages and errors (See Table 3.1).

DISPLAY DESCRIPTION

Init , FI302 & Version The FI302 is powered and initiated Blk OOS OOS block not configured and link ineffective bad Communication or signal failure or bad signal

Table 3.1 – Display Messages and Errors.

3.2

Page 27

Section 4

Transducer Block

CONFIGURATION

The FI302 may be configured b y any Foundation Fieldbus configuration tool or by an operational console.

The FI302 has three output transducer blocks, one reso urce block, one display block, one

diagnostic block and other instant able function blocks.

This manual deals with the parameters of transducer bl ocks, display block and diagnostic block. The function blocks are described in the specific function block manual.

The transducer block insulates the hardware input/output function block like sensors and actuators. The transducer blocks controls the input and output access through the specific manufacturer implementation. Usually, transducer block execute linearization function, characterization. The connection between the transducer block and function blocks is called channel.

How to Configure a Transducer Block

When instantiating the FI302 on the configuration tool, the transducer block is automatically instantiated.

The Transducer block has an algorithm, an internal param eter group and a ch annel that connects it to the analog output function block.

The algorithm describes how the transducer transfers information from the hard ware input/output to other function blocks. The internal parameters, which cannot be linked to other blocks and published on the link via communication, define the user interface for the transducer block. The y are divided in Standards that comply with the Foundation Fieldbus standar d and those sp ecified by manufacturers and made according to their needs.

Every standard routine (e.g. calibration) follows a step by step method, which defines generally the rules that will help the user.

The transducer, display and diagnostic blocks have several parameters that could be configured. Here will treat of the most usual. The others are similar.

NOTE

The parameters ending with an “n” mean that they are the same fo r the othe r gr oups, and a re distinguished b y their group number instead of the letter “n”.

For the FI302 basic configuration, use the Transducer and Display blocks parameters. The Transducer Block parameters are configured as follows:

MODE_BLOCK

The MODE-BLOCK parameter configures the transducer block mode of oper ation. There are two options: Out of Service or AUTO (automatic).

TERMINAL_NUMBER

The TERMINAL_NUMBER parameter relates a value for the channel. It starts with 1 to the transducer number 1 and goes up to 3 to the transducer number 3. The FI302 has 3 current channels and the current value will be sent internally to a specific trans ducer output from the analo g output function block. The number of the analog output block (AO) is related to the transducer terminal number (TERMINAL_NUMBER). The channels with numbers 1, 2, 3 correspond to the terminal block numbers 1, 2, 3. Select the combinations (1 - 1), (2 - 2), (3 - 3) for the channel and the terminal block number where the output will occur (channel number – terminal block number).

The TERMINAL_NUMBER parameter chooses which of the three terminals of the terminal block will supply the output. At least one of them must be chosen or other wise the FI302 will issue the error message “Blk_error”.

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FI302 - Operation and Maintenance Instruction Manual

Display Block

The FI302 display block shows the variable chosen on m onitoring mode or the option menu on the local adjustment mode.

The display block is default-configured to make it possible to adjust the Upper Trim (UPPER) and the Lower Trim (LOWER), to monitor the input transducer output and check the Tag.

The options of the FI302 local adjustment tree may be entirely configured by any fieldbus configuration tool. Use them for the configuration, but for certain operations the local adjustment is easier and faster, because it does not depend on network and communication connections. The parameter options to work with the local adjustment are: Mode Block, Output Monitoring, Tag Visualization and Tuning Parameter Adjustments.

Before using the magnetic tool for local adjustment, use the fieldb us configuration tool to prepare the parameters that enable this operation.

How to Configure a Display Block

There are seven parameter groups indexed to the Block_Tag_Param_n param eter that may be preconfigured by the user to enable a configuration by local adjustment. If it is not necessary to display this group of tag-indexed parameters, write an invalid tag for the Block_Tag_Param_n parameter. With this procedure the equipment does not recognize it as a valid parameter nor the parameters indexed to it.

The Display Block parameters are configured as follows:

MODE_BLOCK

The configuration is identical to the previous transducer block.

BLOCK_TAG_PARAM_n

The is the block tag where the parameter belongs. The FI302 enables inserting up to 7 block tags. Use a maximum of 32 characters.

INDEX_RELATIVE_n

This is the index related to the parameter that will be activated or visualized (0, 1, 2…6). See the Function Block manual to know the required in dices, or visualize them on the configurati on tool by opening the desired block. The FI302 accepts up to 7 parameter indices, configuring up to 7 parameter in the LCD.

DISPLAY_REFRESH

This parameter updates the new configuration.

4.2

Page 29

Section 5

CALIBRATION

If necessary, it is possible to adjust the FI302 output channel current. The trim adjustment is used if the indication on the transducer block output is different from the reference standard adopted. Possible causes are:

 The user Amperemeter is different from the plant standard.  The converter had its default characterization altered by overload or by the time of use.

To analyze the transducer output calibration, measure the channel output current with an accurate Amperemeter and compare it with the indication on the FI302. Adjust the trim in case of difference.

The trim may be adjusted in two levels: Lower Trim: At the range lower level.

Upper Trim: At the range upper level. These points define the linear output characteristics. The trim adjustments are independent. The Transducer Block parameters used for the FI302 calibration or current T r im are:

CAL_POINT_HI, CAL_POINT_LO, FEEDBACK_CAL e CAL_CONTROL.

Parameter description:

CAL_POINT_HI

This parameter configures the calibration range upper value.

CAL_POINT_LO

This parameter configures the calibration range lower value.

FEEDBACK_CAL

This is the current measured value used by the calibration method. It is used to apply the current trim. To apply the lower or upper values, write the value read b y the amperemeter in the parameter during the calibration of the values. Repeat this operation until the measure is the same as the value read. See figure 5.1.

CAL_CONTROL

It enables and disables the calibration process with options Enab le and Disable. After initiating the calibration method, the CAL_CONTROL parameter is used to return to the previous normal operation.

The calibration will be enabled if the AO bl ock output has a valid value and the status is different from “Bad”. If “Bad” appears, the message “Calibration Failed” will appear on the XD_ERROR parameter.

Figure 5.1 shows how to connect the converter to calibrate its lower value on 4 mA and its upper value on 20mA.

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FI302 - Operation and Maintenance Instruction Manual

FI302

1234

COMM.

LOCK

Power

Supply

mpere Meter

Amperimeter

30 mA

Figure 5.1 – Current Measuring Connection Diagram

There are two ways to apply the trim: use a magnetic tool for one of them and a fieldbus configuration tool, like the Smar Syscon for the other.

It is possible to calibrate the conveter by means of parameters CAL_POINT_LO and CAL-POINT HI.

Let’s take the lower value as an example: write 4 mA or the lower value in parameter CAL_POINT_LO.

This parameter indicates where the converter should be when the setpoint lower value is 0%.

5.2

The desired value should be entered.

Figure 5.2 - Calibrating the CAL_POINT_LO – FI302

Page 31

Calibração

Always keep in mind that, simply by writing in this parameter, the trim procedure is initialized. Read the current in the multimeter and write that value in param eter FEEDBACK_CAL. Write in this parameter until it reads 4.0 mA or the lower value readout of the multimeter.

This parameter should be set with the actual output current during the calibration procedure.

This parameter ends the calibration procedure.

The value should be entered here.

Figure 5.3 - Feedback of Current Lo Value

In order to end the trim procedure, choice DISABLE in the parameter CAL_CONTROL.

The enable option indicates that the calibration process is being done. In order to finalize its procedure, the user should set it to disable.

Let’s take the upper value as an example: Write 20 mA in parameter CAL_POINT_HI. Always keep in mind that, simply by writing in this parameter, the trim procedure is initialized.

Figure 5.4 - Closing the Calibration Lo Procedure

5.3

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FI302 - Operation and Maintenance Instruction Manual

This parameter indicates where the converter should be when the setpoint is 100%.

The desired value should be entered.

Figure 5.5 - Calibrating the Cal Point Hi – FI302

Read the current in the multimeter and write that value in parameter FEEDBACK_CAL. Write in this parameter until it reads 20.00 mA or the upper value readout of the multimeter.

This parameter should be set with the actual output current during the calibration procedure.

The value should be entered here.

Figure 5.6 - Feedback of CAL_POINT_HI – FI302

In order to end the trim procedure, choice DISABLE in the parameter CAL_CONTROL.

5.4

Page 33

Calibração

This parameter ends the calibration procedure.

The calibration will be enabled only if th e ou tput of AO bl oc k has a val id v alu e and status differe nt of "Bad" In this case, the following message can be seen in the parameter XD_ERROR.

This parameter indicates de Error Code Operation associated to calibration procedure.

The enable option indicates that the calibration process is being done. In order to finalize its procedure, the user should set it to disable.

Figure 5.7 - Closing the Calibration High Procedure

It indicates that the calibration procedure was not sucessfull.

Figure 5.8- Calibration Error Message – FI302

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FI302 - Operation and Maintenance Instruction Manual

5.6

Page 35

Section 6

MAINTENANCE

Equipment installed in hazardous atmospheres must be inspected in compliance with the IEC60079-17 standard.

Diagnostic Block – DIAG

This transducer block provides the following characteristics:

 Online measuring time for the functional blocks execution;  Hardware revision  Firmware revision  Equipment serial number  Main board serial number

The BEHAVIOR parameter defines the initial parameter values that will be used after block instantiation. The Adapted option selects a group of initial values more proper for the parameters, thus avoiding invalid values. The Spec option also allows defining initial values.

Troubleshooting

Physical Inspection

After connecting the FI302 to the network, if it loses communication or slows down. e.g., due to multiple tentative communication, the error may be caused by poor installation procedure, by the configuration or by poor equipment performance.

Causes for communication errors

 Badly fit connections  Installation problems, repeated equipment addresses, bad configuration, etc.  Terminator located at the wrong place, with or without terminator  Power supply with too low or unstable voltage value  Too long or too many Spurs  Wrong ground or no ground  Water infiltration in the equipment due to connections with wrong sealing and/or loose clamps  Low isolation

After carrying out the procedures for detecting network defects, act as follows:

 Insulate the segment or equipment that causes the problem  Check if the polarity is correct  Check is the address is correct  Check the the Network integrity  Check if the tension on the converter terminals is at least 9.5 V during communication

Remove the equipment to a bench and test it. If it presents malfunctioning, contact Smar.

Parameters used for Troubleshooting

The FI302Transducer Block parameters used for troubleshooting are:

BLOCK_ERR, XD_ERROR, FINAL_VALUE, RETURN e BACKUP_RESTORE

Caution messages may appear on the status of the Return parameter or Block Error parameter, in given circumstances such as presented below, in two modes, OOS and AUTO.

BLOCK_ERR

This transducer BLOCK_ERR parameter shows the following errors:

 Block Configuratio n – When XD_SCALE has an improper range or unit;

NOTE

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FI302 - Operation and Maintenance Instruction Manual

 Output Failures – When the loop current open;  Out of Service – When the block is on out of service mode (OOS)

Lower Upper

3.99 < NEW_LOWER < 11.5 mA, otherwise XD_ERROR = 22

12.5 < NEW_UPPER < 20.01 mA, otherwise XD_ERROR = 22

FINAL_VALUE

The desired current value and the status written by the AO block;

RETURN

Current output value coming from the AO block;

RETURN STATUS The transducer block Return Status indicates the following errors:

 Bad::NonSpecific:NotLimited – When the loop current is interrupted (open loop);  XD_ERROR – This parameter is used to indicate the calibration status;

BACKUP_RESTORE

This parameter is used as backup or to recover configuration data.

Table 6.1 has the information to determine the converter or network failures.

It is recommended not to repair printed circuit boards. Keep spare parts or buy them from Smar, if necessary.

PROBABLE SOURCE OF ERROR

Symptom Diagnostic

Converter Fieldbus Connections

Check power supply polarity and continuity

No turn on

Power Supply

Check power supply output. The voltage at the FI302 terminal block must be between 9 and 32 Vdc Electronic circuit failure

Check circuit boards for defects and replace them for spare ones.

Network Connection

Check equipment, power supply and terminator connections.

Network equipment impedance

Check power supply and terminator impedance.

No communication

Converter configuration

Check the converter communication parameters setting

Network Configuration

Check the network communications settings

Electronic Circuit Failure

Replace the main board and the input board matched pairs.

Output Terminal Connection

Check power supply, channels, terminal box polarity and continuity

Incorrect Outputs

(the power supply indicated aside is for 4-20

mA equipments)

Power Supply

Check power supply output. The FI 302 output voltage must be between 3 and 45 Vdc.

Load Resistance

Must be between 0 and 2000 Ohm. The higher value depends on the output power supply voltage.

Calibration

Check the converter calibration

Table 6.1 – Failure Diagnostic.

Limit Conditions for Calibration

NOTE

6.2

Page 37

If the failure is not on table 6.1 use the Factory Init. The note below shows how to do it.

Use factory init as the last option to recover control over the device when it presents problems related to function blocks or the communication. Only authorized personnel should do it and the con verter must

be offline. This procedure will enable the standard configuration values of the plant and disabl e the previous equipment configuration.

To access the letters S and Z use two magnetic screwdrivers and loosen the screw that holds the identification plate.

Proceed as follows:

1) Turn off the equipment and insert the magnetic screw drive handles in the openings S and Z and leave them there;

2) Power the equipment; When the display shows factory init, remove them and wait for the “S” symbol on the right upper corner

to unlit, indicating the end of the operation. After running the factory init, download partially the configuration, which characterizes the equipment

functional behavior on the fieldbus.

Disassemble Procedure

See Figure 6.1 for guidance on this procedure. Turn off the power supply before disassembling the converter.

Exploded View

Maintenance

NOTE

Figure 6.1 – FI302 Exploded View

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FI302 - Operation and Maintenance Instruction Manual

Electronic Circuit

The main board (5) and output board (7) are matched pairs and must be replaced together should it

be needed.

Tighten the locking screw cap (8) located on the opposite side of the enclosure housing marked by "Field Terminals" and unscrew the cap (1) to access the display and circuit boards. To remove the motherboard (5) and the display, release the two screws (3) that hold them. Disconnect the display of the motherboard (5) and that the board's output signal. To remove the entry (7), loosen the screws (6) that hold the housing (9).

The boards have CMOS components that may be damaged by electrostatic discharges. Follow the right procedure for handling the CMOS components. Store the circuit boards in electrostatic-proof packaging.

Assembly Procedure

See Figure 6.1 for guidance on this procedure.

 Insert the output signal board (7) into the housing (9) and fasten it with its screws.  Insert the main board (5) in the housing, making sure that all the pins are connected.  The display may be mounted in any of the 4 possible positions (see Figure 6.2). The “▲” sign

indicates the display upper position.

 Hold firmly the main board and the display with their screws (3).  Fit the cover (1) according to the area classification and lock it with the locking screw (8).

CAUTION

Interchangeability

The output and the main boards are matched pairs, once the calibration data for the output board is stored in the EEPROM of the main board. If for any reason, boards must be mixed to form a functional pair, a new calibration procedure must be done in order to guarantee the outputs accuracy.

6.4

Figure 6.2 – Four Possible Indicator Positions

Page 39

Maintenance

Spares

SPARES

ORDER CODE DESCRIPTION

SD1 Magnetic Screwdriver for local adjustment

FDI302 Field device interface

Spare Part List

SPARE PART LIST

DESCRIPTION OF PARTS POSITION CODE

Cover Without Window (Included O-ring)

Cover With Window (Included O-ring) Sealing ring (Note 2) Cover, Buna-N 2 204-0122 B

Aluminum Housing Main Board Screw

316 Stainless Steel Housing Main Board Screw Digital Indicator 4 214-0108

Main and Output Board 5 e 7 324-0140 A

Output Board Screw

Cover Locking Screw 8 204-0120

Housing, Aluminum (Note 1)

Housing, 316 Stainless Steel (Note 1)

Local Adjustment Protection Cap 10 204-0114 Identification Plate Screw 11 204-0116 Terminal Block Insulator 12 314-0123 External Ground Screw 13 204-0124

Terminal Block Insulator Screw

Six-Sided Plug 1/2" NPT Internal BR Ex

Six-Sided Plug 1/2" NPT Internal

Six-Sided Plug M20 X 1.5 External BR Ex d 316 Stainless Steel 16 400-0810 Six-Sided Plug PG13.5 External BR Ex d 316 Stainless Steel 16 400-0811

Mounting Bracket for 2” Pipe (Note 3)

1. Includes terminal insulator, bolts (cover lock, grounding and terminal insulator), and I.D. plate without certification.

2. Sealing orings are packed in dozens.

3. Includes U-clamp, nuts, bolts and washers. Spare part list.

4. For category “A” it is recommended to keep in stock 1 set for each 25 installed pairs, and for category “B”, 1 set/50 pairs.

Aluminum 1 e 15 204-0102 316 Stainless Steel 1 e 15 204-0105 Aluminum 1 204-0103 316 Stainless Steel 1 204-0106

Units with indicator 3 304-0118 Units without indicator 3 304-0117 Units with indicator 3 204-0118 Units without indicator 3 204-0117

Aluminum Housing 6 314-0125 316 Stainless Steel Housing 6 214-0125

1/2 - 14 NPT 9 324-0130 M20 x 1.5 9 324-0131 PG 13.5 DIN 9 324-0132 ½ - 14 NPT 9 324-0133 M20 x 1.5 9 324-0134 PG 13.5 DIN 9 324-0135

Aluminum Housing 14 304-0119 316 Stainless Steel Housing 14 204-0119 Bichromated Carbon Steel 16 400-0808 Bichromated 304 Stainless Steel 16 400-0809 Bichromated Carbon Steel 16 400-0583-11 Bichromated 304 Stainless Steel 16 400-0583-12

Carbon Steel - 214-0801 316 Stainless Steel - 214-0802 Carbon Steel Bolts, Nuts, Washers and U-clamp in Stainless Steel

NOTE

- 214-0803

CATEGORY

(NOTE 4)

6.5

Page 40

Section 7

ADVANCED CONFIGURATION

The transducer block allows some configurations through the parameters below that alter the current output curve.

Parameter description

CHARACTERIZATION_TYPE

Indicates the characterization curve type;

CURVE_BYPASS

Enables and disables the characterization curve;

CURVE_LENGHT

Indicates the number of points the characterization curve;

CURVE_X

Characterization curve input points;

CURVE_Y

Characterization curve output points;

Characterization Curve

The transducer block also has a characterization curve, used to give a determined profile to the output. This is useful, for example, when the FI302 controls a valve with a non-linear feature. The characterization curve is applied to the input signal before being converted and sent to the analog output by the transducer.

The CURVE_BYPASS parameter determines if the curve will be used or not. If the parameter is a true Bypass, the curve is not used and the input val ue is transmitted directly to the output current conversion routine.

"True" means that the Characterization Curve will be bypassed.

This value "False" enables the Characterization Curve.

Figure 7.1 - Enabling the Characterization Curve

The characterization curve has 8 points. Each point has two coordinates (X and Y). These two coordinates define the point location in the X – Y space, and the connection of adjacent points with a linear segment forms the characterization curve. Extreme points are extrapolated.

7.1

Page 41

FI302 - Operation and Maintenance Instruction Manual

This parameter determines the number of points valid and configured.

The maximum number of points is 8.

These points are numbered from 1 to 8 and are contained in the CURVE_X (abscissas) and CURVE_Y (ordinates) parameters. CURVE_X par ameter requir es poi nts in crescent order , mean ing that the subsequent points must be greater than the prece ding ones, or the parameter will not be accepted. CURVE_Y parameter does not require this, and a non-monotonic curve is allowed.

When writing on CURVE parameters remember to place the point coordinates in the correct order.

Figure 7.2 - Setting the Characterization Curve Length

NOTE

This parameter defines the coordinates X

The values should be configured in crescent order.

Figure 7.3 - Configuring the Characterization Curve X points

7.2

Page 42

Configuração Avançada

This parameter defines the coordinates Y

Figure 7.4 - Configuring the Characterization Curve - Y points

The Display Block allows configure up to three variables her they be shown in the digital indicator, or a tree with parameters that can be altered via local adjustment. T his configuration is possible through procedures below:

The parameters with “n” at its end mean that they are the same for other groups and are differentiated by their group number instead of the letter.

The Display Block parameters are:

SUB_INDEX_n, MNEMONIC_n, INC_DEC_n, DECIMAL_POINT_NUMBER_n e ACCESS_n

SUB_INDEX_n

To visualize a tag choose the relative index equal to zero and the sub index equal to 1

MNEMONIC_n

This mnemonic identifies the parameter (16 characters maximum). Preferably, choose the mnemonic with up to 5 characters because it will be not necessary to rotate it on the display.

INC_DEC_n

It is the increase and the decrease in decimal units when the parameter is Float, Float Status, or Integer when the parameter is expressed in total units;

DECIMAL_POINT_NUMBER_n

Number of digits after the decimal point (0 to 3 decimal digits);

ACCESS_n

On Monitoring, the parameter enables only this option and on Action the function shows on the display the increment and decrement values.

Definition of Parameters and Values

Block_Tag_Param

This is tag of the block to which the parameter belongs. Use up to a maximum of 32 characters.

Index_Relative

This is the index related to the parameter to be actuated or viewed (0, 1, 2…). Refer to the Functio n Blocks Manual to know the desired indexes, or visualize them on the SYSCON by opening the desired block.

In case you wish to visualize a certain tag, opt for the index relativ e equal to zero, and for the subindex equal to one (refer to paragraph Structure Block in the Function Blocks Manual).

Sub_Index

It is not necessary to follow any order. A monotone curve is allowed.

FI2EM312

NOTE

7.3

Page 43

FI302 - Operation and Maintenance Instruction Manual

This is the mnemonic for the parameter identification (it accepts a maximum of 16 ch aracters in the alphanumeric field of the display). Choose the mnemonic, preferably with no more than 5 characters because, this way, it will not be necessary to rotate it on the display.

Inc_Dec

It is the increment and decrement in decimal units when the parameter is Float or Float Status time, or integer, when the parameter is in whole units.

Decimal_Point_Numb.

This is the number of digits after the decimal point (0 to 3 decimal digits).

Access

The access allows the user to read, in the case of the “Monitoring” option, and to write when "action" option is selected, then the display will show the increment and decrement arrows.

Alpha_Num

These parameters include two options: value and mnemonic . In option va lue, it is possi ble to displ a y data both in the alphanumeric and in the numeric fields; this way, in the case of a data higher than 10000, it will be shown in the alphanumeric field.

In option mnemonic, the display may show the dat a in the numeric field and the mnemonic in the alphanumeric field.

In case you wish to visualize a certain tag, opt for the index relativ e equal to zero, and for the subindex equal to one (refer to paragraph Structure Block in the Function Blocks Manual).

7.4

Figure 7.5- Parameters for Local Adjustment Configuration

Page 44

Configuração Avançada

Figure 7.6 - Parameters for Local Adjustment Configuration

Figure 7.7 - Parameters for Local Adjustment Configuration

7.5

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FI302 - Operation and Maintenance Instruction Manual

This parameter updates the local adjustment programming tree configured on each device.

Figure 7.8 - Parameters for Local Adjustment Configuration

The option "update" should be selected in order to execute the upgrade of local adjustment programming tree.

After its step all the parameters selected will be show on the LCD display.

Figure 7.9 - Parameters for Local Adjustment Configuration

7.6

Page 46

Section 8

LOCAL ADJUSTMENT

When using the local adjustment for calibration, config ure the display block to show the following parameters: CAL_POINT_HI (UPPER mnemonic), CAL_POINT_LO (LOWER mnemonic) and TAG (TAG mnemonic).

The FI302 has three output transducers, although only the number 1 leaves Smar with factory configuration. To configure the other transducers to work with local adjustment use the configuratio n tool.

NOTE

The Trim mode is removed from local adjustment automatically if the magnetic tool is not used during approximately 16 seconds.

Under its identification plate, the FI302 has two openings marked with S and Z at their side, giving access to two Reed Switch magnetic tools. They are activated when the magnetic tool is inserted in the orifices by its handle (See Figure 8.1).

The magnetic tool permits adjusting most block parameters.

Jumper Configuration

J1 and W1 Ju mpers located on top of the m ain board must be co upled with the main board and the converter must have a display to show the local adjustment options.

Table 8.1 shows the possible actions applied on openin gs S and Z when the local adjustment is enabled.

OPENING ACTION

J1 Jumper Connection

If J1 (see figure 8.2) is connected to the ON pins, it will be possible to si mulate values and status using the SIMULATE parameter on the functional blocks.

S Z

Figure 8.1 – Local Adjustment Orifices.

Selects the function shown on the display Initializes the local adjustment and moves through the available options.

Table 8.1 – Function of the Openings on the Housing

8.1

Page 47

FI302 - Operation and Maintenance Instruction Manual

W1 Jumper Connection

If W1 (see figure 8.2) is connected to ON, the display may perform configurations through local adjustment.

In order to initialize the local adjustment, insert the

magnetic screwdriver. Insert it in orifice Z and wait for the letters MD to appear.

OFF ON

LOC

MAIN BOARD

Figure. 8.2 – J1 and W1 Jumpers

To calibrate the upper and lower current values by local adjustment follow the step-by-step e xample below:

Insert it again in orifice S and wait for 5 secs.

8.2

Figure 8.3 – FI302 Step 1

Page 48

Local Adjustment

Remove it from opening S

Insert the magnetic tool in the orifice Z. If it is the first option to be configured, the option TAG and its equivalent mnemonic will be displayed. Otherwise, the last option configured will be displayed. By keeping the tool in the opening, the loc al adjustment menu will rotate through the options on the local adjustment tree.

Insert it again on opening S. The abbreviations LOC ADJ will be displayed

Figure 8.4 – FI302 Step 2

The first option on the tree is LOWER, with an arrow pointing upwards. An arrow pointing upwards () increments the value and an arrow pointing downwards () decrements the value. This parameter is used to calibrate the lower current value. In order to adjust the lower current value insert the tool in orifice S. Leave it there until the display shows 4,00 mA. If the values are different, move to FEED parameter and insert the mili-amperimeter current value to correct it.

In order to decrement the lower value, insert the magnetic tool in the orifice Z to shift the arrow to the downward position. Insert the tool in opening S and wait for the lower value to decrement to 4,99 mA. Insert the miliamperimeter in the terminal block output and measure the current. If the values are different, move to the FEED parameter and insert the miliamperimeter current value to correct it.

Figure 8.5 – FI302 step 3

The UPPER option is used to calibrate the upper current value. Insert the magnetic tool in the S and leave it there until the display indicates 20,00 mA. Insert the miliamperimeter in the output terminal of the terminal block and measure the current. If the values are different, move to the FEED parameter and insert the current value read on the meter to correct it.

Figure 8.6 – F302 Step 4

8.3

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FI302 - Operation and Maintenance Instruction Manual

In order to decrement the upper value, insert the magnetic tool in the Z to shift the arrow to the downward position. Insert the tool in the S and wait for the lower value to decrease to 20,00 mA. Insert the miliamperimeter in the output terminal of theterminal block and measure the current. If the values are different, go to the FEED parameter and insert the miliamperimeter current value to correct it.

Insert the magnetic tool in the S to shift the arrow downwards and decrement the calibration current according to the measured value. An arrow pointing downwards () willDecrement the current value.

The FEED option allows the user to correct the current shown on the display, when the current is different from the standard value measured at the output. To implement the correction, read the current shown on the meter and apply this value. This option makes it possible to correct the calibration points on both Upper and Lower currents. An arrow pointing upwards () increments the curre nt.

Figure 8.7 – FI302 Step 5

Figure 8.8 – FI302 Step 6

8.4

Page 50

Section 9



TECHNICAL CHARACTERISTICS

Output Signal Input Signal Output Load Limitation

Power Supply

Output Impedance

Display

Hazardous Area Certification

Temperature Limits

Humidity Limits Operation starting time Update time

Accuracy Ambient Temperature Effect Output Power Supply Effect Vibration Effect Electromagnetic interference Effect

Electrical connection Material of Construction Mounting

Weight

Functional Specification

Three 4 - 20 mA current output, external supply, common ground. F

OUNDATION™ fieldbus, digital, voltage mode 31.25 Kbit/s with bus power.

External 3 - 45 Vdc output supply. Bus power 9 a 32 Vdc.

Quiescent current consumption 12 mA. Non-intrinsic safety: 7.8 KH intrinsic safety, the output impedance should be greater or equal to 400 , on the assumption

that exists a power supply barrier of 7.8 KHz to 39KHz. 4½ digit LCD display.

Explosion-proof and intrinsically safe (ATEX (NEMKO and DEKRA EXAM), FM, CEPEL, CSA and NEPSI).

Designed to comply with European Regulations (ATEX 94/9/EC and LVD 2006/95/EC). Operation: -40 to 85

Storage -40 to Display: -10 to 60

-40 to 85 0 a 100% RH. Approximately 10 seconds. Approximately 0.2 seconds.

Performance Specification

0.1%. For a 10º C variation: ± 0.05% . ± 0.005% V. Complies with SAMA PMC 31.1. Designed to comply with European Directive EMC 2004/108/EC.

Physical Specification

1/2 -14 NPT, PG 13.5 or M20 x 1.5. Injected low copper aluminum and finishing with polyester painting or 316 stainless steel, with Buna N O-rings on cover. With an optional bracket, may be installed on a 2” pipe or on a wall or panel. Without display and mounting brackets: 0.80 Kg. Add 0.13 Kg for digital display. Add 0.60 Kg for mounting bracket.

Z to 39 KHZ impedance must greater or equal to 3 K

C (-40 to 185 °F);

20 oC (-40 to 250 °F);

C ( 14 to 140 °F) Operation;

C (-40 to 185 °F) without damage.

. With an

9.1

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FI302 - Operation and Maintenance Instruction Manual

Ordering Code

MODEL

FI302 TRIPLE CHANNEL FOUNDATION FIELDBUS TO CURRENT CONVERTER

COD. Local Indicator

0 Without Indicator 1 With Digital Indicator

COD. Mounting Bracket

0 Without Bracket 1 Carbon Steel. Accessories: Carbon Steel 2 316 Stainless Steel. Accessories: AI316 7 Carbon Steel. Accessories: AI316

COD. Electrical Connections

0 1/2 - 14 NPT 1 1/2"- 14 NPT X 3/4 NPT (AI316) - with adapter 2 1/2" - 14 NPT X 3/4 BSP ( AI316) - with adapter

3 1/2" - 14 NPT X 1/2 BSP (AI316) - with adapter A M20 X 1.5 B PG 13.5 DIN

SPECIAL OPTIONS

COD. Housing

H0 Aluminum (IP/TYPE) H1 316 Stainless Steel (IP/TYPE) H2 Aluminum for saline atmosphere (IPW/TYPE X) H3 316 Stainless Steel for saline atmosphere (IPW/TYPE X)

COD. Identification Plate

I1 FM: XP, IS, NI, DI I3 CSA: XP, IS, NI, DI I4 EXAM (DMT): Ex-ia; NEMKO: Ex-d I5 CEPEL: Ex-d, Ex-ia I6 Without Certification

IE NEPSI: Ex-ia

COD. Painting

P0 Gray Munsell N 6,5 Polyester P3 Black Polyester P4 White Epoxi P5 Yellow Polyester P8 Without Painting P9 Safety Blue Epoxy - Electrostatic Painting PC Safety Blue Polyester - Electrostatic Painting

PG Safety Orange Epoxi Paint - Electrostatic Painting

COD. Tag Plate

COD. Special

FI302 1 1 0 * * * * * *

* Leave it blank if not applicable

COD. Output Signal

T0 3 output - 4 to 20 mA

J0 With tag J1 Blank J2 According to user’s notes

ZZ See Notes

TYPICAL MODEL

9.2

Page 52

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CERTIFICATIONS INFORMATION

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Consult www.smar.com for the EC declarations of conformity for all applicable European directives and certificates.

ATEX Directive (94/9/EC) – “Electrical equipment and protective system intended for use in potential explosive atmospheres”

The EC-Type Examination Certificate had been released by Nemko AS (CE0470) and/or DEKRA EXAM GmbH (CE0158), according to European Standards. The certification body for Production Quality Assurance Notification (QAN) and IECEx Quality Assessment Report (QAR) is Nemko AS (CE0470).

LVD Directive 2006/95/EC – “Electrical Equipment designed for use within certain voltage limits”

According the LVD directive Annex II, electrical equipment for use in an explosive atmosphere is outside the scope of this directive. According to IEC standard: IEC 61010-1:2010 - Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements.

EMC Directive 2004/108/EC - “Electromagnetic Compatibility”

The equipment is in compliance with the directive and EMC test was performed according to IEC standards: IEC61326-1:2005 and IEC61326-2-3:2006.

To comply with the EMC directive the installation must follow these special conditions:

 Use shielded, twisted-pair cable for powering the instrument and signal wiring.  Keep the shield insulated at the instrument side, connecting the other one to the ground.

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Ex Standards:

IEC 60079-0 General Requirements IEC 60079-1 Flameproof Enclosures “d” IEC 60079-11 Intrinsic Safety “i” IEC 60079-26 Equipment with equipment protection level (EPL) Ga IEC 60529 Classification of degrees of protection provided by enclosures (IP Code)

Customer responsibility:

IEC 60079-10 Classification of Hazardous Areas IEC 60079-14 Electrical installation design, selection and erection IEC 60079-17 Electrical Installations, Inspections and Maintenance

Warning:

Explosions could result in death or serious injury, besides financial damage. Installation of this instrument in an explosive environment must be in accordance with the national standards and according to the local environmental protection method. Before proceeding with the installation match the certificate parameters according to the environmental classification.

General Notes: Maintenance and Repair

The instrument modification or replaced parts supplied by any other supplier than authorized representative of Smar Equipamentos Industriais Ltda is prohibited and will void the Certification.

Marking Label

Once a device labeled with multiple approval types is installed, do not reinstall it using any other approval types. Scratch off or mark unused approval types on the approval label.

For Ex-i protection application

- Connect the instrument to a proper intrinsically safe barrier.

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- Check the intrinsically safe parameters involving the barrier, equipment including the cable and connections.

- Associated apparatus ground bus shall be insulated from panels and mounting enclosures.

- When using shielded cable, isolate the not grounded cable end.

- Cable capacitance and inductance plus Ci and Li must be smaller than Co and Lo of the Associated Apparatus.

For Ex-d protection application

- Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands.

- In an Explosion-Proof/Flame-Proof installation, do not remove the instrument housing covers when powered on.

- Electrical Connection

In Explosion-Proof installations the cable entries must be connected through conduit with sealed unit or closed using metal cable gland or closed using metal blanking plug, all with at least IP66 and Ex-d certification. For enclosure with saline environment protection (W) and ingress protection (IP) applications, all NPT thread parts must apply a proper water-proof sealant (a non-hardening silicone group sealant is recommended).

For Ex-d and Ex-i protection application

- The transmitter has a double protection. In this case the transmitter shall be fitted with appropriate certified cable entries Ex-d and the electric circuit supplied by a certified diode safety barrier as specified for the protection Ex-ia.

Environmental Protection

- Enclosure Types (Type X): Supplementary letter X meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: NEMA 250).

- Ingress protection (IP W): Supplementary letter W meaning special condition defined as default by Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref: IEC60529).

- Ingress protection (IP x8): Second numeral meaning continuous immersion in water under special condition defined as default by Smar the following: 1 Bar pressure during 24hours. (Ref: IEC60529).

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CSA (Canadian Standards Association)

Class 2258 02 – Process Control Equipment – For Hazardous Locations (CSA1002882)

Class I, Division 1, Groups B, C and D Class II, Division 1, Groups E, F and G Class III, Division 1 Class I, Division 2, Groups A, B, C and D Class II, Division 2, Groups E, F and G Class III

CLASS 2258 03 - Process Control Equipment – Intrinsically Safe and Non-Incendive Systems - For Hazardous Locations

(CSA 1002882) Class I, Division 2, Groups A, B, C and D

Model FI302 Converter; supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; non-incendive with Fieldbus / FNICO Entity parameters @ Terminals + and - : Vmax =24V, Imax =570 mA, Pmax = 9.98 W, Ci = 5 nF, Li = 12uH; @ Terminals 1 - 4: Vmax =30V, Imax =110mA, Ci = 5 nF, Li = 12uH; when connected through CSA Certified Safety Barriers as per SMAR Installation drawing 102A0559; Temp. Code T3C.

Class 2258 04 – Process Control Equipment – Intrinsically Safe Entity – For Hazardous Locations (CSA 1002882) Class I, Division 1, Groups A, B, C and D Class II, Division 1, Groups E, F and G Class III, Division 1

FISCO Field Device

Model FI302 Converter; supply 12-42V dc, 4-20mA; Enclosure Type 4/4X; Intrinsically safe with Fieldbus/FISCO Entity parameters

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@ Terminals + and -: Vmax = 24 V, Imax = 380 mA, Pi = 5.32 W, Ci = 5 nF, Li = 12 uH; @ Terminals 1 – 4: Vmax = 30 V, Imax = 110 mA, Ci = 5nF, Li = 12 u H; when connected through CSA Certified Safety Barriers as per Smar Installation Drawing: 102A0559; Code T3C. Note: Only models with stainless steel external fittings are Certified as Type 4X.

Special conditions for safe use: Temperature Class T3C Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)

FM Approvals (Factory Mutual)

Intrinsic Safety (FM 0D7A9.AX)

IS Class I, Division 1, Groups A, B, C and D IS Class II, Division 1, Groups E, F and G IS Class III, Division 1

Explosion Proof (FM 0D7A9.AX) XP Class I, Division 1, Groups A, B, C and D

Dust Ignition Proof (FM 0D7A9.AX) DIP Class II, Division 1, Groups E, F and G DIP Class III, Division 1

Non Incendive (FM 0D7A9.AX) NI Class I, Division 2, Groups A, B, C and D

Environmental Protection (FM 0D7A9.AX) Option: Type 4X/6/6P or Type 4/6/6P

Special conditions for safe use:

Entity Parameters Fieldbus Power Supply Input (report 3015629):

Vmax = 24 Vdc, Imax = 250 mA, Pi = 1.2 W, Ci = 5 nF, Li = 12 uH

Vmax = 16 Vdc, Imax = 250 mA, Pi = 2 W, Ci = 5 nF, Li = 12 uH

4-20 mA Current Loop:

Vmax = 30 Vdc, Imax = 110 mA, Pi = 0,825 W, Ci = 5 nF, Li = 12 uH

Temperature Class T4

Maximum Ambient Temperature: 60ºC (-20 to 60 ºC)

NEMKO (Norges Elektriske MaterielKontroll)

Explosion Proof (NEMKO 13 ATEX 1570X)

Group II, Category 2 G, Ex d, Group IIC, Temperature Class T6, EPL Gb

Ambient Temperature: -20 ºC to +60 ºC

Environmental Protection (NEMKO 03ATEX1570X) Options: IP66/68W or IP66/68

Special conditions for safe use:

Repairs of the flameproof joints must be made in compliance with the structural specifications provided by the manufacturer. Repairs must not be made on the basis of values specified in tables 1 and 2 of EN/IEC 60079-1.

The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2012 General Requirements EN 60079-1:2007 Flameproof Enclosures “d”

EXAM (BBG Prüf - und Zertifizier GmbH)

Intrinsic Safety (DMT 00 ATEX E 065)

Group I, Category M2, Ex ia, Group I, EPL Mb

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Group II, Category 2 G, Ex ia, Group IIC, Temperature Class T4/T5/T6, EPL Gb

FISCO Field Device

Supply circuit for the connection to an intrinsically safe FISCO fieldbus-circuit: Ui = 24Vdc, Ii = 380 mA, Pi = 5.32 W, Ci ≤ 5 nF, Li = neg Parameters of the supply circuit comply with FISCO model according to Annex G EN 60079-11:2012, replacing EN 60079-27:

2008.

Output-signal-circuits: three 4-20 mA current sinks with common ground for external intrinsically safe supply Effective internal capacitance Ci ≤ 15 nF Effective internal inductance Li negligible

Safety-relevant maximum values for certified intrinsically safe 4-20 mA current loop circuits as a function of ambient temperature and temperature class

Max. Ambient temperature Ta 60ºC T4 28 V 93 mA 750 mW 50ºC T5 28 V 93 mA 750 mW 40ºC T6 28 V 93 mA 570 mW

The signal outputs are safely galvanically separated from the fieldbus circuit.

Ambient Temperature: -40ºC ≤ Ta ≤ +60ºC

The Essential Health and Safety Requirements are assured by compliance with:

EN 60079-0:2009 + A11:2013 General Requirements EN 60079-11:2012 Intrinsic Safety “i”

CEPEL (Centro de Pesquisa de Energia Elétrica)

Intrinsic Safety (CEPEL 97.0019X)

Ex ia, Group IIC, Temperature Class T4/T5, EPL Ga

FISCO Field Device

Entity Parameters: Pi = 5.32 W, Ui = 30V, Ii = 380 mA, Ci = 5.0 nF, Li = Neg

Ambient Temperature:

-20 to 65ºC for T4

-20 to 50ºC for T5

Explosion Proof (CEPEL 97.0091) Ex d, Group IIC, Temperature Class T6, EPL Gb

Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)

Environmental Protection (CEPEL 97.0019X AND CEPEL 97.0091) Options: IP66/68W or IP66/68

Special conditions for safe use:

The certificate number ends with the letter "X" to indicate that for the version of FIELDBUS to current Converter model FI302 equipped with housing made of aluminum alloy, only can be installed in "Zone 0" if is excluded the risk of occurs impact or friction between the housing and iron/steel itens.

The Essential Health and Safety Requirements are assured by compliance with:

ABNT NBR IEC 60079-0:2008 General Requirements ABNT NBR IEC 60079-1:2009 Flameproof Enclosures “d” ABNT NBR IEC 60079-11:2009 Intrinsic Safety “i” ABNT NBR IEC 60079-26:2008 Equipment with equipment protection level (EPL) Ga IEC 60079-27:2008 Fieldbus intrinsically safe concept (FISCO) ABNT NBR IEC 60529:2009 Classification of degrees of protection provided by enclosures (IP Code)

Temperature Class

Voltage DC Ui

Current Ii

Power Pi

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CSA (Canadian Standards Association)

FM Approvals (Factory Mutual)

NEMKO (Norges Elektriske MaterielKontroll) / EXAM (BBG Prüf - und Zertifizier GmbH)

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CEPEL (Centro de Pesquisa de Energia Elétrica)

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Canadian Standards Association (CSA)

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Factory Mutual (FM)

HAZARDOUS AREA

COMPONENTS CAN NOT

BE SUBSTITUTED WITHOUT

PREVIOUS MANUFACTURER

APPROVAL.

110 mA

30V

Imax

4-20mA

Vmax

Ci=5nF Li=12uH

REQUIREMENTS:

1 - INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE

APPROVAL LISTING.

2 -

3 - ASSOCIATED APPARATUS GROUND BUS TO BE INSULATED FROM PANELS

SAFE AREA APPARATUS

UNSPECIFIED, EXCEPT THAT IT MUST NOT

BE SUPPLIED FROM, NOR CONTAIN UNDER

TRANSMITTER SPECIFICATION MUST BE IN ACCORDANCE TO FM

(ANSI/NFPA 70) AND ANSI/ISA-RP12.6

NON HAZARDOUS OR DIVISION 2 AREA

MARCIAL

MOACIR

REV.

DESIGN AREA

10 08

07 07

05 03

MISSAWA

20 10 08

MISSAWA

16 07 07

CASSIOLATO

07 05 03

CASSIOLATO

250mA

24V

SHIELD IS OPTIONAL IF USED, BE SURE TO INSULATE THE END NOT

AND MOUNTING ENCLOSURES.

NORMAL OR ABNORMAL CONDITIONS, A

WIRES: TWISTED PAIR, 22AWG OR LARGER.

SMALLER THAN 1(ONE) OHM, IF NOT ISOLATED.

4 - ASSOCIATED APPARATUS GROUND BUS RESISTANCE TO EARTH MUST BE

SOURCE OF POTENTIAL IN RELATION TO

EARTH IN EXCESS OF 250VAC OR 250VDC.

0002000208

GROUNDED.

CABLE CAPACITANCE AND INDUTANCE PLUS Ci AND Li MUST BE

SMALLER THAN Ca AND La OF THE ASSOCIATED APPARATUS.

5 -

6 -

7 -

FIELDBUS

OPTIONAL

SHIELDING

I.S.

BARRIER

FIELDBUS

POWER SUPPLY

APPROVAL CONTROLLED BY C.A.R.

DRAWING DESIGN VERIFIED APPROVED

MELONI

28 03 95 28 03 95 28 03 95 28 03 95

CUSTOMER:

EQUIPMENT: FI302/303

M.MISSAWA

POWER SUPPLY

CONTROL DRAWING

ALT DE 0049/08

ALT DE 0004/07

ALT DE 0043/03

ALT DE 0015/00

ASSOCIATED APPARATUS

I.S.

4 to 20mA

BARRIER

FIELDBUS

Imax

Ci=5nF Li=12uH

Vmax

30V

110mA

Isc

Voc

250mA

Isc

Voc 16V

24V

1,2W

250mAIsc

Po 2W

Voc

CLASS I,II,III DIV.1, GROUPS A,B,C,D,E,F & G

MODELS FI302 AND FI303 - SERIES

ENTITY VALUES:

4-20mA

GROUND BUS

FIELDBUS

La CABLE INDUCTANCE +12uh

Ca CABLE CAPACITANCE +5nF

GROUPS A,B,C,D,E,F & G

ENTITY PARAMETERS FOR ASSOCIATED APPARATUS

CLASS I,II,III DIV.1

APPROVED

PELUSOSINASTRE

smar

O.S.

DRAWING N.

102A0080

: SH.

REV

01/01APPROVED

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Appendix B

Model: FI302 ( ) FI303 ( ) Serial Number:

TAG: How many

channels are used in IF?

Configuration: Magnetic Tool ( ) PC ( ) Software: _____________ Version: ________________ Other: _____________________

Type/Model/Manufacturer of device connected to the channel 1: Type/Model/Manufacturer of device connected to the channel Type/Model/Manufacturer of device connected to the channel

Hazardous Area Classification:

( ) No More details: _______________________________________________________________________________________

Types of Interference presents in the area:

Ambient Temperature:

_____________________________________________________________________________________________________________________

______________________________________________________________________________________________________ ______________________________________________________________________________________________________

1 ( ) 2 ( ) 3 ( )

_____________________________________________________________________________________

2: _____________________________________________________________________________________ 3: _____________________________________________________________________________________

( ) Yes, please specify: ______________________________________________________________________________

Without interference ( ) Temperature ( ) Vibration ( ) Others: ____________________________________

From __________ºC up to __________ºC

SRF – Service Request Form

Converter from Fieldbus to 4-20mA

GENERAL DATA

INSTALLATION DATA

PROCESS DATA

OCCURRENCE DESCRIPTION

_____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________

SERVICE SUGGESTION

Adjustment ( ) Cleaning ( ) Preventive Maintenance ( ) Update / Up-grade ( ) Other: ___________________________________________________________ ____________________________________________________

USER INFORMATION

Company: ___________________________________________________________________________________________________________ Contact: _____________________________________________________________________________________________________________ Title: ________________________________________________________________________________________________________________ Section: _____________________________________________________________________________________________________________ Phone: _________ _________________________ _________ _________________________ Extension: __________________________ E-mail: ________________________________________________________________________ Date: ______/ ______/ _________________

Further information about address and contacts can be found on www.smar.com/contactus.asp.

For warranty or non-warranty repair, please contact your representative.

B.1

Page 63

FI302 – Operation, Maintenance and Instructions Manual

Returning Materials

Should it be necessary to return the converter to Smar, simply contact your local Smar office informing the defective equipment serial number and dispatch it to our factory.

For easier analysis and faster solution of the problem, the returned material should include the documentation with a description of the failure observed in the field and the circumstances that caused it. Other information, such as the installation site, type of measure taken and the proces s conditions are also important for a prompt evaluation.

B.2