Slugger JCM 200 QX, JCM 200 U, JCM 200 AUTO, JCM 256 U Instruction Manual
®
© C. & E. FEIN GmbH. Printed in USA. Figure not obligatory. Subject to technical changes. 3 41 01 198 21 0 BY 2013.11.
®
FEIN Service
USA
FEIN Power Tools Inc.
1030 Alcon Street
Pittsburgh, PA 15220
Telephone: (412) 922-8886
Toll Free: 1-800-441-9878
www.feinus.com
Headquarter
C. & E. FEIN GmbH
Hans-Fein-Straße 81
D-73529 Schwäbisch Gmünd-Bargau
www.fein.com
JCM 200 QX 7 270 45
JCM 200 U 7 270 44
JCM 200 auto 7 270 46
JCM 256 U 7 270 47
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Instruction Manual
Instrucciones de uso
en
3
es
26
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For your safety.
Read all safety warnings and
all instructions. Failure to fol-
low the warnings and instructions may result
in electric shock, fire and/or serious injury.
Save all warnings and instructions for futurereference.
Do not use this power tool before you
have thoroughly read and completely
understood this Instruction Manual, including
the figures, specifications, safety regulations
and the signs indicating DANGER, WARNING and CAUTION.
Only carry out such operations with this
power tool as intended for by the manufacturer. Only use cutting tools and accessories
that have been approved by the manufacturer.
Please also observe the relevant national
industrial safety regulations.
Non-observance of the safety instructions in
the said documentation can lead to an electric
shock, burns and/or severe injuries.
This Instruction Manual should be kept for
later use and enclosed with the power tool,
should it be passed on or sold.
SAVE THESE INSTRUCTIONS.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery operated (cordless) power tool.
General safety rules.
1) Work area safety
a)Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
b)Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distrac-
tion can cause you to lose control.
2) Electrical safety
a)Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b)Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d)Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f) If operating a power tool in a damp loca-
tion is unavoidable, use a residual current device (RCD) protected supply. Use
of an RCD reduces the risk of electric
shock.
3) Personal safety
a)Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating
power tools may result in serious personal injury.
b)Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your
finger on the switch or energising
power tools that have the switch on
invites accidents.
d)Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
WARNING
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e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose cloth-
ing or jewelery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewelry or long hair can
be caught in moving parts.
g)If devices are provided for the connec-
tion of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of dust collec-
tion can reduce dust-related hazards.
4) Power tool use and care
a)Do not force the power tool. Use the cor-
rect power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands
of untrained users.
e) Maintain power tools. Check for mis-
alignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power
tool repaired before use. Many accidents
are caused by poorly maintained power
tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to
bind and are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) Service
a)Have your power tool serviced by a qual-
ified repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
Special safety instructions.
Wear protective equipment. Depending on the
application, wear face shield or safety goggles. Wear hearing protection. The safety
glasses/goggles must be suitable to protect
against the particles emitted from different
operations. Continuous high exposure to
noise can lead to loss of hearing.
Replace the protective cable bushing immediately when damaged. A defective protective
cable bushing can lead to overheating of the
machine and to an emergency stop.
Mount the swarf protector to the machine
before beginning to work.
Secure the power tool with the safety strap
supplied at all times, especially for work carried out at elevated heights, when drilling horizontally or above the head. If there is a power
loss, or the power plug is pulled out, the magnetic holding power is not maintained.
When working overhead or on vertical surfaces, the coolant container must not be used.
Use Slugger Cutting Paste instead. Liquids
penetrating your electric power tool maycause electric shock.
Avoid touching the drilled core that is automatically ejected by the pilot pin when the
working procedure is finished. Contact with
the core when it is hot, or if it falls, can cause
personal injuries.
Operate the power tool only from grounded
contact sockets that comply with the specifications. Do not use any connection cables
that are damaged; use extension cables with
a grounded contact that are checked at regular intervals. A ground conductor without
continuity can cause an electric shock.
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To prevent injuries, always keep your hands,
clothing, etc. away from rotating swarf. The
swarf can cause injuries. Always use the chipping protector.
Do not attempt to remove the cutting tool if it
does not turn. This can lead to serious injuries.
Hold power tool by insulated gripping surfaces when performing an operation where
the cutting accessory may contact hidden
wiring or its own cord. Cutting accessory con-
tacting a “live” wire will make exposed metal
parts of the power tool “live” and shock the
operator.
Beware of any concealed electric cables, gas
or water conduits. Check the working area
before commencing work, e. g. with a metal
detector.
Do not machine any material containing
asbestos. Asbestos is cancerogenic.
Do not rivet or screw any name-plates or
signs onto the power tool. If the insulation is
damaged, protection against an electric shock
will be ineffective. Adhesive labels are recommended.
Do not use accessories which are not specifically designed and recommended by the
power tool manufacturer. Safe operation is
not ensured merely because an accessory fits
your power tool.
Clean the ventilation openings on the power
tool at regular intervals using non-metal
tools. The blower of the motor draws dust
into the housing. An excessive accumulation
of metallic dust can cause an electrical hazard.
Before putting into operation, check the
power connection and the power plug for
damage.
Recommendation: The tool should always be
supplied with power via a residual current
device (RCD) with a rated current of 30 mA or
less.
Handling hazardous dusts.
When working with power
tools, such as when grinding,
sanding, polishing, sawing or for other work
procedures where material is removed, dusts
develop that are both hazardous to one’s
health and can spontaneously combust or be
explosive.
Contact with or inhaling some dust types can
trigger allergic reactions to the operator or
bystanders and/or lead to respiratory infections, cancer, birth defects or other reproductive harm.
Examples of such materials which contain
chemicals that can produce hazardous dusts,
are:
– Asbestos and materials containing asbes-
tos;
– Lead-containing coatings, some wood
types such as beech and oak;
– Minerals and metal;
– Silicate particles from bricks, concrete and
other materials containing stone;
– Solvent from solvent-containing paint/
varnish;
– Arsenic, chromium and other wood pre-
servatives;
– Materials for pesticide treatment on boat
and ship hulls;
– Stainless steel dust, metal dust and non-
ferrous metal dust;
To minimize the unwanted intake of these
materials:
– Use dust extraction matched appropriately
for the developing dust.
– Use personal protective equipment, such
as a P2 filter-class dust protection mask.
– Provide for good ventilation of the work-
place.
The risk from inhaling dusts depends on how
often these materials are worked. Materials
containing asbestos may only be worked by
specialists.
Wood and light-metal dust can
cause spontaneous combus-
tion or explosions.
Hot mixtures of sanding dust and paint/varnish residuals or other chemical materials in
the filter bag or the vac filter can self-ignite
under unfavourable conditions, such as sparking from sanding metal, continuous sunlight
or high ambient temperatures. To prevent
this:
– Avoid overheating the material being
sanded and the power tool.
– Empty the dust collector/container rou-
tinely.
WARNING
CAUTION
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– Observe the material manufacturer’s
working instructions.
– Observe the relevant regulations for the
materials being worked.
Emission values for sound (Two-figure – specifications as per ISO 4871)
Extension cable.
If the use of an extension cord
is required, its length and conductor cross-section must be adequate for the
application in order to prevent a voltage drop
in the extension cord, power loss and overheating of the power tool. Otherwise, the
extension cable and power tool are prone to
electrical danger, and the working efficiency is
decreased.
Recommended dimensions of extension cords
at an operating voltage of 120 V – singlephase a. c., with only JCM 200 QX, JCM 200 U,
JCM 200 auto, JCM 256 U connected:
Sound emission JCM 200 QX JCM 200 U JCM 200 auto JCM 256 U
A-weighted emission pressure
power level measured at the workplace
L
pA
(re 20 μPa), in decibels 82.4 82.4 82.4 82.4
Measuring uncertainty
K
pA
, in deci-
bels 33 33
Measured A-weighted sound
power level
L
wA
(re 1 pW), in
decibels 93.4 93.4 93.4 93.4
Measuring uncertainty
K
wA
, in
decibels 3 3 3 3
C-weighted peak sound pressure
level measured at the workplace
L
pCpeak
, in decibels 97.0 97.0 97.0 97.0
Measuring uncertainty
K
pCpeak
, in
decibels 3 3 3 3
Mean vibrational value
(core drilling)
– m/s
2
– ft/s
2
< 2.5
8.3
< 2.5
8.3
< 2.5
8.3
< 2.5
8.3
Measuring uncertainty
K
, in
– m/s
2
– ft/s
2
1.5
4.9
1.5
4.9
1.5
4.9
1.5
4.9
REMARK: The sum of the measured emission value and respective measuring inaccuracy represents the upper limit of the values that can occur during measuring.
Wear hearing protection!
Measured values determined in accordance with the corresponding product standard.
WARNING
Max. cable length, ft Max. cable length, m
≤ 100 100
–200
200
–300
≤ 30 30
–6060–100
Min. conductor size
A.W.G.
Min. conductorcrosssection, mm
2
16 14 12 1.5 2.5 4
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Intended use of the power tool:
Magnetic core drill unit for drilling with core
drill bits and solid drill bits, reaming, countersinking and tapping on materials with surfaces
suitable for magnets in weather-protected
environments using the application tools and
accessories recommended by Slugger.
Operation of the power tool off power generators.
This power tool is also suitable for use
with AC generators with sufficient power
output that correspond to the Standard
ISO 8528, design type G2. This Standard is
particularly not complied with when the socalled distortion factor exceeds 10 %. When
in doubt, please refer to the generator
instruction/specification guide.
Operating the power tool off
power generators whose noload speed exceeds the voltage value on the
type plate of the power tool is prohibited.
Symbols.
WARNING
Symbol, character Explanation
Make sure to read the enclosed documents such as the Instruction Manual and the General Safety Instructions.
Observe the instructions in the text or graphic opposite!
Observe the instructions in the text or graphic opposite!
Before commencing this working step, pull the power plug out of thesocket. Otherwise there will be danger of injury if the power tool should
start unintentionally.
Use eye protection during operation.
Use ear protection during operation.
Do not touch the rotating parts of the power tool.
This symbol confirms the certification of this product for the USA and
Canada.
This sign warns of a directly imminent, dangerous situation. A false reaction can cause a severe or fatal injury.
This sign indicates a possible dangerous situation that could cause severe
or fatal injury.
This sign warns of a possible dangerous situation that could cause injury.
Worn out power tools and other electrotechnical and electrical products
should be sorted separately for environmentally-friendly recycling.
Low speed
DANGER
WARNING
CAUTION
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High speed
Magnetic holding power, sufficient
Magnetic holding power, insufficient
Start drill motor. Rotation direction: clockwise
Start drill motor in inch mode. Rotation direction: counterclockwise
Speed reduction in steps
Speed increase in steps
Stop motor
Switches the magnet On/Off
* Value applies for JCM 200 auto in manual machine operation
Symbol, character Explanation
Character Unit of measurement,
national
Explanation
n
0
rpm; /min; min-1; r/min No-load speed
P
W Electrical power
°Angle width
U V Electric voltage
f Hz Frequency
I
A Electric current intensity
m
lbs Mass
l ft, in Length, width, height, depth, diameter or thread
Ø ft, in Diameter of a round part
m, s, kg, A, mm, V, W,
Hz, N, °C, dB, min, m/s
2
Basic and derived units of measurement from the
international system of units SI.
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Technical description and specifications.
Before mounting or replacing cutting tool or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through accidental starting of the power tool.
All accessories described or shown in this instruction manual will not be included with yourpower tool.
WARNING
Application tool
Tool holder
Viseo Touch Pad
Drill-motor cable
Coolant container
Magnetic foot
Clamping lever
for fine adjustment
Clamping strap
JCM 200 QX, JCM 200 U, JCM 256 U
Gear switch
Chip guard
Spoke handle
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Viseo Touch Pad
JCM 200 auto
Application tool
Drill-motor cable
Coolant container
Magnetic foot
Clamping strap
Gear switch
Chip guard
Spoke handle
Tool holder
Switches the magnet On/Off
Starts the drill motor
Rotation direction: clockwise
Speed reduction in steps
Starts the drill motor in inch mode
Rotation direction: anticlockwise
Stops the drill motor Speed increase in steps
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Type JCM 200 QX JCM 200 U JCM 200 auto JCM 256 U
Order number 7 270 45 7 270 44 7 270 46 7 270 47
Current consumption 12.5 A 12.5 A 12.5 A 12.6 A
Power input 1200 W 1200 W 1200 W 1350 W
Output 600 W 600 W 600 W 650 W
No-load speed (right rotation)
1. Gear 260 /min 260 /min 260 /min 240 /min
2. Gear 520 /min 520 /min 520 /min 520 /min
No-load speed (left rotation)
1. Gear 185 /min 185 /min 185 /min 170 /min
2. Gear 370 /min 370 /min 370 /min 370 /min
Drilling capacity in steel - TCT
(core drill bit)
7/16 in – 2 in
12 mm – 50 mm
7/16 in – 2 in
12 mm – 50 mm
7/16 in – 2 in
12 mm – 50 mm
7/16 in – 2 5/8 in
12 mm – 65 mm
Drilling capacity in steel - high speed
steel (HSS) (core drill bit)
7/16 in – 1 5/8 in
12 mm – 40 mm
7/16 in – 1 5/8 in
12 mm – 40 mm
7/16 in – 1 5/8 in
12 mm – 40 mm
7/16 in – 1 3/16 in
12 mm – 45 mm
Drilling capacity in steel - high speed
steel (HSS) (twist drill bit)
5/8 in
16 mm
15/16 in
23 mm
15/16 in*
23 mm*
1 in
25 mm
Tapped hole 1/4 in – 5/8 in
M6 – M16
1/4 in – 5/8 in
M6 – M16
1/4 in* – 5/8 in*
M6* – M16*
1/4 in – 6/8 in
M6 – M20
Reamer diameter 5/8 in
16 mm
15/16 in
23 mm
15/16 in*
23 mm*
1 in
25 mm
Counterboring diameter 1 1/4 in
31 mm
2 in
50 mm
2 in*
50 mm*
2 in
50 mm
Weight according to EPTA-Procedure
01/2003
29.48 lbs
(13.4 kg)
31.02 lbs
(14.1 kg)
36.08 lbs
(16.4 kg)
35.86 lbs
(16.3 kg)
Class of protection /I /I /I /I
* Value applies for JCM 200 auto in manual machine operation
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Assembly instructions.
Before mounting or replacing cutting tool or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through accidental starting of the power tool.
Mounting the spoke handle
(JCM 200 QX, JCM 200 U, JCM 256 U)
(figure 4).
The hub assembly can be mounted on either
side.
Loosen the screw using a hex key.
Remove the spoke handle.
WARNING
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Filling the coolant container.
Prevent the flow of liquid along the cable into the socket outlet or into the core
drill unit, as this can lead to electric shock. Tie a bow in the cable near the plug,
so that any liquid can drip off.
Do not use the magnetic base drill unit if the cooling lubricant system is defective. Check for
proper seal against leaks and for cracks in the hoses. Prevent liquids from entering or penetrating electrical components.
Filling the mounted coolant container
(figure 5)
Unscrew the cap from the coolant container.
Fill in pump-feedable cooling lubricant, e.g.
Slugger cutting oil.
Screw the cap onto the coolant container
again.
Filling the dismounted coolant container
(figure 6)
Pull the empty coolant container out of the
drill stand housing of the magnetic core drill.
Unscrew the cap from the coolant container.
Fill in pump-feedable cooling lubricant, e.g.
Slugger cutting oil.
Screw the cap onto the coolant container
again.
Insert the filled coolant container into the
holder on the drill stand housing intended for
this purpose.
WARNING
Coolant container
Upper closing cap
max. 500 ml
max. 17 fl. OZ.
max. 500 ml
max. 17 fl. OZ.
Coolant container
Upper closing cap
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Mounting the coolant hose (figure 7).
Connect the coolant hose.
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Changing the tool (figure 8).
Secure the power tool with the
safety strap supplied at all
times, especially for work carried out at elevated heights, when drilling horizontally or
above the head. If there is a power loss, or the
power plug is pulled out, the magnetic holding power is not maintained.
Before mounting or replacing
cutting tool or accessories,
pull the power plug. This preventive safety
measure rules out the danger of injuries
through accidental starting of the power tool.
Core drill bit
Insert the pilot pin into the cutter.
Pull the clamping sleeve of the tool holder
down and insert the core drill bit with the
centering pin into the tool holder.
Do not touch the sharp edges of the core drill
bit. Danger of injury.
Drill chuck
Pull the clamping sleeve of the tool holder
down and insert the drill chuck.
Drill bit
The knurled nut has a left-hand thread; turn
clockwise to release!
Loosen the knurled nut and remove the tool
holder by applying a hammer blow to the
positioned drift.
Clean the inside cone of the output shaft and
insert the drill bit.
WARNING
WARNING
MT 3
CM 3
Drill chuck
Drift
Drill bit
Clamping sleeve
JCM 200 U, JCM 200 auto, JCM 256 U
Knurled
nut
Centering pin
Core drill bit
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