Sloan TCNT1125 Installation & Assembly

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Page 1

Code No. 0816555

INSTALLATION INSTRUCTIONS FOR DUAL-FLUSH FLUSHOMETERS

Rev. 2 (08/12)

WES-111

Exposed Closet Flushometer for 1-1/2 Top Spud

EXPOSED TOP SPUD 1½” WATER CLOSET

• MODEL 111

• MODEL 113

• MODEL 115

• MODEL 116

EXPOSED REAR SPUD 1½” WATER CLOSET

• MODEL 120

Unless otherwise noted, Sloan Valve Company warrants this product, manufactured and sold for commercial or industrial uses, to be free from defects in material and workmanship for a period of three (3) years (one (1) year for special finishes, SF faucets, PWT electronics and 30 days for PWT software) from date of first purchase. During this period, Sloan Valve Company will, at its option, repair, replace, or refund the purchase price of any product which fails to conform with this warranty under normal use and service. This shall be the sole and exclusive remedy under this warranty. Products must be returned to Sloan Valve Company, at customer’s cost. No claims will be allowed for labor, transportation or other costs. This warranty extends only to persons or organizations who purchase Sloan Valve Company’s products directly from Sloan Valve Company for purpose of resale. This warranty does not cover the life of the batteries.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT IS SLOAN VALVE COMPANY RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER.

PRIOR TO INSTALLATION

Before you install the flushometer, be sure the items listed below are installed. Also, refer to the rough-in diagram below.

• Closet fixture

• Drain line

• Water supply line

IMPORTANT:

• ALLPLUMBINGSHOULDBEINSTALLEDINACCORDANCE

WITH APPLICABLE CODES AND REGULATIONS.

• WATERSUPPLYLINESMUSTBESIZEDTOPROVIDEAN

ADEQUATE VOLUME OF WATER FOR EACH FIXTURE.

• FLUSHALLWATERLINESPRIORTOMAKING

CONNECTIONS.

Sloan’s flushometers are designed to operate with 10 to 100 psi (69 to 689 kPa) of water pressure.

TO THE VALVE IS DETERMINED BY THE TYPE OF FIXTURE SELECTED.

requirements. Most Low Consumption water closets (1.6 gpf/6.0 Lpf) require a

minimum flowing pressure of 25 psi (172 kPa).

TOOLS REQUIRED FOR INSTALLATION

• Straight blade screwdriver

• Sloan A-50 Super-Wrench™, Sloan A-109 Plier Wrench or smooth jawed spud wrench

ROUGH-IN

MODEL 120MODELS 111, 113, 114, 115, 116

LIMITED WARRANTY

THE MINIMUM PRESSURE REQUIRED

Consult fixture manufacturer for minimum pressure

‡ Model 111 – 11½” (292 mm) Model 113 – 16” (406 mm)

Model 114 – 34⅜” (873 mm)

Model 115 – 24” (610 mm) Model 116 – 27” (686 mm)

!!! IMPORTANT !!!

When mounted on an ADA accessible bowl, the rough-in to the supply

inlet should be no higher than 37½” or the handle will exceed maximum

New ADAAG Guidelines allow for Split or Offset Grab Bars, check with

height allowances under ADA guidelines.

local authorities or reference section 604.5.2 of ADAAG.

!!! IMPORTANT !!!

Protect the chrome or special finish of Sloan Flushometers — DO

NOT USE toothed tools to install or service these valves. Use a

Sloan A-50 Super-Wrench™, Sloan A-109 Plier Wrench or smooth

jawed spud wrench to secure all couplings. Also see “Care and

Cleaning” section of this manual.

!!! IMPORTANT !!!

This product contains mechanical and/or electrical components

that are subject to normal wear. These components should be

checked on a regular basis and replaced as needed to maintain

the valve’s performance.

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1 - INSTALL OPTIONAL SWEAT SOLDER ADAPTER (ONLY IF YOUR SUPPLY PIPE DOES NOT HAVE MALE THREAD)

FINISHED WALL

Measure from finished wall to

C/L of fixture spud. Cut pipe

1⁄” (32 mm) shorter than this

measurement. Chamfer O.D.

and I.D. of water supply pipe.

Slide threaded adapter fully

onto pipe.

Sweat solder the adapter to pipe.

Measure from finished wall

to first thread of adapter or threaded supply pipe (dimension “X”). Cut cover tube to this length.

Slide cover tube over pipe.

Slide wall flange over cover tube until against wall.

WATER SUPPLY PIPE

WATER

SUPPLY PIPE

SWEAT

SOLDER ADAPTER

COVER TUBE

WALL FLANGE

SET SCREW

1-1/4”

(32 mm)

SWEAT

SOLDER

ADAPTER

C/L OF

FIXTURE

SPUD

!!! IMPORTANT !!!

WITH THE EXCEPTION OF THE CONTROL STOP INLET, DO

NOT USE PIPE SEALANT OR PLUMBING GREASE ON ANY

Thread Control Stop onto pipe. Tighten

with a wrench.

SET SCREW

SUPPLY FLANGE

Tighten Set Screw with a 1/16”

VALVE COMPONENT OR COUPLING!

IRON PIPE NIPPLE OR COPPER PIPE WITH SWEAT SOLDER ADAPTER

COVER TUBE

BAK-CHEK

CONTROL STOP

hex wrench. DO NOT install Vandal

Resistant Stop Cap at this time.

3-INSTALLVACUUMBREAKERCONNECTION

Slide spud coupling, nylon slip gasket, rubber gasket and spud flange

over vacuum breaker tube.

Insert tube into fixture spud.

Hand tighten spud coupling onto fixture spud.

NOTE

Follow instructions on bag of high back pressure vacuum

breaker kit included with flushometer: insert baffle into

groove of vacuum breaker sack; insert sack in vacuum

breaker tube; and place friction ring on top of sack.

4 - INSTALL FLUSHOMETER

Lubricate tailpiece o-ring with water. Insert adjustable tailpiece into

control stop. Tighten tailpiece coupling by hand.

Align flushometer directly above the vacuum breaker flush connection

by sliding the flushometer body IN or OUT as needed. Tighten vacuum

breaker coupling by hand.

Align flushometer body and securely tighten first the tailpiece coupling

(1), then the vacuum breaker coupling (2), and finally the spud

coupling shown.

MAXIMUM adjustment of Sloan adjustable tailpiece is

½” (13 mm) IN or OUT from the standard 4¾” (121 mm)

(centerline of flushometer to centerline of control stop).

If roughing-in measurement exceeds 5¼” (133 mm), a

(3). Use a wrench to tighten these couplings in the order

NOTE

longer tail may be supplied.

FLUSHOMETER

BODY

VACUUM

BREAKER

COUPLING

VACUUM

BREAKER

FLUSH

CONNECTION

VACUUM

BREAKER TUBE

SPUD

COUPLING

NYLON SLIP GASKET

RUBBER GASKET

SPUD FLANGE

TAILPIECE COUPLING

O-RING

ADJUSTABLE TAILPIECE

C/L

FIXTURE

G-44

FRICTION

RING

SPUD

COUPLING

4-3/4”

(121 mm)

±1/2”

(13 mm)

CONTROL

STOP

C/L

SUPPLY

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5-INSTALLDUAL-FLUSHHANDLEASSEMBLYANDGASKET(IFNOTALREADYINSTALLED)

Install Handle

with “line” indicator on

Label facing

“UP.”

HANDLE ASSEMBLY

HANDLE COUPLING

A-31

GASKET

6 - FLUSH OUT SUPPLY LINE

Make sure control stop is

CLOSED and remove flushometer

outer cover.

Remove inside cover and lift out Inside

parts assembly.

Tighten Handle Coupling securely.

Reinstall outside and inside cover wrench

tight. Open control stop to flush supply

line. Close control stop and remove outside and inside cover.

Reinstall inside parts assembly, inside cover and outside cover wrench tight.

7 - ADJUST CONTROL STOP AND INSTALL VANDAL RESISTANT STOP CAP

Open control stop

COUNTERCLOCKWISE one FULL turn from

closed position.

Activate flushometer.

Adjust control stop after each flush until the rate of flow delivered

properly cleanses the fixture.

TURN COUNTER-

CLOCKWISE TO OPEN

TURN CLOCKWISE

TO CLOSE

SLOAN’S FLUSHOMETERS ARE ENGINEERED FOR QUIET OPERATION. EXCESSIVE WATER FLOW CREATES NOISE,

WHILE TOO LITTLE WATER FLOW MAY NOT SATISFY THE

NEEDS OF THE FIXTURE. PROPER ADJUSTMENT IS MADE

WHEN PLUMBING FIXTURE IS CLEANSED AFTER EACH

FLUSH WITHOUT SPLASHING WATER OUT FROM THE LIP

AND A QUIET FLUSHING CYCLE IS ACHIEVED.

Thread plastic sleeve onto stop

bonnet until snug (hand tighten only; do not use pliers or a wrench).

Place metal stop cap over plastic sleeve. Use palm of hand to push or “pop” Stop cap over fingers of plastic sleeve. Stop cap should spin freely.

!!!IMPORTANT!!!

H-700-A BAK CHEK

CONTROL STOP BONNET

CONTROL STOP CAP

CONTROL STOP

PLASTIC SLEEVE

8 - INSTALL DUAL-FLUSH INSTRUCTION PLATES (RECOMMENDED PLATE LOCATIONS)

Install Plate

Install Plate centered

over flush valve.

on stall door.

Page 4

VANDAL RESISTANT CONTROL STOP CAP REMOVAL

Use a large flat screwdriver as a lever to remove the cap from the control stop. Insert the screwdriver blade between the bottom edge of the cap and the flat surface of the control stop body as shown. Push the screwdriver handle straight back toward the wall to gently lift the cap. If necessary, work the screwdriver around the diameter of the cap until you can grasp the cap and lift it completely off the sleeve. The sleeve should remain attached to the bonnet of the control stop.

TROUBLESHOOTING GUIDE

1. Flushometer does not function (no flush).

A. Control stop or main valve is closed. Open control stop or main valve.

B. Handle assembly is damaged. Replace handle (WES-212). C. Relief valve is damaged. Replace performance kit.

2. Volume of water is not sufficient to siphon fixture.

A. Control stop is not open wide enough. Adjust control stop for desired delivery

of water volume. B. Dual-filtered diaphragm assembly is damaged. Replace performance kit. C. Incorrect dual-filtered diaphragm assembly is installed in flushometer; for

instance, urinal assembly inside a closet flushometer, or low consumption

assembly inside a higher consumption fixture. Determine the flush volume

required by the fixture and replace performance kit. Use valve label and

markings on fixture for reference. D. Water supply volume or pressure is inadequate. If no gauges are available to

properly measure supply pressure or volume of water at the flushometer, then

remove the relief valve from the dual-filtered diaphragm assembly, reassemble

the flushometer and completely open the control stop.

• If the fixture siphons, more water volume is required. Install a higher

flushing volume performance Kit.

REGULATIONS PROHIBIT THE USE OF HIGHER FLUSHING VOLUMES THAN LISTED ON FIXTURE OR FLUSHOMETER.

• If the fixture does not siphon or if a low consumption flush is required,

steps must be taken to increase the water supply pressure and/or volume. Contact the fixture manufacturer for minimum water supply requirements of the fixture.

3. Length of flush is too short (short flush).

A. Dual-filtered diaphragm assembly is damaged. Replace performance kit. B. Handle assembly is damaged. Replace handle (WES-212).

IMPORTANT — LAWS AND

CARE AND CLEANING

DO NOT use abrasive or chemical cleaners (including chlorine bleach) to

clean flushometers that may dull the luster and attack the chrome or special

decorative finishes. Use ONLY mild soap and water, then wipe dry with clean

cloth or towel. While cleaning the bathroom tile, protect the flushometer from any splattering

of cleaner. Acids and cleaning fluids will discolor or remove chrome plating.

C. Incorrect dual-filtered diaphragm assembly is installed in flushometer; for

instance, urinal assembly inside a closet flushometer, or low consumption assembly inside a higher consumption fixture. Determine the flush volume required by the fixture and replace performance kit. Use valve label and markings on fixture for reference.

4. Length of flush is too long (long flush) or continuous.

A. Metering bypass hole in diaphragm is clogged. Remove the dual-filtered

diaphragm assembly. Remove the primary and secondary filter rings from the diaphragm and wash under running water. Replace performance kit if cleaning

does not correct the problem. B. Diaphragm or relief valve is damaged. Replace performance kit. C. Incorrect dual-filtered diaphragm assembly is installed in flushometer; for

instance, closet assembly inside a urinal flushometer, or water saver assembly

inside a low consumption flushometer. Determine the flush volume required

by the fixture and replace the performance kit. Use valve label and markings

on fixture for reference. D. Inside cover is damaged. Replace inside cover (A-71). E. Supply line water pressure has dropped and is not sufficient to close the

valve. Close control stop until pressure is restored.

5. Chattering noise is heard during flush.

A. Inside cover is damaged. Replace inside cover (A-71).

6. Handle Leaks.

A. Handle seal or assembly is damaged. Replace handle (WES-212).

If assistance is required, please contact Sloan Technical Support at:

1-888-SLOAN-14 (1-888-756-2614)

or visit us online at: www.sloanvalve.com

PARTS LIST

Item Part Description No. No.

1 † Valve Assembly 2 WES-212 ADA Compliant Dual-Flush Handle Assembly 3 H-700-A Bak-Chek 4 V-600-AA 1-1/2” (38 mm) x 9” (229 mm) Vacuum Breaker Assembly ‡ 5 F-5-A 1-1/2” (38 mm) Spud Coupling Assembly 6 H-633-AA 1” (25 mm) Sweat Solder Kit with Cast Set Screw Flange

7 WES-13 Wall Plates (2) – English WES-18 Wall Plates (2) – Spanish

† Part number varies with valve model variation; consult factory.

‡ Length varies with valve model variation; consult factory.

Control Stop

For optimum water conservation and flushometer performance, use only

Genuine Sloan Parts.

Manufactured in the U.S.A. by Sloan Valve Company under one or more of the

following patents: U.S. Pats. 5,295,655; 5,505,427; 5,542,718; 5,558,120;

5,564,460; 5,649,686; 5,730,415; 7,607,635. Other Pats. Pending. BAK-CHEK

, PARA-FLO®, PERMEX®, TURBO-FLO®. Additional patent(s)

pending.

NOTE: The information contained in this document is subject to change without notice.

SLOANHEADQUARTERS•10500SEYMOURAVENUE•FRANKLINPARK,IL60131

Phone: 1-800-9-VALVE-9 • Fax: 1-800-447-8329 or 1-847-671-4380 • www.sloanvalve.com