Sloan TCNT1014 Installation & Assembly

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Page 1

Code No. 0816301

INSTALLATION INSTRUCTIONS FOR SLOAN SERIES 900 HYDRAULIC FLUSHING

SYSTEM — ROYAL® AND REGAL® XL CONCEALED CLOSET AND URINAL INSTALLATIONS

Concealed Closet Flushometer 1-1/2” (38 mm) Back Spud

MODEL 940 MODEL 952

Concealed Closet Flushometer No-Flush Connection

MODEL 950

Concealed Closet Flushometer 1-1/2” (38 mm) Top Spud

MODEL 953

Concealed Urinal Flushometer 1-1/4” (32 mm) Back Spud

MODEL 990

Concealed Urinal Flushometer 3/4” (19 mm) Back Spud

Model 952

Model 995

MODEL 995

Rev. 5 (10/17)

LIMITED WARRANTY

Unless otherwise noted, Sloan Valve Company warrants this product, manufactured and sold for commercial or industrial uses, to be free from defects in material and workmanship for a period of three (3) years (one (1) year for special finishes, SF faucets, PWT electronics and 30 days for PWT software) from date of first purchase. During this period, Sloan Valve Company will, at its option, repair, replace, or refund the purchase price of any product which fails to conform with this warranty under normal use and service. This shall be the sole and exclusive remedy under this warranty. Products must be returned to Sloan Valve Company, at customer’s cost. No claims will be allowed for labor, transportation or other costs. This warranty extends only to persons or organizations who purchase Sloan Valve Company’s products directly from Sloan Valve Company for purpose of resale. This warranty does not cover the life of the batteries.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT IS SLOAN VALVE

COMPANY RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER.

PRIOR TO INSTALLATION

Prior to installing the Sloan Flushometer, install the items listed below as illustrated in the Rough-in Diagrams on Pages 2 and 3.

• Bore a 2” (51 mm) hole in wall for piping, if required.

• Install closet or urinal xture.

• Install 1-1/2” (38 mm) drain line (NOT supplied by Sloan).

• Install water supply line.

• Bore a 1-1/2” (38 mm) hole in wall for Hydraulic Push Button Actuator.

• For Model HY-72-A Push Button Actuator, install an electrical box at the Push Button Actuator location.

NOTE: MAXIMUM DISTANCE FROM BUTTON TO VALVE IS 20’ (LONGER TUBING REQUIRED)

Important:

• INSTALL ALL PLUMBING IN ACCORDANCE WITH APPLICABLE CODES AND REGULATIONS.

• WATER SUPPLY LINES MUST BE SIZED TO PROVIDE AN ADEQUATE VOLUME OF WATER FOR EACH FIXTURE.

• FLUSH ALL WATER LINES PRIOR TO MAKING CONNECTIONS.

Sloan Royal and Regal XL Flushometers are designed to operate with 15 to 80 psi (103 to 552 kPa) of water pressure. THE MINIMUM PRESSURE

REQUIRED TO THE VALVE IS DETERMINED BY THE TYPE OF FIXTURE SELECTED. Consult xture manufacturer for minimum pressure

requirements.

Most Low Consumption water closets (1.6 gpf/6.0 Lpf) require a minimum owing pressure of 25 psi (172 kPa).

IMPORTANT: With the exception of Control Stop Inlet, DO NOT use pipe thread sealant or plumbing grease on valve components or couplings!

Protect the chrome or special ﬁnish of this Flushometer — DO NOT use toothed tools to install or service the valve. Also, see “Care and Cleaning” section of this manual.

TOOLS REQUIRED FOR INSTALLATION

• Straight blade (athead) screwdriver

• 5/64” hex wrench

• Sloan A-50 Super-Wrench™, Sloan A-109 Plier Wrench or smooth jawed spud wrench

• Parker Tube Cutter (PTC)

Page 2

VALVE ROUGH-INS

MODEL 940-1.6 — Low Consumption, 1.6 gpf (6.0 Lpf) MODEL 940 — Water Saver, 3.5 gpf (13.2 Lpf)

1-1/2” (38 mm)

OPENING

2-1/4” (57 mm) MIN.

14-1/2”

(368 mm)

13”

(330 mm)

4” (102 mm)

IN WALL

PUSH BUTTON

(LOCATION OPTIONAL)

2” (51 mm)

OPENING IN WALL

FIN. WALL

CENTERLINE

OF FIXTURE

(121 mm)

FIN.

FLOOR

4-3/4”

1” I.P.S.

(25 mm DN)

WATER

SUPPLY

MODEL 953-1.6 — Low Consumption, 1.6 gpf (6.0 Lpf) MODEL 953 — Water Saver, 3.5 gpf (13.2 Lpf)

2-1/4”

(57 mm)

MIN.

9”

(229 mm)

7-1/2”

(191 mm)

5”

(127 mm)

1-1/2” (38 mm)

OPENING

IN WALL

PUSH BUTTON

(LOCATION OPTIONAL)

2” (51 mm)

OPENING IN WALL

FIN. WALL

CENTERLINE

OF FIXTURE

4-3/4”

(121 mm)

1” I.P.S.

(25 mm DN)

WATER

SUPPLY

FIN.

FLOOR

MODEL 950-1.6 — Low Consumption, 1.6 gpf (6.0 Lpf) MODEL 950 — Water Saver, 3.5 gpf (13.2 Lpf)

Note: Also for use with Flushing Rim Floor Drains and Squat Toilets. Note: Valve can be located in ceiling above xture.

1-1/2” (38 mm)

OPENING

2-1/4” (57 mm) MIN.

3”

(76 mm)

1-1/2”

(38 mm)

2” (51 mm) OPENING IN

WALL

IN WALL

PUSH BUTTON

(LOCATION OPTIONAL)

1” FEMALE I.P.S.

(25 mm DN)

OUTLET

FIN. WALL

CENTERLINE

OF FIXTURE

F-22

FIN.

FLOOR

4-3/4”

(121 mm)

1” I.P.S.

(25 mm DN)

WATER

SUPPLY

MODEL 952-1.6 — Low Consumption, 1.6 gpf (6.0 Lpf) MODEL 952 — Water Saver, 3.5 gpf (13.2 Lpf)

1-1/2” (38 mm)

OPENING

2-1/4” (57 mm) MIN.

14-1/2”

(368 mm)

13”

(330 mm)

2” (51 mm)

OPENING

IN WALL

PUSH BUTTON

(LOCATION OPTIONAL)

FIN. WALL

CENTERLINE

OF FIXTURE

FLOOR

4-3/4”

(121 mm)

1” I.P.S.

(25 mm DN)

WATER

SUPPLY

FIN.

Note: Water Closet Valves with “-2.4” Model Designation deliver 2.4 gpf (9.0 Lpf).

Page 3

VALVE ROUGH-INS (CONTINUED)

MODEL 990-1.0 — Low Consumption, 1.0 gpf (3.8 Lpf) MODEL 990-1.5 — Water Saver, 1.5 gpf (5.7 Lpf) MODEL 990 — Standard, 3.5 gpf (13.2 Lpf)

1-1/2” (38 mm)

2-1/4”

(57 mm)

MIN.

OPENING IN WALL

4-3/4”

(121 mm)

MODEL 995-0.5 — 0.5 gpf (1.9 Lpf) MODEL 995-1.0 — Low Consumption, 1.0 gpf (3.8 Lpf) MODEL 995 — Water Saver, 1.5 gpf (5.7 Lpf)

1-1/2” (38 mm)

2-1/4”

(57 mm)

MIN.

OPENING IN WALL

4-3/4”

(121 mm)

1” I.P.S.

(25 mm DN)

WATER

SUPPLY

FIN.

14-1/2”

(368 mm)

13”

(330 mm)

2” (51 mm)

OPENING IN WALL

PUSH BUTTON

(LOCATION OPTIONAL)

FIN. WALL

!!! IMPORTANT !!!

CENTERLINE

OF FIXTURE

FLOOR

Carefully read this manual to ensure proper product

installation and longevity. Also, please visit our website www.sloan.com to

download our most recent documentation for this product.

!!! IMPORTANT !!!

With the exception of the Control Stop Inlet,

do NOT use pipe thread sealant or plumbing grease on valve

components or couplings.

!!! IMPORTANT !!!

This product contains mechanical and/or electrical components that are subject

to normal wear. These components should be checked on a regular basis and

replaced as needed to maintain the valve’s performance.

3/4” I.P.S.

(20 mm DN)

WATER

SUPPLY

FIN.

FLOOR

13-1/2”

(343 mm)

12”

(305 mm)

2” (51 mm)

OPENING IN WALL

PUSH BUTTON

(LOCATION OPTIONAL)

FIN. WALL

!!! IMPORTANT !!!

CENTERLINE

OF FIXTURE

When ordering, specify the model variation required. Note: Water Closet Valves

with “-2.4” Model Designation deliver 2.4 gpf (9.0 Lpf).

!!! IMPORTANT !!!

Protect the chrome or special nish of Sloan Flushometers. Do NOT use toothed

tools to install or service valves. Use a Sloan A-50 Super Wrench™,

Sloan A-109 Plier Wrench or smooth jawed spud wrench to secure couplings.

See “Care and Cleaning” section of this manual.

Never open the Control Stop to where the ow from the valve exceeds the ow

capability of the xture. In the event of a valve failure, the xture must be able

to accommodate a continuous ow from the valve.

!!! IMPORTANT !!!

If you have questions about how to install your Sloan Flushometer, consult

your local Sloan Representative, or call the Sloan Installation Engineering

Department at:

1-888-SLOAN-14 (1-888-756-2614)

1- INSTALL OPTIONAL SWEAT SOLDER ADAPTER (ONLY IF YOUR SUPPLY PIPE DOES NOT HAVE A MALE THREAD) AND INSTALL CONTROL STOP

For Sweat Solder applications,

slide Threaded Adapter onto water supply pipe until end of pipe rests against shoulder of Adapter. Sweat solder the Adapter to water supply pipe.

THREADED

ADAPTER

WATER

SUPPLY

PIPE

Install the Sloan Bak-

Chek

Control Stop to the water supply line with the outlet positioned as required.

OUTLET

BAK-CHEK®

CONTROL STOP

IRON PIPE NIPPLE

OR COPPER PIPE

WITH SWEAT

SOLDER ADAPTER

Page 4

2A - INSTALL HY-72-A SIDE WALL (SW VARIATION) PUSH BUTTON ACTUATOR

UNIVERSAL (2) GANG ELEC. BOX 1-5/8” D x 4-1/2” H x 6-13/16” W (NOT SUPPLIED BY SLOAN)

PLASTIC

TUBING

CONNECT

FITTINGS (2)

QUICK

(2) GANG ELEC. BOX DEVICE COVER 3/4” RAISED

x 4-3/4” H x 7-1/16” W (NOT SUPPLIED BY SLOAN)

WALL

ACTUATOR

EXTENSION STEM

EXTENSION ADAPTER

COVER PLATE SCREWS (4)

NUT

NUTS (2)

LOCKWASHERS (2)

COVER PLATE

WALL FLANGE

FLATHEAD SCREWS (2)

PUSH BUTTON

SPRING

BRASS INSERT

BUTTON FLANGE

SETSCREW

Mount Wall Flange onto Cover Plate using (2) Flathead Screws,

Lockwashers and Nuts provided. Tighten Fasteners securely.

Insert Extension Stem into Extension Adapter and thread Extension

Adapter onto Push Button Actuator.

Insert threaded end of Push Button Actuator Assembly through

Cover Plate Assembly. Fasten to Plate with Nut. Tighten securely.

Place Brass Insert into black Push Button. Concave side of Brass

Insert must face outward of Push Button.

Insert black Push Button into Button Flange. Place Spring against Brass Insert of Push Button. Install Push Button Assembly onto Wall Flange. Secure with Setscrew located on Button Flange.

Attach Plastic Tubing. See: Steps to Attach Plastic Tubing (Page 5).

Mount Cover Plate Assembly onto electrical box cover using the

four (4) Screws provided.

2B - INSTALL HY-33-A FIXTURE WALL (FW VARIATION) PUSH BUTTON ACTUATOR

Note: The HY-33-A Fixture Wall may be installed directly onto xture wall

where access behind wall is available. If rear access is not available,

HY-33-A may be installed onto a Sloan Easy Access Wall Box Assembly.

Parts for both installations are included with the HY-33-A Push Button.

NUT

RETAINING

BAR

SPACER SLEEVE —

USE ONLY IF WALL

THICKNESS IS LESS

FITTINGS (2)

LOCKWASHER

THREADED

ROD

PLASTIC TUBING

WALL

SPRING

BRASS INSERT

THAN 2” (51 mm)

QUICK

CONNECT

PUSH BUTTON

ACTUATOR

WALL

FLANGE

NUT

PUSH BUTTON

BUTTON FLANGE

SETSCREW

If not already completed, bore a 1-1/2” (38 mm) diameter hole in wall for the Push Button Actuator. Refer to the Rough-in drawings on Pages 2 and 3.

Screw Threaded Rod into back of Push Button Actuator.

Insert threaded end of Push Button Actuator into Wall Flange and

install Nut. Tighten Nut securely.

Place Brass Insert into black Push Button. Concave side of Brass Insert must face outward of Push Button.

Insert black Push Button into Button Flange. Place Spring against Brass Insert of Push Button. Install Push Button Assembly onto Wall Flange. Secure with Setscrew located on Button Flange.

If Spacer Sleeve is required, from behind wall, run Plastic Tubing through Sleeve (notched end of Sleeve toward rear) and through Wall. Spacer Sleeve is only required if wall thickness is less than 2” (51 mm).

Attach Plastic Tubing. See: Steps to Attach Plastic Tubing (Page 5).

Insert Push Button Assembly into the 1-1/2” (38 mm) wall hole.

From behind wall, slide Spacer Sleeve (if required) over Threaded Rod and rest it against rear of wall. Slide Retaining Bar onto Threaded Rod and into slots of Sleeve (if required), or against wall if Sleeve is not required. Install Lockwasher and Nut onto Threaded Rod. Tighten securely. Carefully cut excess Threaded Rod, making certain to not damage Plastic Tubing.

2C - INSTALL HY-33-A FIXTURE WALL (FW VARIATION) WITH WALL BOX PUSH BUTTON ACTUATOR

Note: Sloan WB-1-A easy access wall box is designed for use with

HY-33-A and HY-108-A Actuators.

LOCKWASHERS (2)

WALL BOX COVER PLATE

NUTS (2)

QUICK CONNECT

FITTINGS (2)

PUSH

BUTTON

ACTUATOR

WALL

FLANGE

PLASTIC TUBING

FLATHEAD SCREWS (2)

NUT

PUSH BUTTON

SPRING

BRASS INSERT

SETSCREW

BUTTON

FLANGE

Insert threaded end of Push Button Actuator through Wall Flange and install Nut. Tighten Nut securely.

Mount Wall Flange and Push Button Actuator to Wall Box Cover Plate using Flathead Screws, Lockwashers and Nuts provided. Tighten fasteners securely.

Place Brass Insert into black Push Button. Concave side of Brass

Insert must face outward of Push Button.

Insert black Push Button into Button Flange. Place Spring against Brass Insert of Push Button. Install Push Button Assembly onto Wall Flange. Secure with Setscrew located on Button Flange.

Attach Plastic Tubing. See: Steps to Attach Plastic Tubing (Page 5).

Page 5

2D - INSTALL HY-49-A METAL PARTITION (MP VARIATION) PUSH BUTTON ACTUATOR

METAL

PARTITION

CLIP

NUTS (2)

COVER PLATE

MOUNTING HOLE

PUSH BUTTON ACTUATOR

COVER PLATE

Insert threaded end of Push Button Actuator through Cover Plate

and Wall Flange and install Nut. Tighten Nut securely.

Attach Plastic Tubing. See: Steps to Attach Plastic Tubing (below).

PLASTIC

TUBING

WALL

QUICK CONNECT

FITTINGS (2)

Using Cover Plate as a template, drill two 3/16” (5 mm) Cover

FLANGE

PUSH BUTTON

FLATHEAD SCREWS (2)

NUT

SPRING

BRASS INSERT

SETSCREW

BUTTON FLANGE

Insert Flathead Screws through Wall Flange and Cover Plate

mounting holes. Mount Wall Flange and Cover Plate to metal partition using Flathead Screws provided. Tighten fasteners securely.

Place Brass Insert into black Push Button. Concave side of Brass

Insert must face outward of Push Button.

Insert black Push Button into Button Flange. Place Spring against

Brass Insert of Push Button. Install Push Button Assembly onto Wall Flange. Secure with Setscrew located on Button Flange.

Plate Mounting holes and cut opening for Push Button Actuator into the metal partition. Install Clip Nuts with threaded side toward back.

2E - INSTALL HY-108-A METAL BUTTON – PANEL MOUNT (MBPM VARIATION)

Note: Use HY-108-A (MBPM) on punched stainless steel plates

and security xtures with front access.

QUICK

PLASTIC

TUBING

PUSH BUTTON

ACTUATOR

ASSEMBLY NUT

CONNECT

FITTINGS (2)

PANEL

SPRING

METAL BUTTON

WASHER

BUTTON FLANGE

Attach Plastic Tubing to Push Button Actuator. See: Steps to Attach

Plastic Tubing (below).

Thread Actuator Assembly Nut onto threaded end of Push Button

Actuator.

Slide Spring over Metal Push Button until it snaps into place.

Insert Metal Push Button into Button Flange.

From front of panel, insert Button Flange Assembly into hole of

panel. Behind panel, place Washer over threads of Button Flange. Thread Button Flange onto Actuator. Tighten Flange securely.

2F - INSTALL HY-100-A METAL BUTTON – FIXTURE WALL (MBFW VARIATION)

Note: Behind wall access required to install HY-100-A (MBFW)

LOCKWASHER

NUT

RETAINING

BAR

SPACER SLEEVE —

USE ONLY IF WALL

THICKNESS IS LESS

THAN 2” (51 mm)

If not already completed, bore a 1-1/2” (38 mm) diameter hole in

THREADED ROD

PLASTIC

TUBING

PUSH

BUTTON

ACTUATOR

QUICK

CONNECT

FITTINGS (2)

ACTUATOR ASSEMBLY

NUT

WALL

SPRING

BUTTON FLANGE

wall for the Push Button Actuator. Refer to the Rough-in drawings on Pages 2 and 3.

Screw Threaded Rod into back of Push Button Actuator.

Thread Actuator Assembly Nut onto end of Push Button Actuator.

Slide Spring over Metal Push Button until it snaps into place.

Insert Metal Push Button into Button Flange.

SPACER

RING

METAL

BUTTON

From behind wall, run Plastic Tubing through optional Spacer Sleeve (notched end of sleeve toward rear) and wall. Spacer Sleeve only required if wall thickness is less than 2” (51 mm).

Attach Plastic Tubing. See: Steps to Attach Plastic Tubing (below).

Insert Push Button Assembly into the 1-1/2” (38 mm) wall hole.

From behind wall, slide Spacer Sleeve (if required) over Threaded

Rod and rest it against rear of wall. Slide Retaining Bar onto Threaded Rod and into slots of Sleeve (if required), or against wall if Sleeve is not required. Install Lockwasher and Nut onto Threaded Rod. Tighten securely. Carefully cut excess Threaded Rod, making certain to not damage Plastic Tubing.

STEPS TO ATTACH PLASTIC TUBING

(1) The Push Button Actuator is connected to the Flushometer

Body by two Plastic Tubes, Yellow and Blue. Match color of the Tubes to color on the Actuator.

(2) Cut off excess Plastic Tubing leaving 3” to 4”

(76 to 102 mm) of slack when Push Button Actuator is installed.

(3) Slide plastic tubing into its corresponding valve actuator

tting. Pull tubing to make sure connection is secure. (tubing can be removed by pressing on blue/yellow connection button to release.)

Place Spacer Ring over threads of Button Flange and thread Button Flange Assembly into Actuator Assembly Nut.

Page 6

3- INSTALL VACUUM BREAKER FLUSH CONNECTION

NOTE

Sloan Prison Flushometers are designed to connect to a stainless

steel prison ﬁxture in the chase behind the wall. A 1-1/2” (38 mm)

pipe connection (NOT supplied by Sloan) must be used to connect

the ﬁxture inlet from the wall to the ﬂush connection. For urinals using a Model 613 or 9613 valve, a 3/4” (19 mm) pipe connection

must be used to connect the ﬁxture inlet from the wall to the ﬂush

connection.

Secure anged end of F-100 Flush Connection to the 1-1/2”

(38 mm) pipe using a 1-1/2” F-2-A Coupling Nut with S-21 Gasket. Tighten securely.

For urinals using a Model 613 or 9613 Valve, secure anged end of F-15-A Flush Connection to the 3/4” (19 mm) pipe using a 3/4” F-2-AW slip joint coupling (Rubber Gasket, Nylon Slip Gasket and Coupling Nut). Tighten securely.

F-2-A

COUPLING NUT

F-100 FLUSH CONNECTION*

(SUPPLIED 3-1/4” LONG)

Cut Vacuum Breaker and Flush Connection tubes to length.

S-21 GASKET

!!! IMPORTANT !!!

FIXTURE SIDE

OF WALL

1-1/2”OR 3/4”

I.P.S. PIPE

CONNECTION

(NOT SUPPLIED

BY SLOAN)

IMPORTANT: WHEN CUTTING SCORED TUBES TO

FIT, ALWAYS KEEP AT LEAST 1-1/4” (32 MM) OF

SCORING TO ASSURE PROPER ENGAGEMENT

WITH COMPRESSION COUPLING.

Slide the Coupling Nut, Nylon Slip Gasket and Rubber Gasket onto

the Vacuum Breaker and Flush Connection tubes.

Install Slip Elbow (Figure 2)

Connect scored ends of vacuum breaker tube and F-100/F-102 ush connection to the elbow using coupling, slip gasket and rubber compression gasket. After applying Loctite® to scored ends, tighten securely.

VACUUM

COUPLING

NUT

NYLON

SLIP

GASKET

RUBBER

GASKET

ELBOW

Figure 2

RUBBER GASKET

BREAKER

SLIP JOINT

COUPLING

NYLON

SLIP

GASKET

IMPORTANT: WHEN CUTTING SCORED

TUBES TO FIT, ALWAYS KEEP AT

LEAST 1-1/4” (32 mm) OF SCORING TO

ASSURE PROPER ENGAGEMENT WITH

COMPRESSION COUPLING.

F-100 FLUSH CONNECTION

COUPLING

NUT

F-2-A

COUPLING NUT

IMPORTANT: Before inserting the scored ends into the Elbow, apply several drops of Loctite (supplied by Sloan) to the scored ends of the tubes (Figure 3). This sealant helps prevent separation under high-pressure conditions. DO NOT use any other pipe sealant or lubricant on this connection.

COUPLING

NUT

NYLON

SLIP

GASKET

RUBBER GASKET

VACUUM

BREAKER

Apply Loctite to

scored ends of

tubes

F-100 FLUSH CONNECTION

1-1/2” OR

3/4” I.P.S. PIPE

CONNECTION

(NOT SUPPLIED

BY SLOAN)

ELBOW

Figure 3

Loctite can also be used to secure Push Button Flange. See Sealant package for details.

Page 7

4 - INSTALL FLUSHOMETER

Maximum adjustment of Sloan Adjustable Tailpiece is 1/2” (13 mm) IN or OUT from the standard 4-3/4” (121 mm) (centerline of Flushometer to centerline of Control Stop). If rough-in measurement exceeds 5-1/4” (133 mm), consult factory for longer

4-1/4”

(108 mm)

5-1/4”

(133 mm)

MIN.

MAX.

tailpiece. IMPORTANT: Use a Sloan A-50 Super-

Wrench™, Sloan A-109 Plier Wrench or smooth jawed spud wrench to secure all couplings. This will eliminate damage to chrome or special nish that normally occurs when slip-joint pliers, pipe wrenches or other “toothed” tools are used.

5 - INSTALL VALVE ACTUATOR

NOTE

TUBING MUST BE CONNECTED TO PROPER VALVE ACTUATOR. YELLOW

TUBE MUST BE CONNECTED TO YELLOW/”O” FITTING AND BLUE TUBE

MUST BE CONNECTED TO BLUE/”L” FITTING.

Insert Actuator Cartridge into Flushometer Valve Body.

Install Valve Actuator Housing onto Flushometer Valve Body.

Tighten Housing Nut with a wrench.

Cut excess Tubing so that there will be 3” to 4” (76 to 102 mm) of slack when connected to Valve Actuator.

PLASTIC

TUBING

Insert Adjustable Tailpiece into Control Stop. Lubricate O-ring seal

with water. Hand tighten Tailpiece Coupling. Align Flushometer

Body on top of

FLUSHOMETER

BODY

Vacuum Breaker Flush Connection. Hand tighten Vacuum Breaker Coupling.

Align Flushometer

Body. Using a wrench, securely tighten couplings in order given: (1) Tailpiece Coupling, (2) Vacuum Breaker Coupling, (3) Slip Joint Couplings and (4) Spud Coupling.

FLUSHOMETER VALVE BODY

HY-83-A

ACTUATOR

CARTRIDGE

G-44

FRICTION

RING

VACUUM

BREAKER

FLUSH

CONNECTION

WITH

REPAIR KIT

SLIP JOINT

COUPLINGS

C/L

FIXTURE

O-RING

ADJUSTABLE

TAILPIECE

VACUUM BREAKER

COUPLING

4-3/4”

(121 mm)

TAILPIECE COUPLING

CONTROL

STOP

SPUD

COUPLING

C/L

SUPPLY

BAK-CHEK®

CONTROL STOP

Slide colored plastic tubing into its corresponding colored valve

actuator tting. Pull tubing to make sure connection is secure. (Tubing can be removed by pressing on blue/yellow connection button to release.)

QUICK CONNECT FITTINGS

(2)

6 - FLUSH OUT SUPPLY LINE AND ADJUST CONTROL STOP

Adjust Control Stop to meet ow rate

Shut off Control Stop by turning handle CLOCKWISE. Then remove Flushometer Cover.

Lift out the inside Parts Assembly as

a complete unit. Reinstall Flushometer Cover and tighten with wrench. Open Control Stop. Turn on water supply to ush line of any debris or sediment.

Shut off Control Stop and remove

Flushometer Cover. Reinstall Inside Parts Assembly and Flushometer Cover. Tighten Cover with wrench. Open Control Stop and activate Flushometer Valve.

required for proper cleansing of xture. Open Control Stop COUNTERCLOCKWISE ONE FULL turn from closed position. Activate Flushometer. Adjust Control Stop after each ush until the rate of ow delivered properly cleanses the xture.

Sloan Flushometers are engineered for quiet operation. Excessive water ow creates noise, while too little water ow may not satisfy the needs of the xture. Proper adjustment is made when the plumbing xture is cleansed after each ush without splashing water out from the lip AND a quiet ushing cycle is achieved.

Never open Control Stop to where the ow from the valve exceeds the ow capability of the xture. In the event of a valve failure, the xture must be able to accommodate a continuous ow from the valve.

HOUSING

NUT

VALVE ACTUATOR

HOUSING

!!! IMPORTANT !!!

VACUUM

BREAKER

TUBE

Page 8

CARE AND CLEANING

DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to clean Flushometers that may dull the luster and attack the chrome or special decorative nishes. Use ONLY mild soap and water, then wipe dry with clean cloth or towel.

While cleaning the bathroom tile, protect the Flushometer from any splattering of cleaner. Acids and cleaning uids will discolor or remove chrome plating.

TROUBLESHOOTING

Push Button Actuator Assembly

1. Push Button Leaks.

The actuator cartridge has an accumulation of lime or its seals are damaged or worn. Replace with a new HY-32-A cartridge.

2. The Flushometer does not ush and a small amount of leakage is visible below the valve. A. Foreign material lodged in the cartridge. Remove the cartridge and inspect for

foreign material. Clean under running water.

B. The actuator cartridge has an accumulation of lime or its seals are damaged or

worn. Replace with a new HY-32-A cartridge.

C. Plastic Tubing is installed incorrectly. Install Plastic Tubing correctly

(see Steps 2 and 5).

ACTUATOR CARTRIDGE REMOVAL

Plastic Push Button Actuator Removal:

(1) Loosen the setscrew in the button ange and remove the button, ange, and

spring from the actuator body.

(2) Unscrew the cartridge from the actuator body. Metal Push Button Actuator Removal: (1) Remove the button or actuator assembly from the wall or xture. (2) Disassemble the ange or button assembly from the actuator body. (3) Unscrew the cartridge from the actuator body.

NOTE: The metal Push Button is designed to be vandal-proof and must be removed from the wall or xture for service.

Flushometer Actuator Assembly

1. The Flushometer does not ush or ushes only once and will not ush a second time when the button is pushed. A. The plunger is lodged in the actuator cartridge or the plunger bypass hole is

clogged. Remove actuator housing and cartridge from the Flushometer. Clean under running water. If cartridge parts are worn, deteriorated or limed up and problem persists after cleaning, replace with a new HY-83-A cartridge.

B. Plastic Tubing is installed incorrectly. Install Plastic Tubing correctly

(see Steps 2 and 5).

REMOVAL OF THE ACTUATOR FROM THE FLUSHOMETER: (1) Turn off water at the Control Stop. (2) Unscrew the actuator housing coupling nut from the Flushometer. (3) Remove the actuator housing from the Flushometer. The tubing connections can

be left intact.

(4) Carefully remove the actuator cartridge from the Flushometer body to prevent

the actuator from abrupt separation due to expansion of an internal spring. If the actuator cartridge is lodged in the Flushometer body cavity, gently grip the exposed portion of the cartridge with a channel-lock pliers and rotate back and forth to loosen the O-ring seal.

(5) Carefully separate the actuator housing to reveal the spring and plunger.

Flushometer Service

1. Flushometer does not function (no ﬂush). A. Control Stop or Main Valve is Closed. Open Control Stop or Main Valve. B. Relief Valve is worn. Replace Royal Performance Kit (Royal Flushometers) or

Inside Parts Kit (Regal XL Flushometers).

2. Volume of water is not sufﬁcient to siphon ﬁxture. A. Control Stop is not open wide enough. Adjust Control Stop for desired delivery of

water volume.

B. Urinal Flushometer parts installed in a Closet Flushometer. Replace inside Urinal

Flushometer parts with proper Closet Flushometer parts.

C. Incorrect Dual Filtered Diaphragm Assembly (Royal Flushometers) or Inside

Parts Kit (Regal XL Flushometers) is installed in Flushometer; for instance, Urinal assembly inside a Closet Flushometer, or Low Consumption assembly inside a higher consumption xture. Determine the ush volume required by the xture and replace Royal Performance Kit or Inside Parts Kit. Use valve label and markings on xture for reference.

D. Water supply volume or pressure is inadequate. If no gauges are available to

properly measure supply pressure or volume of water at the Flushometer, then remove the Relief Valve from the Dual Filtered Diaphragm Assembly (Royal Flushometers) or Inside Parts Kit (Regal XL Flushometers), reassemble the Flushometer and completely open the Control Stop. If the xture siphons, more water volume is required.

For Royal Flushometers — Install a higher ushing volume Royal

Performance Kit.

For Regal XL Flushometers — If a 3.5 gpf Inside Parts Kit is installed in the

Flushometer, then rst ip the Rell Head (under the Diaphragm) to obtain a

4.5 gpf volume. If this volume is still inadequate, remove the Flow Ring from the Guide to obtain a 6.5 gpf Kit. If additional ow is still required, try a Low Pressure Guide Kit A-175-A (#0301104).

IMPORTANT — Laws and Regulations requiring Low Consumption

Fixtures (1.6 gpf/6.0 Lpf Water Closets and 1.0 gpf/3.8 Lpf Urinals) prohibit the use of higher ﬂushing volumes.

If the xture does not siphon or if a Low Consumption ush is required, steps

must be taken to increase the water supply pressure and/or volume. Contact the xture manufacturer for minimum water supply requirements of the xture.

3. Flushometer closes off immediately.

A. Ruptured or damaged diaphragm. Replace Royal Performance Kit (Royal

Flushometers) or Inside Parts Kit (Regal XL Flushometers).

B. For Regal XL Flushometers — An enlarged bypass orice from corrosion or

damage. Replace Inside Parts Kit.

4. Length of ﬂush is too short (Short Flush).

A. For Regal Flushometers — The Diaphragm Assembly and Guide Assembly are

not hand tight. Screw the two assemblies hand tight.

B. For Regal XL Flushometers — An enlarged bypass orice from corrosion or

damage. Replace Inside Parts Kit.

C. Dual Filtered Diaphragm Assembly (Royal Flushometers) or Inside Parts Kit

(Regal XL Flushometers) is damaged. Replace Royal Performance Kit or Inside Parts Kit.

D. Incorrect Dual Filtered Diaphragm Assembly (Royal Flushometers) or Inside

5. Length of ﬂush is too long (Long Flush) or continuous.

A. For Royal Flushometers — Metering bypass hole in Diaphragm is clogged.

Remove the Dual Filtered Diaphragm Assembly. Remove the Primary and Secondary Filter Rings from the Diaphragm and wash under running water. Replace Royal Performance Kit if cleaning does not correct the problem.

B. For Regal XL Flushometers — Relief Valve (A-19-A) is not seating properly or

bypass orice is clogged. Disassemble the working parts and wash thoroughly.

NOTE: SIZE OF THE ORIFICE IN THE BYPASS IS OF UTMOST IMPORTANCE

FOR THE PROPER METERING OF WATER INTO THE UPPER CHAMBER OF THE FLUSHOMETER. DO NOT ENLARGE OR DAMAGE THIS ORIFICE. REPLACE INSIDE PARTS KIT IF CLEANING DOES NOT CORRECT PROBLEM.

C. Supply line water pressure has dropped and is not sufcient to close the valve.

Close Control Stop until pressure is restored.

D. Dual Filtered Diaphragm Assembly (Royal Flushometers) or Inside Parts Kit

(Regal XL Flushometers) is damaged. Replace Royal Performance Kit or Inside Parts Kit.

E. Incorrect Dual Filtered Diaphragm Assembly (Royal Flushometers) or Inside

F. White Closet Relief Valve has been used in a Urinal Flushometer. Replace Closet

Relief Valve (A-19-AC) with Black Urinal Relief Valve (A-19-AU). G. Inside Cover is cracked or damaged. Replace the Inside Cover (A-71). H. Conditions in the piping system may contribute to the noise. A degree of high

pressure in the piping may be relieved by adjustments to Control Stop. Other

noises created by loose pipes, lack of air chambers, inadequate pipe sizes, etc.,

are problems that must be discussed with the building engineer.

6. Chattering noise is heard during ﬂush.

A. Inside Cover is damaged. Replace Inside Cover (A-71). B. For Regal XL Flushometers — A-156-A Segment Diaphragm has been installed

upside-down. Reposition the Segment Diaphragm properly (see markings on the

Diaphragm).

For more information concerning Royal and Regal XL Flushometers, consult Sloan Hydraulic Valve Repair and Maintenance guides. You may also wish to contact your local Sloan Representative. If further assistance is required, please contact the Sloan Valve Company Installation Engineering Department at: 1-888-SLOAN-14 (1-888-756-2614)

Page 9

PARTS LIST

Item Part Description No. No.

1 † Valve Assembly 2A HY-109-A Valve Actuator Housing 2B HY-83-A Actuator Cartridge 2C HY-145-X Blue 1/4” Connecting Tube 2C HY-146-X Yellow 1/4” Connecting Tube

3 H-730-A Bak-Chek® Control Stop 4 V-500-A 1-1/2” (38 mm) Vacuum Breaker Assembly RB 5A F-22 1” (25 mm) Female Outlet RB 5B V-500-AA 3/4” (19 mm) x 10-1/2” (267 mm) Vacuum Breaker

5C V-500-AA 1-1/2” (38 mm) x 11-1/2” (292 mm) Vacuum Breaker

1-1/2” (38 mm) x 7-1/2” (191 mm) Vacuum Breaker

1-1/2” (38 mm) x 6” (152 mm) Vacuum Breaker

1-1/2” (38 mm) x 22” (559 mm) Vacuum Breaker

6 F-2-AW 3/4” (19 mm) Slip Joint Coupling RB 7 F-15-A ELL with 3/4” (19 mm) Tail RB (Model 995) 8 F-2-A 1-1/2” (38 mm) Slip Joint Coupling 9 F-21 1-1/2” (38 mm) Double Slip Elbow 10 F-2-A 1-1/2” (38 mm) Coupling with S-21 Gasket 11 F-110 1-1/4” (32 mm) Outlet Tube 12 F-2-AU 1-1/4” (32 mm) Slip Joint Coupling RB 13 F-2-AA 1-1/2” (38 mm) Slip Joint Coupling (Set of Two) 14 F-102 1-1/2” (38 mm) Outlet Tube CP 15 F-7 Flange 16 F-5-A 1-1/2” (38 mm) Spud Coupling Assembly CP 17 F-100 1-1/2” (38 mm) Outlet Tube RB 18 F-15-A 1-1/2” (38 mm) Elbow Assembly CP

†

Part number varies with valve model variation; consult factory.

Assembly RB

MODEL

950

MODEL

995

MODEL

990

MODEL

940

MODEL

953

MODEL

952

SLOAN VALVE COMPANY • 10500 SEYMOUR AVENUE • FRANKLIN PARK, IL 60131

Phone: 1-800-982-5839 or 1-847-671-4300 • Fax: 1-800-447-8329 or 1-847-671-4380 • www.sloan.com