Sloan SLN1172 Specifications

Download

Page 1

GEM•2

Flushometer

Maintenance Guide

PARTS LIST

1. 0307142 G-105 CP Cover

2. 0307139 G-106 Slip Disc

3. 0307193 G-1007-A Piston Kit - 3.5 gpf/13.2 Lpf Water Closet 0307195 G-1016-A Piston Kit - 1.6 gpf/6 Lpf Water Closet 0307192 G-1009-A Piston Kit - 1.5 gpf/5.7 Lpf Urinal 0307185 G-1017-A Piston Kit - 1.0 gpf/3.8 Lpf Urinal 3307133 G-1018-A Piston Kit - 0.5 gpf/1.9 Lpf Urinal 3307134 G-1019-A Piston Kit - 2.4 gpf/9.0 Water Closet

PISTON KITS FOR OLD STYLE ADJUSTABLE GEM FLUSHOMETERS

0307043 G-1003-A Piston Kit - Water Closet 0307044 G-1002-A Piston Kit - Urinal

ALL PISTON KITS INCLUDE G-21 MAIN SEAT (item H)

4. 5307070 G-36-A Handle Assembly - 6 per pkg.

5. 5307074 G-50-A Handle Repair Kit - 6 per pkg.

6. 5307065 G-35 Handle Gasket - 48 per pkg.

7. 5302297 B-39 Handle Seal - 12 per pkg.

8. 0307067 G-36 Handle Grip

9. 0307062 G-28 Handle Socket

10. 5323005 V-500-AA 3/4” x 9'' Vacuum Breaker - 6 per pkg. 5323006 V-500-AA 1-1/4” x 9'' Vacuum Breaker - 6 per pkg. 5323007 V-500-AA 1-1/2” x 9'' Vacuum Breaker - 6 per pkg.

11. 3323192 V-551-A Vacuum Breaker Repair Kit

12. 0306125 F-5-A 3/4”Spud Coupling 0306140 F-5-A 1-1/4” Spud Coupling 0306146 F-5-A 1-1/2” Spud Coupling

13. 0308676 H-550 Stop Coupling

14. 0308801 H-551-A Adjustable Tailpiece 2-1/16”

15. 5308696 H-553 O-ring - 24 per pkg.

16. 0388022 H-710-A 1'' Screwdriver Bak-Chek

Stop CP - complete

0388025 H-710-A 3/4” Screwdriver Bak-Chek

Stop - complete

17. 3308853 H-541-A Control Stop Repair Kit* 3308856 H-543-A Control Stop Repair Kit**

18. 0308612 H-622 CP Bonnet* 0308843 H-577 CP Bonnet**

19. 0308840 H-573 Control Stop Cap CP* 0308848 H-582 Control Stop Cap CP**

20. 3308791 H-1010-A Vandal Resistant Control Stop Cap Assem.* 3308790 H-1009-A Vandal Resistant Control Stop Cap Assem.**

21. 3308866 H-574 Control Stop Cap w/Bumper*

22. 3308867 H-576 Control Stop Cap w/Extended Bumper*

* for use w/H-700-A 1'' & 3/4” and H-600-A 1'' Screwdriver Bak-Chek

Control Stops

** for use w/H-600-A 3/4” Screwdriver Bak-Chek

Control Stops

LETTER CODE NO. PART NO. DESCRIPTION

A *** *** Piston Cover B 5307106 G-78 Molded Cup - 12 per pkg. C 0307130 G-102 Spring D *** *** Relief Valve E 0307116 G-95 Relief Valve Seat F *** *** Piston Body G 0307210 G-85 Filter O-ring H 5307052 G-21 Main Seat - 6 per pkg.

PISTON COMPONENTS

(*** indicates component is NOT available separately)

CODE NO. PART NO. DESCRIPTION 3307128 G-1011 Repair Kit includes items: 2, 6, 7, B, C, E, G & H

For old style adjustable GEM Flushometers use Kit: 5307047 G-1005-A The information contained in this document is subject to change without notice.

REPAIR KIT

COVER

BODY

HANDLE COUPLING

HANDLE ASSEMBLY

FLUSH CONNECTION (VACUUM BREAKER)

SPUD COUPLING

STOP COUPLING

CONTROL

STOP

SUPPLY FLANGE

OUTLET

COUPLING

SPUD FLANGE

TAILPIECE

SLOAN VALVE COMPANY • 10500 SEYMOUR AVENUE • FRANKLIN PARK, IL 60131

Phone: 1-800-9-VALVE-9 or 1-847-671-4300 • Fax: 1-800-447-8329 or 1-847-671-4380 • http://www.sloanvalve.com

F L U S H O M E T E R S

Page 2

Troubleshooting and Maintaining the Sloan GEM•2®Flushometer

1. PROBLEM: Valve does not function.

CAUSE: (a.) Control Stop or Main Valve is Closed.

(b.) Handle Assembly is worn. (c.) Relief Valve is worn and sticking in UP position.

SOLUTION: (a.) Open Control Stop or Main Valve.

(b.) Install Sloan Handle Repair Kit (G-50-A) or replace

Handle.

(c.) Replace Piston.

2. PROBLEM: Insufficient volume of water to adequately siphon fixture.

CAUSE: (a.) Control Stop not open enough.

(b.) Urinal Piston Parts inside a Closet Valve. (c.) Low Consumption Valve installed on a non-Low

Consumption fixture.

(d.) Inadequate volume or pressure at supply.

SOLUTION: (a.) Adjust Control Stop for desired delivery of water.

(b.) Replace Piston Parts with proper Closet Piston. (c.) Replace with proper Piston Kit. (d.) Increase water pressure or supply (flow) to valve. Consult

Factory for assistance.

3. PROBLEM: Length of flush too short (Short Flushing) or Valve closes off immediately.

CAUSE: (a.) Piston Assembly is not hand-tight.

(b.) Enlarged By-Pass orifice from corrosion or damage. (c.) Urinal Piston in Closet Flushometer. (d.) Low Consumption Piston installed in non-Low

Consumption fixture.

(e.) Handle Assembly worn.

SOLUTION: (a.) Screw the assembly hand-tight.

(b.) Install NEW Inside Parts Kit to correct problem and update

Flushometer. (c.) Replace Piston with proper Closet Piston. (d.) Replace with proper Piston kit. (e.) Install Handle Repair Kit (G-50-A).

4. PROBLEM: Length of flush too long (Long Flushing) or fails to close off.

CAUSE: (a.) Piston is not seating properly or By-pass orifice is

clogged because of foreign material, or By-pass orifice is clogged by an invisible gelatinous film from “over-treated” water.

(b.) Line pressure has dropped and is not sufficient to force

Relief Valve to seat.

(c.) 3.5 GPF Closet Piston has been used in a 1 or

1.5 GPF Urinal or on a 1.6 GPF toilet.

(d.) G-21 Main Seat is fouled with debris or is worn.

SOLUTION: (a) Disassemble the working parts and wash thoroughly.

NOTE: Size of the orifice in the By-pass is of utmost importance for the proper metering of water into the upper chamber of the valve. DO NOT enlarge or damage this orifice. Replace Piston if cleaning does not correct problem.

(b.) Shut off all control stops until pressure has been

restored, then open them again. (c.) Replace with proper Piston (d.) Clean or replace G-21 Main Seat.

5. PROBLEM: Leaking at Handle Assembly.

CAUSE: (a.) The B-39 Seal may have deteriorated.

(b.) Handle Gasket has been omitted, (c.) Valve Handle Bushing is worn.

SOLUTION: (a.) Install new B-39 Seal.

NOTE: The B-39 Seal will easily slide right onto the

Bushing if it is wet. (b.) Install G-35 Handle Gasket or Sloan Handle Repair Kit

(G-50-A). (c.) Install Sloan Handle Repair Kit (G-50-A).

CARE AND CLEANING INSTRUCTIONS

DO NOT use abrasive or chemical cleaners to clean Flushometers as they may dull the luster and attack the chrome or special decorative finishes. Use ONLY soap and water, then wipe dry with clean cloth or towel.

While cleaning the bathroom tile, the Flushometer should be protected from any splattering of cleaner. Acids and cleaning fluids can discolor or remove chrome plating.

If further assistance is required, please contact the Sloan Valve Company Installation Engineering Dept. at 1-888-SLOAN-14.

SLOAN VALVE COMPANY • 10500 SEYMOUR AVENUE • FRANKLIN PARK, IL 60131

Phone: 1-800-9-VALVE-9 or 1-847-671-4300 • Fax: 1-800-447-8329 or 1-847-671-4380 • http://www.sloanvalve.com