Sloan 113 Installation Manual

Download

Page 1

INSTALLATION INSTRUCTIONS FOR EXPOSED REGAL® XL

WATER CLOSET AND URINAL FLUSHOMETERS

Closet Flushometer 1½” (38 mm) Top Spud

MODELS 110/111, 113, 115 & 116

Closet Flushometer 1½” (38 mm) Back Spud

MODEL 120 & 122

Service Sink Flushometer 1½” (38 mm) Top Spud

MODEL 117

Urinal Flushometer 1¼” (32 mm) Top Spud

MODEL 180

Urinal Flushometer ¾” (19 mm) Top Spud

MODEL 186

Squat Toilet Flushometer 1½” (38 mm) Back Spud

MODEL 137

Code No. 0816312

Rev. 2 (04/14)

LIMITED WARRANTY

Unless otherwise noted, Sloan Valve Company warrants this product, manufactured and sold for commercial or industrial uses, to be free from defects in material and workmanship for a period of three (3) years (one (1) year for special finishes, SF faucets, PWT electronics and 30 days for PWT software) from date of first purchase. During this period, Sloan Valve Company will, at its option, repair, replace, or refund the purchase price of any product which fails to conform with this warranty under normal use and service. This shall be the sole and exclusive remedy under this warranty. Products must be returned to Sloan Valve Company, at customer’s cost. No claims will be allowed for labor, transportation or other costs. This warranty extends only to persons or organizations who purchase Sloan Valve Company’s products directly from Sloan Valve Company for purpose of resale. This warranty does not cover the life of the batteries.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT IS SLOAN VALVE COMPANY

RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER.

PRIOR TO INSTALLATION

Before you install the Regal XL flushometer, be sure the items listed below are installed. Also, refer to the rough-in diagrams on the next page.

• Closet or urinal fixture

• Drain line

• Water supply line

IMPORTANT:

• INSTALL ALL PLUMBING IN ACCORDANCE WITH APPLICABLE CODES AND REGULATIONS.

• WATER SUPPLY LINES MUST BE SIZED TO PROVIDE AN ADEQUATE VOLUME OF WATER FOR EACH FIXTURE.

• FLUSH ALL WATER LINES PRIOR TO MAKING CONNECTIONS.

Sloan’s flushometers are designed to operate with 10 to 100 psi (69 to 689 kPa) of water pressure. THE MINIMUM PRESSURE REQUIRED

TO THE VALVE IS DETERMINED BY THE TYPE OF FIXTURE SELECTED. Consult fixture manufacturer for minimum

pressure requirements. Most Low Consumption water closets (1.6 gpf/6.0 Lpf) require a minimum flowing pressure of 25 psi (172 kPa).

TOOLS REQUIRED FOR INSTALLATION

• Straight blade screwdriver

• Sloan A-50 Super-Wrench™, Sloan A-109 Plier Wrench or smooth jawed spud wrench

Page 2

†

VALVE ROUGH-INS

MODELS 110/111

MODELS 113, 115 & 116

†

NOTE: Water Closet Valves with “-2.4” Model Designation

MODEL 117 MODELS 120/122

deliver 2.4 gpf (9.0 Lpf)

†

MODEL 180 MODEL 186

†

NOTE: Model 180 requires 1” I.P.S. (DN 25 mm) Supply

† 1” Control Stop is available with Whitworth Thread

IMPORTANT NOTES:

• When mounted on an ADA accessible bowl, the rough-in to the supply inlet should be no higher than 37½” or the handle will exceed maximum height allowances under ADA guidelines.

• New ADAAG Guidelines allow for Split or Offset Grab Bars, check with local authorities or reference section 604.5.2 of ADAAG.

Page 3

WITH THE EXCEPTION OF CONTROL STOP INLET, DO

!!! IMPORTANT !!!

NOT USE PIPE SEALANT OR PLUMBING GREASE ON ANY

VALVE COMPONENT OR COUPLING!

!!! IMPORTANT !!!

PROTECT THE FINISH OF SLOAN’S FLUSHOMETERS —

DO NOT USE TOOTHED TOOLS TO INSTALL OR

SERVICE THESE VALVES. USE A SLOAN A-50 Super-

Wrench™, Sloan A-109 PLIER WRENCH OR SMOOTH

JAWED SPUD WRENCH TO SECURE ALL COUPLINGS.

SEE “CARE AND CLEANING” SECTION.

!!! IMPORTANT !!!

THIS PRODUCT CONTAINS MECHANICAL AND/OR

ELECTRICAL COMPONENTS THAT ARE SUBJECT TO

NORMAL WEAR. THESE COMPONENTS SHOULD BE CHECKED ON A REGULAR BASIS AND REPLACED AS NEEDED TO MAINTAIN THE VALVE’S PERFORMANCE.

NEVER OPEN CONTROL STOP TO WHERE THE FLOW

FROM THE VALVE EXCEEDS THE FLOW CAPABILITY

OF THE FIXTURE. IN THE EVENT OF A VALVE FAILURE,

THE FIXTURE MUST BE ABLE TO ACCOMMODATE A

CONTINUOUS FLOW FROM THE VALVE.

LAWS AND REGULATIONS PROHIBIT THE USE

OF HIGHER FLUSHING VOLUMES THAN LISTED ON

Please take the time to read this manual to ensure proper product installation

and longevity. Also, please visit our website to download our most recent

If you have questions about how to install your Flushometer, consult your local

Sloan Representative or call Sloan Technical Support at:

1-888-SLOAN-14 (1-888-756-2614)

!!! IMPORTANT !!!

FIXTURE OR FLUSHOMETER.

documentation for this product.

1 - INSTALL SWEAT SOLDER ADAPTER (ONLY IF YOUR SUPPLY PIPE DOES NOT HAVE A MALE THREAD)

Measure from finished wall to C/L of Fixture Spud. Cut pipe 1¼”

(32 mm) shorter than this measurement. Chamfer O.D. and I.D. of water supply pipe.

Slide Threaded Adapter fully onto pipe.

WATER SUPPLY PIPE

FINISHED WALL

1-1/4”

(32 mm)

Sweat solder the Adapter to pipe.

SWEAT SOLDER ADAPTER

C/L OF

FIXTURE

SPUD

2 - INSTALL COVER TUBE, WALL FLANGE AND CONTROL STOP TO SUPPLY PIPE AND INSTALL VACUUM BREAKER FLUSH CONNECTION

Measure from finished wall

to first thread of adapter or threaded supply pipe (dimension “X”). Cut cover tube to this length.

Slide cover tube over pipe.

Slide wall flange over cover tube until against wall.

Thread Control Stop

onto pipe. Tighten with a wrench making sure outlet is positioned as required.

SUPPLY FLANGE

SETSCREW

† COVER TUBE AND CAST SUPPLY FLANGE

WITH SETSCREW ARE AVAILABLE IN “YBYC” SWEAT SOLDER KIT.

†

WATER

SUPPLY PIPE

SETSCREW

IRON PIPE NIPPLE OR COPPER PIPE WITH SWEAT SOLDER ADAPTER

SWEAT SOLDER ADAPTER

COVER TUBE

WALL FLANGE

†

BAK-CHEK

CONTROL STOP

PLUG

MODELS

110/111,

113, 115,

116 & 117

ELBOW FLUSH

CONNECTION

SPUD COUPLING

Slide spud coupling, nylon slip gasket, rubber gasket and spud flange over vacuum breaker tube.

VACUUM

BREAKER

TUBE

NYLON SLIP

GASKET

RUBBER GASKET

SPUD FLANGE

MODELS

120 & 122

VACUUM

BREAKER

SPUD COUPLING

SPUD FLANGE

NYLON SLIP GASKET

RUBBER GASKET

MODEL

180

VACUUM

BREAKER

TUBE

SPUD COUPLING

NYLON SLIP

GASKET

RUBBER GASKET

SPUD FLANGE

Insert Tube into Fixture Spud.

Hand tighten Spud Coupling onto Fixture Spud.

MODEL

186

Tighten setscrew with a 1/16” hex wrench. DO NOT install

vandal resistant plug at this time.

Page 4

3 - INSTALL FLUSHOMETER AND HANDLE ASSEMBLY

NOTE

For high efciency urinal ushometers (0.5, 0.25 and 0.125 gpf),

it is necessary to rst insert the ow control component into the

tailpiece assembly. See the H1015A ow control kit and separate

instructions for details on how to install.

Lubricate tailpiece O-ring with water. Insert Adjustable Tailpiece

into Control Stop. Tighten Tailpiece Coupling by hand.

Align Flushometer directly above the Vacuum Breaker Flush

Connection by sliding the Flushometer Body IN or OUT as needed. Tighten Vacuum Breaker Coupling by hand.

NOTE

Maximum adjustment of the Sloan Adjustable Tailpiece is 1/2”

(13 mm) IN or OUT from the standard 4-3/4” (121 mm) (centerline of

Flushometer to centerline of Control Stop).

If roughing-in measurement exceeds 5-1/4” (133 mm), consult

factory for longer tailpiece.

Align Flushometer Body. Using a wrench, securely tighten

couplings in the order given: (1) Tailpiece Coupling, (2) Vacuum Breaker Coupling and (3) Spud Coupling.

FLUSHOMETER

A-31 GASKET

HANDLE

COUPLING

CONNECTION

Install the red A-31 Handle Gasket on the Handle Assembly. Insert

the ADA Handle Assembly (B-73-A) into the Handle opening in the Flushometer Body. Securely tighten the Handle coupling with a wrench.

BODY

HANDLE

ASSEMBLY

VACUUM

BREAKER

COUPLING

VACUUM

BREAKER

FLUSH

C/L

SUPPLY

G-44

FRICTION

RING

VACUUM

BREAKER

REPAIR KIT

C/L

FIXTURE

TAILPIECE COUPLING

4-3/4”

(121 mm)

±1/2”

(13 mm)

SPUD

COUPLING

CONTROL

O-RING

ADJUSTABLE

TAILPIECE

STOP

4 - FLUSH OUT SUPPLY LINE

Reinstall Outside and

Make sure Control Stop

is CLOSED and remove Flushometer Outer Cover.

Inside Cover wrench tight. Open Control Stop to flush supply line. Close Control Stop and remove Outside and Inside Cover.

Remove Inside Cover and lift

out Inside Parts Assembly.

5 - ADJUST CONTROL STOP AND INSTALL PLUG

Open control stop COUNTERCLOCKWISE one FULL turn from

closed position.

Activate flushometer.

Adjust control stop after

each flush until the rate of flow delivered properly cleanses the fixture.

Sloan’s flushometers are engineered for quiet operation.

Excessive water flow creates noise, while too little water flow

may not satisfy the needs of the fixture. Proper adjustment is

made when the plumbing fixture is cleansed after each flush

without splashing water out from the lip AND a quiet flushing

Never open Control Stop to where the flow from the valve exceeds the flow capability of the fixture. In the event of a

valve failure, the fixture must be able to accommodate a

Install plug into the control

stop by pressing into bonnet.

Reinstall Inside Parts Assembly, Inside

Cover and Outside Cover wrench tight.

!!! IMPORTANT !!!

cycle is achieved.

continuous flow from the valve.

BAK CHEK CONTROL STOP

BONNET

PLUG

Page 5

CARE AND CLEANING

DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to

clean Flushometers that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with clean cloth or towel.

While cleaning the bathroom tile, protect the Flushometer from any splattering of cleaner. Acids and cleaning fluids will discolor or remove chrome plating.

TROUBLESHOOTING GUIDE

I. Flushometer does not function (no flush).

A. Control stop or main valve is closed. Open control stop or main valve. B. Handle assembly is damaged. Replace handle (B-32-A or B-73-A) or

install handle repair kit (B-50-A).

C. Relief valve is damaged. Replace inside parts kit.

2. Volume of water is not sufficient to siphon fixture.

A. Control stop is not open wide enough. Adjust control stop for desired

delivery of water volume.

B. Urinal flushometer parts inside a closet flushometer. Replace inside urinal

parts with proper closet flushometer parts.

C. Low consumption flushometer installed on a non-low consumption fixture.

Replace A-41-A inside parts kit with A-38-A water saver kit.

D. Water saver kit installed in old, non-water saver bowl. Position refill head

A-170 so that SIDE 1 is in the UP position.

E. Inadequate volume or pressure at supply.

• If no gauges are available to properly measure supply pressure or volume of water at the flushometer, then remove the relief valve from the inside parts kit, reassemble the flushometer and open the control stop. If the fixture siphons, more water volume is required. If a 3.5 gpf inside parts kit is installed in the flushometer, then first flip the refill head (under the diaphragm) to obtain a 4.5 gpf volume. If this volume is still inadequate, remove the flow ring from the guide to obtain a 6.5 gpf kit. If additional flow is still required, try a low pressure guide kit A-175-A (#0301104).

REGULATIONS PROHIBIT THE USE OF HIGHER FLUSHING VOLUMES THAN LISTED ON FIXTURE OR FLUSHOMETER.

IMPORTANT — LAWS AND

• If fixture does not siphon or if a low consumption fixture is installed, or if the above steps do not prove satisfactory, steps must be taken to increase the pressure and/or supply.

3. Flushometer closes off immediately.

A. Damaged diaphragm. Replace inside parts kit to correct problem. B. Enlarged by-pass orifice from corrosion or damage. Install inside parts kit

to correct problem and update flushometer.

4. Length of flush is too short (short flush).

A. Diaphragm assembly and guide assembly are not hand-tight. Screw the

two assemblies hand-tight.

B. Enlarged by-pass orifice from corrosion or damage. Install NEW Inside

parts kit to correct problem and update flushometer.

C. A-19-AU (Black) urinal relief valve in closet flushometer. Replace relief

valve with A-19-AC (White) closet relief valve.

D. A-41-A low consumption kit installed in non-low consumption fixture.

Replace with proper Inside Parts Kit.

E. Handle assembly is damaged. Replace handle (B-32-A or B-73-A) or

install handle repair kit (B-50-A).

5. Length of flush is too long (long flushing) or fails to close off.

A. Relief valve (A-19-A) is not seating properly or by-pass orifice is clogged

because of foreign material, or by-pass orifice is closed by an invisible gelatinous film from “over-treated” water. Disassemble the working parts and wash thoroughly.

NOTE: SIZE OF THE ORIFICE IN THE BY-PASS IS OF UTMOST IMPORTANCE FOR THE PROPER METERING OF WATER INTO THE UPPER CHAMBER OF THE FLUSHOMETER. DO NOT ENLARGE OR DAMAGE THIS ORIFICE. REPLACE INSIDE KIT IF CLEANING DOES NOT CORRECT PROBLEM.

B. Line pressure has dropped and is not sufficient to force Relief Valve to

seat. Shut off all control stops until pressure has been restored, then open them again.

C. A-19-AC (White) closet Relief Valve has been used in a 1 or 1½ gpf

Urinal. Replace with A-19-AU (Black) Relief Valve.

D. Inside cover is cracked or damaged. Replace the Inside Cover (A-71).

6. Chattering noise is heard during flush.

A. Inside Cover is damaged. Replace Inside Cover (A-71). B. A-156-A Segment diaphragm has been installed upside-down. Reposition

the Segment diaphragm properly (see markings on the Diaphragm).

7. Handle Leaks.

A. B-39 Handle Seal is worn or damaged. Install new B-39 Seal. NOTE: The B-39 Seal will easily slide onto the B-40 Bushing when wet. B. Handle gasket has been omitted. Install Handle gasket (A-31) or Sloan

handle repair kit (B-50-A).

C. Valve handle bushing is worn. Replace handle repair kit (B-50-A).

When further assistance is required, please contact

Sloan Technical Support at:

1-888-SLOAN-14 (1-888-756-2614)

or visit us online at:

www.sloanvalve.com

Page 6

PARTS LIST

No. No.

1 † Valve Assembly 2A B-73-A ADA Compliant Handle Assembly

Item Part Description

2B A-31 Handle Gasket 3A H-790-A Bak-Chek

3B H-528 Control Stop Bonnet Plug 4A V-500-AA 1½” (38 mm) x 9” (229 mm) Vacuum Breaker Assembly ‡

Control Stop

4B V-500-AA 1¼” (32 mm) x 9” (229 mm) Vacuum Breaker Assembly

4C V-500-AA ¾” (19 mm) x 9” (229 mm) Vacuum Breaker Assembly 4D V-500-A Vacuum Breaker Assembly 5 F-109 1½” (38 mm) Elbow Flush Connection ‡ 6A F-56-A 1½” (38 mm) Spud Coupling Assembly 6B F-57-A 1¼” (32 mm) Spud Coupling Assembly 6C F-58-A ¾” (19 mm) Spud Coupling Assembly 7 F-7 Supply Flange (Supplied when Valve is Not Ordered with

Sweat Solder Kit)

8 H-633-AA 1” (25 mm) Sweat Solder Kit and Cast Wall Flange

with Setscrew

H-636-AA ¾” (19 mm) Sweat Solder Kit and Cast Wall Flange

with Setscrew

† Part number varies with valve model variation; consult factory ‡ Length varies with valve model variation; consult factory

6B 6C

NOTE: The information contained in this document is subject to change without notice.

SLOAN • 10500 SEYMOUR AVENUE • FRANKLIN PARK, IL 60131

Ph: 1-800-982-5839 or 1-847-671-4300 • Fax: 1-800-447-8329 or 1-847-671-4380 • www.sloanvalve.com