Sloan 110 ES-S Installation Manual

Code No. 0816749
Rev. 0 (05/09)
INSTALLATION INSTRUCTIONS FOR OPTIMA®SYSTEMS SENSOR ACTIVATED
SLOAN
®
and REGAL®CONCEALED and EXPOSED CLOSET FLUSHOMETERS
Sloan Valve Company warrants its ES-S Sensor Activated Sloan®and Regal®Flushometers to be made of first class materials, free from defects of material or workmanship under normal use and to perform the service for which they are intended in a thoroughly reliable and efficient manner when properly installed and serviced, for a period of three years (1 year for special finishes) from date of purchase. During this period, Sloan Valve Company will, at its option, repair or replace any part or parts which prove to be thus defective if returned to Sloan Valve Company, at customer’s cost, and this shall be the sole remedy available under this warranty. No claims will be allowed for labor, transportation or other incidental costs. This warranty extends only to persons or organizations who purchase Sloan Valve Company’s products directly from Sloan Valve Company for purpose of resale.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT IS SLOAN VALVE COMPANY RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER.
2-1/4” MIN.
(57 mm)
2-3/4”
(70 mm)
1” I.P.S. SUPPLY
(DN 25 mm)
11-1/2”
(292 mm)
C/L OF
SUPPLY
C/L OF
ELEC.
BOX
TOP OF
FIXTURE
1-1/2”
(38 mm)
SENSOR
ELEC. BOX
SOLENOID OPERATOR ELEC. BOX
OVERRIDE
BUTTON
4-3/4”
(121 mm)
19” ‡
(489mm)
C/L OF ELEC. BOX & FIXTURE
VALVE ROUGH-IN
MODEL 115 ES-S
15” (381 mm)
C/L OF
SUPPLY
MODEL 116 ES-S
17” (432 mm)
MODEL 115 ES-S
24” (610 mm)
MODEL 116 ES-S
27” (686 mm)
2-1/4” MIN.
(57 mm)
2-3/4”
(70 mm)
1” I.P.S. SUPPLY
(DN 25 mm)
C/L OF
ELEC.
BOX
TOP OF
FIXTURE
1-1/2”
(38 mm)
4-3/4”
(121 mm)
OVERRIDE
BUTTON
SOLENOID OPERATOR ELEC. BOX
SENSOR
ELEC.
BOX
OVERRIDE
BUTTON
2-3/4" (70 mm) +WALL
C/L OF
SUPPLY
2-3/4”
(70 mm)
TOP OF
FIXTURE
1-1/2”
(38 mm)
4-3/4”
(121 mm)
19” ‡
(483 mm)
14-1/2”
(368 mm)
1” I.P.S. SUPPLY
(DN 25 mm)
C/L OF ELEC. BOX & FIXTURE
OVERRIDE
BUTTON
2-3/4” (70 mm) +WALL
THICKNESS
C/L OF
SUPPLY
2-3/4”
(70 mm)
TOP OF
FIXTURE
1-1/2”
(38 mm)
4-3/4”
(121 mm)
19” ‡
(483 mm)
14-1/2”
(368 mm)
1” I.P.S.
SUPPLY
(DN 25 mm)
C/L OF ELEC. BOX & FIXTURE
OVERRIDE
BUTTON
2-3/4" (70 mm) +WALL
THICKNESS
C/L OF
SUPPLY
2-3/4”
(70 mm)
TOP OF
FIXTURE
1-1/2”
(38 mm)
4-3/4”
(121 mm)
19” ‡
(483 mm)
9”
(229 mm)
5”
(127 mm)
1” I.P.S. SUPPLY
(DN 25 mm)
C/L OF ELEC. BOX & FIXTURE
MODELS 110/111 ES-S MODELS 115/116 ES-S MODEL 140 ES-S
MODEL 152 ES-S
MODEL 153 ES-S
Exposed Closet Flushometers 1-1/2" Top Spud
• Model 110/111 ES-S
• Model 115 ES-S
• Model 116 ES-S
Concealed Closet Flushometers 1-1/2" Exposed Back Spud
• Model 140 ES-S
1-1/2" Exposed Top Spud
• Model 153 ES-S
1-1/2" Concealed Back Spud
• Model 152 ES-S
EXPOSED
FLUSHOMETER
CONCEALED
FLUSHOMETER
SENSOR LOCATION & POSITIONING IS
CRITICAL!
Failure to properly position the electrical boxes to the plumbing rough-in will result in improper installation and impair product performance. All tradesmen (plumbers, electricians, tile setters, etc.) involved with the installation of this product must coordinate their work to assure proper product installation.
‡ POSITION OF SENSOR BOX CAN BE RAISED OR
LOWERED 1” (25 mm) IF IN CONFLICT WITH HANDICAP GRAB BARS.
Sloan Electronics are:
PRIOR TO FLUSHOMETER INSTALLATION
Prior to installing the Sloan OPTIMA equipped Flushometer, install the items listed below. Refer to Rough-ins on Page 1 and illustrations on this page.
• 2-gang electrical box — 4" x 4" x 2-1/2" (102 mm x 102 mm x 64 mm) for sensor; see paragraph entitled "Sensor/Solenoid Operator Box Locations"
• 2-gang electrical box — 4" x 4" x 2-1/2" (102 mm x 102 mm x 64 mm) for transformer; see paragraph entitled “Transformer Installation” (mount in a convenient location)
• 2-gang electrical box — 4" x 4" x 2-1/2" (102 mm x 102 mm x 64 mm) for solenoid operator, see paragraph entitled "Sensor/Solenoid Operator Box Locations" (Models 110/111 ES-S, 115 ES-S and 116 ES-S)
• Electrical wiring to the transformer box (120 VAC, 2 amp service required for each EL-154, 24 VAC, 50 VA transformer used)
• Closet fixture
• Drain line
• Water supply line
Important:
• ALL ELECTRICAL WIRING IS TO BE INSTALLED IN ACCORDANCE WITH NATIONAL/LOCAL CODES AND REGULATIONS.
• ALL PLUMBING IS TO BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES AND REGULATIONS.
• WATER SUPPLY LINES MUST BE SIZED TO PROVIDE AN ADEQUATE VOLUME OF WATER FOR EACH FIXTURE.
• A 24 VAC STEP-DOWN TRANSFORMER MUST BE USED.
• USE APPROPRIATE PRECAUTIONS WHILE CONNECTING TRANSFORMER TO 120 VAC POWER SOURCE.
• FLUSH ALL WATER LINES PRIOR TO MAKING CONNECTIONS.
Sloan
®
and Regal®Flushometers are designed to operate with 15 to 100 psi (104 to 689 kPa) of water pressure. THE MINIMUM PRESSURE REQUIRED TO THE VALVE IS DETERMINED BY THE TYPE OF FIXTURE SELECTED. Consult fixture manufacturer for minimum pressure requirements.
Most Low Consumption water closets (1.6 gallon/6.0 liter) require a minimum flowing pressure of 25 psi (172 kPa).
Protect the Chrome or Special finish of this Flushometer — DO NOT USE TOOTHED TOOLS TO INSTALL OR SERVICE THE VALVE. Also, see "Care and Cleaning" section of this manual.
IMPORTANT: EXCEPT FOR CONTROL STOP INLET, DO NOT USE PIPE SEALANT OR PLUMBING GREASE ON ANY VALVE COMPONENT OR COUPLING!
Transformer Installation
Install Transformer (EL-154) on a 2-Gang Electrical Box, 4" x 4" x 2-1/2" (102 mm x 102 mm x 64 mm) in a convenient location; refer to the illustration at upper right side of this page.
Note: One Sloan EL-154 transformer can operate up to ten OPTIMA equipped Flushometers. Run 18-gauge wire from transformer to Flushometer(s). Wire supplied by others. DO NOT supply power to
transformer until installation of Flushometer is complete. Note: A maximum of ten (10) Flushometer units can operate from one (1)
Sloan EL-154 Transformer, Class 2, UL Listed, 50 VA (min.) at 24 VAC, plate mounted.
Sensor/Solenoid Operator Box Locations
Exposed closet models employ two (2) electrical boxes while concealed closet models employ one (1) electrical box. Refer to rough-in illustrations for locations.
ELECTRICAL BOX LOCATION IS CRITICAL — Failure to properly position the electrical boxes to the plumbing rough-in will result in improper installation and impair product performance. All tradesmen (plumbers, electricians, tile setters, etc.) involved with the installation of this sensor activated flushometer must be familiar with the requirements of its installation. Improper installation may void the manufacturer's warranty.
Note: A template is packaged with Models 110/111 ES-S valves to properly position electrical boxes. Refer to rough-in illustrations for installation of electrical boxes.
Note: Use Appleton #4SD1 Electrical Box and #8470 Plaster Ring or equivalent.
Exposed Closet Models Note: Install plaster ring so screw holes are on left and right side of
box. Note: Break tiles to allow screw holes in plaster to show.
Tools Required for Installation
• Slotted screwdriver
• 5/64" hex wrench (supplied)
• Wire stripper/crimping tool
• Sloan A-50 Super-Wrench™, Sloan A-109 Plier Wrench or smooth jawed spud wrench
2-GANG ELECTRICAL BOX ­4" x 4" x 2½" (102 mm x 102 mm x 64 mm)
EL-154 TRANSFORMER †
† MOUNT TRANSFORMER WITHIN 50 FEET (15 m) OF FLUSHOMETER
FINISHED PLASTER WALL
NOTE: INSTALL
PLASTER RING SO
THAT SCREW HOLES
ARE ON THE LEFT
AND RIGHT SIDE OF
BOX
FINISHED WALL OPENING
FINISHED TILE WALL
COVER PLATE
4” (102 mm) SQ. BOX DEVICE COVER (PLASTER RING) 3/4” (19 mm)
HIGH — APPLETON ELECT. #8470 OR EQUAL (BY CONTRACTOR)
4” (102 mm) SQ. x
2-1/2” (64 mm) DEEP
OUTLET BOX —
APPLETON ELECT. #4SD1 OR EQUAL (BY CONTRACTOR)
OVERRIDE BUTTON
With the exception of Control Stop Inlet, DO NOT use pipe sealant
or plumbing grease on any valve component or coupling!
!!! IMPORTANT !!!
Protect the chrome or special finish of Sloan Flushometers — DO
NOT USE toothed tools to install or service these valves. Use a
Sloan A-50 Super-Wrench™, Sloan A-109 Plier Wrench or smooth
jawed spud wrench to secure all couplings. Also see “Care and
Cleaning” section of this manual.
!!! IMPORTANT !!!
This product contains mechanical and/or electrical components that
are subject to normal wear. These components should be checked
on a regular basis and replaced as needed to maintain the valve’s
performance.
!!! IMPORTANT !!!
If you have questions about how to install your Sloan Flushometer,
consult your local Sloan Representative or call Sloan Installation
Engineering Department at:
1-888-SLOAN-14 (1-888-756-2614) OR 1-847-233-2016
EL-141-A OVERRIDE
ASSEMBLY (INSTALL
WITH OFFSET
PORTION IN DEVICE
COVER)
TABS OF YOKE AND
SENSOR TO BE MOUNTED
ON TOP OF FINISHED
PLASTER OR TILE WALL
EL-1500-L
SENSOR (NOTE: SENSOR
NOT CONNECTED AND
INSTALLED UNTIL STEP 6)
(VIEW WITH COVER REMOVED)
ELECTRICAL BOX INSTALLATION DIAGRAM
2
2
Install Cover Tube, Wall Flange and Control Stop to supply pipe
1
Install Optional Sweat Solder Adapter (only if your supply pipe does not have a male thread)
A
Measure from finished wall to C/L of Fixture Spud. Cut pipe 1¼" (32 mm) shorter than this measurement. Chamfer O.D. and I.D. of water supply pipe.
B
Slide Threaded Adapter fully onto pipe.
C
Sweat solder the Adapter to pipe.
With the exception of Control Stop Inlet, DO NOT use pipe sealant
or plumbing grease on any valve component or coupling!
!!! IMPORTANT !!!
WALL
FLANGE
BAK-CHEK
®
CONTROL STOP
SET SCREW
COVERING TUBE
Thread Control Stop onto pipe. Tighten with a wrench.
A
Measure from finished wall to first thread of Adapter or threaded supply pipe (dimension “X”). Cut Cover Tube to this length.
B
Slide Cover Tube over pipe. Slide Wall Flange over Cover Tube until against wall.
C
Tighten Wall Flange Set Screw with hex wrench supplied. DO NOT install Vandal Resistant Stop Cap at this time.
D
CONTROL
STOP CAP
3
Install Vacuum Breaker Flush Connection
A
Assemble Pipe, Elbows, Couplings, Nylon Slip Gasket, Rubber Gaskets and Flanges as illustrated.
B
Insert Tube into Fixture Spud.
C
Hand tighten all Couplings.
MODEL
140 ES-S
MODEL
152 ES-S
MODEL
153 ES-S
VACUUM
BREAKER
TUBE
4
Install Flushometer
C
Align Flushometer Body and securely tighten first the Tailpiece Coupling (
1), then the Vacuum Breaker and Pipe Couplings (2),
and finally the Spud Coupling (
3). Use a wrench to tighten these
couplings in the order shown.
B
Align Flushometer directly above the Vacuum Breaker Flush Connection by sliding the Flushometer Body IN or OUT as needed. Tighten Vacuum Breaker Coupling by hand.
A
Lubricate tailpiece O-ring with water. Insert Adjustable Tailpiece into Control Stop. Tighten Tailpiece Coupling by hand.
Max. adjustment of Sloan Adjustable Tailpiece is ½" (13 mm) IN or OUT
from the standard 4¾" (121 mm) (c/l of Valve to c/l of Control Stop).
If roughing-in measurement exceeds 5¼” (133 mm), consult factory for
longer tailpiece.
NOTE
G-44 FRICTION RING
C/L FIXTURE
CONTROL STOP
O-RING
TAILPIECE COUPLING
VACUUM BREAKER FLUSH CONNECTION
VACUUM BREAKER COUPLING
FLUSHOMETER BODY
SPUD COUPLING
4-3/4"
(121 mm)
+/- 1/2” (13 mm)
ADJUSTABLE TAILPIECE
1
2
3
C/L SUPPLY
SPUD
COUPLING
NYLON SLIP
GASKET
RUBBER GASKET
SPUD FLANGE
1-1/4” (32 mm) MIN.
IMPORTANT: WHEN CUTTING SCORED PIPE TO LENGTH LEAVE A MINIMUM OF 1-1/4” (32 mm) OF SCORING TO ENSURE PROPER ENGAGEMENT
INSTALL
WITH
FLANGE
AGAINST
SPUD
MODELS
110/111 ES-S
115 ES-S 116 ES-S
WATER SUPPLY PIPE
FINISHED WALL
1-1/4”
(32 mm)
C/L OF
FIXTURE
SPUD
SWEAT SOLDER ADAPTER
WATER
SUPPLY PIPE
SWEAT SOLDER ADAPTER
COVER TUBE
WALL FLANGE
SET SCREW
X
EXPOSED
INSTALLATION
SHOWN
VACUUM BREAKER
REPAIR KIT
3
IRON PIPE NIPPLE OR COPPER PIPE
WITH SWEAT SOLDER ADAPTER
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