SkyWave Mobile Communications IDP6XX User Manual

IDP 600 Terminal Series

Hardware Guide

T200, Version 02

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© SkyWave Mobile Communications Inc.

IDP 600 Terminal Series - Hardware Guide

Legal Notice

This documentation is owned by SkyWave Mobile Communications Inc. (SkyWave) and protected by
applicable copyright laws and international treaty provisions. Other copyrighted names used are the property
of their respective owners. Therefore, you must treat this documentation like any other copyrighted material.
You may not make the documentation, or copies thereof, available in any manner or form, or use, copy or
transfer any part, to anyone outside your company.

If you received this documentation by electronic transmission or download, by installation or use of the
documentation, you acknowledge that you have read and understand this license agreement and agree to be
bound by its terms and conditions.

This documentation is provided on an as-is basis without any warranty of any kind. You assume the entire
risk as to the results or performance of the software. Under no circumstance shall SkyWave be held liable for
any direct, indirect, consequential, or incidental damages arising from the use or inability to use the software
or documentation.

All trademarks or registered trademarks are the property of their respective owners. INMARSAT, the
Inmarsat logo and IsatData Pro are trademarks of Inmarsat used under license by SkyWave. Inmarsat is not
responsible for the operation and regulatory compliance of the products and services referred to in this
document that connect to the Inmarsat system.

SkyWave reserves the right to make changes to products and or specifications without notice.
From www.SkyWave.com login, and follow the link to the downloads section. The complete Software and

Documentation License Agreement is distributed as a part of the IDP Developer Toolkit.

Contact Information

SkyWave Mobile Communications Inc.

Online:

 Website www.SkyWave.com

Online Documentation:

 Login at support.skywave.com and follow the link to the downloads section

Customer Support by Email:

 [e-mail]

Customer Support by Telephone:

 +1.613.836.2222

T200, Version 02 ii © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

TABLE OF CONTENTS

Legal Notice .................................................................................................................................... ii

Contact Information ...................................................................................................................... ii

List of Figures ................................................................................................................................ v

List of Tables ................................................................................................................................. vi

Preface .......................................................................................................................................... vii

What's New? ............................................................................................................................... vii

Purpose ....................................................................................................................................... vii

Audience ..................................................................................................................................... vii

Notation ...................................................................................................................................... vii

Reference .................................................................................................................................... vii

Safety Disclaimer ....................................................................................................................... viii

Safety Precautions...................................................................................................................... viii

Installation Warning .................................................................................................................. viii

Limited Liability ........................................................................................................................ viii

Warranty ...................................................................................................................................... ix

User Serviceable Parts ................................................................................................................. ix

1 Product Overview ............................................................................................................... 1

1.1 Overview of the Messaging System ................................................................................... 1

1.2 Terminals ............................................................................................................................ 2

1.3 Terminal Key Features and Benefits .................................................................................. 4

1.4 Pass-Through Mode ........................................................................................................... 5

1.5 Operating Modes ................................................................................................................ 5

2 Compliance .......................................................................................................................... 7

3 Specifications ....................................................................................................................... 9

3.1 Connector ........................................................................................................................... 9

3.1.1 Connector Pin-out ............................................................................................................ 9

3.2 Power ................................................................................................................................ 10

3.2.1 Input Range .................................................................................................................... 10

3.2.2 Power Consumption ....................................................................................................... 11

3.2.2.1 Average Power Consumption ..............................................................................................11

3.2.3 Load Dump Circuitry ..................................................................................................... 11

3.2.4 Fuse ................................................................................................................................ 12

3.3 Input/Output ..................................................................................................................... 12

3.3.1 Digital Input ................................................................................................................... 13

3.3.2 Digital Output ................................................................................................................ 14

3.3.3 Analog Input .................................................................................................................. 15

3.3.4 Input Bandwidth ............................................................................................................ 15

3.3.5 Output Bandwidth .......................................................................................................... 15

3.3.6 Pass-Through Mode ....................................................................................................... 15

3.4 Serial Interfaces ................................................................................................................ 17

3.4.1 RS-232 ........................................................................................................................... 17

3.4.2 RS-485/J1708 ................................................................................................................ 17

3.5 RF Specifications ............................................................................................................. 17

© SkyWave Proprietary iii T200, Version 02

IDP 600 Terminal Series - Hardware Guide

3.5.1 Frequency ...................................................................................................................... 17

3.5.2 IDP-680 Antenna ........................................................................................................... 18

3.5.3 IDP-690 Low Elevation Antenna .................................................................................. 18

3.6 GPS ................................................................................................................................... 18

3.7 Physical Details ................................................................................................................ 18

3.8 LED .................................................................................................................................. 20

3.9 Non-Volatile Storage ........................................................................................................ 20

3.10 Environmental .................................................................................................................. 21

3.11 Temperature Sensor .......................................................................................................... 22

4 Installation ......................................................................................................................... 23

4.1 Getting Started .................................................................................................................. 23

4.2 Prepare for the Installation ............................................................................................... 23

4.2.1 Shipping Box Contents .................................................................................................. 24

4.2.2 Mobile Identification ..................................................................................................... 24

4.2.3 Contact SkyWave to Activate the Terminal .................................................................. 24

4.2.4 Required Materials ......................................................................................................... 25

4.2.5 Required Tools ............................................................................................................... 25

4.3 Identify the Fuse Panel Location ...................................................................................... 26

4.4 Determine a Suitable Mounting Location ........................................................................ 26

4.5 Route the Main Cable ....................................................................................................... 27

4.6 Mount the Terminal .......................................................................................................... 28

4.6.1 Drill Mounting Holes (optional) .................................................................................... 29

4.6.2 Mount the Terminal ....................................................................................................... 29

4.6.3 Apply Dielectric Grease................................................................................................. 30

4.7 Protect the Cables and Cable Connectors ......................................................................... 31

4.8 Connect to Power ............................................................................................................. 32

4.9 Register the Terminal ....................................................................................................... 33

4.10 Cleaning Instructions ........................................................................................................ 34

4.11 Application Programming Interface ................................................................................. 34

5 Cable Assembly Instructions ............................................................................................ 35

5.1 Required Tools and Materials .......................................................................................... 35

5.2 Cable Assembly Steps ...................................................................................................... 35

6 Troubleshooting the Terminal ......................................................................................... 39

6.1 Terminal Does Not Register or Report ............................................................................. 39

APPENDIX A Order Part Numbers ....................................................................................... 41

APPENDIX B Activation Information ................................................................................... 42

APPENDIX C IDP 600 Series Mating Cable ......................................................................... 43

APPENDIX D IDP 600 Series to DMR-800 Adapter Cable ................................................. 45

APPENDIX E IDP 600 Series Extension Cable ..................................................................... 47

APPENDIX F Drill Template .................................................................................................. 50

Documentation Version............................................................................................................... 51

Acronyms/Glossary ..................................................................................................................... 52

Index… ......................................................................................................................................... 53

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IDP 600 Terminal Series - Hardware Guide

List of Figures

Figure 1 IDP-680 Model ............................................................................................................ 1

Figure 2 SkyWave's IsatData Pro Network ............................................................................... 2

Figure 3 IDP-680 with Side Connector...................................................................................... 3

Figure 4 IDP-680 with Bottom Connector ................................................................................. 3

Figure 5 IDP-690 with Side Connector...................................................................................... 4

Figure 6 IDP-690 with Bottom Connector ................................................................................. 4

Figure 7 Pass-Through Mode ..................................................................................................... 5

Figure 8 Terminal Connector Pin Assignment (Male) ............................................................... 9

Figure 9 View of Terminal Male Connector ............................................................................ 10

Figure 10 Face View of Mating Connector (Female) ................................................................ 10

Figure 11 Rear View of Mating Connector (Solder Cups) ........................................................ 10

Figure 12 Digital Input............................................................................................................... 13

Figure 13 Digital Output ............................................................................................................ 14

Figure 14 Analog Input .............................................................................................................. 15

Figure 15 Pass-Through Mode Signals ...................................................................................... 16

Figure 16 IDP-680 Top View Enclosure Dimensions (mm) ..................................................... 19

Figure 17 IDP-680 Side View Enclosure Dimensions (mm) ..................................................... 19

Figure 18 IDP-680 and IDP-690 Bottom View Enclosure Dimensions (mm) .......................... 19

Figure 19 IDP-690 Side View Enclosure Dimensions (mm) ..................................................... 20

Figure 20 Mobile ID Location ................................................................................................... 24

Figure 21 Sample Activation Report ......................................................................................... 25

Figure 22 Sample Cable Placement in a Vehicle Cab ............................................................... 28

Figure 23 Bottom Connector and Side Connector (IDP-680 shown) ........................................ 29

Figure 24 Location for Waterproof Sealing Compound ............................................................ 30

Figure 25 Apply Silicone Lubricant to Connector ..................................................................... 30

Figure 26 Key Slot ..................................................................................................................... 31

Figure 27 Cable Connector and Locking Collar ........................................................................ 31

Figure 28 Cable Management .................................................................................................... 32

Figure 29 LED Location ............................................................................................................ 33

Figure 30 Basic Connector Parts for Soldering Configuration .................................................. 35

Figure 31 Recommended Stripping Length ............................................................................... 35

Figure 32 Cable with Sealing Nut, Back Shell and Coupling Ring ........................................... 36

Figure 33 Cable Grommet ......................................................................................................... 36

Figure 34 Red Gasket................................................................................................................. 36

Figure 35 Wires and Solder Cups .............................................................................................. 37

Figure 36 O-Ring over Connector Body .................................................................................... 37

Figure 37 Silicone in the Connector .......................................................................................... 37

Figure 38 Silicone in the Grommet ............................................................................................ 38

Figure 39 Key Features in the Coupling Ring and Connector Body ......................................... 38

Figure 40 Cable Exit Area ......................................................................................................... 38

Figure 41 Assembled Sealing Nut ............................................................................................. 38

Figure 42 IDP 600 Series Mating Cable .................................................................................... 43

Figure 43 Face View of IDP 600 Series Mating Cable Connector ............................................ 44

© SkyWave Proprietary v T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Figure 44 IDP 600 Series to DMR-800 Adapter Cable ............................................................. 45

Figure 45 IDP Connector End Pin-Out ...................................................................................... 46

Figure 46 DMR-800 Mating Connector End Pin-Out ............................................................... 46

Figure 47 IDP 600 Series Extension Cable ................................................................................ 47

Figure 48 Raw Cable Details ..................................................................................................... 48

List of Tables

Table 1 IDP 600 Series Models ................................................................................................ 3

Table 2 Terminal Connector ..................................................................................................... 9

Table 3 Terminal Electrical Pin Assignment ............................................................................ 9

Table 4 Power Consumption Values ...................................................................................... 11

Table 5 Power Consumption Scenarios .................................................................................. 11

Table 6 Pass-Through Mode I/O States .................................................................................. 16

Table 7 Pass-Through Mode Timing Specifications .............................................................. 16

Table 8 Pass-Through Mode Power Consumption ................................................................. 16

Table 9 Order Part Numbers ................................................................................................... 41

Table 10 IDP 600 Series Mating Cable Color Code ................................................................. 44

Table 11 Cable Connector Pin-Out .......................................................................................... 46

Table 12 Cable Connector Pin-Out .......................................................................................... 48

T200, Version 02 vi © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Preface

Note: Refer to the SkyWave Customer Support website for a possible Errata Sheet

available after the release of this document. Always check the site for the most
current documentation releases.

What's New?

Updates since the last release of this document are listed below.

 Updated elevation angle for IDP-690 (-15 to +90) (Table 1)
 Added power consumption information (Table 5)
 Added new IDP 600 Series Extension Cable figure and updated details

(APPENDIX E)

Purpose

This document is as an overview of the installation procedures and hardware
characteristics and specifications for the IDP 600 series of terminals.

Audience

This document is for technical readers. It provides information to ensure successful
installation and operation of IDP 600 series terminals.

Notation

Hardware components and hardware labels in this document may not be exactly as shown
and are subject to change without notice.

CAUTION This safety symbol warns users of possible hazards to personnel,

to equipment, or to both. It includes hazards that will or can
cause severe personal injury, death, or substantial property
damage if the hazard is not avoided; and hazards that will or can
cause minor personal injury or property damage if the hazard is
not avoided.

Note: A note indicates information with no potential hazard, but the user should

make special note. A note is also used to indicate points of interest or to provide
supplementary information about a feature or task.

Numbered lists indicate a series of steps required to complete a task or function.
Bulleted lists highlight information where order or sequence is not crucial.

Reference

The content of the following documents may be useful in conjunction with this guide.
These documents are available from the IDP Developer Toolkit or support.skywave.com.

[T202] IDP 600 Terminal Series Developer Guide

© SkyWave Proprietary vii T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Safety Disclaimer

SkyWave makes no warranties, representations or guarantees that the products and
network services are suitable for any use in any hazardous environments requiring fail
safe performance (including without limitation marine safety and distress systems,
operation of nuclear facilities, aircraft navigation or communications systems, weapons
systems, air traffic control and life support services) or any other application in which the
failure of the products or network services could result in death or personal injury.
Solution Providers assume all liability associated with selling any products and network
services for any such applications, and Solution Provider will defend, indemnify, and
hold SkyWave harmless against any claims against SkyWave for loss, damage, liability,
or expense (including lawyers’ fees) arising out of or related to the sale by Solution
Providers or any Solution Provider Reseller, or the user by any end user, of any product
or network service.

Please read all cautions and warnings throughout this document.

Safety Precautions

The mobile device must comply with all safety precautions relating to the operation,
usage, service and repair of the terminal. SkyWave assumes no liability for the
customer’s failure to comply with any of these precautions.

Caution warnings appear throughout this document.

Installation Warning

SkyWave recommends that this product be installed by the authorized distributor from
whom it has been purchased. By carrying out the installation of the product, the installer
assumes exclusive responsibility for, and agrees to indemnify SkyWave from, any injury
or damage of any kind arising from the installation.

Limited Liability

SkyWave’s liability is limited to the cost of repair or replacement of any of SkyWave’s
products during the warranty period. To the maximum extent permitted by applicable
law, SkyWave's total liability for damages of any kind, whether based on breach of
contract, tort (including negligence), product liability, incidental, special, consequential,
indirect or similar damages with product application and usages will be limited to an
amount equal to the product's original price paid by the Purchaser to SkyWave and this
limitation of liability is reasonable given the price of SkyWave's products. In no event
will SkyWave be liable to the Purchaser, any resellers of the Purchaser or any end user
for any lost profits or savings, lost business, loss of data, any telecommunications
breakdown, unavailability, downtime, interruption or delay, any suspension of service by
any third party service provider including Inmarsat or any incidental, special, indirect, or
consequential damages, whether based on breach of contract, tort (including negligence),
product liability, incidental, special, consequential, indirect or similar damages and
whether or not SkyWave has been advised of the possibility of such occurrence or
damage. The parties agree that the foregoing represents a fair allocation of risk
hereunder.

T200, Version 02 viii © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Warranty

SkyWave provides a manufacturer’s warranty to the original purchaser (Solution

Provider) that its products and services will perform in accordance with SkyWave’s

specifications and will be free from defects in material and workmanship for a limited
period of time. This warranty is limited to the repair and/or replacement of any defective
components experienced under normal specified operating use and storage conditions, at

SkyWave’s discretion. It does not cover any damages caused or associated with the

product’s misuse. The end-user’s only remedy or recourse is against the Solution

Provider, and any experience with defective products should be communicated to your
Solution Provider. Shipping of defective product, back to the Solution Provider will be in
accordance with the Solution Provider’s instructions and should be accompanied with a
fault report. SkyWave is not responsible for corrosion damage caused by improperly
assembled or installed cables. Warranty is void if unit is opened.

A fault report is required for each unit returned under warranty. Please contact
SkyWave’s Customer Support for additional information.

User Serviceable Parts

The terminals contain no user serviceable parts or replaceable fuses.

© SkyWave Proprietary ix T200, Version 02

IDP 600 Terminal Series - Hardware Guide

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IDP 600 Terminal Series - Hardware Guide

1 Product Overview

Each IDP 600 series terminal consists of a single environmentally sealed mechanical
enclosure containing an integral antenna, a satellite modem for communicating with the
satellite, an integral GPS subsystem, four input/output ports, an RS-232 port, and an
RS-485/J1708 port. The terminals are available in various configurations. Figure 1 shows
the IDP-680 model.

Figure 1 IDP-680 Model

Each terminal is designed for industrial and fixed applications or to be mounted outdoors
on a wide range of platforms such as vehicles or boats.

The terminal’s built-in programmability allows it to work as a stand-alone data­messaging terminal, with built-in I/O data collection and processing capabilities. Feature­rich software tools make programming easy and shorten the design and testing time.

1.1 Overview of the Messaging System

SkyWave's IsatData Pro satellite messaging system is designed to support the
management of mobile or fixed assets located around the world. An asset fitted with one
of SkyWave's satellite based mobile terminals can have its status and location monitored,
as well as send large messages.

The network provides the following key features and benefits:

 Polling of terminal status and location
 Scheduled reporting of terminal status and location
 Transmission of text messages to and from a serial port on the terminal
 Two-way communication for messaging to and from the asset for near real-time

control

 Up to 6,400 bytes from-mobile messages
 Up to 10,000 bytes to-mobile messages
 Broadcast messages

© SkyWave Proprietary 1 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

1

Solution

Provider’s Site

Internet
Gateway

Land Earth

Station (LES)

Inmarsat

Satellite

IDP

Terminals

GPS

Satellites

PC

 Default acknowledged messages
 Global service

Figure 2 SkyWave's IsatData Pro Network

Service is provided to end users by Solution Providers (SPs) who use the SkyWave
IsatData Pro network to offer particular applications and/or services to their clients. The
SPs link their application services to the satellite terminals by connecting to the IsatData
Pro gateway. This acts as the communications hub of the system, routing traffic to and
from the terminals and the various service providers.

Configuration and data retrieval from the terminal can be easily accomplished through
Internet-based application services provided by SPs or by integrating existing customer
enterprise software to receive information from the Gateway.

1.2 Terminals1

The IDP 600 series (Table 1) of SkyWave mobile satellite terminals operate on the
IsatData Pro network. The terminals are self-contained, environmentally sealed, compact,
and provide low power consumption.

Terminals include an omni-directional antenna, satellite modem, GPS, programmable
microcontroller, and several I/O (input/output) feeds capable of monitoring and
controlling external sensors and devices.

The terminal's built-in programmability allows it to work as a stand-alone terminal with
built-in I/O data collection and processing capabilities. Each model is suitable for both
mobile and fixed installations.

Feature-rich software tools make scripting easy, and shorten the script design and testing
time. SkyWave also provides consulting services to SPs to help program the terminals
and get customer applications running quickly.

T200, Version 02 2 © SkyWave Proprietary

Hardware components may not be exactly as shown in this document.

IDP 600 Terminal Series - Hardware Guide

Model

Elevation Angle

Connector

GPS

(optional)

IDP-680

20° - 90°

10-pin

side or bottom

Yes

IDP-690

-15° - 90°

10-pin

side or bottom

Yes

Table 1 IDP 600 Series Models

Part numbers are specified in Table 9.
All terminals are available in two configurations: bottom connector or side connector (see

figures below).

Figure 3 IDP-680 with Side Connector

Figure 4 IDP-680 with Bottom Connector

© SkyWave Proprietary 3 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Figure 5 IDP-690 with Side Connector

Figure 6 IDP-690 with Bottom Connector

1.3 Terminal Key Features and Benefits

CAUTION Do not rely solely on the terminal for

emergency (SOS) calls.

The IDP 600 series terminals have the following key features and benefits:

 Designed to be used as a standalone or incorporated into an SP solution
 Built-in GPS receiver to calculate position, speed and heading
 Quick and easy installation reduces labor time and costs
 Ships with installed firmware
 Flexible custom scripting
 Broad operational temperature range
 Rugged construction

T200, Version 02 4 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Power Supply

Modem

Terminal

MODEM_WAKE

SERIAL_RX

RS232 Rx (PIN 10)

SERIAL_TX

RS232 Tx (PIN 9)

EVENT_NOTIFICATION

9-32V (PINS 3,4)

I/O 4 (PIN 8)

Connector

Transceiver

~INVALID

1.4 Pass-Through Mode

The terminal operates in pass-through mode when there is no valid application firmware
present. In pass-through mode, the terminal connects the external RS-232 port to the
serial port on its internal modem, making the terminal an IP67 modem that accepts a wide
input voltage. The packaged modem inherits all the IDP 600 terminal series certifications.

Figure 7 Pass-Through Mode

1.5 Operating Modes

The terminal operates in a number of modes while the application processor portion of
the terminal has its own independent set of modes.

Transmit Mode

In transmit mode the terminal is transmitting a signal to the gateway. Several
transmissions can occur within any 5 second frame.

Receive Mode

In receive mode the terminal is receiving a signal from the gateway. This is mutually
exclusive with transmit mode.

Sleep Mode

In sleep mode the terminal draws minimal current. It monitors its external inputs (digital
and serial) for activity, and reacts as required by transitioning to processing mode with no
loss of information such as incoming serial characters.

© SkyWave Proprietary 5 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Processing Mode

In its processing mode the applications processor is actively running while transmit and
receive are powered down.

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IDP 600 Terminal Series - Hardware Guide

2

2 Compliance

The following certifications are pending for the IDP terminal.

Inmarsat Type Approval
Industry Canada

 ICES-003, Issue 4, Feb 2004, Spectrum Management and Telecommunications

Policy, Interface-Causing Equipment Standard

 RSS-170, Issue 1, Rev. 1, Nov 6, 1999, Spectrum Management and

Telecommunications Policy, Radio Standard

 RSS-102, Radiation Safety per Safety Code 6

FCC Part 25

 CFR Title 47: Telecommunication, Part 25 - Satellite Communications,

Sub-part C - Technical Standards

 OET 65 - Radiation Safety

R&TTE Directive 1999/5/EC (CE Mark)

 EN 301 426 V1.2.1 (2001-10), Satellite Earth stations and Systems (SES);

Harmonized EN for Low data rate Land Mobile satellite Earth Stations (LMES)
and Maritime Mobile satellite Earth Stations (MMES) not intended for distress
and safety communications operating in the 1,5/1,6 GHz frequency bands
covering essential requirements under article 3.2 of the R&TTE Directive

 EN 301 489-20 V1.2.1 (2002-11), Electromagnetic compatibility and Radio

spectrum Matters (ERM); ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services; Part 20: Specific conditions for Mobile Earth
Stations (MES) used in the Mobile Satellite Services (MSS)

 EN 301 489-1 V1.2.1 (2002-11) - EMC
 EN 60950:2002 - Safety
 IEC 62311 - Radiation safety

RoHS

Restriction of Hazardous Substances (RoHS)2

Ingress Protection

IP67

© SkyWave Proprietary 7 T200, Version 02

European Union's (EU) Directive 2002/95/EEC "Restriction of Hazardous Substances" (RoHS)

in Electronic and Electrical Equipment.

IDP 600 Terminal Series - Hardware Guide

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T200, Version 02 8 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Parameter

Part Number

Mating Connector Kit

SA901020-001

Pin

Functionality

Pin

Functionality

1

RS-485/J17083 A

2

RS-485/J1708 B

3

GND

4

VIN

5

I/O 02

6

I/O 03

7

I/O 01

8

I/O 04

9

RS-232 Tx (Output)

10

RS-232 Rx (Input)

3

3 Specifications

3.1 Connector

The terminals use a circular 10-pin connector.

Table 2 Terminal Connector

3.1.1 Connector Pin-out

Figure 8 Terminal Connector Pin Assignment (Male)

Table 3 Terminal Electrical Pin Assignment

© SkyWave Proprietary 9 T200, Version 02

J1708 is configurable in software control.

IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Power Supply Voltage

9 to 32 V DC

29.3 mm

Figure 9 View of Terminal Male Connector

Figure 10 Face View of Mating Connector (Female)

Figure 11 Rear View of Mating Connector (Solder Cups)

3.2 Power

3.2.1 Input Range

T200, Version 02 10 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Mode of Operation

Current

Transmit

0.75 A

Receive

45 mA

Sleep

100 µA

Processing

10 mA

Scenario

Fixed 1

Fixed 2

Mobile 1

Mobile 2

Mobile 3

Wake to Receive
Period

30 min

3 min

60 min

30 min

10 min

Tx/Day and
Message Size/Tx

48X,
98 bytes

96X,
98 bytes

1X,
98 bytes

2X,
98 bytes

2X, 98
bytes

GPS Fix/Day

1
(network)

1
(network)

24

4
(network)

4
(network)

Power Mode

Fixed ­battery

Fixed ­battery

Mobile ­powered

Mobile ­battery

Mobile ­battery

Average Power
Consumption
(mAh/day at 12 V)

24

111

16

11

25

Serial (terminal
only)

On Rx
Wake Up

On Rx
Wake Up

On Rx Wake
Up

None

None

Notes

- - 10 seconds of
application card
geofence
processing per
fix (assumed)
(terminal only)

-

-

3.2.2 Power Consumption

Typical power consumption values at Vbatt=12 V and at room temperature (22°C)

Table 4 Power Consumption Values

3.2.2.1 Average Power Consumption

Average terminal power consumption depends on many factors including how often the
modem wakes to receive to-mobile messages, how often GPS fixes are requested, and
how often from-mobile messages are sent. Table 5 characterizes several scenarios and
shows the estimated average power consumption assuming a 12 V power source.

Table 5 Power Consumption Scenarios

3.2.3 Load Dump Circuitry

The terminal's operating range is 9-32 V. Above this range; the load dump protection
circuitry opens an electronic switch so that the terminal is not damaged, up to 150V.
When the voltage drops below the threshold, the terminal recovers, going through power
on reset.

With this protection, the terminal is capable of withstanding load dumps as specified in
SAE J1455 (rev JUN2006) paragraph 4.13.2.2.1.

© SkyWave Proprietary 11 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

3.2.4 Fuse

The IDP 600 series terminals have an internal fuse. The internal fuse provides protection
in the event of an internal short on the terminal. The internal fuse cannot be reset and is
not field repairable.

3.3 Input/Output

The terminal's four configurable I/O lines are each independently operable in one of
following modes:

 Digital Input
 Digital Output
 Analog Input
 Disabled

When disabled the I/O is physically configured as an analog input.

T200, Version 02 12 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Input Type

S1

S2

With weak pull-down

Open

Open

With pull-down

Open

Closed

With pull-up

Closed

Open

Parameter

Minimum

Typical

Maximum

Units

Input low range

-10 - 1.05

V

Input high range

1.95

-

150

V

Input current with weak pull-down
(weak 1 MΩ pull-down still in place);
Vin = 3.0 V

- 3 -

µA
Input source current with pull-up
(Vin = 0.0 V)

-

75

-

µA

Input sink current with pull-down
(Vin = 3 to 150 V)

-

80

-

µA

INPUT

DIGITAL

1k

3V

ARM PROCESSOR

1M

3V

1nF

1k

3V

LIMITER

3V

S1

40k

S2

40k

3.3.1 Digital Input

Figure 12 shows a schematic of the I/O when configured as a digital input.

Figure 12 Digital Input

The input specifications are provided in the table below.

© SkyWave Proprietary 13 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Push-pull

S1 = Open

Open drain

S1 = Closed (Low Impedance)

S1 = Open (High Impedance)

Parameter

Minimum

Typical

Maximum

Units

Output high voltage - open circuit

2.85

3.0

3.15

V

Output high voltage (sourcing 25 µA)

2.80 - -

V

Output low voltage (sinking 25 µA)

- - 0.05

V

Parameter

Minimum

Typical

Maximum

Units

Sink current (do not exceed)

- - 250

mA

Voltage (active drawing at 250 mA)

- - 2.56

V

Parameter

Minimum

Typical

Maximum

Units

Sink current (current limited)

- - 300

mA

Voltage at 250 mA

- - 3.09

V

I/O4

2R

S1

I/O1

1M

1k

3V

1nF

3V 3V

ARM PROCESSOR

OUTPUT

DIGITAL

I/O2
I/O3

1k

3V

LIMITER

3.3.2 Digital Output

Figure 13 shows a schematic of the I/O when configured as a digital output. It must be
noted that I/O 04 is the only I/O with built-in short circuit protection for open drain
outputs.

Figure 13 Digital Output

The following tables describe the output specifications.

Push-pull

In the push-pull configuration the output is driven directly from the microprocessor.

Open Drain (I/O 01 to I/O 03)

Protected Open Drain (I/O 04 only)

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IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Input Impedance

1 MΩ (typical)

Nominal Input Range

0 to 3 V

Resolution

0.7 mV (12 bits)

Accuracy

3% + 2 LSB

ADC

1M

3V

1nF

1k

3V

LIMITER

ANALOG
INPUT

1k

3V

ARM PROCESSOR

3.3.3 Analog Input

Figure 14 contains a schematic of the I/O when configured as an analog input.

Figure 14 Analog Input

3.3.4 Input Bandwidth

When used as a digital or analog input, the I/O circuitry's bandwidth is ≥ 1 kHz.

Note: This does not imply that the terminal software has a sample rate > 1 Hz.

3.3.5 Output Bandwidth

When used as a digital output (either a push-pull or open drain) the I/O circuitry's
bandwidth exceeds 100 Hz.

Note: This does not imply that the terminal software has the capability of generating

high rate pulse trains at frequencies > 10 Hz.

3.3.6 Pass-Through Mode

A terminal can be configured for pass-through mode when there is no application
firmware present. A block diagram of pass-through mode is shown in Figure 15. In pass­through mode, the terminal connects the modem's serial interface to the terminal's
RS-232 port.

© SkyWave Proprietary 15 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

I/O Pin

State

Specification

I/O 04

Output

Connected to EVENT_NOTIFICATION

I/O 01, I/O 02, I/O 03

Analog Input

Do not use

RS-485

Disabled

-

RS-232

RS-232

Disabled if no valid RS-232 level on receiver

Parameter

Specification

Baud Rate

As per modem configuration

Maximum Jitter on Signals
(Modem to External)

10 µs

Maximum Jitter on Signals
(External to Modem)

10 µs

Mode of Operation

Current4

Pass-Through Mode

45 mA

4

Terminal

Modem

RS-232

EVENT NOTIFICATION

I/O 04

RS-232

Figure 15 Pass-Through Mode Signals

The terminal's I/O lines are configured as per Table 6 when in pass-through mode. The
modem's serial data and the EVENT_NOTIFICATION pins are connected to the
terminal's external connector.

Table 6 Pass-Through Mode I/O States

When in pass-through mode, the application controller samples inputs and drives the
equivalent output appropriately. Pass-through mode time specifications are given in
Table 7.

Table 7 Pass-Through Mode Timing Specifications

Table 8 Pass-Through Mode Power Consumption

T200, Version 02 16 © SkyWave Proprietary

Drawn from a 12 V supply. Average time of receive and idle current, with the DSP powered on

without any transmits or GPS receivers.

IDP 600 Terminal Series - Hardware Guide

Parameter

Minimum

Typical

Maximum

Units

Serial Rx Input Low Threshold

0.6 - -

V

Serial Rx Input High Threshold

- - 2.4

V

Serial Tx Low Output
(3 K load)

- - 3.7

V

Serial Tx High Output
(3 K load)

3.7 - -

V

Parameter

Minimum

Typical

Maximum

Units

Input Common Mode Voltage

-7.0

-

+12

V

Differential Input Threshold

-200

-125

-50

mV

Output Common Mode Voltage

-

1.5

3.0

V

Differential Drive Output, 54 Ω load

1.5 - -

V

Parameter

Value

Receive

Frequency Band

1525 to 1559 MHz

Modulation

OQPSK

Symbol Rate

3000 symbols/seconds

Polarization

RHCP

Transmit

Frequency Band

1626.5 to 1660.5 MHz

Modulation

OQPSK

Symbol Rate

900 symbols/seconds (maximum)

Polarization

RHCP

3.4 Serial Interfaces

3.4.1 RS-232

The RS-232 interface defaults to the following settings: 9600 bit/s, 1 start, 8 data, 1 stop
bit, no parity. The baud rate is configurable up to 230,400 bit/s.

The electrical characteristics of the interface are:

3.4.2 RS-485/J1708

The terminal can be configured for an RS-485 or J1708 interface. It can be used for
general bus or for SCADA interfacing. The RS-485/J1708 does not incorporate a
termination resistor.

The electrical characteristics of the interface are:

3.5 RF Specifications

3.5.1 Frequency

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IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Maximum EIRP

7 dBW

Elevation Angle

20 degrees elevation

Parameter

Value

Maximum EIRP

5.0 dBW

Elevation Angle

-15 degrees elevation

Parameter

Value

Receive Type

GPS C/A Code

Frequency

L1 (1575.42 MHz)

Mean Time to First Fix

Cold Start

36 s

Warm Start

8 s

Sensitivity

Tracking

-146 dBm

Acquisition

-136 dBm

Accuracy

Horizontal Position (CEP)

4 m

Horizontal Speed (CEP)

0.02 m/s

Heading (at 100 km/hr speed; 50%)

0.1°

3.5.2 IDP-680 Antenna

3.5.3 IDP-690 Low Elevation Antenna

3.6 GPS

Standard GPS

3.7 Physical Details

The terminal’s mechanical enclosure is a rugged, impact, and chemical resistant plastic
material. All dimensions are shown in millimeters (mm).

T200, Version 02 18 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Figure 16 IDP-680 Top View Enclosure Dimensions (mm)

Figure 17 IDP-680 Side View Enclosure Dimensions (mm)

Figure 18 IDP-680 and IDP-690 Bottom View Enclosure Dimensions (mm)

© SkyWave Proprietary 19 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Mass

460 g

Enclosure Material

Xenoy® 5220U Resin5

Parameter

Value

Mass

460 g

Enclosure Material

Xenoy® 5220U Resin5

Parameter

Value

Color

Red

Parameter

Value

Non-volatile On-board Flash Storage

4 MB

Write-Erase Cycles (per operating life)

100 000

5

Figure 19 IDP-690 Side View Enclosure Dimensions (mm)

IDP-680

IDP-690

3.8 LED

The terminal has an integral LED to indicate that the terminal has successfully powered
up (Section 4.8).

The visual indicator (LED) does not indicate satellite status. Its only purpose is to
confirm terminal start-up.

3.9 Non-Volatile Storage

The IDP 600 series has non-volatile flash memory that is shared by the terminal firmware
and user services.

For additional details, see http://www.ides.com/PWeb/obds.aspx?E=15025

T200, Version 02 20 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Operating Temperature

-40° to +85°C

Storage Temperature

-40° to +85°C

Parameter

Description

Humidity

The IDP-680 meets all its specifications during exposure to 90%
relative humidity at +85°C, per the test methodology of SAE
J1455, section 4.2.3.

Vibration

The IDP-680 meets all its specifications during exposure to
random vehicular vibration levels per SAE J1455, section 4.9.4.2
and MIL-STD-810G, section 514.6C-1.

Mechanical Shock

The terminal meets all its specifications after exposure to positive
and negative saw tooth shock pulses with peaks of 20G and
durations of 11 ms as specified in MIL-STD-810G, section 516.6,
Procedure I, section 2.3.2c.

Altitude

The terminal meets all of its specifications after a non-operating

12.2 km altitude test as detailed in SAE J1455, section 4.9.3,
except with an ambient temperature of -40°C.

Thermal Shock

The terminal meets all of its specifications after a thermal shock
test as detailed in SAE J1455, section 4.1.3.2.

Salt Spray
Atmosphere

The IDP-680 meets all of its specifications after a salt spray test
as detailed in SAE J1455, section 4.3.3.1.

Immersion

The terminal meets all of its specifications after a 6 hour
alternating hot/cold salt water immersion test as detailed in SAE
J1455, section 4.3.3.2.

The terminal meets all of its specifications after a 30 minute, 1 m
depth fresh water immersion test as detailed in IEC 60529,
section 14.2.7.

These immersions were performed without a cable mating with
the circular connector.

Exposure to
Chemicals and Oils

The terminal meets all of its specifications after a light to
moderate splash test as detailed in SAE J1455 section 4.4.3.2, for
the following chemicals:

 Window Washer Solvent
 Gasoline
 Diesel Fuel
 Fuel Additives
 Alcohol
 Anti-Freeze Water Mixture

3.10 Environmental

Temperature

IDP-680 and IDP-690

© SkyWave Proprietary 21 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Parameter

Description

 Degreasers
 Soap and Detergents
 Steam
 Waxes
 Kerosene
 Freon
 Spray Paint
 Paint Strippers
 Ether
 Dust Control Agents (magnesium chloride)
 Moisture Control Agents (calcium chloride)
 Ammonia
 Aluminum brightener (acid wash)

Steam Cleaning and
Pressure Washing

The terminal meets all of its specifications after a steam cleaning
and pressure wash test as detailed in SAE J1455, section 4.5.3.

Fungus

The terminal meets all of its specifications after a fungus test as
detailed in SAE J1455, section 4.6.3.

Dust and Sand
Bombardment

The terminal meets all of its specifications after a dust and sand
bombardment test as detailed in SAE J1455, section 4.7.3.

The terminal meets the acceptance conditions of IEC 60529,
section 13.6.2 after a dust and sand bombardment test as detailed
in IEC 60529, section 13.4.

Drop Test

The terminal meets all its specifications after a handling drop test
as specified in SAE J1455, section 4.11.3.1.

ESD

The terminal meets all its specifications after exposure of the
enclosure to 6 kV ESD contact discharge per
IEC 61000-4-2, level 3.

Parameter

Value

Range

-40 to +85°C

Accuracy

±2°C (-25 to +85°C)
±3°C (below -25°C)

3.11 Temperature Sensor

T200, Version 02 22 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

4 Installation

The following section contains SkyWave's recommended installation guidelines for the
Solution Provider (SP). These recommendations should be incorporated into installation
guidelines for end users.

CAUTION The installer is responsible for injury or damages as a result of

the installation, except any such injury or damages arising solely
from a defective SkyWave product. In addition to the liability
imposed upon the installer on the account of personal injury,
bodily injury, including death, or property damage suffered as a
result of the installer’s installation of the product, the installer
assumes the obligation to save harmless SkyWave, including its
agents, employees and assigns, and to indemnify SkyWave,
including its agents, employees and assigns, from every expense,
liability or payment arising out of such wrongful or negligent act
or omission, including legal fees. The installer also agrees to
hold harmless SkyWave, including its agents, employees and
assigns, from any wrongful or negligent act or omission
committed by any subcontractor or other person employed by or
under the supervision of the installer for any purpose, and to
indemnify SkyWave, including its agents, employees and assigns,
from every expense, liability or payment arising out of such
wrongful or negligent act or omission.

The terminal uses very low power during transmission and therefore presents no radiation
hazard during normal use, installation, testing, and troubleshooting.

4.1 Getting Started

Getting the terminals ready for operation requires doing the following:

1. Prepare for the installation (Section 4.2)

2. Identify the fuse panel location (Section 4.3)

3. Determine a suitable mounting location (Section 4.4)

4. Route the main cable (Section 4.5)

5. Mount the terminal (Section 4.6)

6. Protect the cables and cable connectors (Section 4.7)

7. Connect to power (Section 4.8)

8. Register the terminal (Section 4.9)

4.2 Prepare for the Installation

Check that you have the items and tools listed below before installing the terminal.

© SkyWave Proprietary 23 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Mobile ID

4.2.1 Shipping Box Contents

Unpack the contents of the shipping box and use the list below as a guide to check that
you received the items you ordered.

 IDP-680 or IDP-690 terminal
 Mating connector kit
 Tube of dielectric grease (e.g., silicone lubricant)
 Installation Guide
 Optional kits (APPENDIX A)

4.2.2 Mobile Identification

Each mobile device has a unique mobile ID used by SkyWave to register it on the
IsatData Pro network. This is a 15-digit alphanumeric identifier in the format
NNNNNNNNSKYXXXX. The mobile ID is located on the bottom of the terminal and on
the shipping box.

Figure 20 Mobile ID Location

1. Record the mobile ID in APPENDIX E for future reference.

Note: SkyWave may activate terminals on the network prior to or after

shipping based on the Purchaser (SP) agreement.

4.2.3 Contact SkyWave to Activate the Terminal

In order to send or receive any message you must activate the terminal on the IsatData
Pro network.

1. Send an email to [e-mail] to request account and terminal activation.

2. Provide the terminal’s mobile ID.

Keep a copy (APPENDIX E) of the terminal's mobile ID along with the server access
ID and password you receive in the email from SkyWave Customer Support. You
need these to communicate remotely with the terminal.

T200, Version 02 24 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

6

The Mobile ID is the serial number which appears

the device when sending and receiving messages

Access ID and password required

over the Internet

Figure 21 Sample Activation Report

to securely access your messages

on the mobile device and is used to uniquely identify

4.2.4 Required Materials

You require the following materials to install a terminal. These materials do not ship with
the terminal.

 Qty 4 - M4 (8-32) 18-8 stainless steel screws (length depends on mounting

surface thickness)

 Qty 4 - M4 (8-32) nuts with 18-8 stainless steel flat and lock washers
 Waterproof sealing tape
 Waterproof sealing compound such as RTV silicone (bottom connector version

only)

 Qty 1 - Custom cable6

SkyWave recommends that the Solution Provider supply the end-user with a custom built
cable.

4.2.5 Required Tools

You require the following tools to install a terminal.

 Drill

© SkyWave Proprietary 25 T200, Version 02

Refer to Section 5 for instructions on making a custom cable.

IDP 600 Terminal Series - Hardware Guide

 5.5 mm drill bit
 30 mm diameter hole punch or hole saw (bottom connector version only)
 Screwdriver
 Socket wrench set

4.3 Identify the Fuse Panel Location

For installation in a truck, the cable from the terminal connects to the truck's fuse panel
for power.

1. Locate the fuse panel in the truck. The location depends on the type, age, and

model of the truck.

2. Identify an un-switched vehicle power source within the fuse panel for terminal

power.

3. Ensure that the cable you ordered is of sufficient length to reach from the fuse

panel to the final mounting location of the terminal.

4.4 Determine a Suitable Mounting Location

Before installing the terminal, consider the important guidelines provided below.

CAUTION Most users install the terminals on a vehicle. It is very important

for installers to install the terminals in a safe and secure way to
avoid danger or damage to persons or property.

 Mount the terminal where it has a clear view of the sky/satellite. For a mobile

installation, this means at the highest point on the vehicle or vessel where it has a
clear view of the sky in all directions.

 Mount the terminal so that the Inmarsat satellite is within α degrees of the mounting

surface, α = 0 to 90 degrees for IDP-680 terminals and -15 to 90 degrees for IDP-690
terminals. Make sure that the line of sight is clear of obstructions.

 Mount the terminal on a flat surface for mobile installations such that the elevation

angle does not change with rotation.

Note: For fixed installations, the terminal can be pointed at the Inmarsat satellite to

improve performance. This is not necessary for IDP-690 terminals.

 Fasten the terminal securely so that it is not loose and does not move easily.
 Mount the terminal on a solid, stable surface. If necessary, use a mounting bracket

(not supplied) or other suitable support.

 Mount the terminal so that the top surface is horizontal (flat). Failure to do so may

compromise line of sight between the satellite and the terminal.

 Mount the terminal on a surface that does not get hotter than the maximum operating

temperature. If the surface may get hotter, mount the terminal with a thermal barrier
between it and the mounting surface.

CAUTION Mount the terminal at least

20 cm away from humans.

T200, Version 02 26 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

 Do not mount the terminal close to other electrical equipment due to possible radiated

and/or conducted electromagnetic interference.

 Do not mount the terminal close to radar or other communications antennas. Use the

following guidelines:

> 1 m from VHF/UHF antenna
> 3 m from loop antenna
> 4 m from MF/HF antenna
> 5 m from other satellite antennas
Not within a radar beam

 Do not mount the terminal where water may build-up or collect.
 Ensure that any paint above the terminal is non-metallic and non-metallic flake, if the

installation is under fiberglass or composite wind fairings.

 Check that the terminal's cable reaches the power source before you drill any

mounting holes.

 Do not mount the terminal close to an exhaust pipe due to the excessive heat and the

potential for the exhaust pipe causing satellite blockage.

 Do not mount the terminal close to air horns or any tractor roof hardware

(e.g., emergency lights) that could interfere with satellite communications.

 Mount the terminal on the driver's side of the vehicle, if possible, when there is a

possibility of strikes by overhanging tree branches.

 Do not install the terminal inside the truck under the roof liner.
Once you have picked the mounting location, mount the terminal (refer to Section 4.5).

4.5 Route the Main Cable

Consider the following guidelines before routing the cable assembly.

CAUTION Ensure the power cable will not be pinched, kinked or worn

down by any objects or moving parts such as the door hinges. It
is very important to secure the cable at many points along its
path.

CAUTION Prior to working on any cabling, ensure

that the terminal is powered off and
will not start while work is in progress.

 Do not route the cable near the engine if routing through the engine compartment.

This location will subject the cable to extreme heat.

 Keep the cable away from hot surfaces such as exhaust pipes as this may damage the

cable.

 Do not run the cable over sharp or jagged edges.
 Place the cable in recesses and channels, whenever possible, to prevent potential

damage or wear by foot traffic.

© SkyWave Proprietary 27 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Note: Remember to leave enough cable slack near the terminal for strain relief so as

not to introduce any additional force on the connector. SkyWave recommends
securing the cables during installation.

Figure 22 Sample Cable Placement in a Vehicle Cab

Run the cable assembly following the steps below.

1. Use tape to temporarily secure the terminal in its final location while you run the

cable.

CAUTION Do not drill any mounting

holes at this time.

2. Search for vehicle cab entry points on the side of the vehicle closest to the fuse

panel. This will help to minimize the amount of cable routed along the floor of
the cab.

Where possible route the cable through existing holes in the floor or the firewall
of the engine compartment.

3. Route the cable starting from the terminal to the fuse panel or battery source.

Note: SkyWave recommends that you tape cable ends to prevent dirt from collecting

on the contacts.

4.6 Mount the Terminal

CAUTION Painting terminals or antennas may interfere with their

performance.

The terminal will either have a bottom connector or a side connector.

Note: The Solution Provider is responsible for providing mounting instructions if the

mounting is to be done using tools or configurations that are different from the
ones described in this document.

Note: It is the installer’s responsibility to comply with local electrical codes.

T200, Version 02 28 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Figure 23 Bottom Connector and Side Connector (IDP-680 shown)

4.6.1 Drill Mounting Holes (optional)

Note: These steps are only needed if you do not require a mounting bracket (provided

by the Solution Provider).

1. Use the drill template (APPENDIX F) to mark the location of the four mounting

holes and the connector hole. The direction of the terminal with a bottom connector is
not important.

2. Drill the four mounting holes using the drill with the 5.5 mm bit.

3. Punch or drill the 30 mm hole for the connector (bottom connector only).

4. Continue with the steps, below, for Mount the Terminal.

4.6.2 Mount the Terminal

1. Apply waterproof sealing compound, such as RTV silicone, to the locations shown in

Figure 24 (bottom connector only).
Optional: You can also apply waterproof sealing compound to the drilled mounting

holes before inserting the screws.

© SkyWave Proprietary 29 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Fill this

cavity

Apply

compound

Figure 24 Location for Waterproof Sealing Compound

waterproof

sealing

2. Use the screwdriver and socket set to lock the terminal in place with the mounting

hardware.

CAUTION Do not

over-tighten.

4.6.3 Apply Dielectric Grease

1. Cut off one end of the tube of silicone lubricant (Figure 25). Adding the silicone

lubricant (grease) will make sure that there is a watertight seal.

2. Insert the tube into the male end of the mating connector (Figure 25).

CAUTION Do not apply pressure to the cable/connector during the

installation.

Figure 25 Apply Silicone Lubricant to Connector

3. Squeeze the lubricant into the mating connecter opening until it is full. Some

lubricant will spill out.

4. Connect the cable connector to the terminal by aligning the corresponding connector

key slot (Figure 26) and gently squeezing together.

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IDP 600 Terminal Series - Hardware Guide

Key Slot

Locking Collar

CAUTION Do not force the connector pins

to mate since this
may damage the pins.

Figure 26 Key Slot

5. Tighten the cable connector with hand pressure by rotating the locking collar on the

cable connector clockwise. Do not use a wrench. A tactile click is felt when the
collar is properly engaged.

Figure 27 Cable Connector and Locking Collar

6. Wipe off any extra lubricant around the connector.

7. Wrap the mating connector with waterproof sealing tape if using the connector in

changing weather conditions.

4.7 Protect the Cables and Cable Connectors

CAUTION Cable management and connector strain relief must be

incorporated in the installation. SkyWave highly recommends
securing the cable at regular intervals along its length as part of
the installation to prevent cable wear and eliminate strain on the

© SkyWave Proprietary 31 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Adhesive cable tie

terminal connector. Damage to the terminal connector interface
or cable may otherwise result leading to hardware failure.

To protect the terminal's connector interface, follow the guidelines below:

 Apply tape around the cable ends to help in routing the cable.
 Secure the cable such that it does not pull on the connector or strain the terminal

connector.

 Tie the cable down so that the weight of a vibrating cable will not stress or strain

the connection.

 Tie the cable down using cable ties and tie holders (Figure 28) at 300 to 600 mm

intervals along the cable route to prevent chafing, wear, or strain.

 Secure the cable tie holder with a self-tapping screw (Figure 28) for best holder

retention.

Figure 28 Cable Management

holder. Apply a self-

tapping screw here
for added strength.

4.8 Connect to Power

CAUTION Apply power only after

making ground connection.

CAUTION Before applying power to the terminal, make sure that your

power supply’s rated voltage follows the recommended values
specified in Section 2.

CAUTION The installer is responsible for complying with local electrical

codes.

Note: SkyWave recommends that if possible the user wait until the terminal is

unblocked (i.e., has a full view of the sky) before powering up the terminal.

1. Locate the main power input and the ground (GND) wires on the cable breakout.

You can connect the terminal ground to ground in the fuse panel or to chassis ground.
To do this, secure the ground wire on the cable assembly to a piece of metal
electrically connected to the vehicle chassis using a sheet metal screw.

2. Ensure that the main power input and ground wires reach the vehicle fuse panel.

T200, Version 02 32 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Terminal LED

If the wires are not long enough, splice similar gauge wire to the main power input
and ground wires so that they reach the fuse panel. Cover any splices with adhesive
lined heat shrink.

3. Connect the ground wire to the grounding point selected in Section 4.3.

4. Connect the main power input wire to the un-switched vehicle power source within

the fuse panel.

5. Loop and secure any excess cabling.
When connected to an external power source, the terminal gives an indication that it has

power when the LED lights up.

Figure 29 LED Location

If your application requires extended cable lengths, it is necessary to calculate the cable
voltage drop to determine if the terminal is receiving at least 9 V (with 1.7 A draw).
Large cable voltage drops may adversely affect terminal operation.

Note: Connect only SkyWave approved cables to the terminal. Use of other cables

will void the terminal warranty.

4.9 Register the Terminal

Note: The IDP 600 series terminals must complete registration to operate.

Once you apply power, the terminal goes into satellite search mode to acquire the
SkyWave IsatData Pro network. This activity may take a few minutes to complete. If you
experience difficulties, refer to Section 6 for troubleshooting suggestions.

1. Once the terminal synchronizes itself with the network, it sends a registration

message to the SkyWave IsatData Pro network.

Note: The terminal will not register until it has a clear line of sight to the

satellite.

2. The SkyWave IsatData Pro network records the registration message and

forwards the registration message to the user’s application.

The SkyWave IsatData Pro network sends an acknowledgement message over the
satellite to the terminal. The terminal is now available to send and receive messages.

© SkyWave Proprietary 33 T200, Version 02

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4.10 Cleaning Instructions

Wash the terminals with mild soaps or detergents.

4.11 Application Programming Interface

Refer to [T202] for programming information for the terminals.

T200, Version 02 34 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

7

Connector

Body

Coupling Ring

Back Shell

Sealing Nut

5 Cable Assembly Instructions

This section provides the information necessary for the Solution Provider to assemble
IDP power/interface cables for the end-user. The solder cup cable connector kit ships
with the terminal.

Figure 30 Basic Connector Parts for Soldering Configuration

5.1 Required Tools and Materials

The following tools and materials are required to build the cable using this method:

 A cable7 appropriate for the terminal’s environment
 A knife
 A wire stripper
 Solder
 A fine-tip soldering iron
 A flexible high temperature silicone sealant for outdoor exposure

5.2 Cable Assembly Steps

1. Use a knife to cut and remove the outer jacket of the cable, 20 mm from the end

(Figure 31) and remove any foil shielding.

CAUTION Be careful not to nick the wire insulation.

2. Use a wire stripper to remove 5 mm of insulation from the wires (Figure 31).

Figure 31 Recommended Stripping Length

© SkyWave Proprietary 35 T200, Version 02

For cables exposed to extreme temperatures and sun, select a cable with a thermal rating of

-40°C to +85°C and a UV resistant jacket.

IDP 600 Terminal Series - Hardware Guide

Coupling

Ring

Back Shell

Sealing

3. Twist the ends tightly to prevent stranded wires from fraying.

CAUTION Do not solder dip.

4. Slide the following items over the cable in sequence and as shown in Figure 32: a

sealing nut, a back shell and a coupling ring.

Figure 32 Cable with Sealing Nut, Back Shell and Coupling Ring

CAUTION Ensure that the black back shell cable grommet is present

inside the cable grip area (Figure 33) and the red gasket is
present and oriented with flat face visible as shown in
Figure 34.

Figure 33 Cable Grommet

Figure 34 Red Gasket

5. Using a soldering iron and solder, tin the wires and solder them to the connector

solder cups (Figure 35) as per the proper pin-out.

T200, Version 02 36 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Figure 35 Wires and Solder Cups

6. Ensure the O-ring is in place over the connector body as shown in Figure 36.

Figure 36 O-Ring over Connector Body

7. Slide the coupling ring over the connector body and give it a twist to prevent it from

falling off.

8. Use silicone sealant to completely fill the end of the connector and the area between

the wires (Figure 37).

Figure 37 Silicone in the Connector

9. Slide the back shell up the cable as close as possible to the connector body and fill it

with silicone sealant (Figure 38).

© SkyWave Proprietary 37 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Figure 38 Silicone in the Grommet

10. Assemble the back shell to the connector body and wipe away any excess sealant

(Figure 39). To aid in tightening the back shell, align the coupling ring key feature
with the slot in the connector body (Figure 39).

Figure 39 Key Features in the Coupling Ring and Connector Body

11. Apply sealant over the cable exit area as shown in Figure 40.

Figure 40 Cable Exit Area

12. Assemble the sealing nut over the back shell until the cable grip makes full contact

with the perimeter of the cable jacket (Figure 41). Wipe away any excess sealant.

Figure 41 Assembled Sealing Nut

T200, Version 02 38 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

6 Troubleshooting the Terminal

The following section contains troubleshooting information for the Solution Provider
(SP) to provide to end users.

6.1 Terminal Does Not Register or Report

On application of external power the terminal should register with the satellite and send a
report.

Note: The terminal must be visible to the satellite to register with the network and

registration normally takes a few minutes.

If the terminal fails to register or report:

 Ensure that the antenna has a clear line of sight to the satellite. The terminal must

operate outdoors and be unobstructed by buildings, forest canopy, and rock cuts.

 Check that no objects or debris are on the antenna (i.e., atop the terminal) and

blocking transmission.

 Verify with your SP that the terminal is assigned to your account and registered

(i.e., that it is sending and receiving) and that the SkyWave IsatData Pro network
is operating properly.

 Check the condition of the power cable.

Replace the device, if the above checks fail to uncover the problem.

© SkyWave Proprietary 39 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

THIS PAGE INTENTIONALLY LEFT BLANK

T200, Version 02 40 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Terminal

Part Number

Side Connector

Bottom Connector

IDP-680 with standard GPS

SM201016-SXG

SM201016-BXG

IDP-690 with standard GPS

SM201009-SXG

SM201009-BXG

Kits

Cable Connector and Solder Cup Kit

SA901020-001

Pole Mount Kit

SA900503

Contact your Account Executive for additional products and ordering codes.

APPENDIX A Order Part Numbers

Table 9 Order Part Numbers

© SkyWave Proprietary 41 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Terminal Type/ Description

Mobile ID

(NNNNNNNNSKYXXXX)

Location

APPENDIX B Activation Information

Server User Name: ________________________________________________________

Password: _______________________________________________________________

T200, Version 02 42 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Length

Maximum length 25 meters

Temperature

-40°C to +85°C

Ultraviolet rating

UV stabilized

APPENDIX C IDP 600 Series Mating Cable

This cable (ST301005-001) connects the IDP terminal to external I/O lines and serial
ports. There are a total of ten pins on this blunt cut cable; two connect the terminal to an
RS-232 console serial port or an RS-485, four wires to connect to external I/O lines, and
one each for ground and voltage. The cable has an over-molded connector.

Figure 42 IDP 600 Series Mating Cable

Specifications

© SkyWave Proprietary 43 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Position

Color

Wire Gauge

Functionality

1

White

22 AWG

RS-485_A

2

Grey

22 AWG

RS-485_B

3

Black

20 AWG

Ground

4

Red

20 AWG

VIN (Vbatt)

5

Green

22 AWG

I/O 02

6

Blue

22 AWG

I/O 03

7

Brown

22 AWG

I/O 01

8

Purple

22 AWG

I/O 04

9

Orange

22 AWG

RS-232 Tx (output)

10

Yellow

22 AWG

RS-232 Rx (input)

Figure 43 Face View of IDP 600 Series Mating Cable Connector

Connector Face View

Table 10 IDP 600 Series Mating Cable Color Code

T200, Version 02 44 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Length

610 mm ± 51 mm

Temperature

-40°C to +85°C

Material

PVC jacket, 30 mils thick, black

Ultraviolet rating

UV stabilized

APPENDIX D IDP 600 Series to DMR-800 Adapter Cable

This cable (ST301006-001) allows an IDP 600 series terminal to be installed in place of a
DMR-800. The cable has eight connectors and the RS-485 connections on the IDP 600
series terminal are left unconnected.

Figure 44 IDP 600 Series to DMR-800 Adapter Cable

Specifications

© SkyWave Proprietary 45 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

IDP Position

DMR-800D Position

Wire Gauge

1

N/C

-

2

N/C

-

3

4

18 AWG 4 5

18 AWG 5 6

20AWG 6 7

20 AWG

7

1

20 AWG

8

8

20 AWG

9

2

20 AWG

10

3

20 AWG

Key Slot

Key Slot

Figure 45 IDP Connector End Pin-Out

Figure 46 DMR-800 Mating Connector End Pin-Out

Table 11 Cable Connector Pin-Out

T200, Version 02 46 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Parameter

Value

Length

500 mm ± 51 mm

Temperature

-40°C to +85°C

Material

PVC jacket, 30 mils thick, black

Ultraviolet rating

UV stabilized cable jacket

Rating

IP67 when mated

Minimum bend radius

25 mm

APPENDIX E IDP 600 Series Extension Cable

This cable (ST301017-001) allows an IDP 600 series terminal to be installed in place of a
DMR-800.

Figure 47 IDP 600 Series Extension Cable

Specifications/Guidelines

CAUTION Cable management and connector strain relief must be

incorporated in the installation. SkyWave highly recommends
securing the cable at regular intervals along its length as part of
the installation to prevent cable wear and eliminate strain on the
connector. Damage to the connector interface or cable may
otherwise result leading to hardware failure.

© SkyWave Proprietary 47 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Cable End A

Position

Cable End B

Position

Wire Gauge

Functionality

1 1 22 AWG

RS-485_A

2 2 22 AWG

RS-485_B

3 3 20 AWG

Ground

4 4 20 AWG

VIN (Vbatt)

5 5 22 AWG

I/O 02

6 6 22 AWG

I/O 03

7 7 22 AWG

I/O 01 8 8

22 AWG

I/O 04

9 9 22 AWG

RS-232 Tx (output)

10

10

22 AWG

RS-232 Rx (input)

Overall Shield

Overall Drain

PVC Jacket

2 x

2 x RS-232

2 x RS-485

I/O Drain

I/O Shield

4 x I/O

Table 12 Cable Connector Pin-Out

Figure 48 Raw Cable Details

T200, Version 02 48 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Overall Shield

Overall Drain

PVC Jacket

2 x

2 x RS-232

2 x RS-485

I/O Drain

I/O Shield

4 x I/O

© SkyWave Proprietary 49 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

Nominal Dimensions Shown

Ø 5.5 mm (7/32 in)
4 PLACES

Ø 30.0 mm (1 3/16 in)
Bottom Connector Mount
ONLY

Place RTV Silicone

in this region (360°)

prior to mounting.

101.6 mm (4.0 in)

101.6 mm
(4.0 in)

50.8 mm (2.0 in)

50.8 mm
(2.0 in)

APPENDIX F Drill Template

CAUTION Before drilling check the template against actual hardware for

dimensional accuracy. If it is not correct, DO NOT USE THIS
TEMPLATE.

T200, Version 02 50 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Version

Date

Details

02

Nov 2011

See What's New section for details

01

Aug 2011

Official customer release

.18

Jul 2011

Limited customer release

.17

Jun 2011

Limited customer release

.13

Apr 2011

Limited customer release

.10

Feb 2011

Limited customer release

Documentation Version

© SkyWave Proprietary 51 T200, Version 02

IDP 600 Terminal Series - Hardware Guide

DC

direct current

ESD

Electrostatic Discharge

FCC

Federal Communications Commission

GND

ground

GPS

Global Positioning System

I/O

input/output

IEC

International Electrotechnical Commission

kgf·cm

kilogram-force centimeter

LED

light-emitting diode

RF

radio frequency

RoHS

Restriction of Hazardous Substances

R&TTE

Radio and Telecommunications Terminal Equipment

Rx

receive

SP

Solution Provider

Tx

transmit

Acronyms/Glossary

T200, Version 02 52 © SkyWave Proprietary

IDP 600 Terminal Series - Hardware Guide

Index…

activation ............................................. 24, 33

Activation Report ...................................... 25

antenna

elevation angle ....................................... 18

baud rate .................................................... 17

connector configurations ............................. 3

Customer Support ....................................... ii

elevation angle ..................................... 18, 26

FCC ............................................................. 7

fuse ............................................................ 12

GPS

standard ................................................. 18

guidelines

mounting ................................................ 26

IDP Developer Toolkit ............................... ii

IDP terminal

features .................................................... 2

models ..................................................... 3

IDP-680

antenna................................................... 18

dimensions ............................................. 19

figure ....................................................... 3

mass ....................................................... 20

IDP-690

antenna................................................... 18

dimensions ............................................. 20

figure ....................................................... 4

mass ....................................................... 20

Industry Canada ........................................... 7

IsatData Pro network

description ............................................... 1

features .................................................... 1

maximum messages from-mobile............ 1

maximum messages to-mobile ................ 1

J1708 ......................................................... 17

key slot ...................................................... 31

LED .....................................................20, 33

locking collar ............................................ 31

mobile ID

format.................................................... 24

location ................................................. 24

NVM storage ............................................ 20

operating modes

applications processing ........................... 6

receive ..................................................... 5

sleep ........................................................ 5

transmit ................................................... 5

part numbers ....................................9, 16, 41

R&TTE Directive ....................................... 7

registration ................................................ 33

RoHS .......................................................... 7

RS-232 ...................................................... 17

RS-485 ...................................................... 17

safety ........................................................ viii

serial interface

J1708 ..................................................... 17

RS-232 .................................................. 17

RS-485 .................................................. 17

settings .................................................. 17

silicone lubricant ....................................... 30

software tools .............................................. 1

strain relief ...........................................28, 31

temperature sensor .................................... 22

terminal

connectors ............................................... 9

features.................................................... 4

pin-out ..................................................... 9

user serviceable parts ................................. ix

warranty ..................................................... ix

© SkyWave Proprietary 53 T200, Version 02

www.SkyWave.com