Skyrc Ultimate 1000W 40A, Ultimate 1000W Instruction Manual

SkyRC Technology Co., Ltd. 2014
BALANCE CHARGERBALANCE CHARGER
DISCHARGERDISCHARGER
ALL P U R P O S E M U LTI - C H E M I STRY
TABLE OF CONTENTS
INTRODUCTION
WARNING AND SAFETY NOTES
PROGRAM FLOW CHART
OPERATION
OPERATING PROGRAM
CHARGING PROGRAM
BATTERY MEMORY SET AND CALL OUT
SYSTEM SETTING
BATTERY METER
BATTERY RESISTANCE METER
WARNING AND ERROR MESSAGE
USING THE CHARGE CONTROL SOFTWARE “CHARGE MASTER”
SPECIFICATION
CONFORMITY DECLARATION
MAXIMUM CIRCUIT POWER CHART
COMMONLY USED TERMS
WARRANTY AND SERVICE
01
03
05
08
09
10
14
15
17
19
20
21
22
24
25
26
28
29
Congratulations on your choice of SKYRC Ultimate 1000W Balance Charger/Discharger. This unit is simple to use, but the operation of a sophisticated charger such as SKYRC Ultimate 1000W does require some knowledge on the part of the user. These operating instructions are designed to ensure that you quickly become familiar with its functions. It is therefore important that you read right through the Operating Instructions, Warning and Safety Notes before you attempt to use your new charger for the first time. We hope you have many years of pleasure and success with your new battery charger.
SKYRC Ultimate 1000W features with high efficiency with synchronous rectification technology. It also has some new features and functions. Users could set the terminal voltage by themselves and connect it to PC for PC control and firmware upgrade. What's more, users could also use it as Lithium Battery Meter and Lithium Battery Internal Resistance Meter. There are Automatic Charging Current Limit, Capacity Limit, Temperature Threshold and Processing Time Limit which makes the charger safe to use.
Ultimate 1000W employs the circuit that features output power of 1000 watts. It can charge 20 cells of NiCd/NiMH or 8 series of Lithium batteries with maximum current of 40A. Ultimate 1000W has an individual cell voltage balancer, so it does not required any balancer separately when charging Lithium batteries (LiPo/LiIon/LiFe) for voltage balancing.
Reliable/durable membrane button systems are using for charger controls. The fan cooling system is so smart and efficiently. The fan speed is controlled by internal temperature sensor.
Please BE SURE to read these INSTRUCTIONS, WARNING and SAFETY NOTES before you use the charger for the first time.
It can be dangerous to mis-handle batteries and battery chargers, as there is always a risk of batteries catching fire and exploding.
INTRODUCTION
01 ·
Ultimate 1000W
INTRODUCTION
· 02
Ultimate 1000W
Display Large 2x16 LCD for Easy Reading
DC INPUT 11-30V
Output
Temperature Sensor Port
Balancing Port
Batt Prog /Stop Button
DEC/INC Button
Start/ Button
Enter
Cooling Fan
USB Port for
1. PC Control & Firmware Upgrade
2. Wi-Fi Module Connection
Please read this entire operating manual completely and attentively before using this product, as it covers a wide range of information on operating and safety. Or please do use this product in company with a specialist!
SPECIAL FEATURES
Optimized Operating Software
Ultimate 1000W features the so-called AUTO function that set the feeding current during the process of charging or discharging. Especially for lithium batteries, it can prevent the overcharging which may lead to an explosion due to the user's fault. It can disconnect the circuit automatically and alarm once detecting any malfunction. All the programs of this product were controlled through two way linkage and communication, to achieve the maximum safety and minimize the trouble. All the settings can be configured by users!
Battery Memory (Data Store/Load)
The charger can store up to 10 different charge/discharge profiles for your convenience. You can keep the data pertaining to program setting of the battery of continuous charging or discharging. Users can call out these data at any time without any special program setting.
Terminal Voltage Control(TVC)
The charger allows user to change the end voltage. (for expert user only)
PC Control Software “Charge Master”
The free “Charge Master” software gives you unparalleled ability to operate the charger through the computer. You can monitor pack voltage, cell voltage and other data during the charging, view charge date in real-time graphs. And you can initiate, control charging and update firmware from “Charge Master”.
Internal Independent Lithium Battery Balancer
Ultimate 1000W employs an individual-cell-voltage balancer. It isn't necessary to connect an external balancer for balance charging.
Balancing Individual Cells Battery Discharging
During the process of discharging, can monitor and balance each cell of the battery individually. Error message will be indicated and the process will be ended automatically if the voltage of any single one cell is abnormal.
Ultimate 1000W
Adaptable to Various Type of Lithium Battery
Ultimate 1000W is adaptable to various types of lithium batteries, such as LiPo, LiIon and the new LiFe and LiHV series of batteries.
03 ·
Ultimate 1000W
Smart Phone Control via Wi-Fi Module (both iOS and Android)
Finally, your charger gets its own apps. This charger can be controlled and operated by smart phones via Wi-Fi module(option part SK-600075).
Balance Port for Lithium Battery Charging
For some small batteries without main connector, you could use the battery socket to charge and discharge the battery to storage status.
LiHV Mode Available
The additional LiHV mode is able to charge the new generation of LiPo batteries with an end of charge voltage of 4.35 V.
SPECIAL FEATURES
Cyclic Charging/Discharging
1 to 5 cyclic and continuous process of charge > discharge or discharge > charge is operable for battery refreshing and balancing to stimulate the battery's activity.
Re-Peak Mode of NiMH/NiCd Battery
In re-peak charge mode, the charger can peak charge the battery once, twice or three times in a row automatically. This is good for making certain the battery is fully charged.
Delta-peak Sensitivity for NiMH/NiCd
Delta-peak sensitivity for NiMH/NiCd battery: The automatic charge termination program based on the principle of the Delta-peak voltage detection. When the battery's voltage exceeds the threshold, the process will be terminated automatically.
Automatic Charging Current Limit
You can set up the upper limit of the charging current when charging your NiMH or NiCd battery, it is useful for the NiMH battery of low impedance and capacity in the 'AUTO' charging mode.
Capacity Limit
The charging capacity is always calculated as the charging current multiplied by time. If the charging capacity exceeds the limit, the process will be terminated automatically when you set the maximum value.
Temperature Threshold*
The battery's internal chemical reaction will cause the temperature of the battery to rise. If the temperature limit is reached, the process will be terminated.
This function is available by connecting optional temperature probe, which is not included in the package.
*
Processing Time Limit:
You can also limit the maximum process time to avoid any possible defect.
LiPo Battery Meter
The user can check battery's total voltage, the highest voltage, the lowest voltage and each cell's voltage.
· 04
Ultimate 1000W
Fast and Storage Mode of Lithium Battery
Purposes to charge lithium battery varies, 'fast' charge reduce the duration of charging, whereas 'store' state can control the final voltage of your battery, so as to store for a long time and protect useful time of the battery.
Battery Internal Resistance Meter
The user can check each cell's internal resistance.
These warnings and safety notes are particularly important. Please follow the instructions for maximum safety; otherwise the charger and the battery can be damaged or at worst it can cause a fire.
Never leave the charger unattended when it is connected to its power supply. If any malfunction is found, TERMINATE THE PROCESS AT ONCE and refer to the operation manual.
Keep the charger well away from dust, damp, rain, heat, direct sunshine and . Never drop it.
vibration
The allowable DC input voltage is 11~30V DC
This charger and the battery should be put on a heat-resistant, noninflammable and nonconductive surface. Never place them on a car seat, carpet or similar. Keep all the inflammable volatile materials away from operating area.
Make sure you know the specifications of the battery to be charged or discharged to ensure it meets the requirements of this charger. If the program is set up incorrectly, the battery and charger may be damaged .It can cause fire or explosion due to overcharging.
Standard Battery Parameters
Be very careful to choose the correct voltage for different types of battery otherwise you may cause damage to the batteries. Incorrect settings could cause the cells to fire or explode.
3.7V/cell
Nominal Voltage
Min. Discharge Voltage
Max Charge Voltage
Storage Voltage
Allowable Fast Charge
3.7V/cell
4.2V/cell
3.8V/cell
1C
LiPo
LiIon
3.6V/cell
4.1V/cell
1C
3.3V/cell
3.6V/cell
3.3V/cell
4C
LiFe
WARNING AND SAFETY NOTES
3.0-3.3V/cell 2.9-3.2V/cell
2.6-2.9V/cell
1.2V/cell
1.5V/cell
n/a
1C-2C
NiCd
1.2V/cell
1.5V/cell
n/a
1C-2C
MiMH
2.0V/cell
2.46V/cell
n/a
0.4C
Pb
0.1-1.1V/cell 0.1-1.1V/cell
1.8V/cell
05 ·
Ultimate 1000W
LiHV
3.7V/cell
4.35V/cell
3.85V/cell
1C
3.1-3.4V/cell
A battery pack which consists of different types of cells (including different manufacturers) A battery that is already fully charged or just slightly discharged. Non-rechargeable batteries (Explosion hazard). Batteries that require a different charge technique from NiCd, NiMh, LiPo or Gel cell (Pb, Lead acid). A faulty or damaged battery. A battery fitted with an integral charge circuit or a protection circuit. Batteries installed in a device or which are electrically linked to other components. Batteries that are not expressly stated by the manufacturer to be suitable for the currents the charger delivers during the charge process.
Please bear in mind the following points before commencing charging:
Did you select the appropriate program suitable for the type of battery you are charging? Did you set up adequate current for charging or discharging? Have you checked the battery voltage? Lithium battery packs can be wired in parallel and in series, i.e. a 2 cell pack can be 3.7V (in parallel) or 7.4V (in series). Have you checked that all connections are firm and secure? Make sure there are no intermittent contacts at any point in the circuit.
Charging
During charge process, a specific quantity of electrical energy is fed into the battery. The charge quantity is calculated by multiplying charge current by charge time. The maximum permissible charge current varies depending on the battery type or its performance, and can be found in the information by the battery manufacturer. Only batteries that are expressly stated to be capable of quick-charge are allowed to be charged at rates higher than the standard charge current.
Connect the battery to the terminal of the charger: red is positive and black is negative. Due to the difference between resistance of cable and connector, the charger can not detect resistance of the battery pack, the essential requirement for the charger to work properly is that the charge lead should be of adequate conductor cross-section, and high quality connectors which are normally gold­plated should be fitted to both ends.
Always refer to the manual by battery manufacturer about charging methods, recommended charging current and charging time. Especially, the lithium battery should be charged according the charging instruction provided by the manufacturer strictly.
Never attempt to charge or discharge the following types of batteries.
WARNING AND SAFETY NOTES
· 06
Ultimate 1000W
Discharging
The main purpose of discharging is to clean residual capacity of the battery, or to reduce the battery voltage to a defined level. The same attention should be paid to the discharging process as charging. The final discharge voltage should be set up correctly to avoid deep-discharging. Lithium battery can not be discharged to lower than the minimum voltage, or it will cause a rapid loss of capacity or a total failure. Generally, lithium battery doesn't need to be discharged. Please pay attention to the minimum voltage of lithium battery to protect the battery.
Some rechargeable batteries have a memory effect. If they are partly used and recharged before the whole charge is accomplished, they remember this and will only use that part of their capacity next time. This is a memory effect. It is said that NiCd and NiMH batteries are suffering from memory effect. NiCd has more memory effect than NiMH.
Attention should be paid to the connection of lithium battery especially.
Do not attempt to disassemble the battery pack arbitrarily.
Please get highlighted that lithium battery packs can be wired in parallel and in series. In the parallel connection, the battery s capacity is calculated by multiplying single battery capacity by the number of cells with total voltage stay the same. The voltages imbalance may cause fire or explosion .Lithium battery is recommended to charge in series.
WARNING AND SAFETY NOTES
07 ·
Ultimate 1000W
DECINC
LiPo MICRO STORE 500mA 7.4V (2S)
PROGRAM SELECT BATT MEMORY
ENTER
START
BATT MEMORY [1] ENTER SET
ENTER
START
BATT TYPE LiPo
DEC
INC
BATT VOLTS
7.4V ( 2S )
DEC
INC
CHARGE CURRENT
4.9A
DEC
INC
DSCH CURRENT
2.2A
DSCH VOLTAGE
3.0V/CELL
TVC=YOUR RISK
4.20V
DEC
INC
ENTER
START
ENTER
START
PROGRAM SELECT SYSTEM SET->
Rest Time CHG>DCHG 10Min
VERSION
1.00
ENTER
START
DEC INC
SAFETY TIMER ON 120Min
DEC
INC
Capacity Cut-Off ON 5000mAH
DEC
INC
Key Beep ON Buzzer ON
DECINC
Power Source? DC Power Supply
Ext. Temp 0C Int. Temp 37C
DEC
INC
LOAD FACTORY SET ENTER
DEC
INC
Stop
Batt Type
DECINC
SAVE PROGRAM ENTER
DEC
INC
SAVE PROGRAM SAVE….
BATT MEMORY [1] LiPo 7.4V (2S )
ENTER
START
BATT MEMORY [1] C:4.9A D:2.2A
ENTER CHARGER LOAD……
LiPo BALANCE
4.9A 7.4V(2S)
LiPo CHARGE
4.9A 7.4V(2S)
DEC
INC
LiPo FAST CHG
4.9A 7.4V(2S)
DEC
INC
LiPo STORAGE
4.9A 7.4V(2S)
LiPo DISCHARGE
2.2A 7.4V(2S)
DEC
INC
DEC
INC
BATT MEMORY 2 NiMH 2.4V (2S)
BATT TYPE MiMH
DEC
INC
BATT VOLTS
2.4V (2S)
ENTER
START
CHARGE CURRENT
3.3A
DEC
INC
DEC
INC
TRICKLE 100mA
DEC
INC
PEAK DELAY 1Min
DECINC
DSCH CURRENT
2.2A
DEC
INC
DSCH VOLTAGE
1.1V/CELL
DEC
INC
DELTA PEAK SENSE
4Mv/C
SAVE PROGRAM ENTER
DEC
INC
BATT MEMORY 3 Pb 4V (2S)
ENTER
START
BATT TYPE Pb
BATT VOLTS
4.0V (2S)
DEC
INC
CHARGE CURRENT
3.3A
DEC
INC
DSCH CURRENT
1.5A
DEC
INC
DSCH VOLTAGE
1.7V/CELL
DEC
INC
DEC
INC
SAVE PROGRAM ENTER
DECINC
PROGRAM SELECT Pb BATT
ENTER
START
Pb CHARGE
2.0A 2.0V (1P)
DEC
INC
Pb DISCHARGE
0.1A 2.0V (1P)
DECINC
PROGRAM SELECT NiCD BATT
NiCD CHARGE CURRENT 2.0A
ENTER
START
DEC
INC
NiCD DISCHARGE
0.1A CUT: 1.0V
DEC
INC
NiCD CYCLE CHG>DCHG 1
DECINC
PROGRAM SELECT NiMH BATT
ENTER
START
NiMH CHARGE CURRENT 2.0A
DEC
INC
NiMH DISCHARGE
0.1A CUT: 1.0V
NiMH CYCLE CHG>DCHG 1
DEC
INC
PROGRAM SELECT LiPo BATT
LiPo BALANCE
2.0A 7.4V (2S)
LiPo CHARGE
2.0A 7.4V (2S)
LiPo FAST CHG
2.0A 7.4V (2S)
LiPo STORAGE
2.0A 7.4V (2S)
LiPo DISCHARGE
2.0A 7.4V (2S)
ENTER
START
DEC
INC
DEC
INC
DEC
INC
DEC
INC
DECINC
DECINC
PROGRAM SELECT Lilo BATT
Lilo BALANCE
2.0A 7.2V (2S)
Lilo CHARGE
2.0A 7.2V (2S)
Lilo FAST CHG
2.0A 7.2V (2S)
Lilo STORAGE
2.0A 7.2V (2S)
Lilo DISCHARGE
2.0A 7.2V (2S)
ENTER
START
DEC
INC
DEC
INC
DEC
INC
DEC
INC
PROGRAM SELECT LiFe BATT
LiFe BALANCE
2.0A 6.6V (2S)
LiFe CHARGE
2.0A 6.6V (2S)
LiFe FAST CHG
2.0A 6.6V (2S)
LiFe STORAGE
2.0A 6.6V (2S)
LiFe DISCHARGE
2.0A 6.6V (2S)
ENTER
START
DEC
INC
DEC
INC
DEC
INC
DEC
INC
DECINC
ENTER
START
PROGRAM SELECT
BATT METER
4.20 4.19 4.19 V
0.00 0.00 0.00 V
DEC
INC
DEC
INC
DECINC
DECINC
DECINC
DEC
INC
NiCD RE-PEAK 1
DEC
INC
NiMH RE-PEAK 1
DEC
INC
NiMH Auto CHARGE CURRENT 2.0A
DEC
INC
NiCD Auto CHARGE CURRENT 2.0A
DEC
INC
TEMPERATURE CUT-OFF 50C
DEC
INC
TEMPERATURE CUT-OFF 50C
DEC
INC
DECINC
TEMPERATURE CUT-OFF 50C
LiPo MICRO CHG 500mA 7.4V (2S)
DEC
INC
LiIo MICRO CHG 500mA 7.4V (2S)
DEC
INC
LiFe MICRO CHG 500mA 7.4V (2S)
DEC
INC
LiPo MICRO STORE 500mA 7.4V (2S)
DEC
INC
LiIo MICRO 500mA 7.4V (2S)
STORE
DEC
INC
LiFe MICRO 500mA 7.4V (2S)
STORE
DEC
INC
USE Regenerative Discharger? > N
DEC
INC
PROGRAM SELECT LiHV BATT
LiHV BALANCE
2.0A 7.6V (2S)
LiHV CHARGE
2.0A 7.6V (2S)
LiHV FAST CHG
2.0A 7.6V (2S)
LiHV STORAGE
2.0A 7.6V (2S)
LiHV DISCHARGE
2.0A 7.6V (2S)
ENTER
START
DEC
INC
DEC
INC
DEC
INC
DEC
INC
DECINC
LiHV MICRO CHG 500mA 7.4V (2S)
DEC
INC
LiHV MICRO 500mA 7.4V (2S)
STORE
DEC
INC
DECINC
ENTER
START
BATT/PROGRAM BATT RESISTANCE
1: 5mΩ 2: 3mΩ 3: 4mΩ 4: 3mΩ
DEC
INC
DEC
INC
START/ENTER >3s
DEC
INC
LiPo MICRO CHG 500mA 7.4V (2S)
PROGRAM FLOW CHART
· 08
Ultimate 1000W
5: 4mΩ 6: 3mΩ
MAIN 0.00V H0.000V L0.000V
DEC
INC
0.00 V 0.00 V
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