WWW.SIEMSEN.COM.BR
55375.1 - INGLES
METALÚRGICA SIEMSEN LTDA.
CNPJ: 82.983.032/0001-19
Rodovia Ivo Silveira - km 12, nº 9525, Galpão 1 - Bairro: Bateas - CEP: 88355-202
Brusque - Santa Catarina - Brasil
Phone: +55 47 3211 6000 - Fax: +55 47 3211 6020
www.siemsen.com.br - comercial@siemsen.com.br
Besides this equipment, a complete range of other products are manufactured , consult our dealers
Due to the constant improvements introduced to our equipments , the informaon contained in the present Instrucon Manual
may be modified without previous noce .
Data de Correção: 16/09/2015
INSTRUCTIONS MANUAL
BAND SAW FOR BONES, STAINLESS STEEL, WITH MOVABLE TABLE,
THICKNESS GUIDE, BLADE 2.820 mm
MODEL
SFL-282
2
SUMMARY
1. Introducon ......................................................................................3
1.1 Safety .................................................................................................................... 3
1.2 Main Components ................................................................................................ 5
1.3 Technical Characteriscs ....................................................................................... 6
2 – Installaon and Pre Operaon ........................................................ 7
2.1 Installaon ............................................................................................................ 7
2.2 Pre Operaon ....................................................................................................... 7
3 . Opeaon ..........................................................................................8
3.1 Starng .................................................................................................................. 8
3.2 Operaon Procedure ............................................................................................. 9
3.3 Cleaning and Sanizaon .....................................................................................11
3.4 Cauons with Stainless Steel: ..............................................................................15
4. General Safety Pracces ..................................................................16
4.1 Basic Operaon Procedures ..................................................................................16
4.2 Safety Procedures and Notes before Switching the Machine ON ...........................17
4.3 Roune Inspecon ................................................................................................18
4.4 Operaon .............................................................................................................18
4.5 Aer Finishing The Work .......................................................................................18
4.6 Maintenance ........................................................................................................19
4.7 Warning ................................................................................................................19
5. PROBLEMS ANALYSIS and SOLUTIONS ............................................. 20
5.1 Problems, Causes and Soluons ............................................................................20
6. MAINTENANCE .............................................................................. 22
7. Electric Diagram ............................................................................... 23
23
7. Electric Diagram
F
M1~
ELETRIC NETWORK
110V / 60Hz
ON/OFF
SWITCH
N
T1,T3,T5
T2,T4,T8
1L1 3L2 5L3 A1+
2T1 4T2 6T3 A2-
CWC 25
22
6. MAINTENANCE
Maintenance must be considered a set of procedures with the purpose to keep the
equipment best operang condions , therefore increasing the equipment life and safety.
* Cleaning – check item 3.3 Cleaning
* Wiring - Check all wires regarding deteriorate condions as well as all electric contacts
(terminals) regarding ghtening and corrosion .
*Contacts – ON/OFF switch, emergency buon, reset buon , electronic circuits etc ,
check the equipment in order to assure that all components are correctly working and the
equipment operaon is normal .
* Installaon – make sure the installaon followed item 2.1 instrucons.
* Useful life of the product : 2 years, for a normal working shi.
1 – Each month check :
- Check the electrical installaon
- Measure the voltage at the socket
- Measure the working current and match it with the nominal current
- Check the ghtening of all electric terminals to avoid bad contacts
- Check electric motor sha for possible looseness.
- Check the wiring for overheang , insulaon failures and mechanical damages .
2 - Each three month checks :
- Check electrical components such as ON/OFF switch, emergency buon , reset buon,
electronic electric circuits , overeang, insulaon failings, or mechanical damages
- Check cung units and bearings for possible looseness.
- Check retainers, O’rings, V’rings and other seals.
3
1. Introducon
1.1 Safety
When not properly used this equipment is a potenally dangerous machine. maintenance,
servicing, cleaning or any other operaon shall be made by trained people. Plug has to be
off outlet during any of these operaons.
Below instrucons shall be respected to avoid accidents :
1.1.1 Read completely these instrucons
1.1.2 To avoid to risk electric shocks and damage to the equipment never use it with wet
clothes or shoes and/or standing on wet floors. Do not plunge it into water nor any other
liquid, do not spray water directly to the equipment.
1.1.3 When the equipment is in operaon the operator shall supervise it, principally when
children might be near
1.1.4 Unplug the equipment when:
It is not in use, before to clean it, before to remove or to place some accessory. before
maintenance or any other service.
1,1,5 Do not operate the equipment if the cord or plug are damaged. Do not lean the cord
on table edges, nor let them lie on hot surfaces.
1.1.6 When the equipment may have fall, have been damaged any way, or simply does not
work, take it to Technical Assistance to check.
1.1.7 The use of accessories not recommended by the manufacturer may cause corporal
injures.
1.1.8 Keep the hands or any other object away from moving parts while the equipment is
in operaon, to avoid injures or damage to the equipment. .
1.1.9 During operaon never wear loose clothes with wide sleeves principally around the
wrists .
1.1.10 Make sure the equipment voltage and the network voltage are the same, and the
equipment has been solidly grounded.
1,1,11 Never adjust the Blade Guide nor the Thickness Guide with the machine running
1.1.12 Use steel gloves during the operaon.
4
IMPORTANT
Make sure the cord is in perfect condions for use. If it is not, change it for a new
one in accordance with the technical specificaons and safety rules .
The substuon shall be made by a qualified professional , and shall respect the
local safety norms .
IMPORTANT
This equipment must not be used by children or any persons with reduced
physical or mental aptness, lack of experience or knowledge, unless they are
under supervision or have received from the person responsible for safety, proper
instrucons on how to use the equipment.
IMPORTANT
Children shall be watched in order to avoid them to play with the equipment.
IMPORTANT
In case of emergency take off the plug from its socket.
IMPORTANT
Never spray water directly on to the equipment.
1.1.13 This equipment has been developed for commercial operaon, it is used for instance
in restaurants, fast foods, hospitals, bakeries, butchers and similar.
It is not recommended to use it
- For connuous industrial producon
- A working ambient having a corrosive or explosive atmosphere, or contaminated with
water vapour, dust or gas.
21
TABLE 02
PROBLEMS CAUSES SOLUTIONS
The equipment does not
switch on.
Lack of power.
Problem with the internal
or external circuits of the
equipment.
Check if there is electric
power.
Call Technical Assistance.
Apply item 3.1 instrucons.
Smoke or burn smell.
Problem with the internal or
external electric circuits
Call Technical Assistance.
Machine switch on but when
product touches the blade it
stops or runs slowly.
Belt slipping on pulleys.
Damaged motor
Blade is not well stretched.
Call Technical Assistance.
Call Technical Assistance.
Call Technical Assistance.
Unusual noises. Damaged bearing Call Technical Assistance.
Damaged Cord Problem during transportaon. Call Technical Assistance.
20
5. PROBLEMS ANALYSIS and SOLUTIONS
5.1 Problems, Causes and Soluons
This equipment has been designed to require minimum maintenance. However, some
performance failures may happen due to natural wearing caused by the use of the
equipment.
If any problem arises check the table below, where there are some detailed and
recommended possible soluons.
5
1.2 Main Components
All components are manufactured with carefully chosen raw materials in accordance with
Siemsen experience and tesng standards.
1 – Blade Tension Regulator Handle
2 – ON/OFF Switch
3 - Door
4 – Upper Wheel
5 - Handle
6 – Blade Guide
7 - Blade
8 – Movable Table
9 – Staple
10- Motor Housing
11- Frame
12 Thickness Guide
13- Fixed Table
14- Lower Wheel
15- Cord with Plug
16- Feet
PICTURE 01
04
15
16
11
13
09
14
02
03
12
06
01
08
07
10
05
6
TABLE 01
CHARACTERISTICS UNIT SFL-282
Voltage V 110
Frequency Hz 60
Power Rang CV 1,5
Height mm 1750
Width mm 890
Depth mm 950
Net Weight kg 104
Shipping Weight kg 128
Maximum Cung Height mm 350
Maximum Cung Width mm 310
Floor to Table top distance mm 900
Table dimensions (LxP) mm 730 x 850
1.3 Technical Characteriscs
19
IMPORTANT
Always remove the plug from the socket in any emergency situaon.
4.7 Warning
Electrical or mechanical maintenance has to be undertaken by qualified personnel.
The person in charge of maintenance has to be sure that the machine is under TOTAL
SAFETY condions when working.
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situaon is dangerous. TURN IT OFF BY
PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.
18
4.3 Roune Inspecon
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your fingers between the
belts and the pulleys and nor between the chain and the gears.
4.3.2 Precauons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
signs of wearing.
When checking the tension of belts or chains DO NOT insert your fingers between belts
and pulleys, nor between the chains and gears.
Check protecons and safety devices to make sure they are working properly.
4.4 Operaon
4.4.1 Warnings
Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
Only trained or skilled personnel shall operate this machine.
Never touch turning parts with your hands or any other way ,
NEVER operate the machine without any original safety devices under perfect condions.
4.5 Aer Finishing The Work
4.5.1 Precauons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
Put all the components back to their funconal posions before turning the machine ON
again.
Check the level of liquids.
Do NOT insert your fingers in between belts and pulleys nor chains and gears.
7
2 – Installaon and Pre Operaon
2.1 Installaon
2.1.1 Placing the equipment
The equipment must be installed over a firm and level working surface. See below drawing
the recommended area
1320mm
1470mm
/ŶƐƚĂůůĂƟŽŶ
area
FRONT SIDE
2.1.2 Electric Installaon
The equipment has been designed to operate 110 Volts. When you receive the equipment
check the voltage indicated on the cord label
The power plug has 3 pins the middle pin is the ground . All the 3 pins must be properly
connected.
IMPORTANT
Make sure the network voltage is the same as indicated on the Cord label
2.2 Pre Operaon
Before to use the equipment all the parts which could get into contact with the product
to be processed shall be washed with water and neutral soap ( see item 3.5 Cleaning and
Sanizing ).
Make sire the equipment is firm on its working posion.
8
3 . Operaon
3.1 Starng
To start the equipment follow the below instrucons:
1 – Make sure all the protecons and the door are in due place and the door is closed .
2 - Plug the equipment to the electric network,
3 – Press the ON/OFF Switch # 01 ( Pic. 02) on posion “O” OFF
4 – Press the ON/OFF Switch # 01 ( Pic.02 ) on posion “I” ON the equipment will start
PICTURE 02
01
17
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to well understand all the informa on contained in this manual. If you
have any queson contact your supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulaon might cause
electrical shocks as well as electrical leak. Before use, check the condions of all wires
and cables.
4.2.2 Advices
Be sure to well understand all the informaon contained in this manual. Every operaon
funcon or procedure has to be thoroughly clear.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
4.2.3 Precauons
The electric cable has to be compable with the power required by the machine.
Cables touching the floor or close to the machine need to be protected against short
circuits.
given for each operaon step. Every step of the operaon shall be taken only if a sign has
been made and responded.
4.1.3 Advices
* In case of power shortage, immediately switch the machine off.* Use recommended or
equivalent lubricants, oils or greases.
* Avoid mechanical shocks, once they may cause damages or bad funconing.
* Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
* DO NOT change the standard characteriscs of the machine.
* DO NOT remove, tear off or maculate any safety or idenficaon labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.
4.2 Safety Procedures and Notes before Switching the Machine ON
16
4.1 Basic Operaon Procedures
4.1.1 Dangers
Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.
Never touch manual commands such as switches, buons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instrucons
operator could be exposed to severe electrical shocks or even to a lethal situaon.
4.1.2 Warnings
* The operator has to be well familiar with the posion of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
* Before any kind of maintenance, physically remove plug from the socket.
* Provide space for a comfortable operaon thus avoiding accidents.
* Water or oil spilled on the floor will turn it slippery and dangerous. Make sure the floor
is clean and dry.
* Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
* Never touch any manual commands (switch, buons, lever) unadvisedly.
* If any work is to be made by two or more persons, coordinaon signs will have to be
IMPORTANT
If any recommendaon is not applicable to your equipment , please ignore it .
IMPORTANT
Any change in the protecon systems and safety devices will during operaon,
create serious risks to the operator physical integrity
4. GENERAL SAFETY PRACTICES
The following safety instrucons are addressed to both the operator of the machine as
well as the person in charge of maintenance.
The machine has to be delivered only in perfect condions of use by the Distributor to the
user. The user shall operate the machine only aer being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.
9
3.2 Operaon Procedure
3.2.1 Make sure the equipment is steady on its working place.
3.2.2 Door
The Door # 03 (Pic. 01) shall be closed as long as the equipment is in use.
3.2.3 Thickness Guide
To obtain several same thickness slices adjust the Thickness Guide # 12 (Pic.01) as desired.
That for turn the thickness guide handle counter clockwise geng the guide free, then
place the Thickness Guide at the desired thickness and ght the Thickness Guide Handle
turning it clockwise.
3.2.4 Blade
The Blade must be installed with the teeth turned towards the front side of the machine
and with the points downwards.
To regulate ( stretch ) the Blade # 07 (Pic.01) turn clockwise the Blade Tension Regulator
Handle # 01 (Pic.01) unl it stops.
3.2.5 Blade Guide
With the equipment switched OFF, turn the handle # 05 (Pic. 01) counter clockwise to get
free the Blade Guide # 06 (Pic.01). Then adjust the Blade Guide to have it no more than
the height of the product to be cut and ght the Handle # 05 (Pic.01).
3.2.6 Lower Wheel
The Lower Wheel# 14 (Pic. 01) is assembled on the lower bearing sha , and fixed by
means of the Staple # 09 (Pic. 01), the staple shall always be placed in the sha slot..
The Lower Wheel may be removed to clean aer the Blade has been removed ( see 3.3
Cleaning and Sanizing)
3.2.7 Upper Wheel
The Upper Wheel # 04 (Pic. 01) has in its frame the sha and the bearing.
The Upper Wkeel may be removed to clean aer the Blade has been removed ( see 3.3
Cleaning and Sanizing )
Before to start the machine
Push the Movable Table # 08 (Pic, 01) totally to the front side of the machine.
Place the product to be cut on the Movable Table.
Choice the slices thickness and adjust the Thickness Guide # 12 (Pic.01).
Adjust the Blade Guide # 06 (Pic, 01) to no more than the height of the product to be cut.
Stay in front of the machine to have a front sight of the Blade.
10
Start the Machine
To start the machine press the ON/OFF Switch buon “I” (ON).
Catch the Movable Table with the le hand and push against the Blade cung the product
at constant speed.
Aer finishing the whole slice remove it with the right hand . The slice shall ALWAYS be
removed behind the Blade to avoid the hand to contact the Blade
Place the slices upon the Fixed Table # 13 (Pic. 01).
Bring back the Movable Table to the front side of the machine and repeat the above steps
unl to have finished to cut all the product.
Aer the end of the last slice switch the ON/OFF Switch to the posion “O” (OFF) .
IMPORTANT
Never remove the slices by the Blade front side.
15
3.4 Cauons with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of
chrome, which in contact with oxygen allows the formaon of a very thin protecve coat.
This protecve coat is formed through the whole surface of the steel, blocking the acon
of external corrosive agents.
When the protecve coat is broken, the corrosion process begins, being possible to
avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately aer using the equipment. For such
end, use water, neutral soap or detergent, and clean the equipment with a so cloth or a
nylon sponge. Then rinse it with plain running water, and dry immediately with a so cloth,
this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains and
corrosion from arising.
IMPORTANT
Acid soluons, salty soluons, disinfectants and some sterilizing soluons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once it cannot remain for long in contact with the
stainless steel:
These substances aack the stainless steel due to the CHLORINE on its composion, causing
corrosion spots (ping).
Even detergents used in domesc cleaning must not remain in contact with the stainless
steel longer than the necessary, being mandatory to remove it with plain water and then dry
the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface and
compromising the stainless steel protecon, leave parcles that rust and react contaminang
the stainless steel. That is why such products must not be used for cleaning and sanizaon.
Scrapings made with sharp instruments or similar must also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),
blood, detergents (except for the neutral ones), common steel parcles, residue of sponges or
common steel wool, and also other abrasives.
14
PICTURE 09
01
02
Use a clean cloth or a so brush to remove residues.
Wash, sanize, rinse and dry all the components.
Assemble back all the components following the inverse path , and make sure all the
components are correctly in place.
IMPORTANT
Do not spray water directly on the equipment
- Lower Wheel
Remove the Staple # 01 (Pic. 09) grab strongly the Lower Wheel # 02 ( Pic. 09) and pull it to
the front side of the equipment , see picture 09.
Wash all the components with water and neutral soap.
11
3.3 Cleaning and Sanizaon
When the equipment must go through a complete cleaning and sanizaon process:
- Before to be used first me.
- Aer every day end of operaons
- When the saw is not going to be used for a long period.
- Before to start operaon aer a long period it has not been used.
Some components may be removed to clean :
- Door
- Movable Table
- Fixed Table Block
- Blade
- Upper Wheel
- Lower Wheel
- Blade Tension Regulator Handle
- Blade Tension Regulator
Follow below instrucons to remove the above menoned components :
- Door
Turn the two Door handle counterclockwise unl they get free from their screws.
Open the Door # 01 (Pic. 03) grab it strongly and li the Door.
PICTURE 03
01
12
PICTURE 04
01
PICTURE 05
01
02
- Blade
Turn the Blade Tension Regulator Handle # 02 (Pic 04) counter clockwise to get the Blade #
01 (Pic. 04) free to be removed.
- Movable Table
Move the staple # 01 (Pic. 05) as to be seen at Picture 05 and slide the Movable Table # 01
(Pic 06) towards the front side of the equipment unl the Movable Table gets completely
free.
13
PICTURE 06
01
01
PICTURE 07
PICTURE 08
01
- Fixed Table Block
Remove the Fixed Table Block # -1 (Pic. 07) just liing it , see picture 07.
- Upper Wheel
First remove the Blade and grab strongly the Upper Wheel # 01 (Pic. 08) then li it and pull
it to the front side of the machine.
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