Skymsen MPAL User manual

Metalúrgica Skymsen Ltda.

Rodovia Ivo Silveira 9525

Volta Grande

88355-202 Brusque/SC/Brasil

www.skymsen.com - Fone: [phone]

CNPJ: 82.983.032/0001-19 - IE 250.064.537

54968.1 - INGLES

Data de Correção: 16/06/2015

BREAD MILL

- BEYOND THESE EQUIPMENT, WE MANUFACTURE A COMPLETE EQUIPMENT LINE. CONSULT YOUR DEALER.

- DUE TO THE CONSTANT EVOLUTION OF OUR PRODUCTS, THE INFORMATION CONTAINED HEREIN MAY BE MODIFIED WITHOUT
PREVIOUS NOTICE.

MODEL

MPAL

SUMMARY

1. Introducon ......................................................................................3

1.1 Security ................................................................................................................. 3

1.2 Main Components ................................................................................................. 5

1.3 Specificaons ......................................................................................................... 6

2.Installaon and Pre-Operaon ............................................................6

2.1 Installaon ............................................................................................................ 6

2.2 Pre-Operaon ........................................................................................................ 7

3.Operaon ...........................................................................................9

3.1 Drive ...................................................................................................................... 9

3.2 Operang Procedure .............................................................................................. 9

3.3 Cleaning and hygiene ............................................................................................. 9

3.4 Cauons with Stainless Steel: ..............................................................................10

4. General Safety Pracces ..................................................................11

4.1 Basic Operaon Procedures ..................................................................................11

4.2 Safety Procedures and Notes before Switching the Machine ON ...........................12

4.3 Roune Inspecon ................................................................................................12

4.4 Operaon .............................................................................................................13

4.5 Aer Finishing The Work .......................................................................................13

4.6 Maintenance ........................................................................................................13

4.7 Warning ................................................................................................................13

5. PROBLEMS ANALYSIS and SOLUTIONS .............................................14

5.1 Problems, Causes and Soluons ............................................................................14

6. MAINTENANCE .............................................................................. 15

7. Electric Diagram ............................................................................... 16

1. Introducon

1.1 Security

This equipment is suitable for milling (grinding) various types of dry bread to turn into
flour, and is potenally DANGEROUS when used incorrectly. It is necessary to perform
maintenance, cleaning and / or any service by a qualified and with the equipment
disconnected from the mains person.

The following instrucons must be followed to avoid accidents:

1.1.1 Read all instrucons.

1.1.2 To avoid electric shock and equipment damage, never use the same with: Wet clothes
or feet and / or in moist or wet surface, do not immerse in water or any other liquid and do
not use water jet directly on the device .

1.1.3 It should always be supervised using any equipment, especially when it is being used
near children.

1.1.4 Disconnect the device from the mains when: not in use, before cleaning it, removing
accessories, introducon of accessories, maintenance and any other type of service.

1.1.5 Do not use the equipment if it is with a damaged cord or plug. Ensure that the power
cord does not remain at the edge of the table / counter or touch hot surfaces.

1.1.6 When the machine has been dropped, is damaged in some way or not it is necessary
to work takes him to a local dealer for review, repair, mechanical or electrical adjustment.

1.1.7 The use of non-recommended by the manufacturer may cause injury.

1.1.8 Keep hands and any utensil away from the machine’s moving parts while it is running
to avoid injury or damage to equipment.

1.1.9 Never use clothes with long sleeves, especially wrists during operaon.

1.1.10 Ensure that the voltage of the equipment and the mains are the same, and that the
equipment is properly connected to the grounding network.

1.1.11 This product was developed for use in commercial kitchens. It is used, for example,
in restaurants, canteens, hospitals, bakeries, butchers and the like.
Use of this equipment is not recommended if:

- The producon process is connuously on an industrial scale;

- The workplace is an environment with corrosive atmosphere, explosive, contaminated
with vapor, dust or gas.

IMPORTANT

Make sure that the power cord is in perfect condion of use. If it is not, replace the

damaged cable with one that meets the technical and safety specificaons.

This replacement should be performed by a qualified professional and must meet

local safety regulaons.

IMPORTANT

This appliance is not intended for use by persons (including children) with

physical, sensory or mental capacies reduced, or persons lacking experience and

knowledge, unless they received instrucons regarding the use of the device or

under the supervision of a person responsible for their safety.

IMPORTANT

It is recommended that children be supervised to ensure that they are not playing

with the device.

IMPORTANT

In case of emergency remove the plug from the electrical outlet.

IMPORTANT

Never throw water directly on the equipment.

7. Electric Diagram

1.2 Main Components

All components that incorporate the equipment are made with carefully selected materials
for each funcon within the standards of tesng and Skymsen experience.

PICTURE 01

01

02

03

04

01 - Entry nozzle
02 - Full Cup
03 - Output Nozzle

05

04 - Office
05 - On / off switch

1.3 Specificaons

6. MAINTENANCE

TABLE 01

CHARACTERISTICS UNIT MPAL

Average Producon kg/h 30

Tension V 220

Frequency Hz 60

Power CV 0,5
Height mm 760
Width mm 305
Depth mm 315

Net Weight kg 13,5

Gross Weight kg 15

2.Installaon and Pre-Operaon

2.1 Installaon

2.1.1 Posioning
Your equipment must be posioned flush on a dry, firm surface.

Maintenance must be considered a set of procedures with the purpose to keep the
equipment best operang condions , therefore increasing the equipment life and safety.

* Cleaning – check item 3.3 Cleaning

* Wiring - Check all wires regarding deteriorate condions as well as all electric contacts
(terminals) regarding ghtening and corrosion .

*Contacts – ON/OFF switch, emergency buon, reset buon , electronic circuits etc ,
check the equipment in order to assure that all components are correctly working and the
equipment operaon is normal .

* Installaon – make sure the installaon followed item 2.1 instrucons.

* Useful life of the product : 2 years, for a normal working shi.

1 – Each month check :

- Check the electrical installaon

- Measure the voltage at the socket

- Measure the working current and match it with the nominal current

- Check the ghtening of all electric terminals to avoid bad contacts

- Check electric motor sha for possible looseness.

- Check the wiring for overheang , insulaon failures and mechanical damages .

2.1.2 Electrical Installaon
This equipment is designed for 220 volts (60Hz). Upon receiving the equipment check the
voltage recorded on the label on the cord.
The power cord has 3 blades with the center pin the ground pin (ground pin - Ground
Pin). It is mandatory that the three points are properly connected before operang the
equipment.

2 - Each three month checks :

- Check electrical components such as ON/OFF switch, emergency buon , reset buon,
electronic electric circuits , overeang, insulaon failings, or mechanical damages

- Check cung units and bearings for possible looseness.

- Check retainers, O’rings, V’rings and other seals.

- Check that all screws and nuts are ght to avoid possible damage to the equipment.

5. PROBLEMS ANALYSIS and SOLUTIONS

5.1 Problems, Causes and Soluons

This equipment has been designed to require minimum maintenance. However, some
performance failures may happen due to natural wearing caused by the use of the
equipment.

IMPORTANT

Make sure the mains voltage where the equipment will be installed is compable

with the voltage on the label on the cord.

2.2 Pre-Operaon

If any problem arises check the table below, where there are some detailed and
recommended possible soluons.

TABLE 02

PROBLEMS CAUSES SOLUTIONS

- The equipment does not
turn on.

- Burnt smell and / or smoke.

- The equipment connects, but
when the product is placed on
the equipment, the same or to
rotate at low speed.

- Problem in the internal or
external electrical circuit
equipment.

- Lack of electricity.

- Problem in the internal or
external electrical circuit
equipment.

- Problems with Electric Motor.

- Call technical assistance
(ATA);

- Check for Electricity.

- Call technical assistance
(ATA).

- Call technical assistance
(ATA).

Before using your equipment should be washed all parts that come into contact with the
product being processed with water and mild soap (read item 3.4 Cleaning).

Lot full glass on the base.

The glass has pins to engage as No. 01 (Fig.02).

At the base there are slots No. 01 (Fig.03) that hold the pins of the glass.

Place the pins on the glass at the base of the slot unl the glass sit perfectly on the base,
as shown in Fig. 04.

The outlet nozzle should always be mounted to the front of the machine frame as shown
in Fig. 04.

Make sure the equipment is firm in his workplace.

- AC power cord damaged.

- Unusual noises

- Failure to transport the
product.

- Defecve bearings

- Call technical assistance
(ATA).

- Call technical assistance
(ATA).

01

01

PICTURE 02

PICTURE 03

4.3.2 Precauons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
signs of wearing.
When checking the tension of belts or chains DO NOT insert your fingers between belts
and pulleys, nor between the chains and gears.
Check protecons and safety devices to make sure they are working properly.

4.4 Operaon

4.4.1 Warnings

Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
Only trained or skilled personnel shall operate this machine.
Never touch turning parts with your hands or any other way ,
NEVER operate the machine without any original safety devices under perfect condions.

4.5 Aer Finishing The Work

4.5.1 Precauons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
Put all the components back to their funconal posions before turning the machine ON
again.
Check the level of liquids.
Do NOT insert your fingers in between belts and pulleys nor chains and gears.

PICTURE 04

FULL CUP

FRONT OF THE EQUIPMENT BASE

4.6 Maintenance

4.6.1 Danger
Any maintenance with the machine in working situaon is dangerous. TURN IT OFF BY
PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

IMPORTANT

Always remove the plug from the socket in any emergency situaon.

4.7 Warning

Electrical or mechanical maintenance has to be undertaken by qualified personnel.

The person in charge of maintenance has to be sure that the machine is under TOTAL
SAFETY condions when working.

* Use recommended or equivalent lubricants, oils or greases.
* Avoid mechanical shocks, once they may cause damages or bad funconing.
* Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
* DO NOT change the standard characteriscs of the machine.
* DO NOT remove, tear off or maculate any safety or idenficaon labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.

4.2 Safety Procedures and Notes before Switching the Machine ON

IMPORTANT

Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.

Be sure to well understand all the informaon contained in this manual. If you

have any queson contact your supervisor or your nearest Dealer.

3.Operaon

3.1 Drive

To connect the equipment proceed as described:

- Connect the equipment to the power grid.

- Operate the On / off switch No. 05 (Fig 01.) That aached on the side of the machine
frame, posioning it in I (ON).

3.2 Operang Procedure

The bread mills are machines working at high speed and both require that the power is
equally fast.

To feed them, put the bread by the entrance nozzle No. 01 (Fig.01) and lead them by hand
only unl the entry (hole) on the same.

The MPAL has a producon capacity of 30 kg / h.

4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulaon might cause
electrical shocks as well as electrical leak. Before use, check the condions of all wires
and cables.

4.2.2 Advices
Be sure to well understand all the informaon contained in this manual. Every operaon
funcon or procedure has to be thoroughly clear.

Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.

4.2.3 Precauons

The electric cable has to be compable with the power required by the machine.

Cables touching the floor or close to the machine need to be protected against short
circuits.

4.3 Roune Inspecon

4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your fingers between the
belts and the pulleys and nor between the chain and the gears.

The ground product is removed automacally by the machine spout 03 ° C (Fig. 01) located
in front of the machine.

3.3 Cleaning and hygiene

IMPORTANT

Remove the plug before beginning the cleaning process.

The equipment must be thoroughly cleaned and sanized:

- Before being first used;

- Aer the operaon of each day;

- Where it is not used for an extended period;

- Before pung it into operaon aer a prolonged downme.

- Can be removed for cleaning:

- Full Cup
To do a good cleaning equipment, follow these instrucons:

1. Pass a damp cloth on the outside of the equipment.

2. Remove the full cup and wash it completely under running water.
Wash all parts with water and mild soap.
To mount the Full cup proceed as Item 2.2.

IMPORTANT

Do not use water jet directly on the equipment.

3.4 Cauons with Stainless Steel:

4. GENERAL SAFETY PRACTICES

The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of
chrome, which in contact with oxygen allows the formaon of a very thin protecve coat.
This protecve coat is formed through the whole surface of the steel, blocking the acon
of external corrosive agents.
When the protecve coat is broken, the corrosion process begins, being possible to
avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately aer using the equipment. For such
end, use water, neutral soap or detergent, and clean the equipment with a so cloth or a
nylon sponge. Then rinse it with plain running water, and dry immediately with a so cloth,
this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains and
corrosion from arising.

IMPORTANT

Acid soluons, salty soluons, disinfectants and some sterilizing soluons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once it cannot remain for long in contact with the

stainless steel:

These substances aack the stainless steel due to the CHLORINE on its composion, causing
corrosion spots (ping).
Even detergents used in domesc cleaning must not remain in contact with the stainless
steel longer than the necessary, being mandatory to remove it with plain water and then dry
the surface completely.

Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface and
compromising the stainless steel protecon, leave parcles that rust and react contaminang
the stainless steel. That is why such products must not be used for cleaning and sanizaon.
Scrapings made with sharp instruments or similar must also be avoided.

Main substances that cause stainless steel corrosion:
Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),
blood, detergents (except for the neutral ones), common steel parcles, residue of sponges or
common steel wool, and also other abrasives.

IMPORTANT

If any recommendaon is not applicable to your equipment , please ignore it .

The following safety instrucons are addressed to both the operator of the machine as
well as the person in charge of maintenance.

The machine has to be delivered only in perfect condions of use by the Distributor to the
user. The user shall operate the machine only aer being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

4.1 Basic Operaon Procedures

4.1.1 Dangers

Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.

Never touch manual commands such as switches, buons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instrucons
operator could be exposed to severe electrical shocks or even to a lethal situaon.

4.1.2 Warnings

* The operator has to be well familiar with the posion of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
* Before any kind of maintenance, physically remove plug from the socket.
* Provide space for a comfortable operaon thus avoiding accidents.
* Water or oil spilled on the floor will turn it slippery and dangerous. Make sure the floor
is clean and dry.
* Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
* Never touch any manual commands (switch, buons, lever) unadvisedly.
* If any work is to be made by two or more persons, coordinaon signs will have to be
given for each operaon step. Every step of the operaon shall be taken only if a sign has
been made and responded.

4.1.3 Advices

* In case of power shortage, immediately switch the machine off.